CARPET EXTRACTOR
Operating Instructions
MODEL: ADM8
10080170
RR
86038320 03/16/07
PRV NO. 98628
Read these instructions before operating the machine
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
For the name and address of your dealer contact: Windsor Industries
1
ADMIRAL 86038230 03/16/07
Machine Data Log/Overview................................1
Table of Contents.................................................2
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Grounding Instructions.........................................2-3
OPERATIONS
Technical Specifications.......................................3-1
Controls/Component Location .............................3-2
Filling Operation...................................................3-5
Operations............................................................3-7
Cleaning Procedure. ............................................3-8
Accessory Tool Usage.......................................3-10
MAINTENANCE
Periodic Maintenance...........................................4-1
Daily/ Regular Maintenance.................................4-2
Vacuum Motor Replacement ...............................4-3
Belt Replacement.................................................4-4
Solution Pump Replacement................................4-5
Wiring Diagram. ...................................................4-6
Troubleshooting Chart..........................................4-7
GROUP PARTS LIST
Frame Assembly. ............................................... 5-1
Brush Assembly. ................................................ 5-3
Pump Assembly. ................................................ 5-5
Vacuum Shoe Assembly....................................5-7
Control Panel Assembly..................................... 5-9
Solution Tank Assembly..................................... 5-11
Recovery Tank Assembly. ................................. 5-13
Suggested Spare Parts/Notes ........................... 5-15
TABLE OF CONTENTS
ADMIRAL 86038230 03/16/07
2
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on
the bottom back-end of the machine.
1-1
ADMIRAL 86038230 03/16/07
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
If column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.
SAFETY INSTRUCTIONS
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’ s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
ADMIRAL 86038230 03/16/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.
2-2
ADMIRAL 86038230 03/16/07
GROUNDING INSTRUCTIONS
t
p
A
A
r
!
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
PROPER GROUNDING
Grounding Pin
Metal Screw
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit . The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
Grounded
Outlet
Fig. A
Tab For Grounding Screw
dapto
NOTE: In Canada, the use of a temporary adaptor is no
ermitted by the Canadian Electr i cal Code
daptor
Grounded Outlet Box
Fig. B
Fig. C
malfunction or break down, grounding provides a path
of least resistance for electric current to reduce the risk
of electric shock. This appliance is equipped with a
cord having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
This appliance is for use on a nominal 115-volt circuit,
and has a grounded plug that
looks like the plug in “Fig. A”. A temporary adaptor
that looks like the adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle as shown in
“Fig. B”, if a properly grounded outlet is not available.
The temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by a
qualified electrician. The green colored rigid ear, lug,
or the like extending from the adaptor must be
connected to a permanent ground such as a properly
grounded outlet box cover. Whenever the adaptor is
used, it must be held in place by a metal screw.
WARNING:
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. Check
with a qualified electrician or service person if you are
in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the appliance - if
it will not fit the outlet, have a proper outlet installed by
a qualified electrician.
ADMIRAL 86038230 03/16/07
2-3
TECHNICAL SPECIFICATIONS
(
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm
(2.80 cubic meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 15” (38.1 cm.)
SOLUTION PUMP: 100 PSI, diaphragm style, internal
bypass
SOLUTION CAPACITY: 8 gallons (30.3 ltr)
RECOVERY CAPACITY: 8 gallons (30.3 ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 17” (43.18 cm) cast
aluminum with spring loaded down pressure
WHEELS: (2) 10” dia. (25 cm) wheels by 2”
WEIGHT: 92 lbs. (42 kg)
LENGTH: 35” (89 cm)
HEIGHT: 42” (107 cm)
WIDTH: 18.5” (47 cm)
SOLUTION SPRAY: 2 quick change jets.
POWER CABLE: 50’ (12.7 m) (14 gauge)
42”
(107cm)
3-1
35”
(89cm)
18.5”
47cm)
ADMIRAL 86038230 03/16/07
CONTROLS/COMPONENT LOCATIONS
1
3
8
9
6
5
4
7
1. Main Handle. Used to pull and maneuver
machine.
2. Handle Adjustment. Used to adjust height
of handle.
3. Electrical Cord.
4. Solution Switch. Turns on pump.
Continuous position (bottom) activates
electro-valve to dispense solution to floor
through jets. Intermittent position (up)
requires operator to depress 1 of 3 trigger
switches to dispense solution. Center
position is off.
5. Brush Motor Switch. Turns on brush
motor.
6. Vacuum Motor Switch. Turns on vacuum
motor.
