Windsor CBE20, CB20, CBCD20 User Manual

iGLOSS

Operating Instructions (ENG)

FROM SERIAL #10020080000118

MODELS: CB20

CBE20

86306300-R
02/03/09

10020080

10020100

CBCD20
10020160

Read these instructions before using the machine.

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial
use. The appliance applies a high luster to hard floor surfaces.

2

86306300 CHARIOT BURNISHER 11/09/07

Machine Data Log/Overview................................2

Table Of Contents................................................3

HOW TO USE THIS MANUAL

How To Use This Manual.....................................1-1

SAFETY

Important Safety Instructions ............................2-1

Hazard Intensity Level....................................... 2-2

Safety Label Location........................................2-3

OPERATIONS

Technical Specifications.................................... 3-1

How The Machine Works.................................. 3-3

Components...................................................... 3-4

Drive Controls ................................................... 3-5

Burnsiher Controls ............................................3-9

Machine Operation............................................ 3-11

Pre-Run Machine Inspection........................ 3-11

Starting Machine ..........................................3-11

Operating The Machine................................ 3-11

Emergency Stop Procedures....................... 3-11

To Begin Burnishing..................................... 3-12

MAINTENANCE

Service Schedule .........................................4-1

Batteries....................................................... 4-2

Dust Bag Replacement................................4-7

Pad Installation.............................................4-7

Pad Driver Replacement.............................. 4-8

Shunt Adjustment......................................... 4-10

Drive Motor & Brake..................................... 4-11

Circuit Protection.......................................... 4-14

Troubleshooting............................................ 4-15

TABLE OF CONTENTS

GROUP PARTS LIST

Bumper..............................................................5-1

Control Panel.....................................................5-3

Controls & Housing ...........................................5-5

Decal .................................................................5-7

Filter...................................................................5-9

Frame-Lower.....................................................5-11

Frame-Upper.....................................................5-13

Hood..................................................................5-15

Pedal Platform...................................................5-17

Rear Cover........................................................5-21

Deck Lift Mechanism.........................................5-23

Deck Lift Linkage...............................................5-25

Steering.............................................................5-27

Wheel-Front Drive, Chain..................................5-29

Wheel-Front Brake............................................5-31

Wheel-Front Drive, Gear...................................5-33

Wheel-Rear....................................................... 5-35

Wiring-Batteries.................................................5-37

Wiring-Components...........................................5-39

Wiring-Control Panel.........................................5-41

Wiring-Drive Motor ............................................5-43

Wiring-Main Harness.........................................5-45

Wiring-Pedal Platform .......................................5-47

Wiring Diagram..................................................5-49

Suggested Spare Parts.....................................5-50

Back-Up Alarm – Option....................................5-51

Battery Cart – Option.........................................5-53

Seat – Option ....................................................5-57

Warning Light – Option......................................5-59

EC Declaration.................................................. 5-61

Warranty............................................................5-62

86306300 CHARIOT BURNISHER 11/09/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.

The model and serial number of your machine are
located below the battery compartment of the
machine.

1-1

MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________

86306300 CHARIOT BURNISHER 11/09/07

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:

- Batteries

- Maintenance

- Shunt Adjustment

- Drive Motor & brake

- Circuit Protection

- Machine Troubleshooting

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.

- NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the high speed burnishing pads intended for wax finishes. The

fitting of other pads may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).

SAVE THESE INSTRUCTIONS

86306300 CHARIOT BURNISHER 11/09/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.

CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property

damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

2-2

86306300 CHARIOT BURNISHER 11/09/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.

86244310
PRV NO. 500956
CAUTION LABEL

86243830 (2)
PRV NO. 500663

PINCH
CAUTION

86252520

PRV NO. 80885

BATTERY
CAUTION

86306300 CHARIOT BURNISHER 11/09/07

2-3

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Nominal power 3450 W
Rated Voltage 36 Volts DC
Rated Amperage 95 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall

(533mm x 406mm x 432mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1,001 lbs (455 kg)
Weight empty without batteries 635 lbs (288 kg)
Tires 10” (254mm) Solid gray non-marking
Maximum Speed 3.5 miles/hour (5.6 Km/hour)
Frame Construction Powder coated steel
Brake Electrical parking brake, sets automatically

whenever operator steps off platform or

engages emergency stop.
Minimum aisle u-turn width 56 in. (1425 mm)
Maximum rated climb and descent angle 7.5 degrees

3-1

86306300 CHARIOT BURNISHER 11/09/07

TECHNICAL SPECIFICATIONS

ITEM MEASURE

Height 50.6 inches (1285 mm)
Length 52.5 inches (1330 mm)
Width 26.5 inches (670 mm)
Width of Burnishing Path 20 inches (508mm)

LENGTH

WIDTH

HEIGHT

SPECIAL NOTES:

The sound pressure level at the operator’s ear was
measured to be 64 dBA. This was a nearfield, broad­band measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.

86306300 CHARIOT BURNISHER 11/09/07

The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s

2

.
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.

3-2

HOW THIS MACHINE WORKS

The Chariot is a battery powered, self propelled,
hard floor burnisher intended for commercial use.
The appliance spins a high-speed burnishing pad in
contact with the floor surface to produce a high
luster shine.

The machines primary systems are the burnishing
system, the dust control system and the operator
control system.

The function of the burnishing system is to spin a
high-speed burnishing pad in contact with a floor
surface that has had a burnishable floor finish
applied. The burnishing pad can be lowered to the
floor and raised by the operator, the operator can
also control the pad pressure by use of the control
knob. The burnishing pad will spin only when the
machine is directed to move by the operator.

The function of the dust control system is to collect
the dust that is created during the burnishing
process. It is normal for a portion of the floor finish to
be removed in the form of dust during the process.
While burnishing, air movement is created within the
burnishing head by the spinning pad. The dust that
is also created is entrained in the air stream and
transported to a filter bag where it is collected and
separated from the air stream. The filter bag can be
easily changed without releasing the collected dust.

3-3

86306300 CHARIOT BURNISHER 11/09/07

The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, operator presence
pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller, and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel.
The operator presence pedal is to make sure the
operator keeps both feet safely on platform while
driving. The steering wheel points the drive wheel in
the direction desired by the operator. The parking
brake automatically engages when the operator
steps off the platform. The emergency stop/brake
can be used to hold the machine on slopes.

COMPONENTS

6

8

2

1

5

1. Control Panel-Drive

2. Control Panel-Burnish

3. Control Housing

4. Pedal Platform

86306300 CHARIOT BURNISHER 11/09/07

3

7

4

5. Rear Cover

6. Cover

7. Filter Access Lid

8. Burnisher Deck

3-4

DRIVE CONTROLS

10

2

8

6

3

7

1

11

9

3-5

5

86306300 CHARIOT BURNISHER 11/09/07

4

DRIVE CONTROLS

1. Key Switch

2. Emergency Stop/Brake Switch

3. Directional Control Switch

4. Throttle Pedal

5. Operator Presence Pedal

6. Speed Control Switch

1. KEY SWITCH

Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.

2. EMERGENCY STOP/BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and

cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.

3. DIRECTIONAL CONTROL SWITCH

Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.

4. THROTTLE PEDAL

Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.

To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.

5. OPERATOR PRESENCE PEDAL

This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever
machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move.

86306300 CHARIOT BURNISHER 11/09/07

7. Drive Reset Switch

8. Horn Button

9. Steering Wheel

10. Battery Discharge

Indicator

11. Hour Meter

3-6

DRIVE CONTROLS

6. SPEED CONTROL SWITCH
Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2.

Speed 3 is recommended for transport only, not scrubbing.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is

moving or not.

Basic: The position of the switch indicates speed setting.
Deluxe: The display indicates speed setting. When the key is turned on the controller will automatically

adjust the speed to setting 2.

7. DRIVE RESET SWITCH

This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed
before machine will propel.

8. HORN BUTTON

The horn is activated by pressing the horn button.

9. STEERING WHEEL

The steering wheel turns the front wheel causing the machine to change direction.

3-7

86306300 CHARIOT BURNISHER 11/09/07

DRIVE CONTROLS

10. BATTERY CHARGE LEVEL INDICATOR­BASIC

Indicates the charge level of the batteries.
The meter display is divided into 10

vertical bars. Bars illuminated on the far
right indicate full charge. Bars flashing
near the left side indicate the batteries
should be recharged. Further operation of
the machine could damage the machine
or the batteries.

If the batteries are not fully recharged, the
meter will continue to flash on the left side.

11. HOUR METER-BASIC

Records the number of hours the machine
has been in operation. This information is
useful in determining when to service the
machine.

86306300 CHARIOT BURNISHER 11/09/07

3-8

BURNISHER CONTROLS

1

2

3

1. Pad Adjustment Knob

2. Burnisher Head Switch

3-9

86306300 CHARIOT BURNISHER 11/09/07

3. Pad Pressure Meter

BURNISHER CONTROLS

1. PAD ADJUSTMENT KNOB

Rotate knob to adjust pad pressure.

2. BURNISHER HEAD SWITCH

Raises/lowers burnisher head.
To lower head, press the bottom of the switch. To raise head, press the top lf the switch.
The motor will run only when the head is down and the machine is propelling.

3. PAD PRESSURE METER

Indicates relative pad pressure. “Blue area” indicates proper pad pressu re range.

86306300 CHARIOT BURNISHER 11/09/07

3-10

MACHINE OPERATION

PRE-RUN MACHINE INSPECTION

Do a pre-run inspection to find possible problems
that could cause poor performance or lost time from
breakdown. Follow the same procedure each time to
avoid missing steps.

NOTE: See maintenance section for pre-run
machine inspection checklist items.

STARTING MACHINE

NOTE: Perform pre-run machine check before
operating machine.

FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.

1. Disconnect the battery charger.

2. Close the cover.

3. Turn or install a new burnishing pad as needed.

4. The operator should be on the pedal platform

with their left foot on the operator presence
pedal. The throttle pedal must be in the neutral
position.

5. Turn the machine power on by turning key
switch clockwise to the “ON” position.

6. Check the position of the Directional Control
Switch to make sure the machine will travel in
the direction intended.

7. Press the Drive Reset Switch.

8. Press lightly on the throttle pedal with right foot.

OPERATING THE MACHINE

1. Lower or raise deck by pressing burnishing head

switch.

2. The pad motor will only run when the burnishing
head is lowered to within 2 inches of the floor.

3. The pad pressure is adjusted usi ng the knob at
right of panel. The operator monitors the amp
draw using the meter located on the control
panel and ensures that the needle remains in
the “blue” operating range.

