Windsor CBE20, CB20, CBCD20 User Manual
iGLOSS
Operating Instructions (ENG)
FROM SERIAL #10020080000118
MODELS: CB20
CBE20
86306300-R
02/03/09
10020080
10020100
CBCD20
10020160
Read these instructions before using the machine.
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial
use. The appliance applies a high luster to hard floor surfaces.
2
86306300 CHARIOT BURNISHER 11/09/07
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Burnsiher Controls ............................................3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine ..........................................3-11
Operating The Machine................................ 3-11
Emergency Stop Procedures....................... 3-11
To Begin Burnishing..................................... 3-12
MAINTENANCE
Service Schedule .........................................4-1
Batteries....................................................... 4-2
Dust Bag Replacement................................4-7
Pad Installation.............................................4-7
Pad Driver Replacement.............................. 4-8
Shunt Adjustment......................................... 4-10
Drive Motor & Brake..................................... 4-11
Circuit Protection.......................................... 4-14
Troubleshooting............................................ 4-15
TABLE OF CONTENTS
GROUP PARTS LIST
Bumper..............................................................5-1
Control Panel.....................................................5-3
Controls & Housing ...........................................5-5
Decal .................................................................5-7
Filter...................................................................5-9
Frame-Lower.....................................................5-11
Frame-Upper.....................................................5-13
Hood..................................................................5-15
Pedal Platform...................................................5-17
Rear Cover........................................................5-21
Deck Lift Mechanism.........................................5-23
Deck Lift Linkage...............................................5-25
Steering.............................................................5-27
Wheel-Front Drive, Chain..................................5-29
Wheel-Front Brake............................................5-31
Wheel-Front Drive, Gear...................................5-33
Wheel-Rear....................................................... 5-35
Wiring-Batteries.................................................5-37
Wiring-Components...........................................5-39
Wiring-Control Panel.........................................5-41
Wiring-Drive Motor ............................................5-43
Wiring-Main Harness.........................................5-45
Wiring-Pedal Platform .......................................5-47
Wiring Diagram..................................................5-49
Suggested Spare Parts.....................................5-50
Back-Up Alarm – Option....................................5-51
Battery Cart – Option.........................................5-53
Seat – Option ....................................................5-57
Warning Light – Option......................................5-59
EC Declaration.................................................. 5-61
Warranty............................................................5-62
86306300 CHARIOT BURNISHER 11/09/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the
machine.
1-1
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
86306300 CHARIOT BURNISHER 11/09/07
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Batteries
- Maintenance
- Shunt Adjustment
- Drive Motor & brake
- Circuit Protection
- Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the high speed burnishing pads intended for wax finishes. The
fitting of other pads may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86306300 CHARIOT BURNISHER 11/09/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
2-2
86306300 CHARIOT BURNISHER 11/09/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86244310
PRV NO. 500956
CAUTION LABEL
86243830 (2)
PRV NO. 500663
PINCH
CAUTION
86252520
PRV NO. 80885
BATTERY
CAUTION
86306300 CHARIOT BURNISHER 11/09/07
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal power 3450 W
Rated Voltage 36 Volts DC
Rated Amperage 95 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall
(533mm x 406mm x 432mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1,001 lbs (455 kg)
Weight empty without batteries 635 lbs (288 kg)
Tires 10” (254mm) Solid gray non-marking
Maximum Speed 3.5 miles/hour (5.6 Km/hour)
Frame Construction Powder coated steel
Brake Electrical parking brake, sets automatically
whenever operator steps off platform or
engages emergency stop.
Minimum aisle u-turn width 56 in. (1425 mm)
Maximum rated climb and descent angle 7.5 degrees
3-1
86306300 CHARIOT BURNISHER 11/09/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 50.6 inches (1285 mm)
Length 52.5 inches (1330 mm)
Width 26.5 inches (670 mm)
Width of Burnishing Path 20 inches (508mm)
LENGTH
WIDTH
HEIGHT
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 64 dBA. This was a nearfield, broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
86306300 CHARIOT BURNISHER 11/09/07
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s
2
.
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.
3-2
HOW THIS MACHINE WORKS
The Chariot is a battery powered, self propelled,
hard floor burnisher intended for commercial use.
The appliance spins a high-speed burnishing pad in
contact with the floor surface to produce a high
luster shine.