7. Trigger Switches. Activates electro-valve
to dispense solution to floor through jets
when solution switch is in the intermittent
position.
8. Brush Motor Circuit Breaker. 6 amp.
Breaker protecting brush motor.
9. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.
Recovery Dump Hose. Facilitates draining
10
2
10.
dirty cleaning solution.
11.
11
Solution Dump Hose. Facilitates draining
excess cleaning solution from solution tank.
ADMIRAL 86038230 03/16/07
3-2
CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various
carpet heights.
4. Recovery Tank. Used to collect dirty cleaning
solution.
5. Solution Tank. Used to hold cleaning solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
11. Solution Tank Fill Hose.
10
11
1
3
2
9
3-3
6
4
5
7
8
ADMIRAL 86038230 03/16/07
2
CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
6
1
6
4
5
3
ADMIRAL 86038230 03/16/07
3-4
FILLING OPERATIONS
)
(
)
A
A
FILLING THE ADMIRAL
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
RECOVERY TANK
SOLUTION
TANK
FILL LINE
STEP
1
STEP
2
STEP
3
STEP
4
Remove recovery
tank
or
30.3 ltr.
140°F (60°C
8 – 16oz.
(237ml – 473ml)
dd cleaning
chemical
Replace recovery
tank
dd water
8 gal.
3-5
ADMIRAL 86038230 03/16/07
OPERATIONS
p
(
)
STEP
STEP
Remove electrical cord and literature from
recovery tank. Fill solution tank (see filling
1
instructions page 3-5).
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
2
shut-off is installed correctly.
CORRECT
INCORRECT
SOLUTION VACUUM
INT
CONT
BRUSH
ONON
STEP
1/8in
3mm
STEP
Adjust brush to proper setting. Note: For
good operation the brush must skim the
3
carpet. If circuit breaker trips raise brush to
Turn on brush and vacuum motor switches
(“ON”=“I”). Turn on solution switch for
4
continuous spray or set switch to intermittent
to allow use of trigger switches.
revent damage to motor or carpet.
ADMIRAL 86038230 03/16/07
3-6
OPERATIONS
Adjust handle to comfortable operating
position. Tip machine back by main handle
to move to starting point.
Lower machine to floor.
STEP
5
STEP
6
Select continuous setting to start s olution
spray or select intermittent setting to
enable use of trigger switches to start
solution spray.
The intermittent setting requires the
operator to hold any one of the three
trigger switches in the “on” position with the
fingers, and is typically used in small areas
where short cleaning passes are made.
The continuous setting allows the operator
to set the switch in the “on” position with
one touch, and is typically used in large
areas where long cleaning passes are
made.
STEP
7
CONT
3-7
ADMIRAL 86038230 03/16/07
CLEANING PROCEDURE
STEP
STEP
1ft.
(30cm)
OFF
Start at wall closest to power outlet. Pull
straight back without pushing down on
1
handle.
Release intermittent trigger switches or
turn off continuous setting on solution
2
switch approximately 1 foot before ending
cleaning pass.
1in.
(25mm
VACUUM
INTAKE COVER
)
SOLUTION
INTAKE COVER
STEP
3
STEP
4
Push down on handle to raise vacuum
shoe and brush before moving to the next
cleaning pass. Overlap brush contact
area approximately 1inch.
During operation, observe the following: The
Admiral is equipped with clear internal covers to
facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam entering
the vacuum system can damage the vacuum
motor. If you notice either condition, shut down
the machine immediately. Empty recovery
tank and/or add defoamer to recovery tank.
ADMIRAL 86038230 03/16/07
3-8
CLEANING PROCEDURE
Use right side of machine for cleaning
against walls.
After cleaning, turn off all controls, return
brush to storage position and carefully
unplug machine.
STEP
5
STEP
6
OFF
OFF OFF
To speed drying, use a Windblower™ fan.
Empty recovery tank by releasing dump
hose. Use a hose with cold water to clean
out the recovery tank. Also drain solution
tank after each use.
STEP
7
STEP
8
RECOVERY
DRAIN
SOLUTION
DRAIN
3-9
ADMIRAL 86038230 03/16/07
ACCESSORY TOOL USAGE
APRV NO.
STEP
1
STEP
2
Use only one of the following acceptable
accessory tools.
HT – 86000610 PRV NO. 89227
DDH – 86000060 PRV NO. 89226
DH – 86031540 PRV NO. 39504
Pull back collar and insert over machine
mounted fitting, then release collar to lock
into place.
