Windsor CBPSC20, CBPL20, CBPLC20, CBPS20, CBAL20 Operating Instructions Manual

Chariot 2 iGloss 20

Burnisher

Operating Instructions (ENG)
MODELS: CBPS20

1.002-031.0

CBPSC20

1.002-032.0

CBPL20

1.002-033.0

WARNING:

This product and accessories may contain a chemical known to the
State of California to cause cancer and birth defects or other
reproductive harm.

CBPLC20

1.002-034.0

CBAL20

1.002-035.0

CBALC20

1.002-036.0

From Serial Number (Ref No. 1*)

* See Serial Number page in

Spare Parts List or

call manufacturer.

For more information about this regulation: www.P65Warnings.ca.gov

86398800-C 03/02/18

The Chariot iGloss 20 is a battery powered, ride-on, hard floor burnisher intended for comme rcial use. This

Warranty Registration

Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to :

http:// warranty.karcherna.com/

For customer assistance:

1-800-444-7654

machine applies a high luster to hard floor surface s.

4

Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7

SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . .9

Operation

Technical Specifications . . . . . . . . . . . . . . . . . . . . . 10

How This Machine Works . . . . . . . . . . . . . . . . . . . . 12

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Function Mode Switch. . . . . . . . . . . . . . . . . . . . . . . 18

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20

Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Emergency Stop Procedure . . . . . . . . . . . . . . . . . .20

Operating the Machine . . . . . . . . . . . . . . . . . . . . . . 21

Normal Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table of Contents

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Checking Battery Specific Gravity. . . . . . . . . . . . . . 26

Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 28

Battery Charger Programming . . . . . . . . . . . . . . . .29

Burnishing Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Burnisher Motor Carbon Brush Ring Replacement.32

Deck Actuator Removal / Replacement . . . . . . . . . 32

Body Assembly Removal . . . . . . . . . . . . . . . . . . . .34

Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . .34

Vacuum - Optional . . . . . . . . . . . . . . . . . . . . . . . . .36

Drive Motor-From Serial Number (3*) . . . . . . . . . . . 38

Drive Motor Carbon Brush Replacement . . . . . . . . 38

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . .38

Drive Motor-Prior to Serial Number (3*) . . . . . . . . . 40

Drive Motor Carbon Brush Replacement . . . . . . . . 40

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . .40

Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .42

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 46

86398800 Operator Manual - Chariot 2 iGloss 20

3

How To Use This Manual

This manual contains the following sections:

• HOW TO USE THIS MANUAL

• SAFETY

•OPERATIONS

• MAINTENANCE

• PARTS LIST

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.

Parts may be ordered from authorized Kärcher North
America dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which is
filled out during the installation of your machine. The
MACHINE DATA box is located on the inside of the
front cover of this manual.

The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could

result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.

The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in
good working condition. They are listed in this general
order:

• Batteries

•Brush Deck

• Circuit Protection

• Drive Motor and Brake

• Service Schedule

• Vacuum Motor

• Machine Troubleshooting

The number on the lower right corner of the front cover
is the part number for this manual.

The model and serial number of your machine are
located below the battery compartment of the machine.

4

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Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer's recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Do not operate this machine near flammable fluids, dust or vapors.

Maintenance and repairs must be done by qualified personnel.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.

Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

This appliance has been designed for use with the pads specified by the manufacturer. The fitting of other pads
may affect its safety.

Do not use on surfaces having a gradient of over 10% (6 degrees).

SAVE THESE INSTRUCTIONS

86398800 Operator Manual - Chariot 2 iGloss 20

5

Safety

MESURES DE SÉCURITÉ IMPORTANTES

Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de

sécurité de base, comme suit :

PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.

Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :

N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.

Utiliser cet appareil conformément aux instructions du présent manuel uniquement. N'utiliser que les composants
et les accessoires conseillés par le fabricant.

Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée
à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.

Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,
car ils peuvent réduire l'écoulement d'air.

Cette machine n'est pas adaptée au ramassage de poussières dangereuses

Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.

L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.

Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.

Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.

Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.

S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la
machine.

Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.

Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instruc­tions.

Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.

Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.

Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin
d'empêcher un emploi non autorisé.

Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.

Cette machine a été conçue pour être utilisée avec des garnitures spécifiées par le fabricant.

L'utilisation d'autres garnitures peut affecter sa sûreté.

N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).

CONSERVER CES INSTRUCTIONS

6

86398800 Operator Manual - Chariot 2 iGloss 20

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Kärcher North America approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

86398800 Operator Manual - Chariot 2 iGloss 20

7

Safety

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détério­ration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.

Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces­saires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ:

NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.

Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.

LORS DE L'ENTRETIEN DE LA MACHINE:

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Kärcher North America
homologuées.

Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelle s de subsistance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en char geant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.

Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une inter­vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.

Ne jamais placer d'objets métalliques sur le dessus des batteries.

8

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Safety

CAUTION

BATTERY

86252520

CAUTION

CAUTION LABEL

86244310

86385070

WARNING LABEL

SAFETY LABEL LOCATIONS

These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.

EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,

les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement
rapide.

86398800 Operator Manual - Chariot 2 iGloss 20

9

Operation

Technical Specifications

ITEM DIMENSION/CAPACITY

Nominal Power Passive Dust Control 2232W, Active Dust Control 2628W
Rated Voltage 36 Volts DC
Rated Amperage Passive Dust Control 62A, Active Dust Control 73A
Batteries 3 X12 Volt 114 AH, 130 AH, 225AH, or 234AH @ 20 hr. rate
Battery Compartment Dimensions 21.5 in. x 15.25 in. x 16 in. tall (546mm x 387mm x 406mm tall)
Burnisher Motor 3.0 HP, 36V, 2000RPM (2237W)
Vacuum Motor .63 HP (470 W)
Maximum flow rate of vacuum motor 72 cfm (33.98 liters per second)
Maximum suction of vacuum motor 47.3 inches of water (11.7 kPa)
Propelling Motor .38 HP (280W)
Mass (GVW) 838 lbs (380 kg)
Weight empty without batteries 231 lbs (105 kg)
Burnisher pad diameter 20 inch (508 mm)
Tires 8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane
Maximum Speed 2.3 mph (3.7Km/hour)
Theoretical Coverage 19,800ft²/hr @ 2.5 mph with 2 in. overlap
Brake Electrical parking brake,sets automatically whenever operator stops.
Minimum aisle u-turn width 51in. (1295 mm)
Maximum rated climb and descent angle 10% (6 degrees)
Vibration, hands 1.58 m/s²
Vibration, feet 1.39 m/s²
Uncertainty 0.5 m/s²
Sound pressure level Passive Dust Control 59.7 dBA, Active Dust Control 62.2 dBA
Sound power level Passive Dust Control 76.3 dBA, Active Dust Control 80.1 dBA
Uncertainty 3.0 dBA

10

86398800 Operator Manual - Chariot 2 iGloss 20

ITEM MEASURE

WIDTH

LENGTH

Height 51.8 in (1316mm)
Length 44.0 in (1118mm)
Width 23.4 in. (594mm)
Width of burnish path 20 in (508mm)

Operation

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.

Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensori­elles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la
surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des
enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.

86398800 Operator Manual - Chariot 2 iGloss 20

11

Operation

How This Machine Works

The Chariot® iGloss 20 is a battery powered, self­propelled, hard floor burnisher intended for commercial
use. The appliance spins a high-speed burnishing pad
in contact with the floor surface to produce a high luster
shine.

The machine's primary systems are the burnishing
system, the dust control system, and the operator
control system.

The function of the burnishing system is to spin a high­speed burnishing pad in contact with a floor surface
that has had a burnishable floor finish applied. The
burnishing pad can be lowered to the floor and raised
by the operator. The burnishing pad will spin only when
the machine is directed to move by the operator.

The function of the dust control system is to collect the
dust that is created during the burnishing process. It is
normal for a portion of the floor finish to be removed in
the form of dust during the process. While burnishing,
air movement is created within the burnishing head by
the spinning pad. The dust that is also created is
entrained in the air stream and transported to a filter
bag where it is collected and separated from the air
stream. The filter bag can be easily changed without
releasing the collected dust. The optional active dust
control system uses a vacuum motor to improve dust
collection before, during, and after burnishing.

The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control drive
reset switch, throttle pedal, emergency stop/brake
switch, steering wheel, propel controller, and drive
wheel. The directional control drive reset switch signals
forward or reverse direction and makes sure the
operator is on the platform before machine will propel.
The controller interprets signals from the throttle pedal
to command the drive wheel to propel or slow the
machine. The steering wheel points the drive wheel in
the direction desired by the operator. The parking brake
automatically engages when the operator stops the
machine. The emergency stop/brake can be used to
hold the machine on slopes.

12

86398800 Operator Manual - Chariot 2 iGloss 20

Operation

1

2

3

4

5

6

7

8

9

Components

1. Drive Control

2. Burnisher Controls

3. Control Console

4. Pedal Platform

5. Lower Body

6. Bag Enclosure

7. Bag Enclosure Cover

8. Burnisher Deck

9. Rear Cover

86398800 Operator Manual - Chariot 2 iGloss 20

13

Operation

6

4

10

3

2

5

18 9

7

11

12

Drive Controls

1. Key Switch

2. Emergency Stop/Brake Switch

3. Directional Control / Drive Reset Switch

4. Throttle Pedal

5. Horn Button

6. Steering Wheel

7. Speed Control/Function Select

8. Battery Discharge Indicator

9. Hour Meter

10. Operator Presence Switch

11. Bag Present indicator

12. Check Pad Indicator

14

86398800 Operator Manual - Chariot 2 iGloss 20

Operation

1. KEY SWITCH

Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery symbol will flash once and stay on continuously.

2. EMERGENCY STOP/BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.

3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH

This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of
travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.

86398800 Operator Manual - Chariot 2 iGloss 20

15

Operation

4. THROTTLE PEDAL

Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.

5. HORN BUTTON

The horn is activated by pressing the horn button.

6. STEERING WHEEL

The steering wheel turns the front wheel causing the machine to change direction.

