Windsor CE26 Operating Manual

Chariot 3 iExtract 26 Duo

Carpet Extractor

Operating Instructions (ENG)

Models: CE26

1.006-167.0
CEC26

1.006-168.0

CEO26

1.006-178.0

CECO26

1.006-179.0

From Serial Number (Ref No1*)

*See Serial Number Page

in Spare Parts List

or call manufacturer

86398200-C

03/15/16

Machine Data Log/Overview

Warranty Registration

Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to :

http://warranty.karcherna.com/

For customer assistance:

1-800-444-7654

Overview

The Chariot® iExtract ® CE26 is a battery powered, self-propelled Carpet Extractor intended for commercial use.
The machine is a dual mode; interim and deep extraction carpet machine. Interim mode applies solution at a low
flow rate agitated by the counter-rotating brushes with no solution recovery. Deep extraction applies solution at a
high flow rate agitated by counter-rotating brushes and recovered by the dual vacuum shoes.

The machine is designed to apply a cleaning solution onto carpeted floor, and scrub the carpet with two counter­rotating brushes, then vacuum the soiled water back into the recovery tank.

2 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo

Table of Contents

Machine Data Log/Overview. . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .7

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .9

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . .10

How This Machine Works. . . . . . . . . . . . . . . . . . . .12

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Drive Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20

Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .20

Emergency Stop Procedures . . . . . . . . . . . . . . . . .20

Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .20

Normal Scrubbing. . . . . . . . . . . . . . . . . . . . . . . . . .21

To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .22

To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . .22

Emptying and Cleaning Tanks . . . . . . . . . . . . . . . .23

Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

To Operate Off-Aisle Cleaning Option . . . . . . . . . .25

Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Controller Fault Codes . . . . . . . . . . . . . . . . . . . . . .50

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 52

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .27

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . .30

Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .32

Battery Charger Programming . . . . . . . . . . . . . . . .33

Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Vacuum Shoe Removal and Cleaning . . . . . . . . . .35

Vacuum Shoe Lift Actuator Removal/Replacement35

Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Scrub Brush Removal. . . . . . . . . . . . . . . . . . . . . . .37

Remove Brush Deck. . . . . . . . . . . . . . . . . . . . . . . .38

Replace Brush Deck Motor. . . . . . . . . . . . . . . . . . .38

Scrub Deck Actuator Removal/Replacement . . . . .38

Replace Pump - Off-Aisle Option . . . . . . . . . . . . . .38

Brush Motor Carbon Brush Replacement. . . . . . . .39

Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Recovery Tank Float Shut-off. . . . . . . . . . . . . . . . .43

To Repair or Replace Vacuum Motors . . . . . . . . . .43

Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Electric Parking Brake Engagement . . . . . . . . . . . .45

Drive Motor Carbon Brush Replacement . . . . . . . .45

Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

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3

How To Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.

Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.

The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.

The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.

The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in
good working condition. They are listed in this general
order:

• Service Schedule

• Batteries

•Brush Deck

• Solution Strainer & Pump

• Vacuum & Float Shut-Off

• Drive Motor & Brake

• Troubleshooting

NOTE: The manual part number is located on the
lower right corner of the front cover.

The model and serial number of your machine is
located on the back of the machine.

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Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

T o reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.

If the machine is not working properly , has bee n dropped, damaged, lef t out doors, or dr opped into water, return it
to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factori es, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attach ed to the machine.

During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other

brushes may affect its safety.

Do not use on surfaces having a gradient of over 10% (6 degrees).

READ AND SAVE THESE INSTRUCTIONS

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5

Safety

MESURES DE SÉCURITÉ IMPORTANTES

Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter

systématiquement des mesures de sécurité de base, comme suit:

PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.

Pour réduire les risques d'incendie, de chocs électriques, ou de blessures:

N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.
N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires

conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'u ne détérioration, a été laissée

à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,

car ils peuvent réduire l'écoulement d'air.
Cette machine n'est pas adaptée au ramassage de poussières danger euses
Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux inflammables.

Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.
Cette machine est destinée à un usage commercial. Elle est r ecommandée davantage pour les domaines hôtelier,

scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique
normal.

L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la

machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instruc-

tions.
Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin

d'empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.
L'utilisation d'autres brosses peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 deg rés).

CONSERVER CES INSTRUCTIONS

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Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damag e.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:
DO NOT OPERATE MACHINE:

Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Kärcher North America approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

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7

Safety

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions:

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques -A VERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.

A T TE NTIO N - Da ngers ou méthodes d angereuse s qui pourr aient provoq uer des bles sure s légères ou une détér io­ration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.

Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces­saires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ:

NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.

LORS DE L'ENTRETIEN DE LA MACHINE:

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Kärcher North America
homologuées.

Les batteries émettent le gaz d'hydr ogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.

Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une inter­vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.

Ne jamais placer d'objets métalliques sur le dessus des batteries.

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Safety

SEE VIEW A

VIEW A

OBC CAUTION

86392960

CAUTION

WARNING LABEL

86335010

86335010

86244300

86244310

BATTERY CAUTION

86252520

Safety Label Locations

These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.

EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,

les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid

86398200 Operator Manual - Chariot 3 - iExtract 26 Duo

9

Operations

Technical Specifications

ITEM DIMENSION/CAPACITY

Nominal power 1944 W
Rated Voltage 36 Volts DC
Rated Amperage 54 amps
Batteries 3 X12 Volt 205-234 AH @ 20 hr. rate
Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)
Brush Motor .5 HP (373W)
Vacuum Motors 2 X .75 HP (560W)
Maximum flow rate of vacuum motors 78.0 cfm (36.8 liters per second)
Maximum suction of vacuum motors 71.8 inches of water (17.8 kPa)
Propelling Motor .75 HP (600 W)

Ev185A-A = 1226 lbs, (557 kg)

Mass (GVW)

Weight empty without batteries 418 lbs (190 kg)
Solution Control Variable with automatic shut-off in neutral
Solution capacity 25 gal (95 L)
Recovery capacity 27 gal (102 L)
Scrub brush diameter 4 inch (102 mm)
Scrub brush pressure Floating
Brush speed 1025 rpm
Tires 10 in. (254mm) Solid scrubber compound rear, urethane front
Extracting speed 1 .5 mph (.8km/hour)
Extracting speed 2 1.0 mph (1.7 km/hour)
Foundation Pressure 134 psi (923 Kpa)
Maximum Speed 4.1 miles/hour (6.5 km/hour)
Frame Construction Powder coated steel

Brake
Minimum aisle u-turn width 64 in. (1630 mm)

Maximum rated climb and descent angle 10% (6 degrees)
Sound Pressure Level 69.0 dBA

J185H-AC = 1193 lbs. (542 kg)
J185P-AC = 1151 lbs. (523 kg)

Electrical parking brake,sets automatically whenever operator
steps off platform or enga ges emergency stop.

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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo

ITEM MEASURE

Height 50.0 inches (1270 mm)
Length 56.1 inches (1425 mm)
Width 29.5 inches (749 mm)
Width of scrub path 26 inches (660mm)

Operations

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.

Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensori­elles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la
surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des
enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.

86398200 Operator Manual - Chariot 3 - iExtract 26 Duo

11

Operations

How This Machine Works

The Chariot® iExtract® 26 is a battery powered, self­propelled Carpet Extractor intended for commercial
use. The machine is a dual mode; interim and deep
extraction carpet machine. Interim mode applies
solution at a low flow rate agitated by the counter­rotating brushes with no solution recovery. Deep
extraction applies solution at a high flow rate agitated
by counter-rotating brushes and recovere d by th e du al
vacuum shoes.

The machine is designed to apply a cleaning solution
onto carpeted floor, and scrub the carpet with two
counter-rotating brushes, then vacuum the soiled water
back into the recovery tank. The machine's primary
systems are the solution system, scrub system,
recovery system, and operator control system.

The function of the solution system is to store cleaning
solution and deliver it to the scrub system. The solution
system is gravity fed. The solution system consists of
the solution tank, strainer , valve, manifold and controls.
The solution tank stores cleaning solution (water and
detergent) until it is delivered to the scrub system. The
strainer protects the valve from debris. The strainer
prevents debris from entering the supply lines, valve,
and manifold. The valve automatically prevents solution
flow unless the scrub brushes are turned on and the
machine is being propelled.

The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of two vacuum shoes, two vacuum
motors, float ball filter , and controls. The vacuum shoes
extract the dirty solution from the carpet as the machine
moves forward. The vacuum motors provide suction to
draw the dirty solution off the carpet and into the
recovery tank. The float ball filter protects the vacuum
fan from debris and foam. The recovery tank stores the
dirty solution.

The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control drive
reset switch, throttle pedal, emergency stop/brake
switch, steering wheel, propel controller, and drive
wheel. The directional control drive reset switch signals
forward or reverse direction and make s sure the
operator is on platform before machine will propel. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The steering wheel points the drive wheel in
the direction desired by the operator . The parking brake
automatically engages when the operator steps off the
platform. The emergency stop/brake can be use d to
hold the machine on slopes.

NOTE: Impact to machine may cause damage.

The function of the scrub system is to scrub the carpet
and lift and groom the carpet pile. The scrub system
consists of two cylindrical counter-rotating brushes, a
motor, l ift actu ator , and c ontrols. The brushes scrub the
carpet as the motor drives the brushes. The counter­rotating action of the brushes applies and agitates the
solution into the carpet.

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Operations

8

7

1

2

3

4

5

6

9

10

11

12

Components

1. Control Panel - Drive

2. Control Panel - Scrub

3. Console

4. Pedal Platform

5. Rear Cover

6. Tank

7. Recovery Sight Dome

8. Solution Drain Hose

9. Brush Deck

10. Solution Supply

11. Recovery Lid

12. Recovery Drain Hose

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13

Operations

1

2

3

5

8

9

6

7

4

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Operations

Drive Controls

1. Key Switch

2. Emergency Stop/Brake Switch

3. Directional Control / Drive Reset Switch

4. Throttle Pedal

5. Horn Button

6. Steering Wheel

7. Speed Control

8. Battery Discharge Indicator

9. Hour Meter

1. KEY SWITCH

Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery symbol will flash while the system runs self-diagnostics and returns
scrub deck and squeegee to their raised positions, if necessary. The controller will not respond to other
commands until this routine is complete.

2. EMERGENCY STOP / BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately. Excessive emergency stop usage can cause premature brake wear;
use only when necessary.
To reset the machine, rotate the switch clockwise.

3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH

This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
Controls the direction of travel of the vehicle. The lit arrow on the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in re ve rse , pr es s the bot tom of th e swit ch.

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15

Operations

4. THROTTLE PEDAL

Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.

5. HORN BUTTON

The horn is activated by pressing the horn button.

6. STEERING WHEEL

The steering wheel turns the front wheel causing the machine to change direction.

7. SPEED CONTROL

Controls the maximum speed of the machine. There are two transport settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The speed for fast and slow are as indicate d on
the control panel by the symbols shown below.The throttle pedal will always regulate the speed between 0 and
maximum.

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