Lift door on front of vacuum shoe and insert
1 ½ inch hose cuff into hole.
SOLUTION
INT
BRUSH
OFF
VACUUM
ON
STEP
3
STEP
4
Turn on vacuum motor switch and set
solution switch to intermittent position.
Note: Be sure brush switch is in off position
and brush is in storage position.
Squeeze handle on accessory tool to begin
cleaning.
ADMIRAL 86038230 03/16/07
3-10
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY QUARTERLY
Check machine for cord damage
Check recovery dome and gasket for
damage and cleanliness
Check brush – should be clean with no
lint or strings attached
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc.
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check belts for wear and replace as
necessary
Check brush for wear; ensure bristles
are not damaged
Check cables for fraying
Check the spray bar (manifold) for
damage; replace if broken or bent
Check condition of vac shoe and frame
for damage
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
4-1
ADMIRAL 86038230 03/16/07
MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One
quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the
extractor. This will prevent build-up of alkaline
residue in the system. If spray jets become clogged,
remove the spray tips, wash them thoroughly, and
blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles
as this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked
hoses should be repaired or replaced to eliminate
vacuum or solution pressure loss. If the cable
insulation is broken or frayed, repair or replace it
immediately. Don’t take chances with electrical fire
or shock.
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the
machine, disconnect the power cord from electrical
source.
1. Empty unused cleaning solution from the
solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean,
hot water.
4. After each use, rinse tank with fresh water.
Periodically inspect the recovery tank and
decontaminate if necessary, using a Hospital
Grade Virucide or a 1-10 bleach to water
solution. Waste water should be disposed of
properly.
5. Check for and remove any lint or debris around
vac shoe.
6. Check spray jets for full spray pattern.
ADMIRAL 86038230 03/16/07
7. Remove lint and dirt build-up from brush and
housing.
NOTE: Brush removal.
A. To remove brush, grab and pull brush out
from end opposite drive belt (operator’s
right). Remove other end from brush driver.
B. To install brush, line up slots in brush core
with pin in driver on drive belt side
(operator’s left) and push brush onto driver.
Then snap bearing end (opposite end) of
brush into retaining clip.
8. Check cooling air screen (located on frame
behind left wheel) for lint or debris.
9. Check float and shut-off screen and clean as
necessary.
NOTE: Always store machine with brush in “Store”
position.
4-2
MAINTENANCE
!
WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to
the frame, and tilt tank back to expose the inside of the
frame.
4. Locate the vacuum motor wires and disconne ct at the
connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor cover
(p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Wire
Terminal
Note:
Place
stop in
groove.
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
Wire Terminal
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
4-3
ADMIRAL 86038230 03/16/07
!
WARNING:
MAINTENANCE
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the
frame, and tilt tank back to expose the inside of the frame.
4. Loosen the (4) screws that hold the brush motor in place
and slide motor forward to release tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links
(p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate (p/n
62759) to the brush housing to remove belt. NOTE: All
components associated with driving the brush will come out
with the side plate.
7. Reverse process to install belt.
86249420
PRV NO. 62759
86287330
PRV NO. 05016
ADMIRAL 86038230 03/16/07
4-4
MAINTENANCE
5
!
ARNING:
W
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
`
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM
THE FOLLOWING REPAIRS.
86161980
PRV NO. 250-67
Pump Head Replacement
PRV NO. 65187
PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI PRIOR TO SERIAL # *
Pump Head
86251090
PRV NO. 65204
PUMP REPLACEMENT KITS SHURFLO 100 PSI 86026390 PRV NO. (65201)
Bypass Valve Asm
8251040
86258830
PRV NO. 84161
Diaphragm
86235100
PRV NO. 29206
PRV NO. 53245
Motor
86247360
Valve Asm
86258860
PRV NO. 84166
4-
ADMIRAL 86038230 03/16/07
Diaphragm
86235120
PRV NO. 29219
WIRING DIAGRAM
86268290
PRV NO. 88229
86238840
PRV NO. 41356
86268460
PRV NO. 88333
8638830
PRV NO. 41355
86268430
PRV NO. 88323
86266890
PRV NO. 88655
86266720
PRV NO. 880043
86238820
ADMIRAL 86038230 03/16/07
4-6
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No Power, Nothing
Runs
Vacuum Motor Will Not
Run
Vacuum Motor Runs
But
Suction Is Poor
Poor Or No Water Flow
(Carpet Is Streaky)
Brush Does Not Spin
Is the cord plugged in. Plug in cord.