The machines primary systems are the burnishing
system, the dust control system and the operator
control system.
The function of the burnishing system is to spin a
high-speed burnishing pad in contact with a floor
surface that has had a burnishable floor finish
applied. The burnishing pad can be lowered to the
floor and raised by the operator, the operator can
also control the pad pressure by use of the control
knob. The burnishing pad will spin only when the
machine is directed to move by the operator.
The function of the dust control system is to collect
the dust that is created during the burnishing
process. It is normal for a portion of the floor finish to
be removed in the form of dust during the process.
While burnishing, air movement is created within the
burnishing head by the spinning pad. The dust that
is also created is entrained in the air stream and
transported to a filter bag where it is collected and
separated from the air stream. The filter bag can be
easily changed without releasing the collected dust.
3-3
86306300 CHARIOT BURNISHER 11/09/07
The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, operator presence
pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller, and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel.
The operator presence pedal is to make sure the
operator keeps both feet safely on platform while
driving. The steering wheel points the drive wheel in
the direction desired by the operator. The parking
brake automatically engages when the operator
steps off the platform. The emergency stop/brake
can be used to hold the machine on slopes.
COMPONENTS
6
8
2
1
5
1. Control Panel-Drive
2. Control Panel-Burnish
3. Control Housing
4. Pedal Platform
86306300 CHARIOT BURNISHER 11/09/07
3
7
4
5. Rear Cover
6. Cover
7. Filter Access Lid
8. Burnisher Deck
3-4
DRIVE CONTROLS
10
2
8
6
3
7
1
11
9
3-5
5
86306300 CHARIOT BURNISHER 11/09/07
4
DRIVE CONTROLS
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control Switch
4. Throttle Pedal
5. Operator Presence Pedal
6. Speed Control Switch
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. OPERATOR PRESENCE PEDAL
This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever
machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move.
86306300 CHARIOT BURNISHER 11/09/07
7. Drive Reset Switch
8. Horn Button
9. Steering Wheel
10. Battery Discharge
Indicator
11. Hour Meter
3-6
DRIVE CONTROLS
6. SPEED CONTROL SWITCH
Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2.
Speed 3 is recommended for transport only, not scrubbing.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is
moving or not.
Basic: The position of the switch indicates speed setting.
Deluxe: The display indicates speed setting. When the key is turned on the controller will automatically
adjust the speed to setting 2.
7. DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed
before machine will propel.
8. HORN BUTTON
The horn is activated by pressing the horn button.
9. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
3-7
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
10. BATTERY CHARGE LEVEL INDICATORBASIC
Indicates the charge level of the batteries.
The meter display is divided into 10
vertical bars. Bars illuminated on the far
right indicate full charge. Bars flashing
near the left side indicate the batteries
should be recharged. Further operation of
the machine could damage the machine
or the batteries.
If the batteries are not fully recharged, the
meter will continue to flash on the left side.
11. HOUR METER-BASIC
Records the number of hours the machine
has been in operation. This information is
useful in determining when to service the
machine.
86306300 CHARIOT BURNISHER 11/09/07
3-8
BURNISHER CONTROLS
1
2
3
1. Pad Adjustment Knob
2. Burnisher Head Switch
3-9
86306300 CHARIOT BURNISHER 11/09/07
3. Pad Pressure Meter
BURNISHER CONTROLS
1. PAD ADJUSTMENT KNOB
Rotate knob to adjust pad pressure.
2. BURNISHER HEAD SWITCH
Raises/lowers burnisher head.
To lower head, press the bottom of the switch. To raise head, press the top lf the switch.
The motor will run only when the head is down and the machine is propelling.
3. PAD PRESSURE METER
Indicates relative pad pressure. “Blue area” indicates proper pad pressu re range.
86306300 CHARIOT BURNISHER 11/09/07
3-10
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
Do a pre-run inspection to find possible problems
that could cause poor performance or lost time from
breakdown. Follow the same procedure each time to
avoid missing steps.
NOTE: See maintenance section for pre-run
machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Disconnect the battery charger.
2. Close the cover.
3. Turn or install a new burnishing pad as needed.
4. The operator should be on the pedal platform
with their left foot on the operator presence
pedal. The throttle pedal must be in the neutral
position.
5. Turn the machine power on by turning key
switch clockwise to the “ON” position.
6. Check the position of the Directional Control
Switch to make sure the machine will travel in
the direction intended.
