Windsor Chariot 2 iGloss 20 CBPSC20, Chariot 2 iGloss 20 CBPS20, Chariot 2 iGloss 20 CBPLC20, Chariot 2 iGloss 20 10020330, Chariot 2 iGloss 20 CBPL20 Operating Instructions Manual
...
MODELS:
Operating instructions (ENG)
CBPS20
10020310
CBPSC20
10020320
CBPL20
10020330
CBPLC20
10020340
CBAL20
10020350
CBALC20
10020360
Read these instructions before using the machine.
86356230-W
09/19/12
Machine Data Label
Overview
The Chariot iGloss 20 burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use.
This machine applies a high luster to hard floor surfaces.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register you product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
2 86356230 Chariot iGloss
Table of Contents
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7
Operation
How This Machine Works . . . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Emergency Stop Procedure . . . . . . . . . . . . . . . . . .20
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . 21
Normal Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 28
Battery Charger Programming . . . . . . . . . . . . . . . .29
Burnishing Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Burnisher Motor Carbon Brush Ring Replacement.32
Deck Actuator Removal / Replacement . . . . . . . . . 32
Body Assembly Removal . . . . . . . . . . . . . . . . . . . .34
Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . 34
Vacuum - Optional . . . . . . . . . . . . . . . . . . . . . . . . .36
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Drive Motor Carbon Brush Replacement . . . . . . . . 38
Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . 38
Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .40
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Parts
Body Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Body Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Body Lower Mounting . . . . . . . . . . . . . . . . . . . . . . 50
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Burnishing Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Burnishing Deck Mounting . . . . . . . . . . . . . . . . . . 56
Burnishing Deck Lift . . . . . . . . . . . . . . . . . . . . . . . 58
Pad Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Panel (Active Dust Control) . . . . . . . . . . . 62
Control Panel (Active Dust Control) . . . . . . . . . . . 64
Charger-Optional . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hinge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Drive-Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Drive-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Console - Bag Enclosure . . . . . . . . . . . . . . . . . . . 78
Frame & Rear Wheels . . . . . . . . . . . . . . . . . . . . . 80
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 84
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Vacuum-Optional . . . . . . . . . . . . . . . . . . . . . . . . . 88
Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Wiring Diagram 1 . . . . . . . . . . . . . . . . . . . . . . . . . 92
Wiring Diagram 2 . . . . . . . . . . . . . . . . . . . . . . . . . 94
Wiring Diagram 3 . . . . . . . . . . . . . . . . . . . . . . . . . 96
Wiring Diagram 4 . . . . . . . . . . . . . . . . . . . . . . . . . 98
Wiring Diagram 5 . . . . . . . . . . . . . . . . . . . . . . . . 100
Wiring Diagram 6 . . . . . . . . . . . . . . . . . . . . . . . . 102
Wiring Diagram 7 . . . . . . . . . . . . . . . . . . . . . . . . 104
Wiring Diagram 8 . . . . . . . . . . . . . . . . . . . . . . . . 106
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 108
86356230 Chariot iGloss
3
PARTS
Parts
86356230 Chariot iGloss
45
Body Brace
DETAIL A
SEE WIRING DIAGRAM FOR P/NS
(SEE DETAIL A)
(SEE DETAIL A)
4
6
4
15
14
16
19
1
2
3
5
12
14
14
10
9
8
7
11
13
2
7
7
16
17
18
14
ORIENT BREAKER AS SHOWN
20
46
86356230 Chariot iGloss
Body Brace
REF PART NO. QTY DESCRIPTION
1 86273820 2 SCREW 1/4-20 X 1.25 HHCS SS
2 86010630 6 WASHER 1/4 ID X 5/8 OD SS
3 86340020 1 COVER, PANEL MNT BREAKER
4 86275120 4 SCR, 1/4-20 X.75 PPHMS PHIL
5 86340030 1 BREAKER, 100A CIRCUIT
6 86277500 2 SCR,1/4-20 X 5/8 CARR SS
7 86229770 1 BLOCK, SHUNT MOUNT
8 86005700 2 NUT 10-32 W/STAR WASHER PLTD
9 86271790 2 NUT, 6-32 HEX BRASS
10 86279600 4 WASHER, #6 FLAT BRASS
11 86253600 1 SHUNT, 50MV 70AMP
12 86276250 2 SCR, 6-32 X 3/8 SRHMS BR
13 86270770 2 NUT, 1/4-20 HEX
14 86271370 8 NUT, 1/4-20 FLANGE LOCK
15 86353270 1 BRACKET, CONTACTOR COVER
16 86006370 1 RELAY 36VDC 100 AMP HVY DUTY
17 86271130 2 NUT, 5/16-24 HEX JAM PLTD
18 86010670 2 WASHER 5/16 FLAT SS
19 86353260 1 BRACKET, SOL TANK BRACE
20 86010680 2 WASHER 3/8 ID X 3/4 OD NYLON
SERIAL NO.
