Windsor CDT7IA, 10080050, CDT7IB, 10080060, CDT7IE Operator Instructions Manual

...
CARPET EXTRACTOR
MODEL: COUNTRY
CDT7IA/10080050 AUSTRALIA CDT7IB/10080060 BRITIAN CDT7IE/10080070 EUROPE CDT7IS/10080080 SWITZERLAND
Read instructions before operating the machine
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
AJ
86038340 04/26/11 PRV NO. 98707
IPX4
MACHINE DATA LOG/OVERVIEW
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
www.windsorind.com/WarrantyRegistration.aspx
2ENG
To register your product go to:
For customer assistance:
1-800-444-7654
CADET 86038340 04/26/11
Machine Data Log/Overview (English). ........1
Machine Data Log/Overview (German)........2
Table of Contents (English)..........................3
Table of Contents (German).........................4
HOW TO USE THIS MANUAL
How to use this Manual. ........................1-1ENG
SAFETY
Important Safety Instructions.................2-1ENG
Hazard Intensity Level...........................2-2ENG
Safety Label Location............................2-3ENG
OPERATIONS
Technical Specifications........................3-1ENG
Controls/Components............................3-2ENG
Filling the Solution Tank ........................3-5ENG
Machine Operation. ...............................3-6ENG
Cleaning Procedure...............................3-9ENG
Accessory Tool Usage........................3-10ENG
MAINTENANCE
Periodic Maintenance............................4-1ENG
Daily/Regular Maintenance....................4-1ENG
Vacuum Motor Replacement.................4-2ENG
Belt Replacement ..................................4-3ENG
Solution Pump Replacement.................4-3ENG
Machine Troubleshooting ......................4-4ENG
Wiring Diagram......................................4-5
GROUP PARTS LIST
Frame Assembly..........................................5-1
Brush Assembly...........................................5-3
Pump Assembly...........................................5-5
Vacuum Shoe Assembly .............................5-9
Control Panel Assembly..............................5-11
Solution Tank Assembly..............................5-13
Recovery Tank Assembly............................5-15
Suggested Spare Parts ...............................5-17
EC Declaration of Conformity......................5-18
CADET 86038340 04/19/07
TABLE OF CONTENTS
3ENG
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is on the bottom back-end of the machine.
When placing an order for parts, the
1-1ENG
CADET 86038340 04/26/11
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Vacuum Motor Replacement
- Belt Replacement
- Solution Pump Replacement
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
IMPORTANT SAFETY INSTRUCTIONS
!
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children. Use only as described in this manual. Use only manufacturer’s recommended components and
attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
CADET 86038340 04/19/07
2-1ENG
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
2-2ENG
CADET 86038340 04/19/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the CDT7//10080230. If, at any time, the labels become illegible contact your Windsor representative for prompt replacement.
WARNING DECAL 86242230 PRV NO. 500009
CADET 86038340 04/19/07
2-3ENG
TECHNICAL SPECIFICATIONS
POWER TYPE
ELECTRICAL: 230-240 V, 7 A, 50 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1.5 hp,
100 cfm (2.80 cubic meters/min.) Waterlift –121” (304 cm)
BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: 90 PSI, diaphragm style, internal
bypass
SOLUTION CAPACITY: 7 gallons (26.5ltr) RECOVERY CAPACITY: 7 gallons (26.5ltr) BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 17” (43.18 cm) cast
aluminum with spring loaded down pressure
WHEELS: (2) 10” dia. (25 cm) wheels by 2”
WEIGHT: 92lbs. (42kg) LENGTH: 41” (104 cm) HEIGHT: 34” (86.36 cm) WIDTH: 17.5” (44.45 cm) SOLUTION SPRAY: 2 quick change
jets. POWER CABLE: 50’ (12.7 m) (1mm)
34”
(86.36cm)
41”
(104cm)
3-1ENG
17.5”
(44.45cm)
CADET 86038340 11/02/10
CONTROLS/COMPONENT LOCATIONS
1. Main Handle. Used to pull and maneuver
machine.
