Windsor CBPSC20, CBPL20, CBPLC20, CBPS20, CBAL20 Operating Instructions Manual
...
Chariot 2 iGloss 20
Burnisher
Operating Instructions (ENG)
MODELS: CBPS20
1.002-031.0
CBPSC20
1.002-032.0
CBPL20
1.002-033.0
WARNING:
This product and accessories may contain a chemical known to the
State of California to cause cancer and birth defects or other
reproductive harm.
CBPLC20
1.002-034.0
CBAL20
1.002-035.0
CBALC20
1.002-036.0
From Serial Number (Ref No. 1*)
* See Serial Number page in
Spare Parts List or
call manufacturer.
For more information about this regulation: www.P65Warnings.ca.gov
86398800-C 03/02/18
The Chariot iGloss 20 is a battery powered, ride-on, hard floor burnisher intended for comme rcial use. This
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http:// warranty.karcherna.com/
For customer assistance:
1-800-444-7654
machine applies a high luster to hard floor surface s.
4
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7
SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . .9
Operation
Technical Specifications . . . . . . . . . . . . . . . . . . . . . 10
How This Machine Works . . . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Function Mode Switch. . . . . . . . . . . . . . . . . . . . . . . 18
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Emergency Stop Procedure . . . . . . . . . . . . . . . . . .20
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . 21
Normal Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table of Contents
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking Battery Specific Gravity. . . . . . . . . . . . . . 26
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 28
Battery Charger Programming . . . . . . . . . . . . . . . .29
Burnishing Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Burnisher Motor Carbon Brush Ring Replacement.32
Deck Actuator Removal / Replacement . . . . . . . . . 32
Body Assembly Removal . . . . . . . . . . . . . . . . . . . .34
Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . .34
Vacuum - Optional . . . . . . . . . . . . . . . . . . . . . . . . .36
Drive Motor-From Serial Number (3*) . . . . . . . . . . . 38
Drive Motor Carbon Brush Replacement . . . . . . . . 38
Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . .38
Drive Motor-Prior to Serial Number (3*) . . . . . . . . . 40
Drive Motor Carbon Brush Replacement . . . . . . . . 40
Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . .40
Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .42
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 46
86398800 Operator Manual - Chariot 2 iGloss 20
3
How To Use This Manual
This manual contains the following sections:
• HOW TO USE THIS MANUAL
• SAFETY
•OPERATIONS
• MAINTENANCE
• PARTS LIST
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized Kärcher North
America dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which is
filled out during the installation of your machine. The
MACHINE DATA box is located on the inside of the
front cover of this manual.
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Batteries
•Brush Deck
• Circuit Protection
• Drive Motor and Brake
• Service Schedule
• Vacuum Motor
• Machine Troubleshooting
The number on the lower right corner of the front cover
is the part number for this manual.
The model and serial number of your machine are
located below the battery compartment of the machine.
4
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Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Do not operate this machine near flammable fluids, dust or vapors.
Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the pads specified by the manufacturer. The fitting of other pads
may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86398800 Operator Manual - Chariot 2 iGloss 20
5
Safety
MESURES DE SÉCURITÉ IMPORTANTES
Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de
sécurité de base, comme suit :
PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.
Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :
N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.
Utiliser cet appareil conformément aux instructions du présent manuel uniquement. N'utiliser que les composants
et les accessoires conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée
à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,
car ils peuvent réduire l'écoulement d'air.
Cette machine n'est pas adaptée au ramassage de poussières dangereuses
Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la
machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instructions.
Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin
d'empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des garnitures spécifiées par le fabricant.
L'utilisation d'autres garnitures peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).
CONSERVER CES INSTRUCTIONS
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86398800 Operator Manual - Chariot 2 iGloss 20
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Kärcher North America approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
86398800 Operator Manual - Chariot 2 iGloss 20
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ:
NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE:
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Kärcher North America
homologuées.
Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelle s de subsistance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en char geant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.
Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une intervention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.
Ne jamais placer d'objets métalliques sur le dessus des batteries.
8
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Safety
CAUTION
BATTERY
86252520
CAUTION
CAUTION LABEL
86244310
86385070
WARNING LABEL
SAFETY LABEL LOCATIONS
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement
rapide.