FROM
NOTES
4786356230 Chariot iGloss
Body Lower
12
10A
8
7
7
8
11
1
2
3
9
9
4
5
6
10B
48
86356230 Chariot iGloss
Body Lower
REF PART NO. QTY DESCRIPTION
1 86273980 2 SCREW 10-32 X 3/4 PPHMS SS
2 86010650 2 SP WASHER #10 X 9/16 OD
3 86354990 2 CLAMP, .75 DIA, FLEX LOOP, NYLON
4 86010670 2 WASHER 5/16 FLAT SS
5 86279130 4 WASHER 5/16 SPLIT LOCK PLTD
6 86276780 2 SCR, 5/16-18 X 3/4 HHCS SS
7 86354570 2 BRACKET, SPRING, UPPER
8 86353220 2 SPRING, EXTENSION
9 86353720 2 BRACKET, SPRING, LOWER
10A 86353200 1 MAIN BODY, LB,OBC, TRIM
10B 86358530 1 MAIN BODY, LB, NO OBC, TRIM
11 86353280 1 HOSE 1.5" X 49", 4:1 STRETCH
12 86264940 3 CABLE TIE 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
SHELF CHARGER
MODELS ONLY,
1.002-033.0
1.002-035.0
4986356230 Chariot iGloss
Body Lower Mounting
1
2
3
50
86356230 Chariot iGloss
Body Lower Mounting
REF PART NO. QTY DESCRIPTION
1 86279630 6 WASHER, .344IDX1.13ODX.09T PLT
2 86006760 4 SCREW 5/16-18 X 3/4HHCSGR5PLTDL
3 86275180 2 SCR, 5/16-18 X 1/2 HHCS GR5 NP
SERIAL NO.
FROM
NOTES
5186356230 Chariot iGloss
Bumper
8
3
9
10
11
12
13
1
2
5
6
3
4
3
7
52
86356230 Chariot iGloss
Bumper
REF PART NO. QTY DESCRIPTION
1 86318180 1 BUMPER, TRIM, GRAY
2 86276980 2 SCREW 5/16-18 X 2 HHCS SS
3 86010670 7 WASHER 5/16 FLAT SS
4 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86270830 4 NUT 5/16-18 HEX NYLOCK SS
6 86323950 2 PAD, TIP
7 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS
8 86271840 1 SP NUT 5/16-18 HEX NYLOCK THIN SS
9 86327910 2 SCR, KA50X25, PT OHS, WN1412, PLTD
10 86256130 1 STRAP, STATIC, .2T X 1W X 3L
11 86279630 1 WASHER, .344IDX1.13ODX.09T PLT
12 86006760 1 SCREW 5/16-18 X 3/4HHCSGR5PLTDL
13 86359510 1 BRKT, STATIC STRAP
SERIAL NO.
FROM
NOTES
5386356230 Chariot iGloss
Burnishing Deck
B
TORQUE 65 IN-LBS
19 20
1
B
B
A
TORQUE 18 FT-LBS
8
A
1
2
3
4
5
6
7
18
15
16
14
13
12
9
10
11
17
WIRE HARNESS
54
86356230 Chariot iGloss
Burnishing Deck
REF PART NO. QTY DESCRIPTION
1 86354980 1 MOTOR, 36VDC 3 HP 2000RPM
2 86135970 1 KEY, 3/16 SQ X 5/8 LONG
3 86353470 1 BRACKET, MOTOR LIFT
4 86352910 1 SHROUD, OUTER
5 86353780 1 BRUSH, FLEXIBLE STRIP, 72" LONG
6 86352900 1 SHROUD, INNER
7 86353750 1 PLATE, SUPPORT, INNER SHROUD
8 86276920 4 SCREW 3/8-16x1
9 86352450 1 HUB, PAD DRIVER
10 86010710 1 WASHER .5 X 1.25 FLAT GR8 PLT
11 86277540 1 SCREW 7/16-20 X 1 HHCS PLTD
12 86006930 1 SCREW 5/16-18 X 1.00 BSHCS SS
13 86330990 1 WASHER, 5/16 INT STAR, SS
14 86228840 1 BEARING FLANGED.314IDX.502OD
15 86279030 1 WASHER, .53 ID X 1.5 OD TEFLON
16 86007910 2 SPRING EXT .31D X 2.0L X .03W
17 86353760 1 BRACKET, MOTOR LOCK
18 86279110 4 WASHER, 3/8 ID INT.LOCK
19 86271910 2 NUT, 5/16-18 FLEXLOCK
20 86010670 2 WASHER 5/16 FLAT SS
SERIAL NO.