2. Electrical Cord.
3. Pump Switch. Turns on pump and enables
spray.
4. Brush/Spray switch. Turns on brush motor
and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings.
5. Vacuum Motor Switch. Turns on vacuum
motor
6. Brush Motor Circuit Breaker. 4 amp.
Breaker protecting brush motor.
7. Vacuum Motor Circuit Breaker. 7 amp.
Breaker protecting vacuum motor.
8. Recovery Dump Hose. Facilitates draining
dirty cleaning solution.
9. Solution Dump Hose. Facilitates draining
excess cleaning solution from solution tank.
6
1
2
3 5
4
7
8
9
CADET 86038340 04/19/07
3-2ENG
CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect
various auxiliary 1-1/2 inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various carpet heights.
4. Recovery Tank. Used to collect dirty
cleaning solution.
5. Solution Tank. Used to hold cleaning
solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
10
1
9
3
2
3-3ENG
6
4
5
7
8
CADET 86038340 04/19/07
CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
6
1
2
6
4
5
3
CADET 86038340 04/19/07
3-4ENG
FILLING OPERATIONS
A
A
)
RECOVERY TANK
SOLUTION
TANK
FILL LINE
FILLING THE CADET
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene
* Product Trademark Names
STEP
1
STEP
2
STEP
3
STEP
4
Remove recovery tank
dd water
7 gal.
(26.5 ltr.)
140°F (60°C
7 – 14oz.
(207ml – 414ml)
dd cleaning
chemical
Replace recovery tank
3-5ENG
CADET 86038340 04/19/07
OPERATIONS
STEP
Remove literature from recovery
1
tank. Fill solution tank (see filling operations, page 3-5).
CORRECT
1/8in
(3mm)
STEP
Plug cord into grounded outlet. Note:
2
Be sure dome is seated on recovery tank, and float shut-off is installed correctly.
STEP
Adjust brush to proper setting. Note:
3
For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet.
INCORRECT
PUMP VACUUM
ON ON
STEP
CADET 86038340 11/02/10
Turn on both Vacuum and Pump
4
motor switches (“ON”=“I”).
3-6ENG
OPERATIONS
Tip machine back by main handle to move to starting point.
STEP
5
Lower machine to floor.
Select intermittent or continuous switch setting to turn on brush and start solution spray. The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made.
STEP
6
STEP
7
INTERMITTENT
CONTINUOUS
3-7ENG
CADET 86038340 04/19/07
CLEANING PROCEDURE
STEP
1
Start at wall closest to power outlet. Pull straight back without pushing down on handle.
1in.
(25mm)
1ft.
(30cm)
OFF
STEP
2
STEP
3
Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass.
Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area a minimum of 1 inch on the right (close cleaning) side of machine. Overlap a minimum of 2 inches on the left (drive belt) side of machine.
VACUUM INTAKE COVER
SOLUTION INTAKE COVER
CADET 86038340 04/19/07
STEP
During operation, observe the following: The Cadet is equipped with clear
4
internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.
3-8ENG
CLEANING PROCEDURE
Use right side of machine for cleaning against walls.
STEP
5
After cleaning, turn off all controls, return brush to storage position and carefully unplug machine.
To speed drying, use a Windblower fan.
STEP
6
OFF OFF
OFF
STEP
7
Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
3-9ENG
STEP
8
RECOVERY DRAIN
SOLUTION
DRAIN
CADET 86038340 04/19/07
ACCESSORY TOOL USAGE
STEP
1
Use only one of the following acceptable accessory tools.
86000000 – PRV NO. DDH 86031540 – PRV NO. 39504 86041180 – PRV NO. ESW 86000050 – PRV NO. SPW 86000020 – PRV NO. HT
Pull back collar and insert over machine mounted fitting, then release collar to lock into place.