7. SPEED CONTROL

Controls the maximum speed of the machine. There are two settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock­wise), fast to the right (top position).
The throttle pedal will always regulate the speed between 0 and maximum

16

86398800 Operator Manual - Chariot 2 iGloss 20

Operation

8. BATTERY DISCHARGE INDICATOR

Indicates the charge level of the batteries.
The indicator will be illuminated if the batteries have a sufficient charge. A slow, continuous flash indicates the
batteries require charging.

The Battery Lockout function will activate when the batteries are low.
Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the burnisher motor.
The vacuum and drive remain functional. Return the unit to the charging station and charge the batteries.

NOTES: Continuing usage may damage the batteries.

When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the indicator will give the correct charge level.

9. HOUR METER

Records the number of hours the machine has been in burnishing operation. This information is useful in deter­mining when to service the machine.

10. OPERATOR PRESENCE SWITCH

Must be pressed down prior to any machine functions enabled.

11. BAG PRESENT INDICATOR

Notifies operator if dust collection bag is missing. LED is red when bag is missing or not properly installed.

12. CHECK PAD INDICATOR

Notifies operator of potential problem with pad or missing pad. When LED is red, operator should remove pad
driver and verify pad condition and proper installation.

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17

Operation

1

Function Mode Switch

1. Function Mode Switch

The first two positions are for transport only. See drive controls section.

Light burnishing

This mode is used for light burnishing. In this mode the machine will propel at fast
speed. The ‘floating’ burnisher deck is in the down position. When equipped with
optional active dust collection, vacuum motor will be on.

Deep burnishing

This mode is used for deep burnishing. In this mode the machine will propel at slow
speed. The ‘floating’ burnisher deck is in the down position. When equipped with
optional active dust collection, vacuum motor will be on.

18

86398800 Operator Manual - Chariot 2 iGloss 20

Notes:

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19

Operation

Machine Operation
Pre-Run Machine Inspection

Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from break­down. Follow the same procedure each time to avoid
missing steps.

NOTE: See maintenance section for pre-run machine
inspection checklist items.

Starting Machine

NOTE: Perform pre-run machine check before
operating machine.

FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.

1. Disconnect or unplug battery charger.

2. Close the cover(s).

3. Verify condition of burnishing pad, replace if neces-

sary.

4. Verify removable pad driver is installed correctly

and pad rotation lock is released.

5. The operator should be on the pedal platform. The

throttle pedal must be in the neutral position.

6. Turn the machine power on by turning key switch

clockwise to the “ON” position.

7. Verify dust collection bag is installed.

8. Press the Drive Reset Directional Control Switch to

reset and set the intended direction for travel.

9. Press lightly on the throttle pedal with right foot

Emergency Stop Procedure

Push in emergency stop button. This will also engage
the parking brake and cause the machine to stop imme­diately.

20

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Operation



INEFFICIENT BURNISHING PATH

Operating the Machine

When operating the machine around people, pay close
attention for unexpected movement. Use extra caution
around children.

1. Stand on the operator platform. Throttle pedal must
be in neutral position.

2. Turn machine power on.

3. Select transport speed from Function Mode Switch.

4. Press the Drive Reset/Directional Control Switch,
selecting the desired travel direction.

5. Select Light burnishing or Deep burnishing from
the Function Mode Switch. Deck will Lower.

6. The pad motor will only run when the burnishing
head is lowered to within 2 inches of the floor.

7. Occasionally verify “check pad” indicator light is
“green”. If not, stop machine, remove pad driver
and check pad. Replace or flip as needed.

NOTE: To prevent possible damage to the floor
surface, always keep the machine moving while the
pad is spinning.

Normal Burnishing

Plan the burnishing pattern in advance. The longest
track is around the perimeter of the area to be
burnished. For efficient operation, the runs should be
the longest possible without turning, stopping, or
raising or lowering the burnisher head.

In order to achieve the best possible results, the area
which is to be burnished should be swept and auto
scrubbed before burnishing.

RE CO MMENDED BURNISHING PATH

8. When the head is down and the machine is
propelled, the pad motor runs.

9. When the battery light flashes it indicates
discharged batteries, stop operation and charge
batteries.

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21

Maintenance

Service Schedule

MAINTENANCE

Check water level of batteries after charging; add
distilled water if necessary. (Wet cell only)

Visually check for damaged or worn tires. *
Check brush or pad for proper installation. *
Check vacuum hose connections. *
Check pedal, brake and steering for proper operation. *
Check dust bag. *
Charge batteries if needed. *
Clean off top of batteries. *
Check battery cells with hydrometer. (Wet cell only) *
Inspect deck skirt. *
Check battery connections are tight. *
Clean battery cases and battery compartment. *
Check parking brake. *
Clean pivot points on burnishing head. *
Check all motors for carbon brush wear. *
Check steering chain tension. *
Check drive chain tension. *

BEFORE EACH
WORK PERIOD

*

AFTER EACH

WORK PERIOD

50

HRS

100

HRS

200

HRS

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86398800 Operator Manual - Chariot 2 iGloss 20

Maintenance

4

5

3

1

2

1. Cover Retainer Latch

2. Rear Cover

3. Battery Connector-Machine

4. Batteries

5. Battery Tray

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23

Maintenance

Batteries (Wet Cell)

The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.

The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.

Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.

Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.

Not all batteries require maintenance. AGM
batteries are maintenance free. Do not attempt to
remove sealed caps from AGM batteries. Warranty
is void if caps are removed from AGM battery.

L’entretien n’est pas nécessaire pour toutes les
batteries. Les batteries AGM ne nécessitent pas
d’entretien. N'essayez pas d'enlever les bouchons
scellés des batteries AGM. La garantie est a nnulée
si les bouchons sont retirés des batteries AGM.

24

86398800 Operator Manual - Chariot 2 iGloss 20

When servicing machine, avoid contact with
battery acid.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

Maintenance

Battery Maintenance

1. When cleaning the batteries, use a solution of

baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.

2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.

3. Wipe off the top of the batteries at least once a
week.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Wear eye protection and protective clothing when
working with batteries.

Portez des lunettes de protection et des v êtements
de protection lorsque vous travaillez avec des
batteries.

4. Test battery condition with a hydrometer at least
once a week.

5. Ensure that all connections are tight and all
corrosion removed.

6. Every 4 to 6 months, remove the batteries from the
machine and clean the battery cases and battery
compartment.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé

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25

Maintenance

Checking Battery Specific Gravity

Use a hydrometer to check the battery specific gravity.

CHECKING GRAVITY

a. Hydrometer Battery
b. Battery

NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

SPECIFIC GRAVITY

@ 80



F (27C) BATTERY CONDITION

1.265 100% CHARGED

1.225 75% CHARGED

1.190 50% CHARGED

1.155 25% CHARGED

1.120 DISCHARGED

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C) ,
the reading must be temperature corr ected.

To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°C): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C). Subtract
(-) from the specific reading 0.004 (4 points), for each
10°F (6°C) below 80°F (27°C).

26

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Maintenance

Charging Batteries

When servicing machine, avoid contact with
battery acid.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.

1. Stop the machine in a clean, well ventilated area
next to the charger.

2. Turn “OFF” machine.

FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.

3. Remove rear cover, unplug batteries from
machine.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Wear eye protection and protective clothing when
working with batteries.

Portez des lunettes de protection et des v êtements
de protection lorsque vous travaillez avec des
batteries.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé

4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the elec­trolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.

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27

Maintenance

RED

BLACK

RED

BLACK

RED

BLACK

REAR OF MACHINE

5. Replace the battery caps, and leave them in place
while charging.

6. Unplug the battery connector from the machine.

FOR SAFETY: When charging, connect the charger
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charge r to the
AC wall outlet first. Hazardous sparks may result.

7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.

8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then discon­nect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.

11. Install the rear cover.

Changing Batteries

4. Disconnect main positive lead and secure cable
terminals away from batteries.

5. Loosen both terminals on each jumper cable and
remove one at a time.

6. Prepare a suitable site to place the batteries.

Attach suitable battery lifting device and lift
batteries from the machine. Batteries are a
potential environmental hazard. Consult your
battery suppler for safe disposal methods.

Fixez le dispositif de levage d e batterie approprié et
levez les batteries de la machine. Les batteries
constituent un danger potentiel pour l'environne­ment. Consultez le fournisseur de votre batterie
pour connaître les méthodes d'élimination sûres.

Stop the machine in a clean area next to the charger.
Turn off machine.

FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine and
remove key.

1. Open the console cover.

2. Remove rear cover.

3. Disconnect battery pack from machine.

Use the proper size open end wrench to disconnect
main ground wire first and secure cable terminal away
from batteries.

NOTE: Red (+) and Black (-) installed opposite for
225 AH (J185) battery configuration.

28

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Maintenance

Battery Charger Programming

NOTE: For machines equipped with optional on­board charger. When replacing batteries, charger
programming changes may be required. If replacing
batteries with same type, (e.g. maintenance free
batteries with maintenance free) no programming is
required. When batteries with different type
(e.g.maintenance free with wet cell), programming
changes are required. Failure to make programming
changes may lead to reduced battery life.

Programming Instructions

The charger is pre-loaded with the charge algorithms
shown below:

AlgID Description

1 Trojan J185H

5 Trojan 30XHS
42 Discover AGM EV31A-A
43 Discover AGM EV185A-A

Check Default Charge Algorithm

Check Default Charge Algorithm

1. Enter Algorithm Display Mode (as above).

2. While Algorithm Number is displayed (for 11
seconds), touch positive lead to the battery pack
positive terminal for 3.0 seconds (± 0.5s).

3. Remove lead from battery pack. Algorithm Number
will increment.

4. To increment the Algorithm Number again, repeat
Steps 2 and 3 within 30 seconds.

5. Touch positive lead to positive terminal and hold
until relay clicks (>10 seconds). The new default
algorithm is now stored.

6. Remove AC power and check default algorithm.

Contact your original equipment manufacturer if your
battery pack is not supported by the charge algorithms
loaded in your charger.

