Windsor Chariot 2 iGloss 20 CBPSC20, Chariot 2 iGloss 20 CBPS20, Chariot 2 iGloss 20 CBPLC20, Chariot 2 iGloss 20 10020330, Chariot 2 iGloss 20 CBPL20 Operating Instructions Manual

MODELS:

Operating instructions (ENG)

CBPS20
10020310

CBPSC20
10020320

CBPL20
10020330

CBPLC20
10020340

CBAL20
10020350

CBALC20
10020360

Read these instructions before using the machine.

86356230-W
09/19/12

Machine Data Label

Overview

The Chariot iGloss 20 burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use.
This machine applies a high luster to hard floor surfaces.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register you product go to :

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

2 86356230 Chariot iGloss

Table of Contents

Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7

Operation

How This Machine Works . . . . . . . . . . . . . . . . . . . . 12

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20

Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Emergency Stop Procedure . . . . . . . . . . . . . . . . . .20

Operating the Machine . . . . . . . . . . . . . . . . . . . . . . 21

Normal Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . 21

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 28

Battery Charger Programming . . . . . . . . . . . . . . . .29

Burnishing Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Burnisher Motor Carbon Brush Ring Replacement.32

Deck Actuator Removal / Replacement . . . . . . . . . 32

Body Assembly Removal . . . . . . . . . . . . . . . . . . . .34

Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . 34

Vacuum - Optional . . . . . . . . . . . . . . . . . . . . . . . . .36

Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Drive Motor Carbon Brush Replacement . . . . . . . . 38

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . 38

Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .40

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Parts

Body Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Body Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Body Lower Mounting . . . . . . . . . . . . . . . . . . . . . . 50

Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Burnishing Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Burnishing Deck Mounting . . . . . . . . . . . . . . . . . . 56

Burnishing Deck Lift . . . . . . . . . . . . . . . . . . . . . . . 58

Pad Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Control Panel (Active Dust Control) . . . . . . . . . . . 62

Control Panel (Active Dust Control) . . . . . . . . . . . 64

Charger-Optional . . . . . . . . . . . . . . . . . . . . . . . . . 66

Hinge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Drive-Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Drive-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Console - Bag Enclosure . . . . . . . . . . . . . . . . . . . 78

Frame & Rear Wheels . . . . . . . . . . . . . . . . . . . . . 80

Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 84

Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Vacuum-Optional . . . . . . . . . . . . . . . . . . . . . . . . . 88

Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Wiring Diagram 1 . . . . . . . . . . . . . . . . . . . . . . . . . 92

Wiring Diagram 2 . . . . . . . . . . . . . . . . . . . . . . . . . 94

Wiring Diagram 3 . . . . . . . . . . . . . . . . . . . . . . . . . 96

Wiring Diagram 4 . . . . . . . . . . . . . . . . . . . . . . . . . 98

Wiring Diagram 5 . . . . . . . . . . . . . . . . . . . . . . . . 100

Wiring Diagram 6 . . . . . . . . . . . . . . . . . . . . . . . . 102

Wiring Diagram 7 . . . . . . . . . . . . . . . . . . . . . . . . 104

Wiring Diagram 8 . . . . . . . . . . . . . . . . . . . . . . . . 106

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 108

86356230 Chariot iGloss

3

PARTS

Parts

86356230 Chariot iGloss

45

Body Brace

DETAIL A

SEE WIRING DIAGRAM FOR P/NS

(SEE DETAIL A)

(SEE DETAIL A)

4

6

4

15

14

16

19

1

2

3

5

12

14

14

10

9

8

7

11

13

2

7

7

16

17

18

14

ORIENT BREAKER AS SHOWN

20

46

86356230 Chariot iGloss

Body Brace

REF PART NO. QTY DESCRIPTION

1 86273820 2 SCREW 1/4-20 X 1.25 HHCS SS
2 86010630 6 WASHER 1/4 ID X 5/8 OD SS
3 86340020 1 COVER, PANEL MNT BREAKER
4 86275120 4 SCR, 1/4-20 X.75 PPHMS PHIL
5 86340030 1 BREAKER, 100A CIRCUIT
6 86277500 2 SCR,1/4-20 X 5/8 CARR SS
7 86229770 1 BLOCK, SHUNT MOUNT
8 86005700 2 NUT 10-32 W/STAR WASHER PLTD