STEP
2
PUMP VACUUM
ON ON
OFF
STEP
3
Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole.
Turn on Pump and Vacuum Switch.
Note: Be sure intermittent/continuous switch is in center (off) position and brush is in storage position.
STEP
4
CADET 86038340 04/19/07
Squeeze handle on accessory tool to begin cleaning.
3-10ENG
MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean, hot water.
4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.
5. Check for and remove any lint or debris around vac shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from brush and housing. NOTE: Brush removal. A. To remove brush, grab and pull brush
out from end opposite drive belt (operator’s right). Remove other end from brush driver.
B. To install brush, line up slots in brush
core with pin in driver on drive belt side (operator’s left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip.
8. Check cooling air screen (located on frame behind left wheel) for lint or debris.
9. Check float and shut-off screen and clean as necessary.
NOTE: Always store machine with brush in “Store” position.
4-1ENG
CADET 86038340 04/19/07
MAINTENANCE
!
ONLY QUALIFIED
WARNING:
MAINTENANCE PERSONNEL ARE
TO PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor cover (p/n 86003080-PRV NO.
27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
Vac Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon Brushes
Note: When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket.
If armature commutator is not concentric, extremely pitted, or grooved the motor will need to be replaced or sent to a qualified service center to restore vac performance.
Wire Terminal
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
Wire Terminal
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon Brushes
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
Important:
These brushes wear quicker as the length shortens due to increased heat.
Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Note: Place stop in groove.
3/8
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" long.
3 8
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
[9.5mm]
CADET 86038340 04/19/07
4-2ENG
MAINTENANCE
!
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links (p/n 86227350 – PRV NO. 05016) to the brush housing.
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM
WARNING:
THE FOLLOWING REPAIRS.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
6. Remove the (3) screws that fasten the side plate (p/n 86249420 – PRV NO. 62759) to the brush housing to remove belt. NOTE: All
components associated with driving the brush will come out with the side plate.
7. Reverse process to install belt.
86249420 PRV NO. 62759
62759
86227350
05016
PRV NO. 05016
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
Pump Head
86251040
PRV NO. 65187
4-3ENG
PRV NO. 42-809332
Pump Hsng
86288790
PRV NO. 41387
Pressure Switch
86161980
Pump Replacement Parts for Shurflo 100 psi (86026400-PRV NO. 65254)
Valve Asm
86258830
Pump Replacement Parts for Flojet 73 psi (86006110-PRV NO. 65189)
PRV NO. 84161
Diaphram 86235100
PRV NO. 29206
Pump Repair Kit
86004600 – PRV NO. 47176
Hsng/Pump Repair Kit
86136040 – PRV NO. 47350
CADET 86038340 04/19/07
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No Power, Nothing Runs
Vacuum Motor Will Not Run
Vacuum Motor Runs But Suction Is Poor
Poor Or No Water Flow (Carpet Is Streaky)