Enter Algorithm Display Mode:

1. Disconnect AC Power.

2. Remove positive lead from battery pack.

3. Apply AC power and the charger will display the
algorithm number after the Power On Self Test:
a. All algorithms will display as a series of flashes
of the 80% LED.
b. Algorithms #1 - 6 will also be indicated by the
Ammeter LEDs (see Users Guide).
Examples:

☼☼☼ = Algorithm #3
☼☼ , Short Pause, ☼ = Algorithm #21

4. Algorithm number display repeats for 11 seconds,
then Algorithm Display Mode ends.

5. Remove AC Power and reconnect positive lead.

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29

Maintenance

1

4

2

3

5

Burnishing Deck

1. Burnisher Motor

2. Skirt

3. Pad Driver/Pad

4. Pad Rotation Lock Lever

30

Dust Collection

5. Dust Bag

86398800 Operator Manual - Chariot 2 iGloss 20

Maintenance

Burnishing Pad

Many types of pads are available for floor burnishing.
Select a pad type based on floor type and floor finish for
best results.

Dust Bag Replacement

1. Release latch and raise cover to access dust bag.

2. Turn thumb screw to horizontal position to release
dust bag.

3. Remove dust bag at the plastic frame from the bag
mounting bracket.

4. Reverse procedure to install new bag.

• Rotate firmly counterclockwise. Pad driver will
disconnect from motor hub.

• Release Pad Rotation Lock lever.

3. To remove pad from pad driver:

• Set pad driver on flat surface with pad facing
up.

• Release pad retainer from center of pad using
retainer's wire clip.

• Peel pad off pad driver.

Dust Control Skirt Replacement

1. Raise burnisher deck with Function Mode Switch
set to transport mode.

2. Find ends of brush skirt. Pull down on one end to
release from shroud snap features. Once released
from two snaps, gently pull skirt parallel to the floor
to fully remove from shroud.

3. Install new skirt by pushing up into snaps one at a
time working around shroud diameter.

4. Where the ends meet, trim any excess skirt with
scissors or wire cutter.

Pad Replacement

1. Set the burnisher deck to the raised position.

2. To remove the pad driver:

• Push in and hold the Pad Rotation Lock lever.

• Grip the outside diameter of the pad and pad
driver.

4. To install pad on pad driver:

• Center the pad on pad driver with pad facing up.

• Check the pad inner diameter where the pad fits
over the raised ring of the pad retainer.

• Install pad retainer making sure wire clips snap
in place. Pad will need to compress to engage
pad retainer clips

5. To install the pad driver:

• Push in and hold the Pad Rotation Lock lever.

• Hold the pad driver parallel to the floor under
the shroud.

• Lift pad driver up to contact hub keeping level
and centered with motor shaft.

• Rotate pad driver clockwise applying light
pressure up on the hub. Pad driver will align
with hub and move up.

• Continue rotating clockwise approximately 15
degrees to fully engage hub.

• Release Pad Rotation Lock lever.

NOTE: Final tensioning of the pad driver occurs as
the motor rotates during burnishing.

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31

Maintenance

Burnisher Motor Replacement

1. Remove the pad driver assembly.

2. Lower the burnisher deck using the Function Mode
Switch.

3. Turn the key to the off position.

4. Unplug the battery pack from the machine.

5. Disconnect the positive and negative wires from
the posts at the front of the motor. Note the
positions for reassembly. Isolate the ends of the
wires as batteries will be connected in step 6.

6. Unhook deck lift springs, one per side. Prevent
bracket from retracting inside body of machine by
using holes and temporary cross pin.

7. Remove the hardware (4X) connecting the linkage
to the motor mount. Note the stack arrangement of
the hardware for reassembly.

8. Plug in the battery pack. Turn on the key. Turn the
Function Mode Switch to transport to raise upper
linkage.

9. Slide the deck assembly from under the machine.

6. Prepare new brush assembly for use by inserting
individual brush springs into brush guides. Check
each brush to ensure proper movement after
installing springs.

7. Depress brushes as required to insert brush
housing over commutator.

8. Check area under cable lugs to make sure brush
ring is seated against casting fully.

9. Replace hex head screws (4X) holding the brush
ring assembly.

10. Rotate motor to check for smooth rotation.

11. Replace motor cover and flat head screws (4X).

12. Reverse steps in step 1 to reinstall to machine.

Deck Actuator Removal / Replacement

FOR SAFETY: Before leaving or servicing machine,
stop on a level surface. Turn off machine.

1. Support deck under pad driver so that actuator pins
can be removed.

2. Remove bumper screws (2).

10. Flip the deck assembly over.

11. Slide Pad Rotation Lock lever in and hold while
removing bolt and washer from pad driver hub.

12. Release Pad Rotation Lock lever slide hub and key
off motor shaft.

13. Remove bolts and washers (4X) holding inner
shroud and plate. Remove motor from shrouds
and motor mount.

14. Reverse process to reinstall.

Burnisher Motor Carbon Brush Ring
Replacement

1. Follow steps 1-9 of “Burnisher Motor Replacement”
to access the top of the motor.

2. Remove flat head screws (4X) in the motor cover.
Remove the cover.

3. Remove hex head screws (4X) holding the brush
ring assembly to the motor casting.

4. Slide the brush ring assembly off the motor
commutator.

3. Remove front battery.

4. Pull steering shaft.

5. Disconnect actuator from wiring harness.

6. From the underside of the machine, remove lower
lifting pin from actuator.

7. Remove clevis pin from actuator upper bracket.

8. Lift actuator upward and free from machine.

9. Reverse steps to install.

5. Clean excessive carbon deposits off motor compo­nents with compressed air.

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Maintenance

CIRCUIT BREAKERS

100A CIRCUIT BREAKER

Circuit Breakers

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped,
reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload
should be found and corrected.

1.5 Amp protects the deck lift actuator, horn & controller.

18 Amp protects the vacuum motor.

100 Amp protects the burnisher motor.

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33

Maintenance

Body Assembly Removal

In order to access the frame or drive components, the
entire tank/console cover assembly can be removed as
a single unit.

Body Removal:

1. Open the console cover.

2. Remove back panel.

3. Grasp the lower end of the flexible steering shaft
and pull it straight up until it is disengaged with the
hex steering shaft.

4. Disconnect the five electrical plugs located just
forward of the battery tray. Access plugs through
front left hole in main body.

5. Remove the battery cable connection from the rear
cross member.

6. Close the console cover.

7. Remove the bumper. One mounting bolt per side is
located just above the tip pads on the inside.

8. Remove 6 bolts holding the body in place.

Drive Unit Removal

1. Remove tank assembly.

2. Pull the brake and drive electrical connectors off of
their support plate.

3. Remove the P-clamp holding the cable.

4. Lift the chain cover plate off of the motor.

5. Support the chassis on the tip pads so that the
front wheel is 10 inches off the floor.

6. Locate and remove two mounting nuts and remove
the drive unit from below.

7. To reinstall, reverse the process.

NOTE: The small tab at the front of the drive unit
frame should line-up with the notch in the mating
plate.

9. The body assembly can now be lifted off the
chassis and set aside.

10. Reverse the process for reassembly.

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Notes:

86398800 Operator Manual - Chariot 2 iGloss 20

35

Maintenance

1

2

Vacuum - Optional

1. Vacuum Motor

2. Vacuum Filter

36

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Maintenance

3
8

[9.5mm]

Vacuum Motor Carbon Brushes

Carbon
Brushes

End Cap

If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.

Inportant:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less tan 3/8" (9.5mm)
long.

MOUNT .80" FROM SEALING SURFACE OF
CONSOLE TO THE TOP OF THE MOUNTING
TABS (3).

VACUUM

CONSOLE SEALING

.80"

MOUNTING TAB

SURFACE

To Replace Vacuum Filter

1. Open dust bag cover.

2. Remove dust bag.

3. Unlock bottom of filter frame by bending it slightly
and slide from under the bolt head.

4. Lift filter out of housing.

5. Reverse steps to install.

Vacuum Motor Carbon Brush Replacement

To Repair or Replace Vacuum Motor

1. Remove four (4) screws from top of control panel.

2. Tip control panel back from console to expose
vacuum motor wires.

3. Disconnect electrical connector from the vacuum
motor.

4. Replace control panel, attach with one (1) screw to
secure in place.

5. Open console.

6. Remove three (3) screws and mounting bracket
that secure vacuum motor.

7. Reverse steps to install.

FOR SAFETY: before leaving or servicin g machine,
stop on a level surface, turn off machine and
disconnect power.

NOTE: If vacuum motor is not mounted as shown,
vacuum may not seal properly, resulting in poor
performance.

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37

Maintenance

Drive Motor-From Serial Number (3*)
Drive Motor Carbon Brush Replacement

Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.

N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.

FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and remove
motor carbon brushes.

1. Open the console cover.

2. Tilt the rear panel back until it stops on the lanyard.

3. Grasp the lower end of the flexible steering shaft
and pull it straight up until it is disengaged with the
hex steering shaft.

4. Remove the cover and gasket at the steering shaft
area.

Drive Chain Tension

The drive chain should deflect about 1/4 inch on either
side of the loop when the opposite side is tight.

To adjust chain tension:

1. Remove bumper.

2. Loosen the 1/4” nut behind the idler sprocket.

3. Tighten the front screw to increase chain tension.

4. Re-tighten the 1/4” nut behind the idler.

5. Reinstall the bumper.

Transporting Machine

This machine is equipped with a drive gear engage­ment/disengagement lever.

The brake automatically engages and keeps the
machine from moving whenever the operator stops the
machine.

The drive gear can be disengaged so the machine can
be pushed or towed (slowly).

When the drive gear is disengaged the machine cannot
be driven.

5. Grasp the drive wheel by reaching under the front
bumper and turn it to near the left steering stop.

6. The drive motor carbon brushes are located under
the metal band. Remove the band to access the 4
brushes.

7. Remove the phillips screw that holds each lead.
Remove the brushes.

8. Install the new brushes and reinstall the band.

9. Replace the gasket and cover, set the drive wheel
straight ahead, set the steering wheel straight
ahead, and gently align the steering shaft coupling
and slide onto the lower shaft.