To prevent possible damage to the floor surface,
always keep the machine moving while the pad
is spinning.

4. When the head is down and the machine is

propelled, the pad motor runs.

5. Return the machine to the battery charger when
the battery light indicator meter indicates
discharged batteries

EMERGENCY STOP PROCEDURES

1. Release the throttle pedal by lifting right foot.

2. Turn machine power off with key switch, by
turning key switch counterclockwise.

3. If an electrical problem is suspected, push in

emergency stop button. This will also engage
the parking brake and cause the machine to
stop immediately.

3-11

86306300 CHARIOT BURNISHER 11/09/07

TO BEGIN BURNISHING
When operating the machine around people, pay

close attention for unexpected movement. Use
extra caution around children.

1. Place left foot on operator presence pedal.

Throttle pedal must be in neutral position.

2. Turn machine power on.

3. Check position of Directional Control Switch to

ensure that machine is set to travel in direction
intended.

4. Press the Drive Reset Switch.

86306300 CHARIOT BURNISHER 11/09/07

MACHINE OPERATION

NORMAL BURNISHING

Plan the burnishing patern in advance. The longest
track is around the perimeter of the area to be
burnished. For efficient operation, the runs should
be the longest possible without turning, stopping, or
raising or lowering the burnisher head.

In order to achieve the best possible results, the
area which is to burnished should be swept before
burnishing.

INEFFICIENT BURNISHING PATH

RECOMMENDED BURNISHING PATH

3-12

MAINTENANCE

SERVICE SCHEDULE

MAINTENANCE

Check water level of batteries after charging;
add distilled water if necessary.
Visually check for damaged or worn tires.
Check pad for proper installation.
Check dust vacuum hose connect i ons.
Check both pedals, brake and steering for
proper operation.

Check dust bag.
Charge batteries.

Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.

Clean battery cases and battery compartment.
Clean and check drive tension chain for wear
and tension.

Check parking brake.
Clean pivot points on burnishing head.
Check drive motor for carbon brush wear.
Check steering chain tension.

NOTE: The pad drive motor contains no carbon brushes and requires no servi ce.

BEFORE EACH
WORK PERIOD

*
*

*
*

*

*
*

*
*
*

*
*

*
*
*
*

AFTER EACH

WORK

PERIOD

50

HRS

100

HRS

200

HRS

4-1

86306300 CHARIOT BURNISHER 11/09/07

2

1

3

4

5

6

1. Rear Cover Retainer Knob

2. Rear Cover

3. Battery Connector-Machine

MAINTENANCE-BATTERIES

4. Batteries

5. Battery Tray

6. Battery Tray Latch

86306300 CHARIOT BURNISHER 11/09/07

4-2

MAINTENANCE-BATTERIES

BATTERIES

The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.

The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.

Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.

4-3

86306300 CHARIOT BURNISHER 11/09/07

When servicing machine,
avoid contact with battery
acid.

Batteries emit hydrogen

gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Wear eye protection and
protective clothing when
working with batteries.

Charge batteries in a well
ventilated area.

BATTERY MAINTENANCE

1. When cleaning the batteries, use a solution of

baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.

2. Maintain the proper electrolyte level in each

battery cell. If a cell should accidentally
overflow, clean immediately.

3. Wipe off the top of the batteries at least once a

week.

4. Test battery condition with a hydrometer at least

once a week.

5. Ensure that all connections are tight and all

corrosion removed.

6. Every 4 to 6 months, remove that batteries from

the machine and clean the battery cases and
battery compartment.

CHECKING BATTERY SPECIFIC GRAVITY

Use a hydrometer to check the battery specific
gravity.

CHECKING GRAVITY
A. Hydrometer
B. Battery

NOTE: Do not take readings immediately after
adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

SPECIFIC GRAVITY

@ 80

°

1.265 100% CHARGED

1.225 75% CHARGED

1.190 50% CHARGED

1.155 25% CHARGED

1.120 DISCHARGED

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F
(27°C), the reading must be temperature corrected.

To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other
than 80°F (27°): Add (+) to the specific gravity
reading 0.004 (4 points), for each 10°F (6°C) above
80° (27°C).
Subtract (-) from the specific reading 0.004 (4
points), for each 10°F (6°C) below 80°F (27°C).

Battery Check

BATTERY CONDITION

F (27°C)

86306300 CHARIOT BURNISHER 11/09/07

MAINTENANCE-BATTERIES

CHARGING BATTERIES

When servicing machine,
avoid contact with battery
acid.

Batteries emit hydrogen

gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Wear eye protection and
protective clothing when

working with batteries.

Charge batteries in a well
ventilated area.

Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries
are fully charged.

1. Stop the machine in a clean, well ventilated area
next to the charger.

2. Turn “OFF” machine.

FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.

3. Remove rear cover, unplug batteries from

machine, unlatch battery tray and pull out to
expose batteries.

Batteries emit hydrogen

gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.

4. Check the electrolyte level in each battery cell.

Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is
too high before charging, normal expansion rate
of the electrolyte may cause an overflow
resulting in a loss of battery acid balance and
damage the machine.

4-4

MAINTENANCE-BATTERIES

5. Replace the battery caps, and leave them in
place while charging.

6. Unplug the battery connector from the machine.

FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.

7. Plug the charger connector into the battery

connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.

8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then
disconnect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to

the indicator ring. If necessary, add distilled
water.

11. Install the rear cover.

4-5

86306300 CHARIOT BURNISHER 11/09/07

CHANGING BATTERIES

Stop the machine in a clean area next to the
charger. Turn off machine.

FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.

1. Remove the rear cover.

2. Disconnect battery pack from machine.

3. Unlatch battery tray from machine and pull out to

expose batteries.

4. Use the proper size open end wrench to
disconnect main ground wire first and secure
cable terminal away from batteries.

5. Disconnect main positive lead and secure cable
terminals away from batteries.

6. Loosen both terminals on each jumper cable
and remove one at a time.

7. Prepare a suitable site to place the batteries.

8. Attach suitable battery lifting device and lift
batteries from the machine.

Batteries are a potential

environmental hazard.
Consult your battery supplier for safe disposal
methods.

RED

+

--

BLK

RED

++

BLK

REAR OF MACHINE

RED

BLK

-

1. Dust Bag/Filter

2. Pads

3. Skirts

MAINTENANCE

1

3

2

86306300 CHARIOT BURNISHER 11/09/07

4-6

MAINTENANCE

DUST BAG REPLACEMENT

1. Raise cover to expose filter cover.

2. Using lifting access hole, lift bag cover.

3. Carefully remove bag from hose.

4. Slide a new bag onto hose. Ensure bag is

pushed on so that top of bag rest on top lip of
filter cover.

DUST CONTROL SKIRTS

Replace skirts when worn, torn, or damaged in any
way that allows dust to escape.

1. Remove skirt strips by pulling down.

2. Insert new skirt strips and snap them into place.

4-7

SNAP OUT

SNAP IN

86306300 CHARIOT BURNISHER 11/09/07

PAD INSTALLATION

Install pad using the pad centering tool (86064370 –
PRV NO. 66829).

1. Lay the pad in the pan and position under the

pad driver. The edges of the pan will align the
pad and driver.

2. Screw the center lock in place through the hole

in the pan. The center lock has a right hand
thread.

The pad centering tool can be stored under the
hood.

PAD

PAD CENTERING TOOL

CENTER LOCK

MAINTENANCE-PAD DRIVER

PAD DRIVER REPLACEMENT

Turn key switch on to lower deck down. Make su re
pad adjustment knob is turned fully in the up position
(-) counter clockwise. Use needle nose vise grips to
clamp together spring retainer bars between spring.

Remove the four bolts holding deck assembly onto
frame. Two bolts on each side.

Label and remove wires coming off of motor.
Disconnect by unplugging motor wire harness from
machine wire harness. Take note cable tie
locations.

Slide deck out from under machine and turn
deck assembly over on to motor. Remove pad
lock and pad.

Attach metal ring (86082070 – PRV NO. 629000)
using same screws that held pad lock keeper.
Screw in spacer (862454470 – PRV NO. 739000)
into motor shaft.

86306300 CHARIOT BURNISHER 11/09/07

4-8

MAINTENANCE-PAD DRIVER

3 7/8

Use Gear puller to remove pad driver from motor
shaft. Take care not to misplace motor shaft key.

Install new pad driver, motor shaft key, spacer, washer
and bolt. Then install pad lock keeper, pad and pad lock.
Turn deck assembly over onto pad

Reattach wires to motor and connect motor wire harness
to frame harness. Tie wires in place. Set actuator barrel by
rotating barrel up or down to set barrel at 3 -7/8 +0 -3/16
from top of frame to bottom of barrel.

4-9

Reattach deck assembly to frame. Install actuator barrel
on to spring retainer bars. Lift bottom of deck using your
hand to align hole for clevis pin. Install clevis and rue ring.
Turn machine on, raise deck, drive machine check that
machine is working properly. If not recheck actuator barrel
and reset again if needed.

86306300 CHARIOT BURNISHER 11/09/07

SHUNT ADJUSTMENT

This pad pressure meter adjustment is factory set.
Over the course of time it may become necessary to
adjust this setting using the slotted connection on
the shunt.

GREEN

Check the amp range when nuisance tripping of the
pad motor controller indicates that the shunt may be
out of adjustment.

MAINTENANCE-SHUNT ADJUSTMENT

0

GREEN

RED

APPROX. AMP RAN GE

60

1. Connect a DC ampere meter to the positive
battery lead. Running the machine with a pad,
lower the pad to the floor until it is operating at
60±5 amps.

2. Moving the wire in the slot, adjust the pad
pressure meter until the needle sets at the line
between the blue and red areas.

86306300 CHARIOT BURNISHER 11/09/07

4-10

MAINTENANCE-DRIVE MOTOR & BRAKE

1. Drive motor

2. Parking brake

3. Drive chain

4-11

86306300 CHARIOT BURNISHER 10/29/08

ELECTRIC PARKING BRAKE ENGAGEMENT

FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.

Electric Brake Engagement

This machine is equipped with an electric parking
brake.

The brake automatically engages and keeps the
machine from moving whenever the operator steps
off the platform or when emergency stop is engaged.

The brake has a mechanical over-ride that can be
engaged so machine can be pushed or towed
(slowly).

When the mechanical over-ride is engaged the
machine cannot be driven.

To engage brake:

MAINTENANCE-DRIVE MOTOR & BRAKE

To disengage brake:

1. Mechanical over-ride disengaged

Machine can be driven.

2. Push lever firmly in direction of arrow.

1. Mechanical over-ride engaged.

Machine can be pushed or towed (slowly).