Brush Does Not Spin
1. Is the cord plugged in.
2. Circuit breaker tripped in building.
3. Faulty switch.
4. Faulty power cord or pigtail.
1. Vacuum circuit breaker tripped.
2. Faulty main vacuum switch.
3. Loose wiring.
4. Faulty vac motor.
1. Debris lodged in vac shoe.
2. Dome gasket defective or missing.
3. Vacuum hose cracked or hose cuff loose.
4. Recovery tank full / float ball stuck in the up position.
1. Main pump switch off.
2. Jets clogged or missing.
3. Solution filter clogged.
4. Faulty solenoid.
1. Brush switch off.
2. Brush circuit breaker tripped
3. Brush belt broken.
4. Faulty brush motor.
1. Plug in cord.
2. Reset breaker
3. Call for service.
4. Call for service.
1. Reset breaker
2. Call for service.
3. Call for service.
4. Call for service.
1. Remove debris from vac shoe.
2. Replace as necessary.
3. Replace or repair as necessary.
4. Turn off vac motor. Drain and rinse recovery tank.
1. Turn on.
2. Clean using a vinegar /water solution or replace.
3. Drain solution tank and clean solution filter.
4. Call for service.
1. Turn on brush switch.
2. Reset circuit breaker.
3. Replace as necessary.
4. Call for service.
CADET 86038340 04/19/07
4-4ENG
WIRING DIAGRAM
86268750 PRV NO. 88567
86268750 PRV NO. 88567
86003650 PRV NO. 34362
86268900 PRV NO. 88655
86268900 PRV NO. 88655
86004480
PRV NO. 41353
86268750 PRV NO. 88567
86268350 PRV NO. 88270
86001240 PRV NO. 14020
86268750 PRV NO. 88567
4-5ENG
CADET 86038340 04/19/07
NOTES
CADET 86038340 04/19/07
4-6ENG
FRAME ASSEMBLY
1
30
7
15
11
10
5
22
2
28
19
18
(SEE PG. 5-11)
21
3
12
34
A
B
33
3
6
26
9
32
25
27
6
20
29
5-1
8
CADET 86038340 04/19/07
13
14
4
24
FRAME ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 - OPEN - - 2 86003620 34341 1 FRAME, CLP FAMILY 3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 86001660 41236 2 HUBCAP, 5/8" SHAFT 5 86004480 41353 1 HARNESS, MAIN, CDT 6 86239610 41354 1 HINGE, TANK TO FRAME 7 86005370 53641 1 MOTOR ASM, BRUSH CLP FAMILY 8 86005640 57030 2 NUT, 10-32 HEX NYLOCK
9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS 10 86198530 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA 11 86249430 62761 1 PLATE, BRUSH MTR CLAMP 12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V 13 86250130 66282 6 PLUG, HOLE, .375" BLK 14 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 15 86006580 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS 16 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS 17 - OPEN - - 18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS 19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS 20 86010650 87018 2 WASHER, #10 X 9/16 OD 21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP 22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE 23 - OPEN - - 24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER 25 86066230 03107 1 AXLE, 5/8 X 17.06L 26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA 27 86253090 73943 1 SEAL, FRAME/TANK 28 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL 29 86233140 20041 1 CLAMP, 2.0" WORM GEAR 30 86274760 70271 2 SCR, ¼-20 X ½ HHCS PLTD 31 86006530 70057 2 SCR, ¼-20 X 1 PPHMS SS 32 86272160 66052 1 PIN, ROLL I/8” X 1.0”L 33 86276610 70697 1 SCR, ¼-20 X 1.25 PPHMS SS 34 86005710 57105 3 NUT, ¼-20 HEX W/ STD WASHER
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-
BRUSH ASSEMBLY
15
25
31
30
17
34
24
18
11
44
25 29
47
30
45
26
16
36
33
43
32
7
13
16
8
12
38
39
10
22
4
40
37
41
26
35
28
3
21
42
1
6
19
27
5-3
23
20
25
14
17
30 29
CADET 86038340 04/19/07
46
25
3
9
2
5
BRUSH ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86003730 03110 1 AXLE, ROLLER
2 86227100 04084 1 ADAPTER, BRUSH BRG.