FROM
NOTES
5586356230 Chariot iGloss
Burnishing Deck Mounting
1
2
3
4
5
5
6
7
8
9
7
8
2
3
4
5
6
5
7
8
4
5
5
6
7
8
11
2
3
2
12
4556
7
8
710 14 13
15
A
A
TORQUE 8 FT-LBS
A
A
A
56
86356230 Chariot iGloss
Burnishing Deck Mounting
REF PART NO. QTY DESCRIPTION
1 86353790 2 BRACKET, LINKAGE ARM
2 86277030 8 SCR, 5/16-18X1.25 CARRIAGE SS
3 86228840 8 BEARING FLANGED.314IDX.502OD
4 86259410 8 WASHER THRUST.51 ID X1ODX.063
5 86279350 16 WASHER, WAVE 1/2ID X3/4D X.125
6 86259420 8 WASHER, THRUST .51ID X 1 ODBRO
7 86010670 14 WASHER 5/16 FLAT SS
8 86270830 12 NUT 5/16-18 HEX NYLOCK SS
9 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
10 86271840 2 SP NUT 5/16-18 HEX NYLOCK THIN SS
11 86353740 1 BRACKET, LIFT ASSY, TOP
12 86010770 2 WASHER 7/16ID X1DX.08 FLT SS
13 86353810 2 BOLT SHOULDER, 3/8 OD X 1/4 L SS
14 86010680 2 WASHER 3/8 ID X 3/4 OD NYLON
15 86353800 2 BRACKET, SPRING LIFT
SERIAL NO.
FROM
NOTES
5786356230 Chariot iGloss
Burnishing Deck Lift
1
2
3
4
5
58
86356230 Chariot iGloss
Burnishing Deck Lift
REF PART NO. QTY DESCRIPTION
1 86328040 2 PIN, CLEVIS, 1/4 X 2.0 L
2 86354750 2 WASHER, 1.00X.264X.070THK, NYL, BLK
3 86320880 1 ACT, 36VDC, 3.0" STK, 8.74 LNG
4 86008650 2 COTTER 1/4" RING
5 86342240 1 SPACER, .81 X 1.06 X .125
SERIAL NO.
FROM
NOTES
5986356230 Chariot iGloss
Pad Driver
A
TORQUE 6 IN-LBS
B
TORQUE 20-22 IN-LBS
C
TORQUE 34-36 IN-LBS
B
C
A
1
2
8
4
3
5
6
7
60
86356230 Chariot iGloss
Pad Driver
REF PART NO. QTY DESCRIPTION
1 86352460 1 HUB, PAD DRIVER
2 86355650 1 GROMMET, .188ID x .438OD x .188T
3 86173140 3 SCR, KA40X16,PT OVAL,WN1412,PL
4 86355620 1 RETAINER, PAD CENTER LOCK
5 86173330 8 WASHER, M5, FLAT, ISO7093, SS
6 86327910 8 SCR, KA50X25, PT OHS, WN1412, PLTD
7 86355610 1 PAD DRIVER, FACE 20"
8 86172940 3 SCR,KA40X10,PT OVAL,WIN1412,PL
- 86358450 - ASM, PAD DRIVER iGLOSS 20 NOT SHOWN
SERIAL NO.
FROM
NOTES
6186356230 Chariot iGloss
Control Panel
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
A
TORQUE 45-55 IN-LBS
A
19
16
20
21
22
ACTIVE MODELS
ONLY
62
86356230 Chariot iGloss
Control Panel
REF PART NO. QTY DESCRIPTION
1 86275260 4 SCR, 4-40 X 1/2 PPHMS
2 86326390 2 CONN, 8MM PITCH, 10 POSN
3 86352490 1 PANEL, CONTROL iGLOSS 20
4 86255910 2 STANDOFF, 1/4-20 X 1.0 HEX INS
5 86006850 1 SCR, 1/4-20 X 1.25 SSSCU
6 86005710 4 NUT, 1/4-20 HEX W/ST AR
7 86279450 3 WASHER, #6 FLAT SAE PLTD
8 86354860 4 STANDOFF, 6-32 X 1.25L, NYL
9 86356320 1 CONTROLLER, iGLOSS 20
10 86275550 2 SCREW 6-32 X 1.25
11 86279020 1 WASHER #6 LOCK EXT STAR SS
12 86336110 1 RELAY, SPST-NO
13 86336100 3 CLIP, RELAY
14 86313900 3 RELAY, 5A, 24V, 4PDT
15 86255900 4 STANDOFF, 6-32 X 5/8 HEX NYL
16 86347250 1 PCBA, RELAY OMRON II
17 86005810 2* NUT, 1/4-20 HEX NYLOCK SS ACTIVE MODEL ONLY
18 86010630 2* WASHER, 1/4 X 5/8 FLAT SS ACTIVE MODEL ONLY
19 86251360 1 RELAY, 36VDC, 100A ACTIVE MODEL ONLY
20 86337210 5 SPACER, .14ID X .25OD X .38, NYL
21 86354430 1 PCB, ROTARY SWITCH
22 86274570 4 SCR, 4-40 X 1/4 PPHMS
SERIAL NO.