7. Press the Drive Reset Switch.
8. Press lightly on the throttle pedal with right foot.
OPERATING THE MACHINE
1. Lower or raise deck by pressing burnishing head
switch.
2. The pad motor will only run when the burnishing
head is lowered to within 2 inches of the floor.
3. The pad pressure is adjusted usi ng the knob at
right of panel. The operator monitors the amp
draw using the meter located on the control
panel and ensures that the needle remains in
the “blue” operating range.
To prevent possible damage to the floor surface,
always keep the machine moving while the pad
is spinning.
4. When the head is down and the machine is
propelled, the pad motor runs.
5. Return the machine to the battery charger when
the battery light indicator meter indicates
discharged batteries
EMERGENCY STOP PROCEDURES
1. Release the throttle pedal by lifting right foot.
2. Turn machine power off with key switch, by
turning key switch counterclockwise.
3. If an electrical problem is suspected, push in
emergency stop button. This will also engage
the parking brake and cause the machine to
stop immediately.
3-11
86306300 CHARIOT BURNISHER 11/09/07
TO BEGIN BURNISHING
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
1. Place left foot on operator presence pedal.
Throttle pedal must be in neutral position.
2. Turn machine power on.
3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
4. Press the Drive Reset Switch.
86306300 CHARIOT BURNISHER 11/09/07
MACHINE OPERATION
NORMAL BURNISHING
Plan the burnishing patern in advance. The longest
track is around the perimeter of the area to be
burnished. For efficient operation, the runs should
be the longest possible without turning, stopping, or
raising or lowering the burnisher head.
In order to achieve the best possible results, the
area which is to burnished should be swept before
burnishing.
INEFFICIENT BURNISHING PATH
RECOMMENDED BURNISHING PATH
3-12
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check water level of batteries after charging;
add distilled water if necessary.
Visually check for damaged or worn tires.
Check pad for proper installation.
Check dust vacuum hose connect i ons.
Check both pedals, brake and steering for
proper operation.
Check dust bag.
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery compartment.
Clean and check drive tension chain for wear
and tension.
Check parking brake.
Clean pivot points on burnishing head.
Check drive motor for carbon brush wear.
Check steering chain tension.
NOTE: The pad drive motor contains no carbon brushes and requires no servi ce.
BEFORE EACH
WORK PERIOD
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
AFTER EACH
WORK
PERIOD
50
HRS
100
HRS
200
HRS
4-1
86306300 CHARIOT BURNISHER 11/09/07
2
1
3
4
5
6
1. Rear Cover Retainer Knob
2. Rear Cover
3. Battery Connector-Machine
MAINTENANCE-BATTERIES
4. Batteries
5. Battery Tray
6. Battery Tray Latch
86306300 CHARIOT BURNISHER 11/09/07
4-2
MAINTENANCE-BATTERIES
BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
4-3
86306300 CHARIOT BURNISHER 11/09/07
When servicing machine,
avoid contact with battery
acid.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
CHECKING BATTERY SPECIFIC GRAVITY
Use a hydrometer to check the battery specific
gravity.
CHECKING GRAVITY
A. Hydrometer
B. Battery
NOTE: Do not take readings immediately after
adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80
°
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F
(27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other
than 80°F (27°): Add (+) to the specific gravity
reading 0.004 (4 points), for each 10°F (6°C) above
80° (27°C).
Subtract (-) from the specific reading 0.004 (4
points), for each 10°F (6°C) below 80°F (27°C).
Battery Check
BATTERY CONDITION
F (27°C)
86306300 CHARIOT BURNISHER 11/09/07
MAINTENANCE-BATTERIES
CHARGING BATTERIES
When servicing machine,
avoid contact with battery
acid.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries
are fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to
expose batteries.
Batteries emit hydrogen
gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is
too high before charging, normal expansion rate
of the electrolyte may cause an overflow
resulting in a loss of battery acid balance and
damage the machine.
4-4
MAINTENANCE-BATTERIES
5. Replace the battery caps, and leave them in
place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then
disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled
water.
11. Install the rear cover.
4-5
86306300 CHARIOT BURNISHER 11/09/07
CHANGING BATTERIES
Stop the machine in a clean area next to the
charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1. Remove the rear cover.
2. Disconnect battery pack from machine.
3. Unlatch battery tray from machine and pull out to
expose batteries.