2. Push lever firmly in direction of arrow

Note: There is an intermediate stop. Make sure
lever is fully in the down position.

86306300 CHARIOT BURNISHER 10/29/08

4-12

MAINTENANCE-DRIVE MOTOR & BRAKE

DRIVE MOTOR CARBON BRUSH REPLACEMENT

Do not use a pressure
washer to clean around

the motors. Use tap pressure only.

FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.

1. Disconnect batteries from machine.

2. Disconnect the electrical connection to the

traction motor.

BRAKE REMOVAL

(Must be done to access carbon brushes)

3. Remove 4 mounting screws and remo ve brake.

4. Drive roll pin out of the hex hub enough to allow

hex hub to slide off shaft. Its is recommended
that the roll pin be left partially in the hex hub.

7. Install new brush and reinstall connecting scre w
and lead.

8. When all new brushes are installed. Place all in
retracted position, held into brush holder by
spring tension.

9. Carefully replace brush cap.

Reinstalling:

10. When replacing the hex hub, use a small pin or

screw to help align the holes.

11. Drive the pin into the hub and make sure it is
flush to the hex surface. The brake will not fit on
the hub if the roll pin is protruding from the hub.

12. Replace the hub and use Lock-Tite on the
screws.

ROLL PIN

HEX HUB

SMALL PIN OR SCREW

5. Remove brush cap.

6. Release brush from spring tension. Remove

screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.

4-13

86306300 CHARIOT BURNISHER 11/09/07

1

1. CIRCUIT BREAKERS

Circuit breakers interrupt the flow of power in the
event of an electrical overload. When a circuit
breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
trip, the cause of the electrical overload should
be found and corrected.

30 Amp. Protects the propel
motor.

3 Amp. Protects the machine
controls. (Basic only).

86306300 CHARIOT BURNISHER 11/09/07

MAINTENANCE-CIRCUIT PROTECTION

2

2. FUSE

The fuse is a one-time circuit protection device
designed to stop the flow of electrical current in
the event of an electrical overload. The fuse
protects the burnisher pad motor and controller.
If fuse is blown, it must be replaced.

The fuse is located inside the battery
compartment.

4-14

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

No power to machine

Battery disconnected Check all battery cable connections
Emergency shut-off activated Reset
Battery cables corroded Clean connections

Faulty key switch Replace switch

Little or no propel

Machine does not change
speeds

Forward speed only
Reverse speed only

Deck won’t go up or down Circuit breaker tripped Reset circuit breaker
Pad motor won’t run

Low battery charge Charge batteries
Machine turned on with pedal not in

neutral position
Tripped circuit breaker Reset circuit breaker
Controller overheated Allow cool down period

Loose motor connection Check wires and connections from controller to
Faulty throttle circuit or potentiometer Check wires and connections from throttle to
Faulty drive reset circuit or switch Check wires, connections and switch

Faulty operator presence pedal
circuit or switch
Faulty platform circuit or switch Check wires, connections and switch

Brake over-ride engaged Disengage brake over-ride
Faulty brake circuit or over-ride

switch
Faulty speed control circuit or switch Check wires, connections and switch

Faulty forward/reverse switch Replace switch

Fuse blown Replace fuse
Faulty switch or connection Check switch or connections

Allow pedal to return to neutral.
Restart

motor
controller and potentiometer resistance

Check wires, connections and switch

Check wires, connections and switch

Faulty relay Check pad motor relay
Deck vibrates Pad off center Re-center or replace pad using pad install tool
Dust leaks from skirts Dust hose blocked Check for blockage and clear if needed

4-15

86306300 CHARIOT BURNISHER 11/09/07

MACHINE TROUBLESHOOTING-

CONTROLLER FAULT CODES

PROPEL CIRCUIT BOARD TROUBLESHOOTING

Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical
During normal operation, with no faults present, the status LED is steadily on.

If the controller detects a fault, the status LED provides two types of information.
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the
severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is
corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are
considered to be more serious in nature and require that the key switch be cycled
to resume operation after the fault is corrected.

After the severity indication has been active for 10 seconds, the status
LED flashes a 2-digit fault identification code continuously until the fault is
corrected. For example, code “1,4”—low battery voltage—appears as: one LED flash, followed by a pause,
then 4 LED flashes, and then repeats.

LED
CODE
1,1

1,2

1,3

1,4

1,5

2,1

2,3

2,4

PROGRAMMER LCD
DISPLAY
THERMAL CUTBACK over-/under-temperature

THROTTLE FAULT 1 throttle fault

SPD LIMIT POT FAULT

LOW BATTERY VOLTAGE battery voltage too low 1. Battery voltage <17 volts.

OVERVOLTAGE

MAIN OFF FAULT

MAIN CONT FLTS

MAIN ON FAULT

EXPLANATION POSSIBLE CAUSE

1. Temperature >92°C or < -

cutback

speed limit pot fault

battery voltage too high 1. Battery voltage >36 volts.

main contactor driver Off
fault

main contactor fault

main contactor driver On
fault

25°C.

2. Excessive load on vehicle.

3. Operation in extreme
environments.

4. Electromagnetic brake not
releasing.

1. Throttle input wire open or
shorted.

2. Throttle pot defective.

3. Wrong throttle type selected.

1. Speed limit pot wire(s) broken
or shorted.

2. Broken speed limit pot.

2. Bad connection at battery or
controller.

2. Vehicle operating with charger
attached.

3. Intermittent battery
connection.

1. Main contactor driver failed
open.

1. Main contactor welded or
stuck open.

2. Main contactor driver fault.

3. Brake coil resistance too high.

1. Main contactor driver failed
closed.

86306300 CHARIOT BURNISHER 05/27/08

4-16

MACHINE TROUBLESHOOTING-

CONTROLLER FAULT CODES

LED
CODE
3,1

3,2

3,3

3,4

3,5

4,1

4,2

4,3
4,4

PROGRAMMER LCD
DISPLAY
PROC/WIRING FAULT

BRAKE ON FAULT

PRECHARGE FAULT

BRAKE OFF FAULT

HPD

CURRENT SENSE FAULT current sense fault

HW FAILSAFE

EEPROM FAULT
POWER SECTION FAULT power section fault

EXPLANATION POSSIBLE CAUSE
HPD fault present for

>10 sec.

brake On fault

precharge fault

brake Off fault

HPD (High Pedal
Disable) fault

motor voltage fault
(hardware

EEPROM fault

1. Misadjusted throttle.

2. Broken throttle pot or throttle
mechanism.

1. Electromagnetic brake driver
shorted.

2. Electromagnetic brake coil
open.

1. Low battery voltage.

2. KSI and throttle turned on at
same time.

1. Electromagnetic brake driver
open.

2. Electromagnetic brake coil
shorted.

1. Improper sequence of throttle
and KSI,
push, or inhibit inputs.

2. Misadjusted throttle pot.

1. Short in motor or in motor
wiring.

2. Controller failure. *

1. Motor voltage does not
correspond to throttle request.

2. Short in motor or in motor
wiring.

3. Controller failure. *

1. EEPROM failure or fault.

1. EEPROM failure or fault.

2. Short in motor or in motor
wiring.

3. Controller failure.

4-17

86306300 CHARIOT BURNISHER 05/27/08

BURNISHER

PARTS

86306300 CHARIOT BURNISHER 11/09/07

BUMPER

10

1

2

7

6

6

8

7

10

9

11

3

5

1

4

5-1

86306300 CHARIOT BURNISHER 11/09/07

BUMPER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS
2 86007070 70849 2 SCR, #12 X 1.25 PPHMS SS
3 86063230 140813 1 BUMPER, LEFT
4 86063240 140814 1 BUMPER, RIGHT
5 86071020 140783 1 BRKT, FRONT BUMPER
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 4 WASHER, 5/16 FLAT SS
8 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE

9 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
10 86279130 87083 4 WASHER, 5/16 SPLIT LOCK
11 86251750 67602 2 RISER, BUMPER

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-2

CONTROL PANEL

35

34A
34B

47

37

36

34

39

17

31

40

32

45

33

38

44

29

24

27

41

26

25

46

45

22

23

15

18

19

21

20

16

11

16

2

1

9

10

12

13

4

3

5
6

7

8

5-3

42

28

44

43

86306300 CHARIOT BURNISHER 11/09/07

17

17

14

30

17

CONTROL PANEL

REF PART NO. PRV NO. QTY DESCRIPTION

1 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
2 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
3 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
4 86274380 70192 2 SCR, M5 X 15 PPHMS PLTD
5 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS
6 86070670 140722 1 BRKT, BATTERY CONNECTOR
7 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS
8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS

9 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS
10 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
11 86237000 80688 1 FUSE, 80 AMP
12 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS
13 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
14 86007180 72160 1 SWITCH, EMERGENCY STOP
15 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS
16 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
17 86255900 73538 8 STANOFF, 6-32 X 5/8 HEX NYL
18 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C
19 86257140 72196 1 SWITCH ASM, SEALED PB RND GRN
20 86007190 72161 1 SWITCH KEY DPST
21 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
22 86257110 72189 1 SWITCH, 4P3T FIXED POS ROCKER
23 86257280 81371 1 SWITCH, PUSH BUTTON
24 86246920 54131 1 METER, 0-70 AMP L2020B
25 86008900 80845 1 BOOT, SEAL-PUSH BUTTON 7/16-28
26 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
27 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
28 86246930 54144 1 METER, 36V BATTERY CHARGE LEVEL
29 86007130 72128 1 SWITCH, DPDT 2-POSITION ROCKER
30 86251410 67506 1 RELAY, 15A 36V MINI
31 86226560 36082 1 GROMMET, 1/2 ID X 3/32 GROOVE
32 86249290 62283 1 PLATE, METER RETAINING
33 86237830 35264 1 GASKET, AMP METER

34A 86002760 270092 1 CONTROLLER, CHAIN DRIVE BASIC
34B 86027740 27911 1 CONTROLLER, GEAR DRIVE BASIC

35 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
36 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
37 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
38 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD
39 86010670 87029 2 WASHER, 5/16 FLAT SS
40 86271120 57125 2 NUT, 5/16-18 BRASS
41 86002000 14717 1 BREAKER, 3 AMP
42 86229770 140805 1 BLOCK, SHUNT MOUNT
43 86279300 87134 4 WASHER, #6 LOCK
44 86273990 70067 4 SCR, 6-32 X 3/8 PPHMS
45 86005530 54154 1 METER, 12-48 VDC LED HOUR
46 86001910 14606 1 BREAKER, 30A 50VDC CIRCUIT
47 86078170 61479 1 PANEL, BURNISHER

SERIAL NO.