FROM
NOTES
* QUANTITY OF 1 FOR PASSIVE MODEL
6386356230 Chariot iGloss
Control Panel
21
ACTIVE MODELS
ONLY
20
13
6
15
13
17
4
5
7
8
9
7
10
12
11
14
16
18
19
1
2
3
64
86356230 Chariot iGloss
Control Panel
REF PART NO. QTY DESCRIPTION
1 86332510 1 BOOT, SEAL PUSH BUTTON 11MM ACTIVE MODEL ONLY
2 86001260 1 BOOT, CB 3/8-32 UNS
3 86348640 2 LED, BAG FULL INDICATOR
4 86348960 1 LED, BATTERY INDICATOR
5 53217380 1 KNOB, SELECTION
6 63130140 1 SPRING ELEMENT
7 86295200 1 ASM, BUTTON, BLACK, W/BEZEL
8 86313950 1 SWITCH, SPDT 3 POSN MOM, ARROW
9 86292590 1 SWITCH, E-STOP AKW CHARIOT
10 86292780 1 SWITCH,MICRO
11 86007170 1 SWITCH, KEY 2 POSITION
12 86358430 2 SCR, M4X12 FHMS, ISO7046 SS NP
13 86255900 4 STANDOFF, 6-32 X 5/8 HEX NYL
14 86354870 1 SWITCH, ROTARY
15 86354560 1 BEZEL, ROTARY SWITCH
16 86315470 1 METER, HOUR, LCD
17 86354810 1 GASKET, SCE42B W/5008B PSA
18 86353680 1 BREAKER, 1.5A, CARLING MAGNETIC
19 86316160 1 BREAKER, 18A, 250VAC, 32VDC ACTIVE MODEL ONLY
20 86329570 4 SCR, PAN HD #10-32 X 1.0 TORX, SS NP
21 86358440 2 O-RING, 4MM ID, 1.5MM THK, BUNA-N
SERIAL NO.
FROM
NOTES
6586356230 Chariot iGloss
Charger-Optional
1
2
3
4
5
6
7
8
8
66
86356230 Chariot iGloss
Charger-Optional
REF PART NO. QTY DESCRIPTION
1 86273780 4 SCR, 1/4-20 X 3/4 HHCS SS NP
2 86010780 4 WASHER 1/4 SPLIT LOCK PLTD
3 86010630 4 WASHER 1/4 ID X 5/8 OD SS
4 86234390 1 SP CORD ASM, 16/3 SJTW X 2M IEC
5 86353300 1 CHARGER, 36V 21A, OBC, 4 PROFILE
6 86344430 1 GROMMET, CHARGE PLUG
7 86173140 2 SCR, KA40X16,PT OVAL,WN1412,PL
8 86264940 3 CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
6786356230 Chariot iGloss
Hinge
12
11
13
6
2
1
5
4
3
7
8
9
10
2
1
14
BLACK WIRE FROM
CONTROL PANEL
68
86356230 Chariot iGloss
Hinge
REF PART NO. QTY DESCRIPTION
1 86276780 6 SCR, 5/16-18 X 3/4 HHCS SS
2 86010670 6 WASHER 5/16 FLAT SS
3 86328860 1 NUT, 5/16 PUSH-LOCK, PLTD
4 86270860 1 NUT, 10-24 U-TYPE SPEED
5 86277110 1 SCR, 10-24 X 3/4 PPHMS SS
6 86327680 1 SWITCH, INTERLOCK
7 86326320 1 BRACKET, HINGE UPPER
8 86228990 2 BEARING,FLNGD,.314ID X.502OD
9 86326340 1 PIN, CLEVIS 5/16 X 4.0, PLTD
10 86355010 1 BRACKET, HINGE LOWER
11 86161800 1 CATCH CONCEALED KEEPER
12 86173140 2 SCR, KA40X16,PT OVAL,WN1412,PL
13 86354790 1 PANEL, BACK, TRIMMED
14 86008920 1 BOOT, RUBBER TERM. ISOLATOR
SERIAL NO.
FROM
NOTES
6986356230 Chariot iGloss
Decals
1
2A
4
3
5
2B
70
86356230 Chariot iGloss
Decals
REF PART NO. QTY DESCRIPTION
1 86004970 1 LABEL WINDSOR LOGO DOMED
2A 86353580 1 LABEL, PANEL, iGLOSS 20, DLX ACTIVE MODELS
2B 86357750 1 LABEL, PANEL iGLOSS 20 PASSIVE MODELS
3 86354330 1 LABEL, iGLOSS 20 LEFT
4 86354340 1 LABEL, iGLOSS 20 RIGHT
5 86363810 1 LABEL, BURNISHER SHROUD
SERIAL NO.