10. Slowly close the cover and make sure the shaft
slides without binding.

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Maintenance

Access Port

Brake Override

1. Disconnect battery to prevent injury.

2. Turn wheel slightly to the right.

3. Access to the Brake lever is through the access
port on the front left side of the Lower Body.

4. Push the lever as indicated to disengage the
brake.

5. Push the machine slowly. Take care as voltage is
generated while pushing the machine and may
cause the controller to temporarily stop the
machine.

6. To re-engage the brake, push the lever as indi­cated.

Inclines

When navigating an incline the machine may come to a
stop. Turn the machine off. Wait 5 minutes and start the
machine and proceed up the incline.

Overheating may occur if you do not wait the full 5
minutes.

Une surchauffe peut se produire si vous n'attendez
pas les 5 minutes complètes.

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39

Maintenance

Drive Motor-Prior to Serial Number (3*)
Drive Motor Carbon Brush Replacement

Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.

N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.

FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and remove
motor carbon brushes.

1. Open the console cover.

2. Tilt the rear panel back until it stops on the lanyard.

3. Grasp the lower end of the flexible steering shaft
and pull it straight up until it is disengaged with the
hex steering shaft.

4. Remove the cover and gasket at the steering shaft
area.

5. Grasp the drive wheel by reaching under the front
bumper and turn it to near the left steering stop.

6. The drive motor carbon brushes are located under
screw caps. The caps are accessible by gently
moving the harness aside.

Drive Chain Tension

The drive chain should deflect about 1/4 inch on either
side of the loop when the opposite side is tight.

To adjust chain tension:

1. Remove bumper.

2. Loosen five (5) screws that hold the drive gear
motor and slide the gear motor up until the chain
tension is correct. Tighten the five (5) mounting
screws.

3. Models equipped with jack screw on front side of
drive should not use jack screw to apply tension.
Use only as a stop once chain is properly
tensioned.

4. Reinstall the bumper.

Transporting Machine

This machine is equipped with a drive gear engage­ment/disengagement lever.

The brake automatically engages and keeps the
machine from moving whenever the operator stops the
machine.

The drive gear can be disengaged so the machine can
be pushed or towed (slowly).

When the drive gear is disengaged the machine cannot
be driven.

NOTE: Front bumper removed for clarity and to show
access to lever.

7. Rotate the drive wheel to near the right hand stop
to access the right side carbon brush.

8. Replace the gasket and cover, set the drive wheel
straight ahead, set the steering wheel straight
ahead, and gently align the steering shaft coupling
and slide onto the lower shaft.

9. Slowly close the cover and make sure the shaft
slides without binding.

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Maintenance

Lever access

Turn wheel to left and reach up under bumper and steel
brake.

Drive gear engaged

Machine can be driven.

Rotate lever firmly in direction of arrow

Drive gear disengaged

Machine can be pushed or towed (slowly).

When disengaged the machine rolls easily. Disengage
on a level surface.

Rotate lever firmly in direction of arrow.

Inclines

When navigating an incline the machine may come to a
stop. Turn the machine off. Wait 5 minutes and start the
machine and proceed up the incline.

Overheating may occur if you do not wait the full 5
minutes.

Une surchauffe peut se produire si vous n'attendez
pas les 5 minutes complètes.

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41

Maintenance

CONNECT

AT

FRAME

VIEW FROM

BOTTOM

Recommended Tie-Down Points

Preparation for Loading/Unloading Trailer

Burnisher Deck must be in the up position before loading.

When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to
prevent the machine from rolling.

Machine Tie-Downs

There are two tie points located in front of the rear wheels on the frame, and a Tie-down wrap point on the back
panel. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be
strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine
from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs
running out opposite directions. Tie-downs must be attached to the transporting vehicle securely.

42

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Maintenance

Troubleshooting

PROBLEM CAUSE SOLUTION

No machine function Console lid is open Close console lid
No power to machine Battery disconnected Check all battery cable connections

Emergency shut-off activated Reset
Battery cables corroded Clean connections
Faulty key switch Replace switch
Batteries not plugged in Plug batteries in
On Board charger plugged in Un-plug and stow cord

Little or no propel Low battery charge Charge batteries

Tripped circuit breaker Reset controller circuit breaker

Controller limits motor amperage. Allow
unit to cool down for several minutes.

Remove obstacle or push machine away
from obstacle

Check wires and connections from
controller to motor

Check wires and connections from and
potentiometer resistance

Machine does not
change speeds

Forward speed only

Reverse speed only
Battery indicator light

flashing

Controller protecting motor from overload

Machine is stalled against an obstacle
(threshold, curb, etc.)

Controller overheated Allow cool down period

Loose motor connection

Faulty throttle circuit or potentiometer

Drive Lever disengaged Engage drive

Faulty speed control circuit or switch Check wires & connections

Faulty forward/reverse circuit Check wires & connections

Battery needs charged Charge Battery

Controller is indicating a fault code See fault code table

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43

Maintenance

PROBLEM CAUSE SOLUTION

Vacuum motor does not run, or
runs slowly

Poor burnishing performance Debris caught in pad Remove debris or change pad

Burnisher motor does not run, or
runs slowly

Deck does not go down Actuator circuit breaker tripped Reset actuator circuit breaker

Faulty vacuum circuit or switch Check wires & connections

Worn vacuum motor brushes Replace brushes, check commutator
Vacuum circuit breaker tripped Reset circuit breaker

Worn pad Replace pad or flip pad

Improper pad used

Low battery charge Charge batteries

Circuit breaker tripped Reset circuit beaker

Low battery charge Charge battery
Faulty brush circuit or motor Check wires, connections and motor
Worn brush motor brushes Replace brushes, check commutator

Contact equipment or application
specialists

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Maintenance

Battery Discharge Indicator Troubleshooting

The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems.

Number of

flashes

The battery needs charging, there is a bad connection to
the battery or dependent on the programming, may

1

2

3

4

5 Not used. -

6

7

8

9

10

- Blinks once every 5 seconds Sleep mode, cycle key switch

indicate that the battery lockout function is active and the
controller is in a restricted mode of operation. Check the
connections to the battery.

There is a bad connection to the drive motor. Check all connections between the

The drive motor has a short circuit to a battery connection. Contact your service agent.

The battery charge level has fallen below the battery
Lockout Level and the controller is inhibiting burnisher
motor function.

The controller is being inhibited from driving, this may be
because the battery charger is connected (on board
charger only).

A throttle fault is indicated. Make sure that the throttle is in the

A controller fault is indicated. Make sure that all connections are

The parking brake has a bad connection. Check the parking brake and motor

An excessive voltage has been applied to the controller.
This is usually caused by a poor battery connection.

Problem Solution

If the connections are good, try
charging the battery.

motor and the controller.

Charge the battery.

Disconnect battery charger.

rest position before switching on the
machine.

secure.

connections. Make sure the
controller connections are secure.

Check the battery connections.

86398800 Operator Manual - Chariot 2 iGloss 20

45

Suggested Spare Parts

86348010 BRUSH SET

86326980 BRUSH SET

86369160 WHEEL

86333980

86384090 BRUSH SET
DRIVE MOTOR

BURNISHER MOTOR

VACUUM MOTOR

86353780

FLEXIBLE STRIP BRUSH

FILTER BAG (10 PACK)

86143330

MOTOR FILTER

86326220 SPACER

86223470 RING

46

86398800 Operator Manual - Chariot 2 iGloss 20

Notes

86398800 Operator Manual - Chariot 2 iGloss 20

47

Table of contents

CHARIOT iGLOSS 20", SB, PASS, SHLF CHRGR (1.002-031.0) 2

40 BODY BRACE 3
50 BODY LOWER 5
60 BODY LOWER MOUNTING 7
70 BUMPER 9
80 BURNISHING DECK 11
90 BURNISHING DECK MOUNTING 13
100 BURNISHING DECK LIFT 15
110 BURNISHING DECK - PAD DRIVER 17
120 CONSOLE - BAG ENCLOSURE 19
130 CONSOLE - HINGE 21
140 CONTROL PANEL 1 23
150 CONTROL PANEL 2 25
160 CHARGER - OPTIONAL 27
170 DECALS 29
180 SLEW/STEERING-FROM SERIAL NUMBER (3*) 31
190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*) 33
200 DRIVE LOWER - FROM SERIAL NUMBER (3*) 35

1 Traction motor C2 (8.641-117.0) 38

210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*) 40

5 Wheel drive motor (8.636-401.0) 43
220 FRAME & REAR WHEELS 45
230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*) 47
240 DRIVE MOUNTING - PRIOR TO SN (3*) 49
250 PEDAL PLATFORM 51
260 PEDAL PLATFORM MOUNTING 53
270 STEERING 55
280 VACUUM - OPTIONAL 57
290 WIRING - BATTERY 58

Valid on 27.09.2018 Page 1 / 59

CHARIOT iGLOSS 20", SB, PASS, SHLF CHRGR (1.002-031.0)

POS Description Quantity Unit

40 BODY BRACE 1.000 ST
50 BODY LOWER 1.000 ST
60 BODY LOWER MOUNTING 1.000 ST
70 BUMPER 1.000 ST
80 BURNISHING DECK 1.000 ST
90 BURNISHING DECK MOUNTING 1.000 ST
100 BURNISHING DECK LIFT 1.000 ST
110 BURNISHING DECK - PAD DRIVER 1.000 ST
120 CONSOLE - BAG ENCLOSURE 1.000 ST
130 CONSOLE - HINGE 1.000 ST
140 CONTROL PANEL 1 1.000 ST
150 CONTROL PANEL 2 1.000 ST
160 CHARGER - OPTIONAL 1.000 ST
170 DECALS 1.000 ST
180 SLEW/STEERING-FROM SERIAL NUMBER (3*) 1.000 ST
190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*) 1.000 ST
200 DRIVE LOWER - FROM SERIAL NUMBER (3*) 1.000 ST
210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*) 1.000 ST
220 FRAME & REAR WHEELS 1.000 ST
230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*) 1.000 ST
240 DRIVE MOUNTING - PRIOR TO SN (3*) 1.000 ST
250 PEDAL PLATFORM 1.000 ST
260 PEDAL PLATFORM MOUNTING 1.000 ST
270 STEERING 1.000 ST
280 VACUUM - OPTIONAL 1.000 ST
290 WIRING - BATTERY 1.000 ST