9 86271790 2 NUT, 6-32 HEX BRASS
10 86279600 4 WASHER, #6 FLAT BRASS
11 86253600 1 SHUNT, 50MV 70AMP
12 86276250 2 SCR, 6-32 X 3/8 SRHMS BR
13 86270770 2 NUT, 1/4-20 HEX
14 86271370 8 NUT, 1/4-20 FLANGE LOCK
15 86353270 1 BRACKET, CONTACTOR COVER
16 86006370 1 RELAY 36VDC 100 AMP HVY DUTY
17 86271130 2 NUT, 5/16-24 HEX JAM PLTD
18 86010670 2 WASHER 5/16 FLAT SS
19 86353260 1 BRACKET, SOL TANK BRACE
20 86010680 2 WASHER 3/8 ID X 3/4 OD NYLON

SERIAL NO.

FROM

NOTES

4786356230 Chariot iGloss

Body Lower

12

10A

8

7

7

8

11

1

2

3

9

9

4

5

6

10B

48

86356230 Chariot iGloss

Body Lower

REF PART NO. QTY DESCRIPTION

1 86273980 2 SCREW 10-32 X 3/4 PPHMS SS

2 86010650 2 SP WASHER #10 X 9/16 OD

3 86354990 2 CLAMP, .75 DIA, FLEX LOOP, NYLON

4 86010670 2 WASHER 5/16 FLAT SS

5 86279130 4 WASHER 5/16 SPLIT LOCK PLTD

6 86276780 2 SCR, 5/16-18 X 3/4 HHCS SS

7 86354570 2 BRACKET, SPRING, UPPER

8 86353220 2 SPRING, EXTENSION

9 86353720 2 BRACKET, SPRING, LOWER

10A 86353200 1 MAIN BODY, LB,OBC, TRIM

10B 86358530 1 MAIN BODY, LB, NO OBC, TRIM

11 86353280 1 HOSE 1.5" X 49", 4:1 STRETCH
12 86264940 3 CABLE TIE 11.38" UL/CSA

SERIAL NO.

FROM

NOTES

SHELF CHARGER

MODELS ONLY,

1.002-033.0

1.002-035.0

4986356230 Chariot iGloss

Body Lower Mounting

1

2

3

50

86356230 Chariot iGloss

Body Lower Mounting

REF PART NO. QTY DESCRIPTION

1 86279630 6 WASHER, .344IDX1.13ODX.09T PLT

2 86006760 4 SCREW 5/16-18 X 3/4HHCSGR5PLTDL

3 86275180 2 SCR, 5/16-18 X 1/2 HHCS GR5 NP

SERIAL NO.

FROM

NOTES

5186356230 Chariot iGloss

Bumper

8

3

9

10

11

12

13

1

2

5

6

3

4

3

7

52

86356230 Chariot iGloss

Bumper

REF PART NO. QTY DESCRIPTION

1 86318180 1 BUMPER, TRIM, GRAY

2 86276980 2 SCREW 5/16-18 X 2 HHCS SS

3 86010670 7 WASHER 5/16 FLAT SS

4 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS

5 86270830 4 NUT 5/16-18 HEX NYLOCK SS

6 86323950 2 PAD, TIP

7 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS

8 86271840 1 SP NUT 5/16-18 HEX NYLOCK THIN SS

9 86327910 2 SCR, KA50X25, PT OHS, WN1412, PLTD
10 86256130 1 STRAP, STATIC, .2T X 1W X 3L
11 86279630 1 WASHER, .344IDX1.13ODX.09T PLT
12 86006760 1 SCREW 5/16-18 X 3/4HHCSGR5PLTDL
13 86359510 1 BRKT, STATIC STRAP

SERIAL NO.