FROM

FOR 29269 DRIVE UNIT

(CHAIN)

FOR 29276 DRIVE UNIT

(GEAR)

NOTES:

86306300 CHARIOT BURNISHER 11/12/08

5-4

CONTROLS & HOUSING

14

23

12

22

DETAIL 'A'

10

15

1

20

4

3

2

2

19

SEE DETAIL 'A'

6

24

12

11

18

7

21

17

16

9

10

5

13

5-5

86306300 CHARIOT BURNISHER 12/22/08

CONTROLS & HOUSING

REF PART NO. PRV NO. QTY DESCRIPTION

1 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP
2 86277480 70850 2 SCR, 5/16-18 X 1/2 PTHMS SS
3 86237900 35278 3 GASKET, .125 T X .25 W X 23.L
4 86010670 87029 4 WASHER, 5/16 FLAT SS
5 86070710 140726 1 BRKT, LEFT CONSOLE MOUNT
6 86270850 57026 2 NUT, 8-32 HEX NYLOCK SS
7 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS
8 86062220 270117 1 CONSOLE

9 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
10 86005810 57245 6 NUT, 1/4-20 HEX NYLOCK SS
11 86273300 00-000277 5 SCR, MACH 6MM X 14MM
12 86010780 87162 5 WASHER, 1/4 SPLIT LOCK PLTD
13 98406090 270106 1 CONTROLLER, PAD MOTOR
14 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
15 86229770 1408 05 1 BLOCK, SHUNT MOUNT
16 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL
17 86251410 67506 1 RELAY, 15A 36V MINI
18 86279750 87252 4 WASHER, RET, PUSHNUT, 5/16 BOLT
19 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57
20 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
21 86070700 1407 25 1 BRKT, RIGHT CONSOLE MOUNT
22 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
23 86253600 73445 1 SHUNT, 50MV 70AMP
24 86233990 240145 1 CONTROLLER, PAD MOTOR ** WAS 270106

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 12/22/08

5-6

DECALS

6

4

5

3

2

1

7

5-7 86306300 CHARIOT BURNISHER 01/06/09

DECALS

REF PART NO. PRV NO. QTY DESCRIPTION

1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
2 86244760 501224 1 DECAL, CHARIOT SIDE IGLOSS RT
3 86244770 501225 1 DECAL, CHARIOT, SIDE IGLOSS LT
4 86244190 500882 1 LABEL, PANEL BASIC LEFT
5 86244290 500943 1 LABEL, PANEL DECAL , RH
6 86243990 500780 1 LABEL, COVER PANEL
7 86244350 501050 1 LABEL, PAD ALIGNMENT

NOTE: See “SAFETY LABEL LOCATION” page for safety label information.

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 01/06/09

5-8

FILTER

12

14

10

5

2

3

10

13

4

6

1

7

1

1

8

9

1

11

5-9

7

86306300 CHARIOT BURNISHER 11/09/07

FILTER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS
2 86270320 39729 1 HOSE ASM, 1.5 BLK VAC X 36
3 86002840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE
4 86072500 14398 1 BRKT, FILTER COVER LATCH
5 86002380 20046 1 CLAMP, 2.25” WORM GEAR
6 86079280 620094 1 PLATE, FAN/BAG, MOUNT
7 86270970 57081 5 NUT, 10-32 CAPTIVE J-TYPE
8 86276890 70752 2 SCR, 5/16-18 X 3/4 PTHMS SS

9 86079250 620091 1 PLATE, FAN/BAG MOUNT
10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
11 86271820 57270 2 NUT, 5/16-18 CAPTIVE “J” PLTD
12 86063790 27880 1 COVER FILTER
13 86072510 14399 1 BRKT, FILTER COVER HINGE
14 86284870 2003SM - SM FILTER BAG PACKS 10/PKG

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-10

FRAME-LOWER

14

16

17

21

15

13

3

11

2

3

3

10

3

12

1

4

8

5

3

3

6

9

9

9

3

18

19

20

5-11 86306300 CHARIOT BURNISHER 11/09/07

27

7

24

23

6

3

22

25

26

FRAME-LOWER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86300060 - 1 FRAME, MAIN ASM WAS 34440

2 86088760 75458 1 TRAY, SLIDE, LEFT

3 86270830 57023 21 NUT, 5/16-18 HEX NYLOCK SS

4 86071430 140863 1 BRKT, BRACE, RGT FRONT

5 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR

6 86010670 87029 5 WASHER, 5/16 FLAT SS

7 86064300 140790 2 PAD, TIPPING BAR

8 86070740 140730 1 BRKT, LINKAGE, RIGHT

9 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
10 86091420 05251 1 AXLE, REAR WELDMENT
11 86088750 75457 1 TRAY, SLIDE, RIGHT
12 86277470 70848 6 SCR, 5/16-18 X 1.5 CARRIAGE SS
13 86071130 140812 1 BRKT, TIP BRACE, LEFT, REAR
14 86070750 140731 1 BRKT, LINKAGE, LEFT
15 86070760 140733 1 BRKT, BRACE, LEFT FRONT
16 86279130 87083 4 WASHER, 5/16 SPLIT LICK PLTD
17 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
18 86079290 620097 2 PLATE, REAR COVER ADJ.
19 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
20 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
21 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS
22 86079320 620101 2 PLATE, PAD RETAINER
23 86277130 70795 2 SCR, 5/16-18 X 1.00 CARRIAGE SS
24 86276910 70754 1 SCR, 5/16-18 X 3 HHCS SS NP
25 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
26 86011020 89202 2 WHEEL, 3” DIA CUSHION RUBBER
27 86300100 - 1 BRKT, WHEEL MOUNT

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-12

FRAME-UPPER

1

2

3

2

3

4

7

2

4

2

3

8

4

2

4

5

9

2

3

6

4

3

5-13 8630 6300 CHARIOT BURNISHER 11/09/07

FRAME-UPPER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER

2 86270830 57023 10 NUT, 5/16-18 HEX NYLOCK SS

3 86010670 87029 9 WASHER, 5/16 FLAT SS

4 86276070 70593 9 SCR, 5/16-18 X 3/4 CARRIAGE SS

5 86292100 - 1 PLATE VERTICAL SUPPORT

6 86074160 270101 1 CHANNEL, RIGHT DELUXE

7 86073500 270090 1 BRKT, SIDE CHANNEL L

8 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS

9 86238450 36245 1 GROMMET, 3.0 ID X 3.25 GROOVE

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-14

HOOD

12

11

10

7

8

5

6

13

6

9

5

4

15

1

16

3

14

16

5-15

1

86306300 CHARIOT BURNISHER 12/22/08

HOOD

REF PART NO. PRV NO. QTY DESCRIPTION

1 86274460 70205 6 SCR, 1/4-20 X 3/8 HHCS PLT
2 OPEN - - -
3 86032920 75482 1 TANK, VACUUM BODY COVER
4 86006840 70390 3 SCR, 1/4-20 X 1 FHCS PLTD
5 86005810 57245 5 NUT, 1/4-20 HEX NYLOCK SS
6 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS
7 86076710 41533 1 HINGE, TANK
8 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS SS NP

9 86226370 14493 2 BUSH, BRZ FLG .25 X .38 X .38
10 86273830 70020 3 SCR, 1/4-20 X 1/2 HHCS SS
11 86076720 41534 1 HINGE, LID
12 86031140 51408 1 LID, BURNISHER
13 86275570 70505 2 SCR, 1/4-20 X 1 HHCS GR5 PLTD
14 86254280 730331 2 SPACER, 1.00 OD X .321ID X .375
15 86250250 66286 2 PLUSNUT, 1/4-20 FLATHEAD
16 86279630 87212 6 WASHER, .344 ID X 1.13 OD X .09 T PLT

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 12/22/08

5-16

PEDAL PLATFORM

28

30

10

11
12

1

2

9

3

4

5

6

31

22

23

26

20

17

8

27

32

24

25

9

10

11
12

29

14

17

13

18

7

15

16

19

5-17

21

20

17

86306300 CHARIOT BURNISHER 11/09/07

PEDAL PLATFORM

REF PART NO. PRV NO. QTY DESCRIPTION

1 86217650 34432 1 DIVIDER
2 86222700 34429 1 PLATFORM
3 86216380 140713 2 BUSHING, 8MM X 10LG CLY
4 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP
5 86279720 87248 4 WASHER, M4 INT STAR
6 86272040 57503 4 NUT, M3.5 X 2.8 HEX
7 86223580 67502 2 ROD, PIVOT, 8.5MM X 77
8 86222520 34431 1 PEDAL, BRAKE

9 86277390 70836 4 SCR, M3.5 X 38 PHMS
10 86079000 20054 3 CLAMP, 3/8 NYLON UL/CSA
11 86279730 87249 4 WASHER, M5 INT STAR
12 86204290 70835 4 SCR, M4.8 X 16 PHTF
13 86222510 34430 1 PEDAL, THROTTLE
14 86254970 730304 2 SPRING, COMP 18MM OD X 83 X 2
15 86222780 620047 2 PLATE, PIVOT
16 86277360 70833 2 SCR, M6 X 10 PH
17 86274340 70179 11 SCR, M6 X 16 PH
18 86224360 730325 2 SPACER 12.7MM ID X 2.78W X 6L
19 86911060 620050 1 PLATE, COVER
20 86279140 87085 9 WASHER, M6 SPLIT LOCK DIN127B
21 86288720 57277 2 NUT, M6 NYLOCK PLATED
22 86250270 66135 1 POTENTIOMETER, 5K OHMS
23 86222790 620048 1 PLATE, THROTTLE
24 86278060 70759 2 SET SCR, M4 X 4MM NP
25 86224350 730305 1 SPACER, 8MM 16L
26 86277370 70834 1 SCR, M5 X 30 SHCS
27 86221850 34433 1 LINK, THROTTLE
28 86218810 23717 1 HARNESS, TWISTER PEDAL
29 86136310 57086 1 NUT, M5 HEX
30 86264920 27049 1 CABLE TIE, 7” UL/CSA
31 86224750 73993 1 SPRING, COMP, .480D X .91
32 86223260 66085 1 PLUNGER, PLATFORM SWITCH

NOTE: Complete platform assembly is available, Part No.86028310, PRV NO. 41532

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-18

PEDAL PLATFORM

2

3

13

15

6

11

14

1

10

12

6

9

7

4

5

8

8

5-19

5

86306300 CHARIOT BURNISHER 11/09/07

PEDAL PLATFORM

REF PART NO. PRV NO. QTY DESCRIPTION

1 86277430 70843 1 SCR, 1/4-20 X 3.00 SHCS
2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 27049 3 CABLE TIE, 7” UL/CSA
4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86259430 87485 4 M12 FLAT WASHER
7 86010770 87143 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS

9 86256470 70852 2 STUB AXLE, M12-1.75 X 45MM
10 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
11 86010810 87191 2 WASHER, 1/4” IDX1.0OD FLAT SS
12 86004480 629993 1 PLATE, SWITCH BASE
13 68286580 47479 1 SPACER, ACTUATOR SWITCH
14 86007780 73576 1 SPRING, COMP .60D X2.0L X .045W
15 86279760 87256 2 WASHER, 1/4 LOCK HICOLLAR PLT
16 86259440 87486 2 WASHER, M12 SPRING LOCK
17 86271190 57142 2 NUT, M12 X 1.75 HEX DIN934 PLT
18 86248920 66487 1 PIN, CLEVIS 1/2 X 2.25
19 86278850 80613 2 WASHER, .506 ID X .94D X .064 NYL
20 86008680 80607 1 COTTER, 1/2” RING
21 86256130 730402 1 STRAP, STATIC, .2T X 1W X 3L
22 86276980 70775 1 SCR, 5/16 X 2 HHCS SS
23 86279630 87212 1 WASHER, .344ID X 1.13 OD X .09T PLT

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-20

REAR COVER

12

11

9

10

9

8

7

6

5

14

13

4A

4B

3

2

3

1

2

15

16

5-21 86306300 CHARIOT BURNISHER 011/09/07

REAR COVER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS
2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD

3 86010670 87029 5 WASHER, 5/16 FLAT SS
4A 86031790 270701 1 COVER, REAR, BASIC
4B 86031780 270082 1 COVER, REAR, DELUXE

5 86005860 57273 2 NUT, 1/4-20 X 12MM HEX BARREL

6 86228980 09152 2 BEARING FLANGED .377ID X .505OD

7 86275870 70556 2 SCR, 1/4-20 X 1.5” PPHMS SS WAS 70697

8 86242140 72193 1 KNOB, 3/8-16 X 1.5

9 86010770 87143 2 WASHER, 7/16ID X 1D X .08FLT SS

10 86248380 66433 1 PAD, FLAT LEANING
11 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
12 86071030 140786 1 BRKT, ASSEMBLY, REAR COVER
13 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
14 86271940 57299 2 NUT, 1/4-20 ACORN SS
15 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS
16 86066940 140891 1 BAR, COVER

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 10/13/08

5-22

DECK LIFT MECHANISM

43

36

1

2

10

10

7

11

12

39

10

34

14

37

14

15

SEE DETAIL 'A'

3

5

4

13

9

10
11

6

7

8

42

12

39

10

16

38

33

31

32

29

30

DETAIL 'A'

28

26

25

24

35

27

34

41

22

21

17

18

19

20

23

40

5-23 86306300 CHARIOT BURNISHER 01/17/09

DECK LIFT MECHANISM

REF PART NO. PRV NO. QTY DESCRIPTION

1 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS
2 86279130 87083 3 WASHER, 5/16 SPLIT LOCK PLTD
3 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG
4 86028170 53269 1 MOTOR, 36VDC 4HP 2000RPM
5 86277030 70780 4 SCR, 5/16-18 X 1.25 CARRIAGE SS
6 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS
7 86010670 87029 4 WASHER 5/16 FLAT SS
8 86231090 80809 2 BUMPER, RUBBER 5/16” ID X 1.50

9 86071480 140868 1 BRKT, MOTOR MOUNT
10 86270830 57023 14 NUT, 5/16-18 HEX NYLOCK SS
11 86228840 09124 8 BEARING, FLANGED .314 ID X .502 OD
12 86259400 87205 8 WASHER, .51 ID X 1 ODBRO
13 86083510 66834 1 PLATE, MOTOR SPACER
14 86277130 70795 8 SCR, 5/16-18 X 1.00 CARRIAGE SS
15 86073440 149992 1 BRKT, SWITCH MOUNT

16 86026450 730352 1 SHROUD, 20 IN BURNISHER
17 86278910 87003 4 WASHER, 3/8 OD X 7/8 OD SS

18 86010790 87163 4 WASHER, 3/8 SPLIT LOCK
19 86276920 70755 4 SCR, 3/8-16 X 1 HHCS SS NP
20 86248280 64110 1 PAD DRIVER ASSEM 20”, .88 BORE INCLUDES 40 & 41
21 86254310 730355 1 SPACER, BURNISHER HUB
22 86277540 70863 1 SCR, 7/16-20 X 1 HHCS PLTD
23 86010710 87080 1 WASHER, .5 X 1.25 FLAT GR8 PLTD
24 86007780 73576 1 SPRING, COMP .60D X 2.0L X .045W
25 86270270 27721 2 CLIP, RETAINING 7/16
26 86223270 66482 1 PLUNGER, MICRO SWITCH
27 86276950 70772 2 SCR, 1/4-20 X 3/4 CARRIAGE SS
28 86276010 70580 2 SCR, 4-40 X 1.0 PPHMS
29 86072460 14387 1 BRKT, MIRCOSWITCH MOUNT
30 86087520 73456 2 SPACER, PLUNGER SWITCH
31 86007160 72157 1 SWITCH, 10A ROLLER MINI
32 86271280 57163 2 NUT, 4-40 W/STAR WASHER
33 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
34 86008670 80606 2 COTTER, 3/8” RING
35 86071470 140867 1 BRKT, HEAD ATTACH
36 86007020 70673 4 SCR, 5/16-18 X 1.25 HHCS SS
37 86300120 - 2 BRKT, HEAD ATTACH RT.
38 86216230 730074 - BRUSH, STRIP (PACKAGE OF 6)
39 86279650 87222 8 WASHER, SEAL 5/16 X 3/4 OD SS
40 86226930 51419 - LOCK, PAD DRIVER YELLOW
41 86161960 70222 - SCR, #8 X 1/2 PPHST BLK
42 86300130 - 2 BRKT, HEAD ATTACH LT.
43 86008920 80889 3 BOOT, RUBBER TERM. ISOLATOR **

*SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER

SERIAL NO.

FROM

INCLUDES BRUSH

NOTES:

STRIPS (730074)

86306300 CHARIOT BURNISHER 01/17/09

5-24

DECK LIFT LINKAGE

35

34

15

19

20

21

22

23

24

33

DETAIL 'A'

35

1

2

3

4

5

7

10

6

31

8

29

27

32

DETAIL 'A'

9

DETAIL 'B'

11

30

26

12

11

25

18

17

16

DETAIL 'B'

28

5-25

13

14

15

86306300 CHARIOT BURNISHER 12/13/08

DECK LIFT LINKAGE

REF PART NO. PRV NO. QTY DESCRIPTION

1 86004870 48077 1 KNOB, 3.50 OD X 3/8-16 THRU HOLE
2 86254590 81247 1 SPACER, .500 OD X .391 ID X .300
3 86005690 57085 1 NUT, 3/8-16 HEX JAM
4 86253260 730348 1 SHAFT, PAD ADJ, UPPER
5 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
6 86234620 270107 1 COUPLER, PAD ADJ
7 86259410 87206 1 WASHER, THRUST .51 ID X 1 OD X .063
8 86071330 140846 1 BRKT, ARM SUPPORT RT

9 86248980 81438 1 PIN, CLEVIS 3/8 X 1.75 PLTD
10 86231330 14664 2 BUSH, BRZ FLG .63 X .75 X 1.0
11 86008670 80606 1 COTTER, 3/8” RING
12 86012130 - 1 ACTUATOR, 36VDC DBLSPD, NOOK
13 86071320 140845 1 BRKT, ARM SUPPORT LFT
14 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS
16 86066980 149990 3 BAR, COMP. SPRING RETAINER
17 86255100 73443 1 SPRING, DIE COMP. 1.25 OD X 3.0 LG
18 86090360 87492 2 WASHER, SPRING RETAINER
19 86078730 51412 1 PLATE ADJUSTMENT ROD
20 86316620 - 4 NUT, 3/8-16 LG THN HEX SS *(1)
21 86316630 - 1 SHAFT, PAD ADJ. LOWER 3/8-16 *(1)
22 86273820 70019 1 SCR, 1/4-20 X 1.25 HHCS
23 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
24 86277470 70848 1 SCR, 5/16-18 X 1.5 CARRIAGE SS
25 86091830 140847 1 BRKT, ADJUSTMENT ARM
26 86254580 80835 1 SPACER, .32 ID X .71 OD X .79 L NYL
27 86316640 - 1 PIVOT, PAD ADJ L/H THD 3/8-16 *(1)
28 86248980 81438 1 PIN, CLEVIS 3/8 X 1.75 PLTD

29 86300150 - 1 LINK, ACTUATOR CONTROL ARM
30 86001660 41236 1 HUBCAP, 5/8” SHAFT

31 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS SS
32 86010680 87030 2 WASHER, 3/8 ID X 3/4 OD NYLON
33 86249190 66826 1 PIVOT, PAD ADJUST, L/H THD
34 86253270 730349 1 SHAFT, PAD ADJ, LOWER
35 86272010 57310 4 NUT, 3/8-24 LH THN HEX SS

*SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 12/13/08

5-26

STEERING

1

4

2

3

24

27

26

25

31

32

33

30

15

14

10

11

12

13

6

8

28

5

7

9

14

19

23

22

21

29

23

20

19

18

17

5-27 86306300 CHARIOT BURNISHER 11/09/07

16

7

STEERING

REF PART NO. PRV NO. QTY DESCRIPTION

1 86271610 57228 1 NUT, 5/8-16 HEX NYLOCK THN
2 86234810 27945 1 COVER, STEERING WHEEL
3 86259610 730117 1 WHEEL, STEERING 40 SPLINE HUB
4 86224050 730318 1 SHAFT, UPPER STEERING
5 86228790 09111 1 BEARING, FLANGE .88ODX.75IDX.75
6 86091740 140720 1 BRKT, UPPER STEERING
7 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
8 86005610 57016 1 NUT, 7/8 DIA PUSHLOCK

9 86219600 45012 1 JOINT, UNIVERSAL FEMALE
10 86272900 67416 1 RING, 3/4” KLIP
11 86224060 730319 1 SHAFT, LOWER STEERING
12 86219650 48110 1 KEY, 5MM SQ X 39MM L
13 86228670 09072 1 BEARING, 3/4” BORE FLANGED
14 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86224800 730315 2 SPROCKET, STEERING SHAFT
16 86010670 87029 2 WASHER, 5/16 FLAT SS
17 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG
18 86275190 70377 1 SCR, 3/8-16 X 1.25 HHCS SS
19 86008610 80595 2 FLANGE, BEARING PRESS STEEL
20 86001030 09148 1 BEARING, BALL 3/4 BORE SPHERED
21 86224320 730221 1 SPACER, .63 OD X .385ID X .64L
22 86224810 730316 1 SPROCKET, DRIVE WHEEL STEERING
23 86005630 57022 2 NUT, 3/8-16 HEX NYLOCK THIN SS
24 86300190 - 1 CHAIN, 12.7MM PITCH
25 86278940 87008 2 WASHER, 1/4 ID X 1-1/4OD
26 86010780 87162 1 WASHER, 1/4 SPLIT LOCK PLTD
27 86274330 70175 1 SCR, M6 X 20HHMS PLTD
28 86279130 87083 2 WASHER, 5/16 SPLIT LOCK

29 86253200 70806 1 SET SCR, M6 X 25 NP
30 86279620 87200 1 WASHER, .4 ID X 1.3 OD NYLON

31 86002710 270076 1 CHAIN TENSIONER
32 86224270 730293 1 SLEEVE, CHAIN TENSIONER
33 86275990 70577 1 SCR, 3/8-16 X 3.5 SHCS PLTD

- 86232780 279001 - CHAIN, MASTERLINK 12.7MM

- 86232770 279000 - CHAIN, OFF-SET LINK 12.7MM

SERIAL NO.