Valid on 27.09.2018 Page 2 / 59

40 BODY BRACE

Valid on 27.09.2018 Page 3 / 59

40 BODY BRACE

POS Article no. Description Quantity Unit

1 8.627-382.0 SCREW, 1/4-20 X 1.25 HHMS SS 2.000 ST
2 8.601-063.0 WASHER, 1/4 SS 6.000 ST
3 8.634-002.0 COVER, PANEL MNT BREAKER 1.000 ST
4 8.627-512.0 SCREW, 1/4-20 X .75 PHPNHMS STL ZNPLT 4.000 ST
5 8.634-003.0 BREAKER, 100A CIRCUIT 1.000 ST
6 8.627-750.0 SCREW, 1/4-20 X .625 CARR SS 2.000 ST
7 8.622-977.0 BLOCK, SHUNT MOUNT 1.000 ST
8 8.600-570.0 NUT, 10-32 HEXSTRW LK STL ZNPLT 2.000 ST
9 8.627-179.0 NUT, 6-32 HEX BRS 2.000 ST
10 8.627-960.0 WASHER, 6 FLT BRS 4.000 ST
11 8.625-360.0 SHUNT, 50MV 70AMP 1.000 ST
12 8.627-625.0 SCREW, 6-32 X .375 SLTDPNHMS BRS 2.000 ST
13 8.627-077.0 NUT, 1/4-20 HEX SS 2.000 ST
14 8.627-137.0 NUT, 1/4-20 SERFLG STL ZNPLT 8.000 ST
15 8.635-327.0 BRACKET, CONTACTOR COVER 1.000 ST
16 8.637-145.0 RELAY 36VDC 100A HD 1.000 ST
17 8.627-112.0 NUT, 5/16-18 HEX BRS 2.000 ST
18 8.601-067.0 WASHER, 5/16 FLT SS 2.000 ST
19 8.635-326.0 BRACKET, SOL TANK BRACE 1.000 ST
20 8.601-068.0 WASHER, 3/8 NYL 2.000 ST
21 8.627-913.0 WASHER, 5/16 SPLT STL ZNPLT 2.000 ST

Valid on 27.09.2018 Page 4 / 59

50 BODY LOWER

Valid on 27.09.2018 Page 5 / 59

50 BODY LOWER

POS Article no. Description Quantity Unit

1 8.627-398.0 SCREW, 10-32 X .75 PHPNHMS SS 2.000 ST
2 8.601-065.0 WASHER, .203 X .562 X .040 FLT 2.000 ST
3 8.635-499.0 CLAMP, .75 DIA, FLEX LOOP, NYLON 2.000 ST
4 8.601-067.0 WASHER, 5/16 FLT SS 2.000 ST
5 8.627-913.0 WASHER, 5/16 SPLT STL ZNPLT 4.000 ST
6 8.627-678.0 SCREW, 5/16-18 X .75 HHCS SS 2.000 ST
7 8.635-457.0 BRACKET, SPRING, UPPER 2.000 ST
8 8.635-322.0 SPRING, EXTENSION 2.000 ST
9 8.635-372.0 BRACKET, SPRING, LOWER 2.000 ST
10 MAIN BODY, NO OBC, GRAY, TRIM 1.000 ST

Item text1: SHELF CHARGER MODELS ONLY,
Item text2: 1.002-033.0 AND 1.002-035.0

10 8.636-841.0 Main body 1.000 ST
11 8.635-328.0 Hose 1.000 ST
12 8.626-494.0 Cable tie 11.38" UL/CSA 3.000 ST

Valid on 27.09.2018 Page 6 / 59

60 BODY LOWER MOUNTING

Valid on 27.09.2018 Page 7 / 59

60 BODY LOWER MOUNTING

POS Article no. Description Quantity Unit Serial number from

1 8.627-963.0 WASHER, 5/16 X 1.13 X .09 FLT 5.000 ST *(3)

Item text1: QTY WAS 6

2 8.600-676.0 SCREW, 5/16-18 X .75 HHCS 3.000 ST *(3)

Item text1: QTY WAS 4

3 8.627-518.0 SCREW, 5/16-18 X .5 STL GR5 ZNPLT 2.000 ST

Valid on 27.09.2018 Page 8 / 59

70 BUMPER

Valid on 27.09.2018 Page 9 / 59

70 BUMPER

POS Article no. Description Quantity Unit

1 8.636-682.0 BUMPER, TRIM, BLACK 1.000 ST
2 8.627-698.0 SCREW, 5/16-18 X 2 HHCS SS 2.000 ST
3 8.601-067.0 WASHER, 5/16 FLT SS 7.000 ST
4 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 4.000 ST
5 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 4.000 ST
6 8.632-395.0 PAD TIP 2.000 ST
7 7.303-104.0 Screw 5x16 -A2-70 (IN6RD) 2.000 ST
8 8.627-184.0 NUT, 5/16-18 HEXTHIN NYLOCK SS 1.000 ST
9 8.632-791.0 SCREW, KA50 X 25 PTOVHS STL WN1412 ZNPLT 2.000 ST
10 8.625-613.0 STRAP, STATIC, .2T X 1W X 3L 1.000 ST
11 8.627-963.0 WASHER, 5/16 X 1.13 X .09 FLT 1.000 ST
12 8.600-676.0 SCREW, 5/16-18 X .75 HHCS 1.000 ST
13 8.635-951.0 BRKT, STATIC STRAP 1.000 ST

Valid on 27.09.2018 Page 10 / 59

80 BURNISHING DECK

Valid on 27.09.2018 Page 11 / 59

80 BURNISHING DECK

POS Article no. Description Quantity Unit

- 8.634-801.0 Brush set 1.000 ST
1 8.635-498.0 MOTOR, 36VDC 3 HP 2000RPM 1.000 ST
2 8.628-685.0 KEY, 3/16 X 3/16 X 1.5 LCST GR1018 1.000 ST
3 8.635-347.0 BRACKET, MOTOR LIFT 1.000 ST
4 8.635-291.0 SHROUD, OUTER 1.000 ST
5 8.635-378.0 Brush 1.000 ST
6 8.635-290.0 SHROUD, INNER 1.000 ST
7 8.635-375.0 PLATE, SUPPORT, INNER SHROUD 1.000 ST
8 8.627-692.0 SCREW, 3/8-16 X 1 HHCS SS NP 4.000 ST
9 8.637-214.0 HUB, PAD DRIVER 1.000 ST
10 8.601-071.0 WASHER, 7/16 FLT STL YW ZNPLT 1.000 ST
11 8.627-754.0 SCREW, 7/16-20 X 1 HHCS STL GR5 ZNPLT 1.000 ST
12 8.600-693.0 SCREW, 5/16-18 X 1 SCHBTNHCS SS 1.000 ST
13 8.633-099.0 WASHER, 5/16 INTLK SS 1.000 ST
14 8.622-884.0 BUSHING, .314 X .502 X .5 FLG 1.000 ST
15 8.627-903.0 WASHER, .515 X 1.47 X .05 FLT NYL 1.000 ST
16 8.600-791.0 Spring EXT .31D X 2.0L X .03W 2.000 ST
17 8.635-376.0 BRACKET, MOTOR LOCK 1.000 ST
18 8.627-911.0 WASHER, 3/8 INTLK 4.000 ST
19 8.627-191.0 Nut 5/16-18 FLEX LK STL GRA ZNPLT 2.000 ST
20 8.601-067.0 WASHER, 5/16 FLT SS 2.000 ST

Valid on 27.09.2018 Page 12 / 59

90 BURNISHING DECK MOUNTING

Valid on 27.09.2018 Page 13 / 59

90 BURNISHING DECK MOUNTING

POS Article no. Description Quantity Unit Serial number from

1 8.638-852.0 DECK LINKAGE ARM 2.000 ST (5*)
2 8.627-747.0 SCREW, 5/16-18 X 1.5 CARR SS 4.000 ST
3 8.622-884.0 BUSHING, .314 X .502 X .5 FLG 8.000 ST
4 8.625-941.0 WASHER, .51 X 10 X .063 THR 8.000 ST
5 8.627-935.0 WASHER, 1/2 X .771 X .013 WV 16.000 ST
6 8.625-942.0 WASHER, .510 X 1 THR 8.000 ST
7 8.601-067.0 WASHER, 5/16 FLT SS 14.000 ST
8 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 12.000 ST
9 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 2.000 ST
10 8.627-184.0 NUT, 5/16-18 HEXTHIN NYLOCK SS 2.000 ST
11 8.638-850.0 TOP LINK ASSY 1.000 ST (5*)
12 8.601-077.0 WASHER, 7/16 X1 X .08 FLT SS 4.000 ST
13 8.635-381.0 SHOULDER BOLT, 3/8 X .25L SS 2.000 ST
14 8.601-068.0 WASHER, 3/8 NYL 2.000 ST
15 8.635-380.0 Holder 2.000 ST
16 8.627-703.0 SCREW, 5/16-18 X 1.25 CARR SS 4.000 ST
17 8.635-379.0 BRACKET, LINKAGE ARM 2.000 ST
18 8.635-374.0 BRACKET, LIFT ASSY, TOP 1.000 ST