FROM
NOTES
7186356230 Chariot iGloss
Drive-Chain
30
31
29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
3
23
A
TORQUE 78 IN-LBS
A
A
A
72
86356230 Chariot iGloss
Drive-Chain
REF PART NO. QTY DESCRIPTION
1 86330720 1 CHAIN TENSIONER
2 86329350 1 NUT, 1/4-20 X 7/8 HEX COUPLING SS
3 86328050 2 WASHER, SHOULDER.48ID X 1.25OD
4 86005810 3 NUT, 1/4-20 HEX NYLOCK SS
5 86273100 3 SCR, 1/4-20X2-1/4 HXHD CAP
6 86322060 1 COLLAR, 12MM ID
7 86322050 1 SPROCKET, STEERING, 14T
8 86322040 1 PLATE, CHAIN RING
9 86322030 3 SPACER
10 86270830 7 NUT, 5/16-18 HEX NYLOCK SS
11 86319740 1 PLATE, UPPER CLAMP
12 86319680 1 PLATE, LOWER CLAMP
13 86319610 1 BRACKET, BEARING CLAMP
14 86319600 1 BRACKET, DRIVE MOUNT
15 86319590 1 SHAFT, STEERING SPROCKET
16 86319560 1 CHAIN, ISO O8B, 12.7MM PITCH
17 86014440 1 BEARING, DRIVE
18 86224270 1 SLEEVE, CHAIN TENSIONER
19 86259430 1 WASHER, 12.5 ID X 26 OD X 2T FLAT
20 86279510 1 WASHER, 3/8 X 1 FLAT NP
21 86010780 1 WASHER, 1/4 SPLIT
22 86010670 4 WASHER, 5/16 X 3/4 SS
23 86010630 7 WASHER, 1/4 X 5/8 FLAT SS
24 86005710 3 NUT, 1/4-20 HEX W/STAR
25 86271930 1 NUT, 3/8-16 HEX NYLOCK SS
26 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
27 86275190 1 SCR, 3/8-16 X 1.25 HHCS SS
28 86274150 4 SCR, 1/4-20 X 1.75 HHCS
29 86232780 - CHAIN MASTERLINK 12.7MM
30 86359170 1 WASHER, 12.5OD X 1.25ID X .125THK, NYL
31 86279420 2 WASHER .75IDX1.25ODX.125THK NY
SERIAL NO.
FROM
NOTES
7386356230 Chariot iGloss
Drive-Lower
4
8
14
15
28
31
23
21
11
16
B
B
C
30
29
D
TORQUE 60 IN/LBS
*
AFTER *
B
24
11
16
18
1
2
3
6
9
13
22
10
17
20
A
TORQUE 15/18 FT/LBS
B
TORQUE 120 IN/LBS
C
TORQUE 15 FT/LBS
A
B
B
D
A
25
5
19
12
7
6
10
17
5
12
19
17
28
26
27
74
86356230 Chariot iGloss
Drive-Lower
REF PART NO. QTY DESCRIPTION
1 86326710 1 KEY, 5 X 5 X 16
2 86321670 2 WASHER, WHEEL SPACER
3 86319810 1 AXLE, DRIVE WHEEL
4 86319670 6 SLEEVE, BEARING
5 86363090 1 MOTOR, DRIVE WHEEL (2*)
- 86331990 - BRUSH SET, 8.631-966.0 DRIVE MTR NOT SHOWN
- 98408960 - BRAKE REPLACEMENT SMALL STAND ON NOT SHOWN
6 86319650 2 SPROCKET, DRIVE, 14T
7 86319640 1 CHAIN, ISO O8B, 12.7MM PITCH
8 86319620 1 FRAME, LOWER DRIVE
9 86316890 1 WHEEL, PU 200MM X 50MM
10 86279630 3 WASHER, .344IDX1.130ODX.09T PLT
11 86358800 5 WASHER, M6 CONICAL
12 86010670 4 WASHER, 5/16 X 3/4 SS
13 86008610 4 FLANGE, BEARING PRESSED STEEL
14 86272550 3 PIN, CLEVIS, 5/16 X 1.00 PLTD
15 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
16 86358820 3 SCREW, M6-1.0 X 16 HCS 10.9Z
17 86136640 3 SCR, M8 X 20 HHMS
18 86358810 2 SCREW, M6 - 1.0 X 30 HCS 10.9Z
19 86270830 4 NUT, 5/16-18 HEX NYLOCK SS
20 86219640 1 KEY, 1/4 SQ. X 1.5
21 86332380 3 ROLLER, 1.1 OD
22 86001030 2 BEARING, BALL 3/4 BORE SPHERED
23 86008660 3 COTTER 5/16" RING
24 86002830 1 CABLE TIE .375 X 24.7
25 86232780 - CHAIN MASTER LINK 12.7MM NOT SHOWN
26 86362040 2 TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA (1*)
27 86264920 2 CABLE TIE, 7" UL/CSA (1*)
28 86362140 3 SCREW, M6 X 12MM, HEX FLANGE, PLTD (3*)
29 86348490 1 NUT, WELD 5/16-18 X .38, TAB BASE, STL (3*)
30 86362130 1 SCREW, 5/16 X 1.50, SHCS, SS, FT (3*)
31 86362150 2 SCREW, M6 X 30MM, HEX FLANGE, PLTD (3*)
SERIAL NO.