Circuit breaker tripped in building. Reset breaker.
Faulty switch. Call for service.
Faulty power cord or pigtail. Call for service.
Vacuum circuit breaker tripped. Reset breaker.
Faulty main vacuum switch. Call for service.
Loose wiring. Call for service.
Faulty vac motor. Call for service.
Carbon brushes worn. See “Brush Replacement” in
maintenance section.
Debris lodged in vac shoe. Remove debris from vac shoe.
Dome gasket defective or missing. Replace as necessary.
.Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the
up position.
.Main pump switch off. Turn on.
Jets clogged or missing. Clean using a vinegar /water solution or
Solution filter clogged. Drain solution tank and clean solution
Faulty solenoid. Call for service.
Brush switch off. Turn on brush switch.
Brush circuit breaker tripped. Reset circuit breaker.
Brush belt broken. Replace as necessary.
Faulty brush motor. Call for service.
Turn off vac motor. Drain and rinse
recovery tank.
replace.
filter.
4-7
ADMIRAL 86038230 03/16/07
NOTES:
ADMIRAL 86038230 03/16/07
4-8
FRAME ASSEMBLY
30
15
11
10
C
(SEE PG. 5-9)
2
22
7
28
5
19
18
(SEE PG. 5-11)
21
3
12
34
A
B
33
31
6
26
9
32
25
16
27
5-1
20
29
8
13
ADMIRAL 86038230 03/16/07
14
4
24
FRAME ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 OPEN - -
2 86003620 34341 1 FRAME, CLP FAMILY
3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5
4 86001660 41236 2 HUBCAP, 5/8" SHAFT
5 86238820 41351 1 HARNESS, MAIN, CLP/ADM
6 86239610 41354 1 HINGE, TANK TO FRAME
7 86026150 53640 1 MOTOR ASM, BRUSH CLP FAMILY
8 86005640 57030 2 NUT, 10-32 HEX NYLOCK
9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
10 86198530 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA
11 86249430 62761 1 PLATE, BRUSH MTR CLAMP 1000046197
12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V
13 86250130 66282 6 PLUG, HOLE, .375" BLK
14 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
15 86006580 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS
16 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
17 OPEN - -
18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
20 86010650 87018 2 WASHER, #10 X 9/16 OD
21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP
22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE
23 86259960 OPEN - -
24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER
25 86066230 03107 1 AXLE, 5/8 X 17.06L
26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA
27 86253090 73943 1 SEAL, FRAME/TANK
28 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
29 86233140 20041 1 CLAMP, 2.0" WORM GEAR
30 86274760 70271 2 SCR, 1/4-20 X 1/2 HHCS PLTD
31 86006530 70057 2 SCR, 1/4-20 X 1 PPHMS SS
32 86272160 66052 1 PIN, ROLL 1/8” X 1.0”L
33 86276610 70697 1 SCR, 1/4-20 X 1.25 PPHMS SS
34 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-
BRUSH ASSEMBLY
15
25
31
30
17
34
24
18
11
29
44
25
47
30
45
26
16
36
33
43
32
7
13
16
8
12
38
39
10
22
4
40
37
41
26
35
28
3
21
42
1
6
19
27
5-3
23
20
25
14
17
30
29
ADMIRAL 86038230 03/16/07
46
25
3
9
2
5
BRUSH ASSEMBLY
4
REF PART NO. PART NO. QTY DESCRIPTION
1 86000730 03110 1 AXLE, ROLLER
2 86227100 04084 1 ADAPTER, BRUSH BRG.