Valid on 27.09.2018 Page 14 / 59

100 BURNISHING DECK LIFT

Valid on 27.09.2018 Page 15 / 59

100 BURNISHING DECK LIFT

POS Article no. Description Quantity Unit

1 8.632-804.0 PIN, CLEVIS 1/4 X 2 STL ZNPLT 2.000 ST
2 8.635-475.0 WASHER, .264 X 1 X .07 NYL BLK 2.000 ST
3 8.632-088.0 ACT, 36VDC, 3.0" STK, 8.74 LNG 1.000 ST
4 8.600-865.0 PIN, COTTER RING 1/4 X .041 X .844 2.000 ST
5 8.634-224.0 SPACER, .81 X 1.06 X .125 1.000 ST

Valid on 27.09.2018 Page 16 / 59

110 BURNISHING DECK - PAD DRIVER

Valid on 27.09.2018 Page 17 / 59

110 BURNISHING DECK - PAD DRIVER

POS Article no. Description Quantity Unit

1 8.635-246.0 HUB, PAD DRIVER 1.000 ST
2 8.635-565.0 GROMMET, .155ID X .438OD X .188T 1.000 ST
3 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 3.000 ST
4 8.635-562.0 RETAINER, PAD CENTER LOCK 1.000 ST
5 8.617-333.0 WASHER, M5 SS ISO7093 8.000 ST
6 8.632-791.0 SCREW, KA50 X 25 PTOVHS STL WN1412 ZNPLT 8.000 ST
7 8.635-561.0 Pad drive 1.000 ST
8 ASM, PAD DRIVER iGLOSS 20 1.000 ST

Item text1: NOT SHOWN

8 8.635-166.0 SCREW, 6-19 X .5 PHPNHSMS HL STL ZNPLT 3.000 ST

Valid on 27.09.2018 Page 18 / 59

120 CONSOLE - BAG ENCLOSURE

Valid on 27.09.2018 Page 19 / 59

120 CONSOLE - BAG ENCLOSURE

POS Article no. Description Quantity Unit

1 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 2.000 ST
2 8.616-180.0 LATCH & CONCEALED KEEPER 1.000 ST
3 8.636-843.0 COVER, BAG ENCL, BLK 1.000 ST
4 8.635-365.0 SHAFT, .25 X 7.3, SS 1.000 ST
5 8.627-581.0 SCREW, 10-32 X 1 PHPNHMS STL BLKOX 4.000 ST
6 8.601-065.0 WASHER, .203 X .562 X .040 FLT 4.000 ST
7 8.635-926.0 WASHER, 1.5 X 1.7 X .19 NPRN 1.000 ST
8 8.635-317.0 BRKT, HINGE 1.000 ST
9 8.622-879.0 BUSHING, .753 X .875 X .75 FLG 2.000 ST
10 8.632-783.0 GASKET,.188X.31X41.0 1.000 ST
11 8.627-633.0 SCREW, 1/4-20 X 1.25 CARR 2.000 ST
12 8.627-952.0 WASHER, 1/4 FLT STL BLK ZNPLT 4.000 ST
13 8.635-613.0 BUMPER, 7/8OD X 13/32H, RUBBER 2.000 ST
14 8.600-660.0 SCREW, 10-16 X .75 PHPNH HL SS 2.000 ST
15 8.635-464.0 WASHER, 1.5ID SINK, RUBBER 1.000 ST
16 8.633-398.0 FILTER BAG (10/PK) 1.000 ZST
17 8.600-704.0 SCREW, 5/16-18 X 1 THUMB SS 1.000 ST
18 8.635-682.0 WASHER, .315 X .89 X .215 NYL 1.000 ST
19 8.632-768.0 SWITCH, INTERLOCK 1.000 ST
20 8.635-459.0 BRACKET, BAG MOUNT 1.000 ST
21 8.635-463.0 GASKET, BAG MOUNT 1.000 ST
22 8.627-184.0 NUT, 5/16-18 HEXTHIN NYLOCK SS 1.000 ST
23 8.635-366.0 GASKET, BAG COVER, 43.6" 1.000 ST
24 8.636-680.0 CONSOLE, iGLOSS 20 TRIMMED GRAY 1.000 ST

Item text1: ACTIVE DUST CONTROL

24 8.639-950.0 CONSOLE, PASSIVE, TRIMMED 1.000 ST

Item text1: PASSIVE DUST CONTROL

25 8.600-832.0 WASHER, .315 X .6 X .36 NYL 1.000 ST

Valid on 27.09.2018 Page 20 / 59

130 CONSOLE - HINGE

Valid on 27.09.2018 Page 21 / 59

130 CONSOLE - HINGE

POS Article no. Description Quantity Unit

1 8.627-678.0 SCREW, 5/16-18 X .75 HHCS SS 6.000 ST
2 8.601-067.0 WASHER, 5/16 FLT SS 6.000 ST
3 8.632-886.0 NUT, 5/16 PUSH LK STL ZNPLT 1.000 ST
4 8.627-086.0 NUT, 10-24 TYPEU BLK 1.000 ST
5 8.627-711.0 SCREW, 10-24 X .75 PHPNHMS SS 1.000 ST
6 8.632-768.0 SWITCH, INTERLOCK 1.000 ST
7 8.632-632.0 BRACKET, HINGE UPPER 1.000 ST
8 8.622-899.0 BUSHING, .314 X .502 X .375 FLG BRZ 2.000 ST
9 8.632-634.0 PIN, CLEVIS 5/16 X 4 STL ZNPLT 1.000 ST
10 8.635-501.0 BRKT, HINGE LOWER 1.000 ST
11 8.616-180.0 LATCH & CONCEALED KEEPER 1.000 ST
12 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 2.000 ST
13 8.636-836.0 PANEL, BACK TRIMMED, BLK 1.000 ST
14 8.600-892.0 BOOT, RUBBER TERM. ISOLATOR 1.000 ST

Valid on 27.09.2018 Page 22 / 59

140 CONTROL PANEL 1

Valid on 27.09.2018 Page 23 / 59

140 CONTROL PANEL 1

POS Article no. Description Quantity Unit Serial number from Serial number to

1 8.627-526.0 SCREW, 4-40 X .5 PHPNHMS STL ZNPLT 4.000 ST
2 8.632-639.0 CONN, 8MM PITCH, 10 POS 2.000 ST
3 8.635-249.0 PANEL, CONTROL iGLOSS 20 1.000 ST
4 8.625-591.0 STANDOFF, 1/4-20 X 1.0 HEX INS 2.000 ST
5 8.600-685.0 SCREW, 1/4-20 X 1.25 SCHSET CP SS 1.000 ST
6 8.600-571.0 NUT, 1/4-20 HEXSTRW LK STL ZNPLT 4.000 ST
7 8.627-945.0 WASHER, 6 FLT STL ZNPLT 3.000 ST
8 8.635-486.0 Standoff 4.000 ST
9 8.638-597.0 Controller C2B 1.000 ST (*3)
9 8.635-632.0 CONTROLLER, iGLOSS 20 1.000 ST (3*)
10 8.627-555.0 SCREW, 6-32 X 1.25 PHPNHMS STL ZNPLT 2.000 ST
11 8.627-902.0 WASHER, 6 EXTLK SS 1.000 ST
12 8.633-611.0 RELAY, SPST-NO 1.000 ST
13 8.633-610.0 CLIP, RELAY 3.000 ST
14 8.631-390.0 RELAY, 5A, 24V, 4PDT 3.000 ST
15 8.625-590.0 STANDOFF, 6-32 X 5/8 HEX NYL 4.000 ST
16 8.633-609.0 CIRCUIT BOARD, 4 RELAY 1.000 ST
17 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 1.000 ST

Item text1: ACTIVE MODEL - QTY 2
Item text2: PASSIVE MODEL - QTY 1

18 8.601-063.0 WASHER, 1/4 SS 1.000 ST

Item text1: ACTIVE MODEL - QTY 2
Item text2: PASSIVE MODEL - QTY 1

19 8.625-136.0 Relay 36VDC 100A 1.000 ST

Item text1: ACTIVE MODEL ONLY

20 8.633-721.0 SPACER, .14ID X .28OD X .38, NYL 5.000 ST
21 8.635-443.0 PCBA, ROTARY SWITCH 1.000 ST
22 8.627-457.0 SCREW, 4-40 X .25 PHPNHMS STL ZNPLT 4.000 ST

Valid on 27.09.2018 Page 24 / 59

150 CONTROL PANEL 2

Valid on 27.09.2018 Page 25 / 59

150 CONTROL PANEL 2

POS Article no. Description Quantity Unit

1 8.633-251.0 BOOT, SEAL PUSH BUTTON 11MM 1.000 ST

Item text1: ACTIVE MODEL ONLY

2 8.600-126.0 BOOT, CB 3/8-32 UNS 1.000 ST
3 8.634-864.0 LED, BAG FULL INDICATOR 2.000 ST
4 8.634-896.0 LED, BATTERY INDICATOR 1.000 ST
5 5.321-738.0 Handhold operational concept 1.000 ST
6 6.313-014.0 Spring element 1.000 ST
7 8.629-520.0 ASM, BUTTON, BLACK, W/BEZEL 1.000 ST
8 8.631-395.0 SWITCH, SPDT 3 POSN MOM, ARROW 1.000 ST
9 8.629-259.0 SWITCH, E-STOP AKW CHARIOT 1.000 ST
10 8.629-278.0 SWITCH, MICRO 1.000 ST
11 8.600-717.0 Switch KEY TWO POSITION 1.000 ST
12 8.635-843.0 SCREW, M4 X 12 FLHMS SS ISO7046 NP 2.000 ST
13 8.625-590.0 STANDOFF, 6-32 X 5/8 HEX NYL 4.000 ST
14 8.635-487.0 SWITCH, ROTARY 1.000 ST
15 8.635-456.0 BEZEL, ROTARY SWITCH 1.000 ST
16 8.631-547.0 METER, HOUR ICD 1.000 ST
17 8.635-481.0 GASKET, ROTARY SWITCH 1.000 ST
18 8.635-368.0 BREAKER, 1.5A CARLING MAGNETIC 1.000 ST
19 8.631-616.0 BREAKER, 18A, 250VAC, 32VDC 1.000 ST