FROM

SERVICE

ONLY

SERVICE

ONLY

SERVICE

ONLY

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-28

WHEEL-FRONT DRIVE-CHAIN

1

2

3

18

17

33

35

32

31

20

27

26

4

18

5

17

8

9

10

23

24

11

12

13

14

15

16

17

18

6

7

25

1

22

9

9

30

29

28

5-29

21

86306300 CHARIOT BURNISHER 05/19/08

14

15

19

WHEEL-FRONT DRIVE-CHAIN

REF PART NO. PRV NO. QTY DESCRIPTION

1 86223980 09134 4 SEALED BALL BRNG, 25MM X 52MM
2 86223480 67450 2 RING, 52MM INTERNAL SNAP
3 86219420 41510 1 STEERING, HUB
4 86224040 730306 1 SHAFT, ASM, DRIVE PIVOT
5 86005510 53810 1 MOTOR, 36V 180RPM GEAR

- 86216210 53820 - BRUSH SET MOTOR 53810

- 86227440 05261 1 ARMATURE 53810 MOTOR
6 86136360 57275 1 NUT, M10X1.5 HEX NYLOCK PLTD
7 86010720 87086 1 WASHER, M10 X 30 PLTD
8 86222730 620038 1 PLATE, DRIVE WHEEL YOKE

9 86277320 70828 11 SCR, M10 X 30 SHCS
10 86275640 70515 4 SCR, 3/8-24 X 3/4 HHCS GR5 PLTD
11 86279700 87244 5 WASHER, M10 X 18 FLAT
12 86219620 48106 1 KEY, 1/4 SQ. X .63
13 86007620 730310 1 SPROCKET, MOTOR SHAFT
14 86279710 87245 3 WASHER, M8 X 32 FLAT
15 86136640 70262 2 SCR, M8-1.25 X 20HHMS PLTD
16 86222710 620036 1 PLATE, CHAIN COVER
17 86279690 87243 12 WASHER, M6 SPLIT LOCK
18 86277340 70830 12 SCR, M6 X 15 HHCS
19 86002730 270085 1 CHAIN, ISO 08B 12.7MM PITCH/LINK

- 86232770 279000 - CHAIN, OFF-SET LINK 12.7MM SERVICE ONLY

- 86232780 279001 - CHAIN, MASTERLINK 12.7MM SERVICE ONLY
20 86222760 620041 1 PLATE, DRIVE YOKE RH
21 86007630 730311 1 SPROCKET, DRIVE WHEEL
22 86002710 270076 1 CHAIN TENSIONER
23 86224270 730293 1 SLEEVE, CHAIN TENSIONER
24 86277330 70829 1 SCR, M10 X 45 HHCS
25 86222720 620037 1 PLATE, BEARING RETAINER
26 86224330 730294 1 SPACER, 25.5ID X 45OD X 65L
27 86219630 48107 1 KEY, 3/16 SQ X .67
28 86000850 05231 1 AXLE, TWISTER
29 86219640 48108 1 KEY, 1/4 SQ X 1.5
30 86259940 89275 1 WHEEL, 10X2, W/KEYWY, GRY, NT
31 86222750 620040 1 PLATE, DRIVE YOKE FRONT
32 86224340 730295 1 SPACER, 25.5ID X 45OD X 43L
33 86222770 620042 1 PLATE, BEARING COVER
34 86217720 29269 - DRIVE ASM, MOTOR COMPLETE
35 86311040 - 1 SPACER, CHAIN DRIVE AXLE

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 05/19/08

5-30

WHEEL-FRONT BRAKE

14

18

16

19

1

2

20

3

17

13

15

10

11

12

7

8

9

5-31 86306300 CHARIOT BURNISHER 10/29/08

4

6

5

WHEEL-FRONT BRAKE

SERIAL NO.

REF PART NO. PRV NO. QTY DESCRIPTION

1 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD
2 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS
3 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L SS
4 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
5 86277320 70828 1 SCR, M10 X 30 HHCS
6 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406DIA
7 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
8 86273740 70010 2 SCR, 1/4-20 X 1.50 HHCS

9 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
10 86257490 76155 2 TERMINAL MOUNT
11 86006840 70390 2 SCR, 1/4-20 X 1 FHCS PLTD
12 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
13 86273340 00-000289 4 SCR, 8-32 X 3/8 SHCS SS
14 86001740 140816 1 BRAKE, 36VDC W/CONNECTOR
15 86270990 57090 3 NUT, 10-32 HEX NYLOCK SS
16 86301950 1 PLATE, BRAKE SPACER
17 86264930 27050 1 CABLE TIE, 3.5” UL/CSA
18 86301960 1 SKIRT, BRAKE
19 86010650 87018 3 WASHER, #10 X 9/16 OD
20 86274290 70162 3 SCR, 10-32 X 3/8 PPHMS SS

FROM NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-32

WHEEL-FRONT DRIVE, GEAR

1

2

19

14

13

12

11

24

10

25

37

36

35

6

5

7

8

29

23

9

19

15

28

27

26

22

30

34

32

16

3

4

17A
17B

20

21

31

18

5-33

86306300 CHARIOT BURNISHER 10/29/08

WHEEL-FRONT DRIVE, GEAR

SERIAL NO.

REF PART NO. PRV NO. QTY DESCRIPTION

1 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS
2 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD
3 86002830 27196 1 CABLE TIE, .375 X 24.7
4 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L
5 86264930 27050 1 CABLE TIE, 3.5” UL/CSA
6 86301950 1 PLATE, BRAKE SPACER
7 86230010 140808 1 BRAKE, 36 VDC
8 86273340 00-000289 4 SCR, CAP 8-32 X 3/8 SHCS SS

9 86006840 70390 2 SCR, 1/4-20 X 1 FHCS PLTD
10 86257490 76155 2 TERMINAL MOUNT
11 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
12 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
13 86273740 70010 2 SCR, 1/4-20 X 1.5 HHCS
14 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
15 86233410 81270 1 CLAMP, 3/4 IDA CUSHION .406 DIA
16 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS

17A 86011120 89262 1 WHEEL, 10 X 2, 5 X 1.06 W/KEYWAY
17B 86259920 89273 1 WHEEL, 10 X 2. 5 W/KEYWAY, GRY

18 86215440 140920 1 BOX, DRIVE UNIT
19 86223980 09134 3 SEALED BALL BRNG, 25MM X 52MM
20 86219420 41510 1 HUB STEERING
21 86223480 67450 2 RING, 52MM INTERNAL SNAP
22 86136640 70262 1 SCR, M8-1.25 X 20 HHMS PLTD
23 86277320 70828 10 SCR, M10 X 30 HHCS
24 86277340 70830 4 SCR, M6 X 15 HHCS BLK
25 86279690 87243 4 WASHER, M6 SPLIT LOCK BLK
26 86279710 87245 1 WASHER, M8 (2THK X 26 OD)
27 86225810 87506 1 WASHER, ANTI-ROTATION
28 86222720 620037 1 PLATE, BEARING RETAINER
29 86222760 620041 1 PLATE, DRIVE YOKE RH
30 86222770 620042 1 PLATE, BEARING COVER
31 86224020 730233 1 SHAFT ASM, DRIVE PIVOT
32 86224440 730387 1 SPACER, 25.51 ID X 45 OD X 39.1 L
33 86217730 29276 1 DRIVE MOTOR ASSEMBLY

- 86216210 53820 - BRUSH SET MOTOR, 53810 86005510
34 86270990 57090 3 NUT, 10-32 HEX NYLOCK SS
35 86301960 - 1 SKIRT, BRAKE
36 86010650 87018 3 WASHER, #10 X 9/16 OD
37 86274290 70162 3 SCR, 10-32 X 3/8 PPHMS SS

FROM

NOTES:

OPTION

COMPLETE

86306300 CHARIOT BURNISHER 11/09/07

5-34

WHEEL-REAR

5-35

1

2

3

86306300 CHARIOT BURNISHER 11/09/07

WHEEL-REAR

REF PART NO. PRV NO. QTY DESCRIPTION

1 86259950 89276 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT
2 86008710 80623 2 RING, ¾” EXT SNAP H-D
3 86232130 17309 2 CAP, 2.75 ID X 1.0 L BLK VINYL

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-36

WIRING-BATTERIES

1

2

1

7

6

3

4

20A
20B

5

9

24

25

23

26

8

10

11

19

22

13

14

15

16

17

18

5-37

86306300 CHARIOT BURNISHER 11/09/07

WIRING-BATTERIES

REF PART NO. PRV NO. QTY DESCRIPTION

1A 86260200 80872 2 WIRE, 4X14.5BK 5/16RINGX5/16RING
1B 86002510 23125 2 WIRE, 4X15 BCLAMPXBCLAMP

2 86008920 80889 6 BOOT, RUBBER TERM. ISOLATOR
3 86271910 57295 6 NUT, 5/16-18 FLEXLOCK
4 86010670 87029 6 WASHER, 5/16 FLAT SS

5 86264960 27915 2 CABLE TIE, .375 X 43”
6A 86260610 880836 1 WIRE, 4X25RD CTERM X 3/8RING
6B 86002570 23190 1 WIRE, 4X27 RD BCLAMP X CTERM
7A 86260230 80876 1 WIRE, 4X30 BK CTERM X 3/8RING
7B 86002580 23191 1 WIRE, 4X27 BK BCLAMP X CTERM