FROM

NOTES

5386356230 Chariot iGloss

Burnishing Deck

B

TORQUE 65 IN-LBS

19 20

1

B

B

A

TORQUE 18 FT-LBS

8

A

1

2

3

4

5

6

7

18

15

16

14
13
12

9

10
11

17

WIRE HARNESS

54

86356230 Chariot iGloss

Burnishing Deck

REF PART NO. QTY DESCRIPTION

1 86354980 1 MOTOR, 36VDC 3 HP 2000RPM

2 86135970 1 KEY, 3/16 SQ X 5/8 LONG

3 86353470 1 BRACKET, MOTOR LIFT

4 86352910 1 SHROUD, OUTER

5 86353780 1 BRUSH, FLEXIBLE STRIP, 72" LONG

6 86352900 1 SHROUD, INNER

7 86353750 1 PLATE, SUPPORT, INNER SHROUD

8 86276920 4 SCREW 3/8-16x1

9 86352450 1 HUB, PAD DRIVER
10 86010710 1 WASHER .5 X 1.25 FLAT GR8 PLT
11 86277540 1 SCREW 7/16-20 X 1 HHCS PLTD
12 86006930 1 SCREW 5/16-18 X 1.00 BSHCS SS
13 86330990 1 WASHER, 5/16 INT STAR, SS
14 86228840 1 BEARING FLANGED.314IDX.502OD
15 86279030 1 WASHER, .53 ID X 1.5 OD TEFLON
16 86007910 2 SPRING EXT .31D X 2.0L X .03W
17 86353760 1 BRACKET, MOTOR LOCK
18 86279110 4 WASHER, 3/8 ID INT.LOCK
19 86271910 2 NUT, 5/16-18 FLEXLOCK
20 86010670 2 WASHER 5/16 FLAT SS

SERIAL NO.

FROM

NOTES

5586356230 Chariot iGloss

Burnishing Deck Mounting

1

2

3

4

5

5

6

7

8

9

7

8

2

3

4

5

6

5

7

8

4

5

5

6

7

8

11

2

3

2

12

4556

7

8

710 14 13

15

A

A

TORQUE 8 FT-LBS

A

A

A

56

86356230 Chariot iGloss

Burnishing Deck Mounting

REF PART NO. QTY DESCRIPTION

1 86353790 2 BRACKET, LINKAGE ARM

2 86277030 8 SCR, 5/16-18X1.25 CARRIAGE SS

3 86228840 8 BEARING FLANGED.314IDX.502OD

4 86259410 8 WASHER THRUST.51 ID X1ODX.063

5 86279350 16 WASHER, WAVE 1/2ID X3/4D X.125

6 86259420 8 WASHER, THRUST .51ID X 1 ODBRO

7 86010670 14 WASHER 5/16 FLAT SS

8 86270830 12 NUT 5/16-18 HEX NYLOCK SS

9 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
10 86271840 2 SP NUT 5/16-18 HEX NYLOCK THIN SS
11 86353740 1 BRACKET, LIFT ASSY, TOP
12 86010770 2 WASHER 7/16ID X1DX.08 FLT SS
13 86353810 2 BOLT SHOULDER, 3/8 OD X 1/4 L SS
14 86010680 2 WASHER 3/8 ID X 3/4 OD NYLON
15 86353800 2 BRACKET, SPRING LIFT

SERIAL NO.

FROM

NOTES

5786356230 Chariot iGloss

Burnishing Deck Lift

1

2

3

4

5

58

86356230 Chariot iGloss

Burnishing Deck Lift

REF PART NO. QTY DESCRIPTION

1 86328040 2 PIN, CLEVIS, 1/4 X 2.0 L

2 86354750 2 WASHER, 1.00X.264X.070THK, NYL, BLK

3 86320880 1 ACT, 36VDC, 3.0" STK, 8.74 LNG

4 86008650 2 COTTER 1/4" RING

5 86342240 1 SPACER, .81 X 1.06 X .125

SERIAL NO.

FROM

NOTES

5986356230 Chariot iGloss

Pad Driver

A

TORQUE 6 IN-LBS

B

TORQUE 20-22 IN-LBS

C

TORQUE 34-36 IN-LBS

B

C

A

1

2

8

4

3

5

6

7

60

86356230 Chariot iGloss

Pad Driver

REF PART NO. QTY DESCRIPTION

1 86352460 1 HUB, PAD DRIVER

2 86355650 1 GROMMET, .188ID x .438OD x .188T

3 86173140 3 SCR, KA40X16,PT OVAL,WN1412,PL

4 86355620 1 RETAINER, PAD CENTER LOCK

5 86173330 8 WASHER, M5, FLAT, ISO7093, SS

6 86327910 8 SCR, KA50X25, PT OHS, WN1412, PLTD

7 86355610 1 PAD DRIVER, FACE 20"

8 86172940 3 SCR,KA40X10,PT OVAL,WIN1412,PL

- 86358450 - ASM, PAD DRIVER iGLOSS 20 NOT SHOWN

SERIAL NO.

FROM

NOTES

6186356230 Chariot iGloss

Control Panel

2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

18

A

TORQUE 45-55 IN-LBS

A

19

16

20

21

22

ACTIVE MODELS

ONLY

62

86356230 Chariot iGloss