Item text1: ACTIVE MODEL ONLY

20 8.637-141.0 SCREW, 10-32 X .75 TMS SS BLK 4.000 ST
21 8.635-844.0 O-RING, 4MM ID, 1.5MM THK, BUNA-N 2.000 ST

Valid on 27.09.2018 Page 26 / 59

160 CHARGER - OPTIONAL

Valid on 27.09.2018 Page 27 / 59

160 CHARGER - OPTIONAL

POS Article no. Description Quantity Unit

1 8.627-378.0 SCREW, 1/4-20 X .75 HHCS SS NP 4.000 ST
2 8.601-078.0 WASHER, 1/4 SPL STL ZNPLT 4.000 ST
3 8.601-063.0 WASHER, 1/4 SS 4.000 ST
4 8.623-439.0 CORD ASM, 16/3 SJTW X 2M IEC 1.000 ST
5 8.635-330.0 CHRGR, 36V 21A OBC ALG 1 1.000 ST
6 8.634-443.0 GROMMET, CHARGE PLUG 1.000 ST
7 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 2.000 ST
8 8.626-494.0 Cable tie 11.38" UL/CSA 3.000 ST

Valid on 27.09.2018 Page 28 / 59

170 DECALS

Valid on 27.09.2018 Page 29 / 59

170 DECALS

POS Article no. Description Quantity Unit Serial number from

1 8.639-540.0 LABEL, WINDSOR LOGO DOMED 1.000 ST
2 8.639-562.0 LABEL, PANEL iGLOSS 20 1.000 ST

Item text1: PASSIVE MODELS

2 8.639-561.0 LABEL, PANEL, iGLOSS 20, DLX 1.000 ST

Item text1: ACTIVE MODELS

3 8.639-563.0 LABEL, IGLOSS 20 LEFT 1.000 ST
4 8.639-564.0 LABEL, IGLOSS 20 RIGHT 1.000 ST
5 8.639-680.0 LABEL, BURNISHER SHROUD 1.000 ST
6 8.638-508.0 LABEL, MANUAL 1.000 ST (3*)

Valid on 27.09.2018 Page 30 / 59

180 SLEW/STEERING-FROM SERIAL NUMBER (3*)

Valid on 27.09.2018 Page 31 / 59

180 SLEW/STEERING-FROM SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit

1 8.641-014.0 Gear wheel ANSI 40 14T 1.000 ST
2 8.640-964.0 Clip .50 SHAFT SIDE RETAIN 1.000 ST
3 8.640-957.0 Angle joint chain 1.000 ST
4 8.640-956.0 Angle joint chain 1.000 ST
5 8.640-955.0 Support plate chain 1.000 ST
6 8.640-952.0 Nut 1/4-20 X 1.5 CPL SS 4.000 ST
7 8.640-882.0 Plate chain guide C2 1.000 ST
8 8.640-864.0 Flanged bushing .503X1.25X.470 FLG 'D' 2.000 ST
9 8.640-858.0 Screw 10-32 X 1 TPNHMS SS BLK ZNPLT 1.000 ST
10 8.640-559.0 Support plate control system 1.000 ST
11 8.600-661.0 SCREW, 1/4-20 X .25 SCHSET KCP BLKOX 1.000 ST
12 8.640-556.0 SHAFT, STEERING SPROCKET 1.000 ST
13 8.640-551.0 Distance holder .25ID X .430OD X.83LG 4.000 ST
14 8.640-549.0 Bearing control system C2 1.000 ST
15 8.640-548.0 Plate C2 1.000 ST
16 8.640-547.0 Bearing screw connector bottom 1.000 ST
17 8.640-546.0 Plate c2 1.000 ST
18 8.640-534.0 Chain ANSI#40 X 21.5" W/2 MASTER 1.000 ST
19 8.636-387.0 CLAMP, 5/8" OD CUSHIONED 1.000 ST
20 8.627-383.0 SCREW, 1/4-20 X .5 HHCS SS NP 4.000 ST
21 8.601-063.0 WASHER, 1/4 SS 13.000 ST
22 8.632-671.0 KEY, 5 X 5 X 16MM CS GR1045 1.000 ST
23 8.627-919.0 WASHER, 10 FLT STL ZNPLT 2.000 ST
24 8.627-899.0 WASHER, 8 FLT 3.000 ST
25 8.627-894.0 WASHER, 1/4 STL ZNPLT 2.000 ST
26 8.627-885.0 WASHER, .506 X .94 X .06 NYL 1.000 ST
27 8.627-539.0 Screw 1/4-20 X 1.625 SCHCS STL ZNPLT 4.000 ST
28 8.627-385.0 SCREW, 1/4-20 X 2 HHCS SS 5.000 ST
29 8.627-099.0 NUT, 10-32 HEX NYLOCK SS 1.000 ST
30 8.627-085.0 NUT, 8-32 HEX NYLOCK SS 3.000 ST

Valid on 27.09.2018 Page 32 / 59

190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*)

Valid on 27.09.2018 Page 33 / 59

190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit

1 8.633-072.0 CHAIN TENSIONNER 1.000 ST
2 8.632-935.0 NUT, 1/4-20 CPL SS 1.000 ST
3 8.632-805.0 BUSHING, .480 X 1.25 X .485 FLG 2.000 ST
4 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 3.000 ST
5 8.627-310.0 SCREW, 1/4-20 X 2.25 HHCS STL GR5 ZNPLT 3.000 ST
6 8.632-206.0 COLLAR, 12MM ID 1.000 ST
7 8.632-205.0 SPROCKET, STEERING, 14T 1.000 ST
8 8.632-204.0 Retaining plate 1.000 ST
9 8.632-203.0 Spacer 3.000 ST
10 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 7.000 ST
11 8.631-974.0 PLATE, UPPER CLAMP 1.000 ST
12 8.631-968.0 PLATE, LOWER CLAMP 1.000 ST
13 8.631-961.0 BRACKET, BEARING CLAMP 1.000 ST
14 8.631-960.0 BRACKET, DRIVE MOUNT 1.000 ST
15 8.631-959.0 SHAFT, STEERING SPROCKET 1.000 ST
16 8.631-956.0 CHAIN, ISO 08B, 12.7MM PITCH 1.000 ST
17 8.601-444.0 BEARING DRIVE 1.000 ST
18 8.622-427.0 SLEEVE, CHAIN TENSIONER 1.000 ST
19 8.625-943.0 WASHER, M12 FLT 1.000 ST
20 8.627-951.0 WASHER, 3/8 FLT STL ZNPLT 1.000 ST
21 8.601-078.0 WASHER, 1/4 SPL STL ZNPLT 1.000 ST
22 8.601-067.0 WASHER, 5/16 FLT SS 4.000 ST
23 8.601-063.0 WASHER, 1/4 SS 7.000 ST
24 8.600-571.0 NUT, 1/4-20 HEXSTRW LK STL ZNPLT 3.000 ST
25 8.627-193.0 NUT HEX NYL LOC 3/8-16 1.000 ST
26 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 4.000 ST
27 8.627-519.0 SCREW, 3/8-16 X 1.25 HHCS SS 1.000 ST
28 8.627-415.0 SCREW, 1/4-20 X 1.75 HHCS STL GR5 ZNPLT 4.000 ST
29 8.623-278.0 Chain MASTERLINK 12.7MM 1.000 ST
30 8.636-860.0 X-REF TO 8.632-656.0 8/16 1.000 ST
31 8.627-942.0 WASHER, .765 X 1.25 X .08 FLT NYL 2.000 ST
32 8.627-137.0 NUT, 1/4-20 SERFLG STL ZNPLT 2.000 ST

Valid on 27.09.2018 Page 34 / 59

200 DRIVE LOWER - FROM SERIAL NUMBER (3*)

Valid on 27.09.2018 Page 35 / 59

200 DRIVE LOWER - FROM SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit Serial number from

1 8.641-117.0 Traction motor C2 1.000 ST (4*)
2 8.640-996.0 Chain wheel transmission ANSI 40 13T 1.000 ST
3 8.640-995.0 Chain wheel transmission ANSI 40 13T IDL 1.000 ST
4 8.640-994.0 Chain wheel transmission ANSI 40 20T 1.000 ST
5 8.640-591.0 Bolt 1/2 x 1.625 1.000 ST
6 8.638-411.0 Nut M6-1, HEX, SERFLG, DIN6923 2.000 ST
7 8.640-539.0 Retaining plate C2 1.000 ST
8 8.640-538.0 Axle drive wheel 1.000 ST
9 8.640-537.0 Distance holder C2 1.000 ST
10 8.640-536.0 Chain ANSI#40 X 21" W/MASTER 1.000 ST
11 8.640-535.0 Distance holder C2 MTR MNT HOUSING 2.000 ST
12 8.640-533.0 Distance holder C2 1.000 ST
13 8.640-532.0 Retaining plate C2 1.000 ST
14 8.640-531.0 Housing transmission C2 1.000 ST
15 8.639-417.0 Washer M8 FNDR SS DIN 9021 2.000 ST
16 8.636-917.0 Wheel 8.00 x 2.00, GRAY X-GRV 1.000 ST
17 8.632-671.0 KEY, 5 X 5 X 16MM CS GR1045 2.000 ST
18 8.632-167.0 WASHER, .748 SS 2.000 ST
19 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 4.000 ST
20 8.627-470.0 SCREW, M6 X 1 X 16 HHCS ZNPLT 1.000 ST
21 8.627-462.0 SCREW, 1/4-20 X 1.25 HHMS STL GR5 ZNPLT 1.000 ST
22 8.627-375.0 SCREW, 1/4-20 X .625 HHCS SS NP 4.000 ST
23 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 4.000 ST
24 8.621-964.0 KEY, 1/4 X 1/4 X 1.5 LCSTL GR1018 1.000 ST
25 8.638-412.0 Screw M5-0.8 X 16, TPNHMSSS 8.000 ST
26 8.613-733.0 WASHER, M5 SHPRF STL ZNPLT 8.000 ST
27 8.613-664.0 SCREW, M8-1.25 X 20 HHMS ZNPLT 2.000 ST
28 8.601-081.0 WASHER, 1/4 FNDR SS 1.000 ST
29 8.601-067.0 WASHER, 5/16 FLT SS 4.000 ST
30 8.601-063.0 WASHER, 1/4 SS 6.000 ST
31 8.600-861.0 Flanged bearing PRESS STEEL 4.000 ST
32 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 1.000 ST
33 8.600-103.0 BEARING, 3/4 SPH BALL 2.000 ST