86398800 Operator Manual - Chariot 2 iGloss 20
9
Operation
Technical Specifications
ITEM DIMENSION/CAPACITY
Nominal Power Passive Dust Control 2232W, Active Dust Control 2628W
Rated Voltage 36 Volts DC
Rated Amperage Passive Dust Control 62A, Active Dust Control 73A
Batteries 3 X12 Volt 114 AH, 130 AH, 225AH, or 234AH @ 20 hr. rate
Battery Compartment Dimensions 21.5 in. x 15.25 in. x 16 in. tall (546mm x 387mm x 406mm tall)
Burnisher Motor 3.0 HP, 36V, 2000RPM (2237W)
Vacuum Motor .63 HP (470 W)
Maximum flow rate of vacuum motor 72 cfm (33.98 liters per second)
Maximum suction of vacuum motor 47.3 inches of water (11.7 kPa)
Propelling Motor .38 HP (280W)
Mass (GVW) 838 lbs (380 kg)
Weight empty without batteries 231 lbs (105 kg)
Burnisher pad diameter 20 inch (508 mm)
Tires 8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane
Maximum Speed 2.3 mph (3.7Km/hour)
Theoretical Coverage 19,800ft²/hr @ 2.5 mph with 2 in. overlap
Brake Electrical parking brake,sets automatically whenever operator stops.
Minimum aisle u-turn width 51in. (1295 mm)
Maximum rated climb and descent angle 10% (6 degrees)
Vibration, hands 1.58 m/s²
Vibration, feet 1.39 m/s²
Uncertainty 0.5 m/s²
Sound pressure level Passive Dust Control 59.7 dBA, Active Dust Control 62.2 dBA
Sound power level Passive Dust Control 76.3 dBA, Active Dust Control 80.1 dBA
Uncertainty 3.0 dBA
10
86398800 Operator Manual - Chariot 2 iGloss 20
ITEM MEASURE
WIDTH
LENGTH
Height 51.8 in (1316mm)
Length 44.0 in (1118mm)
Width 23.4 in. (594mm)
Width of burnish path 20 in (508mm)
Operation
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la
surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des
enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.
86398800 Operator Manual - Chariot 2 iGloss 20
11
Operation
How This Machine Works
The Chariot® iGloss 20 is a battery powered, selfpropelled, hard floor burnisher intended for commercial
use. The appliance spins a high-speed burnishing pad
in contact with the floor surface to produce a high luster
shine.
The machine's primary systems are the burnishing
system, the dust control system, and the operator
control system.
The function of the burnishing system is to spin a highspeed burnishing pad in contact with a floor surface
that has had a burnishable floor finish applied. The
burnishing pad can be lowered to the floor and raised
by the operator. The burnishing pad will spin only when
the machine is directed to move by the operator.
The function of the dust control system is to collect the
dust that is created during the burnishing process. It is
normal for a portion of the floor finish to be removed in
the form of dust during the process. While burnishing,
air movement is created within the burnishing head by
the spinning pad. The dust that is also created is
entrained in the air stream and transported to a filter
bag where it is collected and separated from the air
stream. The filter bag can be easily changed without
releasing the collected dust. The optional active dust
control system uses a vacuum motor to improve dust
collection before, during, and after burnishing.
The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control drive
reset switch, throttle pedal, emergency stop/brake
switch, steering wheel, propel controller, and drive
wheel. The directional control drive reset switch signals
forward or reverse direction and makes sure the
operator is on the platform before machine will propel.
The controller interprets signals from the throttle pedal
to command the drive wheel to propel or slow the
machine. The steering wheel points the drive wheel in
the direction desired by the operator. The parking brake
automatically engages when the operator stops the
machine. The emergency stop/brake can be used to
hold the machine on slopes.
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86398800 Operator Manual - Chariot 2 iGloss 20
Operation
1
2
3
4
5
6
7
8
9
Components
1. Drive Control
2. Burnisher Controls
3. Control Console
4. Pedal Platform
5. Lower Body
6. Bag Enclosure
7. Bag Enclosure Cover
8. Burnisher Deck
9. Rear Cover
86398800 Operator Manual - Chariot 2 iGloss 20
13
Operation
6
4
10
3
2
5
18 9
7
11
12
Drive Controls
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control / Drive Reset Switch
4. Throttle Pedal
5. Horn Button
6. Steering Wheel
7. Speed Control/Function Select
8. Battery Discharge Indicator
9. Hour Meter
10. Operator Presence Switch
11. Bag Present indicator
12. Check Pad Indicator
14
86398800 Operator Manual - Chariot 2 iGloss 20
Operation
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery symbol will flash once and stay on continuously.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of
travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
86398800 Operator Manual - Chariot 2 iGloss 20
15
Operation
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL
Controls the maximum speed of the machine. There are two settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclockwise), fast to the right (top position).
The throttle pedal will always regulate the speed between 0 and maximum
16
86398800 Operator Manual - Chariot 2 iGloss 20
Operation
8. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The indicator will be illuminated if the batteries have a sufficient charge. A slow, continuous flash indicates the
batteries require charging.
