Windsor CDT7, 10080220 User Manual

CARPET EXTRACTOR

Operating Instructions

MODEL: CDT7

86038220 09/27/07 PRV NO. 98626

10080220

Read these instructions before operating the machine

MACHINE DATA LOG/OVERVIEW

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

YOUR DEALER

For the name and address of your dealer contact: Windsor Industries

CADET 86038220 03/16/07

Machine Data Log/Overview.........................1

Table of Contents..........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level ..................................2-2

Grounding Instructions..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

Controls/Component Location ......................3-2

Filling Operation............................................3-5

Operations. ...................................................3-6

Cleaning Procedure......................................3-8

Accessory Tool Usage................................3-10

MAINTENANCE

Service Schedule..............................……… 4-1

Periodic Maintenance. ..................................4-2

Daily/ Regular Maintenance..........................4-2

Vacuum Motor Replacement ........................4-3

Belt Replacement..........................................4-4

Solution Pump Replacement ............……… 4-5

Wiring Diagram.............................................4-6

Troubleshooting Chart ..................................4-7

GROUP PARTS LIST

Frame Assembly.........................................5-1

Brush Assembly..........................................5-3

Pump Assembly(prior to SN). .....................5-5

Pump Assembly..........................................5-7

Vacuum Shoe Assembly.............................5-9

Control Panel Assembly..............................5-11

Solution Tank Assembly. ............................ 5-13

Recovery Tank Assembly........................... 5-15

Suggested Spare Parts/Notes ....................5-17

TABLE OF CONTENTS

CADET 86038220 03/16/07

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________

PUBLISHED __ _________________________

_____

The model and serial number of your machine is on the bottom back-end of the machine.

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1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Periodic

- Daily/Regular

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or

service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’ s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the

machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

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HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

2-2

CADET 86038220 03/16/07

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

PROPER GROUNDING

Grounding Pin

Metal Screw

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below

Grounded Outlet

Fig. A

Tab For Grounding Screw

dapto

Grounded Outlet Box

Fig. B

those indicated on the data label will cause serious

dapto

damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

NOTE: In Canada, the use of a temporary adaptor is no

ermitted by the Canadian Electrical Code

Fig. C

malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. This appliance is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

WARNING:

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

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TECHNICAL SPECIFICATIONS

POWER TYPE

ELECTRICAL: 115 V, 15 A, 60 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99

cfm (2.80 cubic meters/min.) Waterlift –117” (297cm)

BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: Diaphragm style, internal bypass SOLUTION CAPACITY: 7 gallons (26.5ltr) RECOVERY CAPACITY: 7 gallons (26.5ltr) BRUSH SPEED: 1000 rpm

GENERAL DIMENSIONS/WEIGHT

Vacuum shoe: 17” (43.18 cm) cast

aluminum with spring loaded down pressure

WHEELS: (2) 10” dia. (25 cm) wheels by 2”

WEIGHT: 92lbs. (42kg) LENGTH: 41” (104 cm) HEIGHT: 34” (86.36 cm) WIDTH: 17.5” (44.45 cm) SOLUTION SPRAY: 2 quick change

jets. POWER CABLE: 50’ (12.7 m) (14

gauge)

34”

(86.36cm)

3-1

17.5”

(44.45cm)

41”

(104cm)

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CONTROLS/COMPONENT LOCATIONS

1. Main Handle. Used to pull and maneuver machine.

2. Electrical Cord.

3. Pump Switch. Turns on pump and enables

spray.

4. Brush/Spray switch. Turns on brush motor and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings.

5. Vacuum Motor Switch. Turns on vacuum motor

6. Brush Motor Circuit Breaker. 6 amp. Brea ker protecting brush motor.

7. Vacuum Motor Circuit Breaker. 15 amp. Breaker protecting vacuum motor.

8. Recovery Dump Hose. Facilitates draining

dirty cleaning solution.

9. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank.

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CONTROLS/COMPONENT LOCATIONS

1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools.

2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses.

3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights.

4. Recovery Tank. Used to collect dirty cleaning solution.

5. Solution Tank. Used to hold cleaning solution.

6. Recovery Tank Dome.

7. Vacuum Shoe.

8. Brush Housing.

9. Front Lifting Handle.

10. Cleaning Solution Filter.

3-3

CADET 86038220 03/16/07

CONTROLS/COMPONENT LOCATIONS

1. Solution Intake Cover.

2. Vacuum Intake Cover.

3. Float Shut-Off.

4. Clean-Out Opening.

5. Pour Spout.

6. Lift Handle.

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FILLING OPERATIONS

)

FILLING THE CADET

NOTE: Use clean bucket of water to fill solution tank

Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.

Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.

CHEMICALS Suitable Chemicals Non-Compatible Chemicals

Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

RECOVERY TANK

SOLUTION

TANK

FILL LINE

STEP

Remove recovery tank

dd water

7 gal.

(26.5 ltr.)

140°F (60°C

7 – 14oz.

(207ml – 414ml)

Add cleaning chemical

Replace recovery tank

3-5

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OPERATIONS

STEP1Remove electrical cord and literature from

recovery tank. Fill solution tank (see filling operations, page3-5).

STEP

Plug cord into grounded outlet.

Note: Be sure dome is seated on recovery

tank, and float shut-off is installed correctly.

STEP

1/8in

(3mm)

CORRECT

INCORRECT

PUMP VACUUM

ON ON

STEP

Adjust brush to proper setting.

Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet.

Turn on both Vacuum and Pump motor switches (“ON”=“I”).

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+ 29 hidden pages