Valid on 27.09.2018 Page 36 / 59

200 DRIVE LOWER - FROM SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit Serial number from

34 8.640-554.0 Spacer sleeve C2 1.000 ST
35 8.638-691.0 Brake traction motor C2 1.000 ST
36 8.642-686.0 Environmental brake cover 1.000 ST (6*)

Valid on 27.09.2018 Page 37 / 59

1 Traction motor C2 (8.641-117.0)

Valid on 27.09.2018 Page 38 / 59

1 Traction motor C2 (8.641-117.0)

POS Article no. Description Quantity Unit

1 8.638-691.0 Brake traction motor C2 1.000 ST
2 8.638-411.0 Nut M6-1, HEX, SERFLG, DIN6923 2.000 ST
3 8.638-409.0 Carbon brush set AOMPI40 1.000 ST
4 8.642-686.0 Environmental brake cover 1.000 ST

Valid on 27.09.2018 Page 39 / 59

210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*)

Valid on 27.09.2018 Page 40 / 59

210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit

1 8.632-671.0 KEY, 5 X 5 X 16MM CS GR1045 1.000 ST
2 8.632-167.0 WASHER, .748 SS 2.000 ST
3 8.631-981.0 Axle drive wheel 1.000 ST
4 8.631-967.0 SLEEVE, BEARING 6.000 ST
5 8.637-844.0 KIT, BRUSHES, DRIVE MOTOR 1.000 ST

Item text1: NOT SHOWN - CCL motor use 8.633-199.0
Item text2: Linix motor use 8.637-841.0

5 KIT, BRAKE REPLACEMENT - SMALL STAND ON 1.000 ST

Item text1: NOT SHOWN

5 8.636-401.0 Wheel drive motor 1.000 ST

Item text1: For installation of 8.636-401.0
Item text2: order kit 8.636-900.0

6 8.631-965.0 SPROCKET, DRIVE, 14T 2.000 ST
7 8.631-964.0 CHAIN, ISO 08B, 12.7MM PITCH 1.000 ST
8 8.631-962.0 FRAME, LOWER DRIVE 1.000 ST
9 8.636-917.0 Wheel 8.00 x 2.00, GRAY X-GRV 1.000 ST
10 8.627-963.0 WASHER, 5/16 X 1.13 X .09 FLT 3.000 ST
11 8.628-850.0 NUT, M4X.7 HEX STL CL8 ZNPLT 4.000 ST
12 8.601-067.0 WASHER, 5/16 FLT SS 4.000 ST
13 8.600-861.0 Flanged bearing PRESS STEEL 4.000 ST
14 8.627-255.0 PIN, CLEVIS 5/16 X 1 STL ZNPLT 3.000 ST
15 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 4.000 ST
16 8.613-485.0 WASHER, M4 SPRL SS DIN127B 2.000 ST
17 8.613-664.0 SCREW, M8-1.25 X 20 HHMS ZNPLT 3.000 ST
18 8.637-223.0 WASHER, M4 EXTLK STL DIN6797 TYPEA ZNPLT 2.000 ST
19 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 4.000 ST
20 8.621-964.0 KEY, 1/4 X 1/4 X 1.5 LCSTL GR1018 1.000 ST
21 8.633-238.0 ROLLER, 1.1 OD 3.000 ST
22 8.600-103.0 BEARING, 3/4 SPH BALL 2.000 ST
23 8.600-866.0 Cotter 5/16" RING 3.000 ST
24 8.600-283.0 Cable tie .375 X 24.7 1.000 ST
25 8.623-278.0 Chain MASTERLINK 12.7MM 1.000 ST

Item text1: NOT SHOWN

Valid on 27.09.2018 Page 41 / 59

210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit

26 8.636-204.0 TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA 2.000 ST
27 8.626-492.0 CABLE TIE, 7" UL/CSA 2.000 ST
28 8.636-214.0 SCREW, M6-1 X 12 HEXFLGHSERFLG STL ZNPLT 3.000 ST
29 8.634-849.0 NUT, 5/16-18 X .38 WLD TAB STL 2.000 ST
30 8.636-213.0 SCREW, 5/16-18 X 1.5 SCHCS SS 2.000 ST
31 8.636-215.0 SCREW, M6-1 X 30 HEXFLGHSERFLG STL ZNPLT 2.000 ST
32 8.633-387.0 LEVER, DRIVE ENGAGEMENT 1.000 ST
33 8.627-124.0 NUT, 1/4 PAL STL ZNPLT 1.000 ST

Valid on 27.09.2018 Page 42 / 59

5 Wheel drive motor (8.636-401.0)

Valid on 27.09.2018 Page 43 / 59

5 Wheel drive motor (8.636-401.0)

POS Article no. Description Quantity Unit

10 8.637-844.0 KIT, BRUSHES, DRIVE MOTOR 1.000 ST
20 8.628-850.0 NUT, M4X.7 HEX STL CL8 ZNPLT 4.000 ST
30 8.613-485.0 WASHER, M4 SPRL SS DIN127B 2.000 ST
40 8.637-223.0 WASHER, M4 EXTLK STL DIN6797 TYPEA ZNPLT 2.000 ST

Valid on 27.09.2018 Page 44 / 59

220 FRAME & REAR WHEELS

Valid on 27.09.2018 Page 45 / 59

220 FRAME & REAR WHEELS

POS Article no. Description Quantity Unit

1 8.632-626.0 BRACKET, FRAME LEFT 1.000 ST
2 8.632-625.0 BRACKET, FRAME RIGHT 1.000 ST
3 8.636-850.0 FRAME ASM, BLK 1.000 ST

Item text1: INCLUDES ITEM 8 & 9

4 8.632-622.0 SPACER, FLG, .887ID X 1.055OD X .345LG 2.000 ST
5 8.631-803.0 AXLE, 20MM X 562MM 1.000 ST
6 8.636-916.0 WHEEL, 6.00X1.58, GRY W/BEARINGS 2.000 ST
7 8.622-347.0 RING, 20MM EXTERNAL SNAP 2.000 ST
8 8.627-891.0 WASHER, 3/8 SS 2.000 ST
9 8.634-095.0 SCREW, 3/8 X 1.5 HHLS STL ZNPLT 2.000 ST

Valid on 27.09.2018 Page 46 / 59

230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*)

Valid on 27.09.2018 Page 47 / 59

230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*)

POS Article no. Description Quantity Unit

1 8.634-462.0 BRACKET, LINKAGE MOUNT 1.000 ST
2 8.631-973.0 BRACKET, LINKAGE MOUNT, LEFT 1.000 ST
3 8.640-541.0 BRACKET, C2 LOWER SUPPORT 1.000 ST
4 8.601-067.0 WASHER, 5/16 FLT SS 10.000 ST
5 8.627-669.0 SCREW, 5/16-18 X 1.75 CARR SS 8.000 ST
6 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 2.000 ST
7 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 10.000 ST
8 8.601-063.0 WASHER, 1/4 SS 3.000 ST
9 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 3.000 ST

Valid on 27.09.2018 Page 48 / 59

240 DRIVE MOUNTING - PRIOR TO SN (3*)

Valid on 27.09.2018 Page 49 / 59

240 DRIVE MOUNTING - PRIOR TO SN (3*)

POS Article no. Description Quantity Unit

1 8.634-462.0 BRACKET, LINKAGE MOUNT 1.000 ST
2 8.631-973.0 BRACKET, LINKAGE MOUNT, LEFT 1.000 ST
3 8.633-163.0 BRACKET, ROLLER GUIDE 1.000 ST
4 8.601-067.0 WASHER, 5/16 FLT SS 12.000 ST
5 8.627-669.0 SCREW, 5/16-18 X 1.75 CARR SS 8.000 ST
6 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 2.000 ST
7 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 12.000 ST
8 8.627-476.0 SCREW, 1/4-20 X .5 HHCS STL GR5 ZNPLT 1.000 ST
9 8.636-387.0 CLAMP, 5/8" OD CUSHIONED 1.000 ST
10 8.632-934.0 PLATE, CHAIN GUARD 1.000 ST
11 8.627-894.0 WASHER, 1/4 STL ZNPLT 1.000 ST

Valid on 27.09.2018 Page 50 / 59

250 PEDAL PLATFORM

Valid on 27.09.2018 Page 51 / 59

250 PEDAL PLATFORM

POS Article no. Description Quantity Unit

1 8.600-711.0 Switch 25A SPST 125-250V SNAP 1.000 ST
2 8.617-298.0 SCREW, KA50 X 10 OVHCS STL WN1412 ZNPLT 9.000 ST
3 8.626-493.0 CABLE TIE, 3.5" UL/CSA 1.000 ST
4 8.632-615.0 BRKT, LINEAR POT 1.000 ST
5 8.632-614.0 PIN, DOWEL 1/4 X 2.75 STL 1.000 ST
6 8.633-424.0 PEDAL, HEEL, BLK 1.000 ST
7 8.633-469.0 PEDAL, ACCELERATOR, YEL 1.000 ST
8 8.633-423.0 PLATFORM, OPERATOR, BLK 1.000 ST
9 8.631-156.0 POTENTIOMETER ASM, LINEAR 1.000 ST
10 8.625-497.0 SPRING, COMP 18MMOD X 83 X 2 3.000 ST
11 8.617-333.0 WASHER, M5 SS ISO7093 8.000 ST

Valid on 27.09.2018 Page 52 / 59

260 PEDAL PLATFORM MOUNTING

Valid on 27.09.2018 Page 53 / 59