8 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS

9 86229700 08071 3 BLOCK, 3.0 X 1.5 X 1.5
10 86008300 78242 1 TRAY, BATTERY LINEAR
11 86008410 78568 1 TRAY, BATTERY
12 86272810 67132 1 RING, 1/2 EXT. SNAP H-D
13 86092910 51396 1 LATCH ROD, BATTERY TRAY
14 86254990 730313 1 SPRING, COMP, 63ODX3.5LX.074W
15 86278150 70117 8 SHOULDER BOLT, 5/16 OD X 1.0 L
16 86259910 89265 8 WHEEL, BATTERY TRAY
17 86088790 78571 2 TRAY, STANDARD STOP
18 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
19 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS

20A 86228410 10023 3 BATTERY, 12V, 205AH
20B 86283410 10030 3 BATTERY, 12V, 225AH

21 86284090 02456 1 CHARGER, 36V, 20A, 115V, C175 NOT SHOWN
22 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK, SS
23 86233360 28038 1 CLAMP, CABLE KIT SY945
24 86273980 70066 1 SCREW, 10-32 X ¾ PPHMS SS
25 86010650 87018 1 WASHER, #10 X 9/16 OD
26 86270890 57034 1 NUT, ACORN 10-32

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 10/20/08

5-38

WIRING-COMPONENTS

1

2

3

4

5

7

6

8

9

10

13

11

7

86306300 CHARIOT BURNISHER 02/03/09

5-39

12

WIRING-COMPONENTS

REF PART NO. PRV NO. QTY DESCRIPTION

1 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
2 86010780 87162 2 WASHER, 1/4 SPLIT LOCK PLTD
3 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS
4 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
6 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
7 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
8 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR

9 86238500 81427 2 GROMMET, 1.703 ID X 2.5 OD X .125 GRV
10 86276070 70593 1 SCR, 5/16-18 X 3/4 CARRIAGE SS
11 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA
12 86270830 57023 1 NUT, 5/16-18 HEX NYLOCK SS
13 86239720 41520 1 HORN, 108DB MINIATURE PIEZO

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-40

WIRING-CONTROL PANEL

25 BLK

23 BLK

16 LT BLU

23 RED

23 RED

22 RED

17 WHT/YLW

25 BLK

51 WHT/RED

50 RED

REMOVABLE

JUMPER

15 RED

14 RED

TO SHUNT

58 BLK

63 BLK

13 BLK

57 BLK

TO BURNISHER

52 BLK

65 BLK

45 BLK

24 BLK

RELAY

43 BLK

EDCB

53 LT BLU

2 BLK
1 WHT

54 ORG

52 BLK

44 RED

56 RED

30A

3 LT BLU

42 RED

37 RED

59 RED

49 WHT
20 WHT

48 WHT

47 RED

45 BLK
46 BLK

G

4

36 RED

41 RED

35 RED

40 RED55 RED

3A

39 RED

28 GRN 27 YLW

26 YLW

30 GRN

19 BLK
46 BLK

8 BRN
9 BRN

29 GRN

32 BLU

61 BLK

47 RED

49 WHT

33

4 RED

48 WHT

12 ORG

11 ORG

31 GRY

J

7

1

DIAGRAM A

DIAGRAM F

29273

A

26 YLW

31 GRY

60 RED

18 WHT/ BLU

10 GRN
32 DK BLU

MAIN
RELAY

1 WHT

21 LT BLU
34 RED
7 BRN

DIAGRAM G

2 BLK

5 ORG

56 RED

57 BLK

STATUS LED

29204

55 BLK

38 RED

F

8

WHTBLK

DIAGRAM B

2

7 BRN
20 WHT
16 LT BLU 17 WHT/YLW

13 BLK

DIAGRAM H

MAIN
RELAY

29204

3

22 RED
14 RED

53 BLU

40 RED

43 BLK

MAIN
RELAY

39 RED

44 RED

55 RED

H

4

DIAGRAM C

3 BLU

3

4

6

7

8 BRN
19 BLU

12

1

12 ORG

DIAGRAM J

4 RED

33

32 BLU
61 BLK

67619

10 GRN
9 BRN
6 ORG

6

1

31 GRY

6

5

DIAGRAM D

64 RED

61 BLK

FUSE

65 BLK
63 BLK62 RED
60 RED

DIAGRAM E

15 RED
51 WHT/RED
18 WHT/BLU

54 ORG
50 RED
21 BLU

3

4

6

1

5-41

86306300 CHARIOT BURNISHER 05/27/08

WIRING-CONTROL PANEL

REF PART NO. PRV NO. QTY DESCRIPTION

1 86239180 41537 1 HARNESS, CONTROL PANEL BRSHR
2 86261250 29273 1 DIODE ASM, FAST RECOVERY
3 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING
4 86261210 29204 2 DIODE ASM, 76008 X 76008
5 86237000 80688 1 FUSE, 80 AMP
6 86260560 880428 1 WIRE, 4X10RD 5/16RING X 5/16RING
7 86251490 67619 1 RESISTOR ASM, 1/2 WATT 33 OHM
8 86311210 - 1 LIGHT ASM, INDICATOR, CODE

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 05/27/08

5-42

WIRING-DRIVE MOTOR

1 WHT

RED

2 BLK

BLK

1

WHT

CONTROL PANEL

BLK

HARNESS

1 WHT

2 BLK

2 BLK

5-43

86306300 CHARIOT BURNISHER 11/09/07

WIRING-DRIVE MOTOR

120

REF

1 86239120 41522 1 HARNESS, CHARIOT PROPEL

PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-44

WIRING-MAIN HARNESS

TO FUSE

TO GND TERMINAL

TO CONTROL PANEL

DIAGRAM A

12 ORG

17 WHT/YLW

19 BLK
8 BRN

13 BLK
16 BLU
20 WHT
7 BRN

DRIVE

MOTOR

BRAKE

HORN

12 ORG

13 BLK

20 WHT
19 BLK

7 BRN
8 BRN

6

6

4

5

R

B

E

L

D

K

1

DECK LIFT
ACTUATOR

21 DK BLU

22 DK BLU

16 LT BLU

17 WHT/YLW

2

DIAGRAM B

18 WHT/BLU
51 WHT/RED
15 WHT/RED

8

1

21 DK BLU
50 RED

54 ORG

5

4

SWITCH

BRUSH MOTOR

(BASIC ONLY)

3

BURINSHER

MOTOR

W

U

V

4

9 BLK

10 BLK

11 BLK

U

8

WV

7 GRN

54 ORG
8 WHT/GRN
23 WHT/GRN

23 WHT/GRN
25 RED
10 RED
14 RED
18 WHT/BLU
22 BLU

5

E

9

6

7

64 BLK
68 RED

61 BLK
60 RED
65 BLK
67 RED

B
A
C

D

50 RED

51 WHT/RED
24 BLK

FAN

25 RED

25 RED

24 BLK

24 BLK

DIAGRAM C

DIAGRAM D

65 RED

60 RED

7 WHT/GRN

4

6

11 BLK

8 GRN

9 BLK

3

64 BLK

62 RED63 BLU

61 BLK

1

10 BLK

5A BLK
6A SHIELD

1A WHT

2A GRN

3A BLU

4A RED

5-45

SHOWS OPTIONAL EQUIPMENT

86306300 CHARIOT BURNISHER 12/22/08

WIRING-MAIN HARNESS

REF

1 86239170 41528 1 HARNESS, BRAKE
2 86239190 41538 1 HARNESS, MAIN BRSHR
3 86239520 880446 1 HARNESS, HALL SENSOR
4 86260220 80875 3 WIRE4X30BK 5/16RINGX5/16RING
5 86009000 81131 1 WIRE4X9.5BK 5/16RINGX5/16RING
6 86260600 880445 1 WIRE, 4X36 RD 5/16 RING
7 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING
8 86260580 880443 1 WIRE, 4X12 RD 5/16 RING
9 86261210 29204 1 DIODE ASM, 76008 X 76008

PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-46

WIRING-PEDAL PLATFORM

B

A

1

BRN

BLU

DIAGRAM A

5 ORG

6 BRN

4 RED

7 GRN

3 LT BLU

DIAGRAM B

BRN

RED

5 GRN

10 BRN

6 ORG

5-47

86306300 CHARIOT BURNISHER 11/09/07

WIRING-PEDAL PLATFORM

REF PART NO. PRV NO. QTY DESCRIPTION

1 86218810 23717 1 HARNESS, TWISTER PEDAL

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-48

WIRING DIAGRAM

86260220

PRV NO. 80875

86260220
PRV NO. 80875

86260580
PRV NO. 880443

86261210

86260600
PRV NO. 880445

V

W

W

V

B+

B-

U

8/GRN

PRV NO. 2920 4

86239520

U

PRV NO. 880446

86260220
PRV NO. 80875

86009000
PRV NO. 81131

50/RED

SHUNT

7/WHT-GRN

23A/WHT-GRN

51/WHT-RED

54/ORG

86260590
PRV NO. 880444

HEAD

14/RED

21/BLU

14/RED

22/BLU

10/RED

10/RED

23/WHT-GRN

50/RED

51/WHT-RED

21/BLU

54/ORG

18/WHT-BLU

8 PIN DEUTSCH

21/BLU

50/RED

54/ORG

18/WHT-BLU

51/WHT-RED

15/RED

15/RED

15/RED

1/WHT

17/WHT-YLW

16/LT-BLU

2/BLK

16/LT-BLU

16/LT BLU

8/BLK

7/BLK

19/BLK

20/BLK

8/BLU

7/BRN

20/WHT

19/BLK

12/ORG

13/BLK

8/BRN

7/BRN

19/BLK

20/WHT

17/WHT-YLW

7/BRN

8/BRN

19/BLK

13/BLK

20/WHT

17/WHT-YLW

12/ORG

LIGHT

R

E

H

S

L

F

A

IT

N

U

13/BLK

63/BLK

65/BLK

61/BLK

62/RED

64/RED

12/ORG

60/RED

9/BRN

4/RED

63/BLK

61/BLK

65/BLK

60/RED

64/RED

62/RED

5/ORG

6/ORG

3/BLUE

10/GRN

6/ORG

11/ORG

40/RED

41/RED

46/BLK

59/RED

28/GRN

29/GRN

30/GRN

61/BLK

32/BLU

33

86251490

PRV NO. 67619

4/RED

45/BLK

100K

200K

31/GRY

37/RED
36/RED

51/WHT-RED

50/RED

22/RED

23/RED

25/BLK

17/WHT-YLW

16/LT BLU

23/RED
25/BLK

24/BLK

22/RED

24/BLK

26/YLW

60/RED

18/WHT-BLU

9

2

1

21/BLU

34/RED

31/GRY

BLK

15/RED14/RED

3A

63/BLK

45/BLK

13/BLK

65/BLK

1

24/BLK
57/BLK

43/BLK

56/BLK

2/BLK

56/RED

1/WHT

5/ORG

10/GRN

1

7/BRN

32/BLU

33K

57/BLK

M1 M2 B- B+

58/BLK

86311210

52/BLK

14/RED

52/BLK

53/LT BLU

86261250
PRV NO. 29273

55/RED

53/LT-BLU

43/BLK

86260580

PRV NO. 8804 43

86237000
PRV NO. 80688

54/ORG

2

3

3/LT BLUE

56/RED

55/RED

39/RED

22/RED

44 RED

40/RED

39/RED

20/WHT

38/RED
WHT

22/RED

86010860
PRV NO. 880353

86261210

PRV NO. 29204

64/RED

26/YLW

19/BLK

46/BLK

42/RED

42/RED

59/RED

86261210
PRV NO. 29204

8/BRN

9/BRN

36/RED

48/WHT

49/WHT

44/RED

27/YLW

37/RED

47/RED

41/RED

E-STOP

220K

12/ORG

35/RED

11/ORG

HORN

SWITCH

59/RED

35/RED

30/GRN

29/GRN

28/GRN

5-49

BLK

WHT

STATUS LED

86260570

PRV NO. 880429

86306300 CHARIOT BURNISHER 12/22/08

SUGGESTED SPARE PARTS

PART NO. PRV NO. DESCRIPTION

86284870 2003SM SM FILTER BAG PACKS 10/PKG
86001910 14606 BREAKER, 30A 50VDC CIRCUIT
86002000 14717 BREAKER, 3 AMP
86002010 14942 BOOT, 3/8 CIRCUIT BREAKER
86004870 48077 KNOB, 3.50 OD X 3/8-16
86248280 64110 PAD DRIVER ASSEMBLY 20”, .88 BORE
86251410 67506 RELAY, 15A 36V MINI
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86007170 72159 SWITCH KEY TWO POSITION
86007190 72161 SWITCH KEY DPST
86007240 72190 SWITCH, SEALED PB ROUND
86237000 80688 FUSE, 80 AMP
86001740 140816 BRAKE, 36 VDC W/CONNECTOR
86002730 270085 CHAIN, ISO 08B 12.7 MM PITCH
86216230 730074 BRUSH, STRIP (PACKAGE OF 6)
86026450 730352 SHROUD, 20” BURNISHER

86064370 66829 PAN, BURNISHER PAD
86226930 51419 LOCK, PAD DRIVER YELLOW

SERIAL NO.
FROM

PAD INSTALLATION

NOTES:

TOOL

86306300 CHARIOT BURNISHER 11/09/07

5-50

BACK-UP ALARM - OPTION

3

1

2

4

5-51

86306300 CHARIOT BURNISHER 11/09/07

BACK-UP ALARM - OPTION

REF PART NO. PRV NO. QTY DESCRIPTION

1 86071140 140817 1 BRKT, BACK UP ALARM
2 86231500 80882 1 BUZZER, PIEZO 6-28VCD
3 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS
4 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THN SS

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-52

BATTERY CART - OPTION

27

23

22

28

3

30

5

24

3

9

15

5

3

26

2

6

25

29

8

1

2

3

3

3

10

8

9

3

5

5

6

7

3

11

4

12

13

14

5-53

21

16

20

8

19

18

17

86306300 CHARIOT BURNISHER 02/12/08

16

3

15

3

BATTERY CART - OPTION

REF PART NO. PRV NO. QTY DESCRIPTION

1 86006930 70514 2 SCR, 5/16-18 X 1.00 BSHCS SS
2 86254290 730338 4 SPACER, 10D X .343ID, .5 LG
3 86270830 57023 33 NUT, 5/16-18 HEX NYLOCK SS
4 86077010 41517 1 HOUSING, BATTERY CART
5 86010670 87029 7 WASHER, 5/16 FLAT SS
6 86228840 09124 3 BEARING, FLANGED .314D X .502OD
7 86259410 87206 1 WASHER, THRUST .51 ID X 1 OD X .063
8 86259400 87205 6 WASHER, THRUST .51 ID X 1 ODBRO

9 86254890 730018 3 SPRING, EXT, .50D X 4.0L
10 86068490 140019 1 BRKT, TRAY CATCH
11 86254280 730331 2 SPACER, 1.00 OD X .32 ID X .375
12 86083120 66442 1 PLATE, BATTERY CART BACK
13 86076600 38318 2 HANDLE, BATTERY CART
14 86004070 36196 2 GRIP, POLISHER HANDEL
15 86276790 70732 4 SCR, 5/16-18 X 1.75 HHCS SS
16 86276690 70715 8 SCR, 5/16-18 X 1.75 CARR SS
17 86199430 040-03 2 CASTER SWIVEL 4” 250# CPCTY
18 86078890 620020 8 PLATE, CASTER SPACER
19 86277130 70795 16 SCR, 5/16-18 X 1.00 CARRIAGE SS
20 86136730 70763 1 SCR, M6-1 X 40MM PLTD
21 86232590 18032 2 CASTER, 4” HARD RUBBER RIGID
22 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
23 86011020 89202 2 WHEEL, 3” DIA CUSHION RUBBER
24 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
25 86008130 73958 2 SPACER, 3/8OD X .62W X .312L, AL
26 86274730 70265 2 SCR, 1/4-20 X 3/4 SHCS PLTD
27 86070790 140737 2 BRKT, BATTERY LOCK MOUNT
28 86087340 730339 2 SPACER, LATCH GUIDE
29 86070800 140738 2 BRKT, BATTERY TRAY LOCK
30 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 02/12/08

5-54

BATTERY CART - OPTION

1

2

4

3

5

11

7

6

10

3

17

3

6

10

7

5

8

9

12

5-55

13

14

15

6

10

3

3

10

16

86306300 CHARIOT BURNISHER 11/09/07

BATTERY CART - OPTION

REF PART NO. PRV NO. QTY DESCRIPTION

1 86078330 66478 1 PEDAL, BATTERY CART
2 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
3 86270830 57023 12 NUT, 5/16-18 HEX NYLOCK SS
4 86087800 730307 2 STIFFENER, PEDAL, BATTERY CART
5 86228840 09124 4 BEARING, FLANGED .314ID X .502OD
6 86259410 87206 6 WASHER, THRUST .51 ID X 1 OD X .063
7 86006560 70083 4 SCR, 5/16-18 X 1 HHCS SS
8 86077140 51404 2 LATCH, BATTERY CART

9 86226830 73268 2 SPRING, EXT .68D X 3.00L X .098W
10 86010670 87029 10 WASHER, 5/16 FLAT SS
11 86244280 500934 1 LABEL, BATTERY CAR OPERATION
12 86276060 70590 4 SCR, 5/16-18 X 2.5 CARR GR5
13 86254280 730331 12 SPACER, 1.00 ODX .32ID X .375
14 86231150 09151 4 BUSHING FLANGE, .314 X .502 OD
15 86259400 87205 8 WASHER, THRUST .51 ID X 1 OD
16 86276690 70715 16 SCR, 5/16-18 X 1.75 CARR SS
17 86077530 51403 2 LINKAGE, LATCH, BATT CART

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-56

SEAT - OPTION

2

16

14

1

3

4
5
6

8

7

17

18

19

9

13

12

11

10

15

5-57

23
24

20

22

21

86306300 CHARIOT BURNISHER 11/09/07

SEAT - OPTION

REF PART NO. PRV NO. QTY DESCRIPTION

1 86248390 730324 1 PAD, REAR REST
2 86082640 629995 1 PLATE, SEAT COVER
3 86276890 70752 4 SCR, 5/16-18 X 3/4 PTHMS SS
4 86279460 87164 2 WASHER, 1/2 SPLIT LOCK
5 86270710 01-000 277 1 NUT, WING 3/8-16
6 86271930 57297 1 NUT, 3/8-16 HEX NYLOCK SS
7 86278910 87003 3 NUT, 3/8-16 HEX NYLOCK SS
8 86070830 140742 1 BRKT, LEFT REAR SEAT

9 86070840 140743 1 BRKT, RIGHT REAR SEAT
10 86277710 730347 1 SCR, 3/8-16 X 2.75 HHCS SS
11 86008650 80604 1 COTTER, 1/4” RING
12 86246320 51142 1 LEVER, HANDLE LOCK
13 86272300 66133 1 PIN, CLEVIS 3/16 X .88 PLTD
14 86251860 66481 1 ROD, ARM HANDLE LOCK 4” LG
15 86279620 87200 2 WASHER, .41D X 1.3OD NYLON
16 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
17 86277510 70857 1 SCR, 3/8-16 X 5.0 HHCS SS FT
18 86009200 81535 1 KNOB, 3/8-16 4 PRONG ALUM
19 86254300 730350 1 SPACER, SEAT LOCK
20 86094000 05246 1 SEAT MOUNT POST
21 86276710 70717 2 SCR, 5/16-18 X 2.0 CARRIAGE SS
22 86093790 05247 1 RECEIVER ASSY, SEAT MOUNT
23 86010670 87029 4 WASHER, 5/16 FLAT SS
24 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-58

WARNING LIGHTS - OPTION

6

FRONT

5

1

2

3

3

4

5-59

7

3

1

2

6

REAR

86306300 CHARIOT BURNISHER 11/09/07

WARNING LIGHTS - OPTION

REF PART NO. PRV NO. QTY DESCRIPTION

1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS

2 86010650 87018 4 WASHER, #10 X 6/16 OD

3 86276820 70740 4 SCR, 10-32 X 1/2 PTHMS BLK

4 86071490 140871 1 BRKT, UPPER WARNING LIGHT

5 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS

6 86246200 51454 2 LED AMBER LIGHT, 12V

7 86071500 140872 1 BRKT, LOWER WARNING LIGHT

SERIAL NO.

FROM

NOTES:

86306300 CHARIOT BURNISHER 11/09/07

5-60

5-61

5-97

86306300 CHARIOT BURNISHER 11/09/07

REF.

NO.

MODEL: SERIAL #

1

CBE20:100201000010, CB20: 100200800369, CB20X: 100200900096

SERIAL NUMBERS

86306300 CHARIOT BURNISHER 12/16/08

5-62