FROM
NOTES
7586356230 Chariot iGloss
Drive Mounting
11
1
2
3
4
5
6
7
4
7
8
9
10
76
86356230 Chariot iGloss
Drive Mounting
REF PART NO. QTY DESCRIPTION
1 86326080 1 BRACKET, LINKAGE MOUNT, RIGHT
2 86319730 1 BRACKET, LINKAGE MOUNT, LEFT
3 86331630 1 BRACKET, ROLLER GUIDE
4 86010670 12 WASHER, 5/16 X 3/4 SS
5 86276690 8 SCR, 5/16-18 X 1.75 CARR SS
6 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
7 86270830 12 NUT, 5/16-18 HEX NYLOCK SS
8 86274760 1 SCR, 1/4-20 X 1/2 HHCS
9 86363870 1 CLAMP, 5/8” OD CUSHIONED
10 86329340 1 PLATE, CHAIN GUARD
11 86278940 1 WASHER 1/4 ID X 1-1/4 OD PLT (1*)
SERIAL NO.
FROM
NOTES
7786356230 Chariot iGloss
Console - Bag Enclosure
1
2
3
21
4
5
6
7
8
9
10
12
11
13
15
5
6
16
17
18
19
20
25
9
23
12
11
14
24A
22
24B
26
78
86356230 Chariot iGloss
Console - Bag Enclosure
REF PART NO. QTY DESCRIPTION
1 86173140 2 SCR, KA40X16,PT OVAL,WN1412,PL
2 86161800 1 CATCH CONCEALED KEEPER
3 86353230 1 COVER, BAG ENCLOSURE
4 86353650 1 SHAFT, .25 X 7.3, SS
5 86275810 4 SCR, 10-32 X 1 PPHMS BLK
6 86010650 4 SP WASHER #10 X 9/16 OD
7 86005640 1 NUT 10-32 HEX NYLOCK
8 86353170 1 BRKT, HINGE
9 86228790 2 BEARING FLANGE .88ODX.75IDX.75
10 86327830 1 GASKET,.188X.31X41.0
11 86276330 2 SCR, 1/4-20 X 1.25 CARRIAGE BZ
12 86279520 4 WASHER, 1/4 ID FLAT BLK
13 86356130 2 BUMPER, 7/8OD X 13/32H, RUBBER
14 86006600 2 SCREW #10 X 3/4 PPHST TYPE B SS
15 86354640 1 WASHER, 1.5ID SINK, RUBBER
16 86284790 1 FILTER BAG (10 PACK)
17 86007040 1 SCREW 5/16-18X1 THUMB SS TYPE P
18 86356820 1 WASHER, .315ID X .89OD X .215, NYL
19 86327680 1 SWITCH, INTERLOCK
20 86354590 1 BRACKET, BAG MOUNT
21 86354630 1 GASKET, BAG MOUNT
22 86271840 1 SP NUT 5/16-18 HEX NYLOCK THIN SS
23 86353660 1 GASKET, BAG COVER, 43.6"
24A 86353640 4 CONSOLE, iGLOSS 20, TRIMMED ACTIVE DUST CONTROL
24B 86358550 1 CONSOLE, PASSIVE, TRIMMED PASSIVE DUST CONTROL
25 86008320 1 SPACER, .314 X .59 X .36 NYLON
26 86359260 1
WASHER, 1.5 ID X 1.7 PD X .19,
RUBBER
SERIAL NO.
FROM
NOTES
7986356230 Chariot iGloss
Frame & Rear Wheels
7
6
4
5
2
3
1
9
8
80
86356230 Chariot iGloss
Frame & Rear Wheels
REF PART NO. QTY DESCRIPTION
SERIALNO.