4. Use the proper size open end wrench to
disconnect main ground wire first and secure
cable terminal away from batteries.
5. Disconnect main positive lead and secure cable
terminals away from batteries.
6. Loosen both terminals on each jumper cable
and remove one at a time.
7. Prepare a suitable site to place the batteries.
8. Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential
environmental hazard.
Consult your battery supplier for safe disposal
methods.
RED
+
--
BLK
RED
++
BLK
REAR OF MACHINE
RED
BLK
-
1. Dust Bag/Filter
2. Pads
3. Skirts
MAINTENANCE
1
3
2
86306300 CHARIOT BURNISHER 11/09/07
4-6
MAINTENANCE
DUST BAG REPLACEMENT
1. Raise cover to expose filter cover.
2. Using lifting access hole, lift bag cover.
3. Carefully remove bag from hose.
4. Slide a new bag onto hose. Ensure bag is
pushed on so that top of bag rest on top lip of
filter cover.
DUST CONTROL SKIRTS
Replace skirts when worn, torn, or damaged in any
way that allows dust to escape.
1. Remove skirt strips by pulling down.
2. Insert new skirt strips and snap them into place.
4-7
SNAP OUT
SNAP IN
86306300 CHARIOT BURNISHER 11/09/07
PAD INSTALLATION
Install pad using the pad centering tool (86064370 –
PRV NO. 66829).
1. Lay the pad in the pan and position under the
pad driver. The edges of the pan will align the
pad and driver.
2. Screw the center lock in place through the hole
in the pan. The center lock has a right hand
thread.
The pad centering tool can be stored under the
hood.
PAD
PAD CENTERING TOOL
CENTER LOCK
MAINTENANCE-PAD DRIVER
PAD DRIVER REPLACEMENT
Turn key switch on to lower deck down. Make su re
pad adjustment knob is turned fully in the up position
(-) counter clockwise. Use needle nose vise grips to
clamp together spring retainer bars between spring.
Remove the four bolts holding deck assembly onto
frame. Two bolts on each side.
Label and remove wires coming off of motor.
Disconnect by unplugging motor wire harness from
machine wire harness. Take note cable tie
locations.
Slide deck out from under machine and turn
deck assembly over on to motor. Remove pad
lock and pad.
Attach metal ring (86082070 – PRV NO. 629000)
using same screws that held pad lock keeper.
Screw in spacer (862454470 – PRV NO. 739000)
into motor shaft.
86306300 CHARIOT BURNISHER 11/09/07
4-8
MAINTENANCE-PAD DRIVER
3 7/8
Use Gear puller to remove pad driver from motor
shaft. Take care not to misplace motor shaft key.
Install new pad driver, motor shaft key, spacer, washer
and bolt. Then install pad lock keeper, pad and pad lock.
Turn deck assembly over onto pad
Reattach wires to motor and connect motor wire harness
to frame harness. Tie wires in place. Set actuator barrel by
rotating barrel up or down to set barrel at 3 -7/8 +0 -3/16
from top of frame to bottom of barrel.
4-9
Reattach deck assembly to frame. Install actuator barrel
on to spring retainer bars. Lift bottom of deck using your
hand to align hole for clevis pin. Install clevis and rue ring.
Turn machine on, raise deck, drive machine check that
machine is working properly. If not recheck actuator barrel
and reset again if needed.
86306300 CHARIOT BURNISHER 11/09/07
SHUNT ADJUSTMENT
This pad pressure meter adjustment is factory set.
Over the course of time it may become necessary to
adjust this setting using the slotted connection on
the shunt.
GREEN
Check the amp range when nuisance tripping of the
pad motor controller indicates that the shunt may be
out of adjustment.
MAINTENANCE-SHUNT ADJUSTMENT
0
GREEN
RED
APPROX. AMP RAN GE
60
1. Connect a DC ampere meter to the positive
battery lead. Running the machine with a pad,
lower the pad to the floor until it is operating at
60±5 amps.
2. Moving the wire in the slot, adjust the pad
pressure meter until the needle sets at the line
between the blue and red areas.
86306300 CHARIOT BURNISHER 11/09/07
4-10
MAINTENANCE-DRIVE MOTOR & BRAKE
1. Drive motor
2. Parking brake
3. Drive chain
4-11
86306300 CHARIOT BURNISHER 10/29/08
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