The Battery Lockout function will activate when the batteries are low.
Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the burnisher motor.
The vacuum and drive remain functional. Return the unit to the charging station and charge the batteries.
NOTES: Continuing usage may damage the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the indicator will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in burnishing operation. This information is useful in determining when to service the machine.
10. OPERATOR PRESENCE SWITCH
Must be pressed down prior to any machine functions enabled.
11. BAG PRESENT INDICATOR
Notifies operator if dust collection bag is missing. LED is red when bag is missing or not properly installed.
12. CHECK PAD INDICATOR
Notifies operator of potential problem with pad or missing pad. When LED is red, operator should remove pad
driver and verify pad condition and proper installation.
86398800 Operator Manual - Chariot 2 iGloss 20
17
Operation
1
Function Mode Switch
1. Function Mode Switch
The first two positions are for transport only. See drive controls section.
Light burnishing
This mode is used for light burnishing. In this mode the machine will propel at fast
speed. The ‘floating’ burnisher deck is in the down position. When equipped with
optional active dust collection, vacuum motor will be on.
Deep burnishing
This mode is used for deep burnishing. In this mode the machine will propel at slow
speed. The ‘floating’ burnisher deck is in the down position. When equipped with
optional active dust collection, vacuum motor will be on.
18
86398800 Operator Manual - Chariot 2 iGloss 20
Notes:
86398800 Operator Manual - Chariot 2 iGloss 20
19
Operation
Machine Operation
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
1. Disconnect or unplug battery charger.
2. Close the cover(s).
3. Verify condition of burnishing pad, replace if neces-
sary.
4. Verify removable pad driver is installed correctly
and pad rotation lock is released.
5. The operator should be on the pedal platform. The
throttle pedal must be in the neutral position.
6. Turn the machine power on by turning key switch
clockwise to the “ON” position.
7. Verify dust collection bag is installed.
8. Press the Drive Reset Directional Control Switch to
reset and set the intended direction for travel.
9. Press lightly on the throttle pedal with right foot
Emergency Stop Procedure
Push in emergency stop button. This will also engage
the parking brake and cause the machine to stop immediately.
20
86398800 Operator Manual - Chariot 2 iGloss 20
Operation
INEFFICIENT BURNISHING PATH
Operating the Machine
When operating the machine around people, pay close
attention for unexpected movement. Use extra caution
around children.
1. Stand on the operator platform. Throttle pedal must
be in neutral position.
2. Turn machine power on.
3. Select transport speed from Function Mode Switch.
4. Press the Drive Reset/Directional Control Switch,
selecting the desired travel direction.
5. Select Light burnishing or Deep burnishing from
the Function Mode Switch. Deck will Lower.
6. The pad motor will only run when the burnishing
head is lowered to within 2 inches of the floor.
7. Occasionally verify “check pad” indicator light is
“green”. If not, stop machine, remove pad driver
and check pad. Replace or flip as needed.
NOTE: To prevent possible damage to the floor
surface, always keep the machine moving while the
pad is spinning.
Normal Burnishing
Plan the burnishing pattern in advance. The longest
track is around the perimeter of the area to be
burnished. For efficient operation, the runs should be
the longest possible without turning, stopping, or
raising or lowering the burnisher head.
In order to achieve the best possible results, the area
which is to be burnished should be swept and auto
scrubbed before burnishing.
RE CO MMENDED BURNISHING PATH
8. When the head is down and the machine is
propelled, the pad motor runs.
9. When the battery light flashes it indicates
discharged batteries, stop operation and charge
batteries.
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21
Maintenance
Service Schedule
MAINTENANCE
Check water level of batteries after charging; add
distilled water if necessary. (Wet cell only)
Visually check for damaged or worn tires. *
Check brush or pad for proper installation. *
Check vacuum hose connections. *
Check pedal, brake and steering for proper operation. *
Check dust bag. *
Charge batteries if needed. *
Clean off top of batteries. *
Check battery cells with hydrometer. (Wet cell only) *
Inspect deck skirt. *
Check battery connections are tight. *
Clean battery cases and battery compartment. *
Check parking brake. *
Clean pivot points on burnishing head. *
Check all motors for carbon brush wear. *
Check steering chain tension. *
Check drive chain tension. *
BEFORE EACH
WORK PERIOD
*
AFTER EACH
WORK PERIOD
50
HRS
100
HRS
200
HRS
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86398800 Operator Manual - Chariot 2 iGloss 20
Maintenance
4
5
3
1
2
1. Cover Retainer Latch
2. Rear Cover
3. Battery Connector-Machine
4. Batteries
5. Battery Tray
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Maintenance
Batteries (Wet Cell)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.