3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375
4 86001100 11045 1 BELT, 180J6 MICRO-V
5 86001140 12514 1 BRUSH, 15L X 3.38OD
6 86001300 140343 1 BRKT, BRUSH PULLEY
7 86001310 140351 1 BRKT, BRUSH HEIGHT
8 86003620 34341 REF FRAME, CLP FAMILY
9 86004060 36192 2 GUARD, THREAD 10 86004470 41345 1 HOUSING, BRUSH 15" 11 86004980 50998 1 LABEL, BRUSH HEIGHT 12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT 13 86005110 51312 1 LINKAGE ASM, ROLLER SUPPORT 14 86005120 51314 2 LINK, ROLLER, FRONT 15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT 16 86005640 57030 4 NUT, 10-32 HEX NYLOCK 17 86005850 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT 18 86249410 62758 1 PLATE, BRUSH HOUSING RH 19 86249420 62759 1 PLATE, BRUSH HOUSING LH 20 86005930 62762 2 PLATE, AXLE RETAINER 21 86250680 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V 22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L 23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG 24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS 25 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS DL 26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS 27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS 28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS 29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS 30 86010650 87018 6 WASHER, #10 X 9/16 OD
31 86136750 70675 4 SCR, 1/4-20 X.5/8 THMS PLTD NP 32 86230620 12524 1 BRUSH, 15 L X 3.35 OD G2 1000090563
33 86251710 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 1000090563 34 86003070 27805 1 CLIP, BEARING 35 86003370 29157 1 DRIVER, BRUSH 36 86278130 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 1000090563 37 86272770 67094 1 RING, 1/2 EXT. SNAP 38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD 39 86008650 80604 2 COTTER, 1/4" RING 40 86342240 - 1 SPACER, .81 X 1.06 X .125 41 86006030 64102 1 PULLEY ASM, BRUSH 42 86003390 29208 1 DRIVER ASM, BRUSH 43 86001140 12514 1 BRUSH ASM, 15 IN 44 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST 1000090563 45 86228890 09137 2 BEARING, R6 3/8 ID 1000090563 46 86028010 47383 1 BRUSH BEARING ASM. 47 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
CADET 86038340 02/22/11
5-
PUMP ASSEMBLY
14
19
15
11
3
8
4
23
118
20
17
10 16
20
13
9
2
16
21
12
7
5-5
28
26
26
25
(SEE SOLUTION TANK)
24
CADET 86038340 04/19/07
27
C
6
5
PUMP ASSEMBLY
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBE QC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003490 31074 1 ELBOW, SWIVEL,3/84MPTX3/8TUBE QC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86241680 44073 2 JET, MINI PROMAX 9503
7 86241680 57030 2 NUT, 10-32 HEX NYLOCK
8 86026400 65254 1 PUMP ASM, 230V 100 PSI W/CONN
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86250140 70195 2 SCR, 10-32 X 1.25 PPHMS SS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM,SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86005590 56014 1 NIPPLE, 1/4 CLOSE 19 86005580 56012 1 NIPPLE, 1/4 FPT QD 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 - OPEN - - 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86282340 39720 1 HOSE, 3/8 OD X 1/4 ID URTHN X 22” 25 86279930 29277 2 DUCT, 1/2 ID SPLT FLX X 16” 26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5" 27 86253020 73963 1 SCREEN, INTAKE 28 86282350 39721 2 HOSE, 3/8 ID NYL11 YLW X 17”
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-
PUMP ASSEMBLY
PRIOR TO S/N 1000153482
14
19
18 1
15
23
3
8
4
10 16
20
13
9
2
16
21
12
28
26
26
11
24
25
20
17
C
(SEE SOLUTION TANK)
27
7
6
5
5-7
CADET 86038340 04/19/07
PRIOR TO S/N 1000153482
PUMP ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003480 31073 1 ELBOW, SWIVEL,1/4MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86004580 44068 2 JET, MINI PROMAX 9504
7 86004580 57030 2 NUT, 10-32 HEX NYLOCK
8 86251080 65197 1 PUMP ASM, 230V 73 PSI
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86006830 70386 2 SCR, 10-32 X 1.0 PPHMS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008370 78420 1 TEE, 1/4 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM,SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86005590 56014 1 NIPPLE, 1/4 CLOSE 19 86005580 56012 1 NIPPLE, 1/4 FPT QD 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 - OPEN - - 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86281890 39529 1 HOSE, 3/8 URETHANE X 29" 25 86004350 39530 1 HOSE, 3/8 NYLON X 6" 26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5" 27 86253020 73963 1 SCREEN, INTAKE 28 86004400 39591 1 HOSE, 3/8 ID NYLON YLW X 29” 29 86003490 31074 REF ELBOW, SWIVEL 1/4 MPT X 1/4 TUBE 30 86008360 78419 REF TEE, 3/8 MPT X 3/8 TUBE QC