FROM
NOTES
1 86326260 1 BRACKET, FRAME LEFT
2 86326250 1 BRACKET, FRAME RIGHT
3 86356380 1 FRAME ASM IGLOSS 20 INCLUDES ITEM 8 & 9
4 86326220 2
SPACER, FLG .887ID X 1.055D X
.345LG
5 86318030 1 AXLE, 20MM X 562 MM
6 86318020 2 WHEEL, PU 150MM X 40MM
7 86223470 2 RING, 20MM EXTERNAL SNAP
8 86279510 2 WASHER 3/8 FLAT
9 86340950 2 SCR, 3/8 X 1.5, LAG, PLTD
8186356230 Chariot iGloss
Pedal Platform
3
4
5
6
7
8
9
10
11
1
2
2
2
2
82
86356230 Chariot iGloss
Pedal Platform
REF PART NO. QTY DESCRIPTION
1 86007110 1 SWITCH, 25A SPST 125-250V SNAP
2 86172980 9
SCR, KA50X10, PT OHS, WN1412,
PLTD
3 86264930 1 CABLE TIE, 3.5" UL/CS
4 86326150 1 BRKT, LINEAR POT
5 86326140 1 PIN, DOWEL .25 X 2.75, STEEL
6 86318010 1 PEDAL, HEEL
7 86318000 1 PEDAL, ACCELERATOR
8 86317990 1 PLATFORM, OPERATOR
9 86311560 1 POTENTIOMETER ASM, LINEAR
10 86254970 3 SPRING, COMP 18MM OD X 83 X 2
11 86173330 8 WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
8386356230 Chariot iGloss
Pedal Platform Mounting
84
86356230 Chariot iGloss
Pedal Platform Mounting
REF PART NO. QTY DESCRIPTION
1 86327510 9 SCR, KA50 X 16, WN1412 A2 SS
2 86198440 9 CLAMP, 1/4 PLASTIC CABLE
3 86327910 4 SCR, KA50X25, PT OHS, WN1412, PLTD
4 86173330 4 WASHER, M5, FLAT, ISO7093, SS
5 86198470 1 CLAMP, 9/16 DIA NYLON
SERIAL NO.
FROM
NOTES
8586356230 Chariot iGloss
Steering
1
2
3
4
5
86
86356230 Chariot iGloss
Steering
REF PART NO. QTY DESCRIPTION
1 86259610 1 WHEEL STEERING 40 SPLINE HUB
2 86271610 1 NUT 5/8-18 HEX NYLOCK THN
3 86279420 1 WASHER,.75IDX1.25ODX.125THK NY
4 86339320 1 ASM SHAFT, STEERING, CS20
5 86234810 1 COVER, STEERING WHEEL
SERIAL NO.
FROM
NOTES
8786356230 Chariot iGloss
Vacuum-Optional
1
2
3
4
5
6
7
8
9
10
11
12
13 14 15
88
86356230 Chariot iGloss
Vacuum-Optional
REF PART NO. QTY DESCRIPTION
1 86273920 3 SCREW 1/4-20 X 1.75 PPHMS SS
2 86010630 3 WASHER 1/4 ID X 5/8 OD SS
3 86353290 1 BRKT, VAC MOTOR
4 86312920 1 GASKET, VAC MOTOR
5 86012210 1 VAC MOTOR, 36VDC 2ST TD
6 86264940 1 CABLE TIE, 11.38" UL/CSA
7 86327500 3 MOUNT, VIBRATION
8 86002400 1 CLAMP, 2.0" WORM GEAR X .312W
9 86320330 1 HOSE ASM, 1.5 BLK VAC X12
10 86356150 1 HOSE, 1.5" X 7.75", 4:1 STRETCH
11 86291220 2 SCR, KA40X16,PT FLAT,WN1413,SS
12 86355910 1 CLIP, 1-3/4", PLASTIC
13 86143330 1 MOTOR FILTER U19836
14 86354650 1 FRAME, FILTER
15 86277640 2 SCREW 1/4-20 X 3/4 PTHMS SS
SERIAL NO.
FROM
NOTES
8986356230 Chariot iGloss
Wiring-Battery
1
3A
3B
3C
3D
4
5
2
90
86356230 Chariot iGloss
Wiring-Battery
REF PART NO. QTY DESCRIPTION
1 86329720 2 BATT, CBL, ASM, JUMPER
2 86356120 1 CABLE, ASM, BATTERY
3A 86228400 3 BATTERY, 12V, 130AH
3B 86328630 3 BA TTERY, 12V 114A/H AGM NOT SHOWN
3C 86283410 3 BATTERY, 12V, 225AH (J185H- AC) NOT SHOWN
3D 86228430 3 BATTERY, 12V AGM 234AH NOT SHOWN
4 86008300 1 TRAY, BATTERY LINER
5 86359550 1 TAPE, 1/16" T X 6.0" SQ. 2 SIDE ADH
SERIAL NO.