Not all batteries require maintenance. AGM
batteries are maintenance free. Do not attempt to
remove sealed caps from AGM batteries. Warranty
is void if caps are removed from AGM battery.
L’entretien n’est pas nécessaire pour toutes les
batteries. Les batteries AGM ne nécessitent pas
d’entretien. N'essayez pas d'enlever les bouchons
scellés des batteries AGM. La garantie est a nnulée
si les bouchons sont retirés des batteries AGM.
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When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Maintenance
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Wear eye protection and protective clothing when
working with batteries.
Portez des lunettes de protection et des v êtements
de protection lorsque vous travaillez avec des
batteries.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove the batteries from the
machine and clean the battery cases and battery
compartment.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
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Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
CHECKING GRAVITY
a. Hydrometer Battery
b. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80
F (27C) BATTERY CONDITION
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C) ,
the reading must be temperature corr ected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°C): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C). Subtract
(-) from the specific reading 0.004 (4 points), for each
10°F (6°C) below 80°F (27°C).
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Maintenance
Charging Batteries
When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.
3. Remove rear cover, unplug batteries from
machine.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Wear eye protection and protective clothing when
working with batteries.
Portez des lunettes de protection et des v êtements
de protection lorsque vous travaillez avec des
batteries.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
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Maintenance
RED
BLACK
RED
BLACK
RED
BLACK
REAR OF MACHINE
5. Replace the battery caps, and leave them in place
while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the charger
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charge r to the
AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
11. Install the rear cover.
Changing Batteries
4. Disconnect main positive lead and secure cable
terminals away from batteries.
5. Loosen both terminals on each jumper cable and
remove one at a time.
6. Prepare a suitable site to place the batteries.
Attach suitable battery lifting device and lift
batteries from the machine. Batteries are a
potential environmental hazard. Consult your
battery suppler for safe disposal methods.
Fixez le dispositif de levage d e batterie approprié et
levez les batteries de la machine. Les batteries
constituent un danger potentiel pour l'environnement. Consultez le fournisseur de votre batterie
pour connaître les méthodes d'élimination sûres.
Stop the machine in a clean area next to the charger.
Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine and
remove key.
1. Open the console cover.
2. Remove rear cover.
3. Disconnect battery pack from machine.
Use the proper size open end wrench to disconnect
main ground wire first and secure cable terminal away
from batteries.
NOTE: Red (+) and Black (-) installed opposite for
225 AH (J185) battery configuration.
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Maintenance
Battery Charger Programming
NOTE: For machines equipped with optional onboard charger. When replacing batteries, charger
programming changes may be required. If replacing
batteries with same type, (e.g. maintenance free
batteries with maintenance free) no programming is
required. When batteries with different type
(e.g.maintenance free with wet cell), programming
changes are required. Failure to make programming
changes may lead to reduced battery life.
Programming Instructions
The charger is pre-loaded with the charge algorithms
shown below:
AlgID Description
1 Trojan J185H
5 Trojan 30XHS
42 Discover AGM EV31A-A
43 Discover AGM EV185A-A
Check Default Charge Algorithm
Check Default Charge Algorithm
1. Enter Algorithm Display Mode (as above).
2. While Algorithm Number is displayed (for 11
seconds), touch positive lead to the battery pack
positive terminal for 3.0 seconds (± 0.5s).
3. Remove lead from battery pack. Algorithm Number
will increment.
4. To increment the Algorithm Number again, repeat
Steps 2 and 3 within 30 seconds.
5. Touch positive lead to positive terminal and hold
until relay clicks (>10 seconds). The new default
algorithm is now stored.
6. Remove AC power and check default algorithm.
Contact your original equipment manufacturer if your
battery pack is not supported by the charge algorithms
loaded in your charger.
Enter Algorithm Display Mode:
1. Disconnect AC Power.
2. Remove positive lead from battery pack.
3. Apply AC power and the charger will display the
algorithm number after the Power On Self Test:
a. All algorithms will display as a series of flashes
of the 80% LED.
b. Algorithms #1 - 6 will also be indicated by the
Ammeter LEDs (see Users Guide).
Examples:
☼☼☼ = Algorithm #3
☼☼ , Short Pause, ☼ = Algorithm #21
4. Algorithm number display repeats for 11 seconds,
then Algorithm Display Mode ends.
5. Remove AC Power and reconnect positive lead.
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Maintenance
1
4
2
3
5
Burnishing Deck
1. Burnisher Motor
2. Skirt
3. Pad Driver/Pad
4. Pad Rotation Lock Lever
30
Dust Collection
5. Dust Bag
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