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-8
VACUUM SHOE ASSEMBLY
1
4
13
2
12
8
6
3
11
11
7
10
5
7
5-9
CADET 86038340 04/19/07
VACUUM SHOE ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227350 05016 4 ARM, VAC SHOE PARALLEL
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR
5 86006790 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL
6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD
7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS
8 86010620 85039 1 VAC SHOE, 15"
9 - OPEN - - 10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS 11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125 12 86003780 35171 1 GASKET, ACCESSORY PORT 13 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-10
CONTROL PANEL ASSEMBLY
16
12
6
18
21
1
8
11
2
7
4
17
3
14
9
10
19
13
15
D
(SEE PG. 5-11)
SEE SOLUTION TANK
5-11
CADET 86038340 04/19/07
5
20A, 20B 20C, 20D
CONTROL PANEL ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3)
2 86230110 14312 1 BREAKER, 7 AMP
3 86002020 14949 1 BREAKER, 4 AMP
4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
5 86261000 23671 1 CORD ASM
6 86005670 57040 2 NUT, 1/2 NPT CONDUIT
7 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD
8 86064400 61348 1 PANEL, CADET CONTROL
9 86006950 70532 9 SCR, 10-32 X 1/2 PPHMS BLK NP 1000032157 10 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON 11 86007120 72126 1 SWITCH, DPDT 3-POSITION ROCKER 12 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER 13 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET 14 86010800 87189 9 WASHER, .2IDX.500 BLK SS 15 86004480 41353 REF HARNESS, MAIN, CDTI 16 86242270 500019 1 LABEL, CONTROL PANEL, CDT 17 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN 18 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 19 86006830 70386 1 SCR, 10-32 X 1.0 PPHMS
20A 86002610 23683 1 CORD ASM, 230V BRITIAN 20B 86002600 23682 1 CORD ASM, 230V EURO 20C 86031550 23681 1 CORD ASM, 230V SWISS 20D 86260960 23521 1 CORD ASM, 230V, AUST
21 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-1
SOLUTION TANK ASSEMBLY
SEE FRAME)
A
10
12
7*
6 3
7
13 13A 13B
23
17
29 18
30*
18
22
24
32
33
25
16*
(SEE CONTROL PANEL)
D
15
21
20
9
19*
1
B
(SEE FRAME)
5-13
11
8
2
CADET 86038340 04/19/07
27*
26*
28*
5*
C
4
(SEE PUMP)
18
14
SOLUTION TANK ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233140 20041 3 CLAMP, 2.0" WORM GEAR
2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
3 86003080 27809 1 COVER, VAC MOTOR
4 86003090 27810 1 COVER, BELT
5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
6 86003790 35175 2 GASKET, TANK TO VAC COVER
7 86003920 35231 2 GASKET, VAC COVER (CLP FAMILY)
8 86281880 39526 1 HOSE,1/2 CLEAR X 12
9 86240090 39527 1 HOSE, 1.5 BLK VAC X 3.0 10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5 11 86001590 40049 1 HOSEBARB, 3/8MPT X 1/2 NYLON 12 86240980 41348 1 HOUSING, VAC MOTOR 13 86005420 53791 1 VAC MOTOR ASM, CLP FAMILY
13A 86230760 140216 - BRUSH SET, 230V VAC AMETEK 13B 86135330 140688 - BRUSH SET, 230V VAC MTR WINDSOR
14 86006600 70114 2 SCR, #10 X 3/4 PPHST TYPE B 15 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 16 86032240 75257 1 TANK, CDT SOLUTION 17 86259060 85037 1 VENT, COOLING AIR SMALL 18 86010650 87018 10 WASHER, #10 X 9/16 OD 19 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 20 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS 21 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL 22 86002370 20035 2 CLAMP, 7/16 DIA NYLON UL 23 86233260 20092 1 CLAMP, 3.5" WORM GEAR 24 86272840 67147 1 RING, 2" DIA SPLIT 25 86256170 73169 1 STRAIN RELIEF, CORD HOOK 26 86003950 35236 1 GASKET, TANK, L-F 27 86003960 35237 1 GASKET, TANK, L-R 28 86003970 35238 1 GASKET, TANK, RH 29 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B 30 86003940 35235 1 GASKET, CDT PANEL 31 86026660 75276 1 TANK ASM, SOLUTION CDT7 32 86002870 27417 1 CORD, 99807 1/8 X 12" 33 86232280 500012 1 CARD, INSTRUCTION CDT7
SERIAL NO.