FROM
NOTES
REQD. WITH 86283410 &
86228430
9186356230 Chariot iGloss
Wiring Diagram 1
92
86356230 Chariot iGloss
Wiring Diagram 1
REF PART NO. QTY DESCRIPTION
1 86354410 1 HARNESS, PANEL IGLOSS20
2 86356360 1
3 86354380 1 HARNESS, ROTARY SWITCH
4 86344450 HARNESS, MAIN ACTUATOR
5 86356350 1
6 86356370 1
7 86356340 1
8 86354390 1 HARNESS, IGLOSS20 BRUSH
9 86354400 1 HARNESS, IGLOSS20 MAIN POWER
10 86333170 1 HARNESS, CS20 MAIN HORN
11 86354370 1 HARNESS, IGLOSS20 BAG PRESENT
12 86359290 1
13 86359300 1 HARNESS, iGLOSS20 SHUNT SENSE
14 86333140 HARNESS, CS20 MAIN VACUUM OPTIONAL
15 86362990 1 HARNESS, LOWER BRAKE
HARNESS, IGLOSS20 OPERATOR
PLATFORM
HARNESS, IGLOSS20 MAIN POT AND
BRAKE
HARNESS, IGLOSS20 MAIN
CHARGER
HARNESS, IGLOSS20 MAIN
TRACTION
HARNESS, iGLOSS20 SHUNT SENSE
JUMPER
SERIAL NO.
FROM
NOTES
9386356230 Chariot iGloss
Wiring Diagram 2
94
86356230 Chariot iGloss
Wiring Diagram 2
REF PART NO. QTY DESCRIPTION
1 86352310 1 HARNESS, I-DRIVE GND
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
SERIAL NO.
FROM
NOTES
9586356230 Chariot iGloss
Wiring Diagram 3
pink
violet
green
gray
orange
yellow
blue
brown
white
black
red
WIRE COLOR
rs
vi
gn
gr
or
ge
bl
bn
ws
sw
rt
96
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 3
9786356230 Chariot iGloss
Wiring Diagram 4
98
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 4
9986356230 Chariot iGloss
Wiring Diagram 5
100
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 5
10186356230 Chariot iGloss
Wiring Diagram 6
102
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 6
10386356230 Chariot iGloss
Wiring Diagram 7
104
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 7
10586356230 Chariot iGloss
Wiring Diagram 8
106
86356230 Chariot iGloss
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 PROCESSOR
F1 CIRCUIT BREAKER-DRIVE CONTROL
F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL
F3 CIRCUIT BREAKER-BRUSH
G1-G3 BATTERY 12V
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
H6 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAY VACUUM MOTOR - OPTIONAL
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR - OPTIONAL
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTON REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S8 PROGRAM SWITCH
S11 CHARGER
S12 BAG PRESENT
R1 SHUNT
P1 HOURS METER
V1-V2-V3-V4-V5-V6-
V7-V8-V9-V10-V11
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
** X6-X7-X8-X11 DEUTSCH CONNECTOR
* X9-X10-X13 PACKARD CONNECTOR
X14 FASTON TERMINAL
Y1 BRAKE
DIODE
Wiring Diagram 8
10786356230 Chariot iGloss
Suggested Spare Parts
PART NO. DESCRIPTION
86001030 BEARING, BALL 3/4 BORE SPHERED
86228990 BEARING,FLNGD,.314ID X.502OD
86001260 BOOT, CB 3/8-32 UN
86332510 BOOT, SEAL PUSH BUTTON 11MM
86008920 BOOT, RUBBER TERM. ISOLATOR
86340030 BREAKER, 100A CIRCUIT
86353680 BREAKER, 1.5A, CARLING MAGNETIC
86316160 BREAKER, 18A, 250VAC, 32VDC
86353780 BRUSH, FLEXIBLE STRIP, 72" LONG
86348010 BRUSH SET, BURNISHER MOTOR
86135310 BRUSH SET, 24/36V VAC, WINDSOR
86232780 CHAIN MASTERLINK 12.7MM
86284790 FILTER BAG (10 PACK)
86327830 GASKET,.188X.31X41.0
86354630 GASKET, BAG MOUNT
86353660 GASKET, BAG COVER, 43.6"
86312920 GASKET, VAC MOTOR
53217380 KNOB, SELECTION
86328860 NUT, 5/16 PUSH-LOCK, PLTD
86143330 MOTOR FILTER U19836
86223470 RING, 20MM EXTERNAL SNAP
86007910 SPRING EXT .31D X 2.0L X .03W
86327680 SWITCH, INTERLOCK
86007170 SWITCH, KEY 2 POSITION
86313950 SWITCH, SPDT 3 POSN MOM, ARROW
86354640 WASHER, 1.5ID SINK, RUBBER
86318020 WHEEL, PU 150MM X 40MM
86316890 WHEEL, PU 200MM X 50MM
SERIAL NO.
FROM
NOTES
108
86356230 Chariot iGloss
REF. NO MODEL: SERIAL #
1 10020350000012, 10020360000016
2 10020350000012, 10020360000013
3 10020350000014, 10020360000017
Serial Numbers
10986356230 Chariot iGloss
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