FROM
SERVICE
* SERVICE
NOTES:
ONLY ONLY
*
CADET 86038340 04/19/07
5-1
RECOVERY TANK ASSEMBLY
18
5
7
8
4
E
16
15
E
11
12
10
1
14
17
13
12
6
2
9
3
14B
11B
10B
1B
12
5-15
CADET 86038340 04/19/07
RECOVERY TANK ASSEMBLY
6
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083948 1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET
2 86233140 20041 1 CLAMP, 2.0" WORM GEAR
3 86002930 27670 1 CORD, DRAIN HOSE
4 86008400 78499 2 COVER, REC. TANK
5 86235280 28060 1 DOME, CLP FAMILY
6 86003630 34351 1 FLOAT SHUT-OFF
7 86003910 35230 1 GASKET, DOME
8 86003930 35232 2 GASKET, PORT COVER
9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN
10A 86004510 41391 1 HOSE, INSERT 1000083948 10B 86004450 40019 1 HOSEBARB, 1.5 DOUBLE MCHD 11A 86004500 41390 1 HOSE, CAP 1000083948 11B 86006240 66227 1 PLUG, DRAIN HOSE
12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B 13 86032250 75258 1 TANK, CDT RECOVERY
14A 86001370 140408 1 BRKT, HOSE HOOK 1000083948 14B 86001190 140133 1 BRKT, RECOVERY HOSE MTG
15 86002870 27417 1 CORD, 99807 1/8 X 12" 16 86242230 500009 1 LABEL, WARNING 17 86245940 50995 1 LABEL, CADET MAIN 18 86003330 28061 1 DOME ASM, CLP FAM
SERIAL NO.
FROM
NOTES:
CADET 86038340 04/19/07
5-1
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001140 12514 BRUSH, 15L X 3.38OD 86001100 11045 BELT, 180J6 MICRO-V 86000900 09019 BEARING, 1.125ODX.500IDX.375 86004570 44067 JET BODY, MINI PROMAX BODY 86241680 44073 JET, MINI PROMAX 9503 86026400 65254 PUMP ASM, 230V 100PSI W/CONN 86010570 84165 VALVE ASM, SOLENOID CLP FAMILY 86003780 35171 GASKET, ACCESSORY PORT 86230110 14312 BREAKER, 250VAC 50 VDC 86002020 14949 BREAKER, VDE CIRCUIT 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86007120 72126 SWITCH, DPDT 3-POSITION ROCKER 86005420 53791 VAC MOTOR ASM, CLP FAMILY 86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH 86230760 140216 BRUSH SET, 230V VAC AMETEK 86135330 140688 BRUSH SET, 230V VAC MTR WINDSOR * 86003630 34351 FLOAT, SHUT-OFF 86003330 28061 DOME ASM, CLP FAM 86006240 66227 PLUG, DRAIN HOSE
SERIAL NO.
FROM
NOTES:
5-17
CADET 86038340 04/19/07
5-18
CADET 86038340 04/19/07
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