3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375
4 86001100 11045 1 BELT, 180J6 MICRO-V
5 86001140 12514 1 BRUSH, 15L X 3.38OD
6 86001300 140343 1 BRKT, BRUSH PULLEY
7 86001310 140351 1 BRKT, BRUSH HEIGHT
8 86003620 34341 REF FRAME, CLP FAMILY
9 86004060 36192 2 GUARD, THREAD
10 86004470 41345 1 HOUSING, BRUSH 15"
11 86004980 50998 1 LABEL, BRUSH HEIGHT
12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT
13 86005110 51312 1 LINKAGE ASM, ROLLER SUPPORT
14 86005120 51314 2 LINK, ROLLER, FRONT
15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT
16 86005640 57030 4 NUT, 10-32 HEX NYLOCK
17 86008580 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT
18 86249410 62758 1 PLATE, BRUSH HOUSING RH
19 86249420 62759 1 PLATE, BRUSH HOUSING LH
20 86005930 62762 2 PLATE, AXLE RETAINER
21 86250680 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V
22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L
23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG
24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS
25 86006590 70088 8 SCR, 10-32 X 1/2 PPHMS SS DL
26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS
27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS
28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS
29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS
30 86010650 87018 6 WASHER, #10 X 9/16 OD
31 86007030 70675 4 SCR, 1/4-20 X.5/8 THMS PLTD NP
32 86230620 12524 1 BRUSH, 15 L X 3.38 OD G2 1000060649
33 86251710 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 1000060649
34 86003070 27805 1 CLIP, BEARING
35 86003370 29157 1 DRIVER, BRUSH
36 86278130 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 1000060649
37 86272770 67094 1 RING, 1/2 EXT. SNAP
38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD
39 86008650 80604 2 COTTER, 1/4" RING
40 86008160 73966 1 SPACER, .81ID X 1.06OD, ALUM
41 86006030 64102 1 PULLEY ASM, BRUSH
42 86003390 29208 1 DRIVER ASM, BRUSH
43 86001140 12514 1 BRUSH ASM, 15 IN
44 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST 1000060649
45 86228890 09137 2 BEARING R6 3/8 ID 1000060649
46 86028010 47383 1 BRUSH BEARING ASM
47 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-
PUMP ASSEMBLY
14
19
18 1
15
23
3
8
4
10
16
20
13
9
2
16
21
12
28
26
26
11
24
25
27
20
17
D
(SEE PG. 5-11)
7
6
5
5-5
ADMIRAL 86038230 03/16/07
PUMP ASSEMBLY
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86241680 44073 2 JET, MINI PROMAX 9503
7 86005640 57030 2 NUT, 10-32 HEX NYLOCK
8 86026390 65201 1 PUMP ASM, 115V 100 PSI W/CONN 1000167303
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
10 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS
11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS
12 86003640 34355 1 FITTING, 1/4 TUBE,"Y", QC
13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC
14 86026940 84160 1 VALVE ASM, SOLENOID CLP FAMILY
15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS
16 86010650 87018 4 WASHER, #10 X 9/16 OD
17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER
18 86005590 56014 1 NIPPLE, 1/4 CLOSE
19 86005580 56012 1 NIPPLE, 1/4 FPT QD
20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC
21 86274290 70162 2 SCR, 10-32 X 3/8 PPHMS SS
22 - - OPEN
23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 100046197
24 86281890 39529 1 HOSE, 3/8 URETHANE X 29"
25 86004350 39530 1 HOSE, 3/8 NYLON X 6"
26 86281900 39531 3 HOSE, 1/4 URETHANE X 6"
27 86253020 73963 1 SCREEN, INTAKE
28 86004400 39591 1 HOSE, 3/8 ID NYL11 YLW X 29”
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-
VACUUM SHOE ASSEMBLY
1
4
13
2
12
8
6
3
11
11
7
10
5
7
5-7
ADMIRAL 86038230 03/16/07
VACUUM SHOE ASSEMBLY
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227350 05016 4 ARM, VAC SHOE PARALLEL
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR
5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL
6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD
7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS
8 86010620 85039 1 VAC SHOE, 15"
9 OPEN - - -
10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125
12 86003780 35171 1 GASKET, ACCESSORY PORT
13 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-
CONTROL PANEL ASSEMBLY
44
45
9
18
37
10
4
39
22
33
38
3
28
16
29
46
2
41
23
1
11
40
8
31
7
21
27
15
24
6
42
30
20
5
12
35
C
34
36
(SEE PG. 5-1)
17
19
14
25
13
29
26
43
32
5-9
ADMIRAL 86038230 03/16/07
CONTROL PANEL ASSEMBLY
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3)
2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC
3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT
4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
5 86233240 20084 2 CLAMP, HANDLE LOCK
6 86234320 23679 1 CORD ASM, 14/3 X 22" YLW
7 86003130 27823 3 CONTACT, ELECTRICAL, FLAT
8 86003140 27824 3 CONTACT, ELECTRICAL, BENT
9 86076550 38283 2 HANDLE, ADM8
10 86004100 38286 1 HANDLE, CONTROL PANEL FRONT
11 86004110 38287 1 HANDLE, CONTROL PANEL REAR
12 86004790 48012 1 KNOB, 5/16-18 4 PRONG
13 86246300 51039 1 LEVER, HANDLE CLAMP
14 86246650 51313 2 LINK, HANDLE ADJ.
15 86005670 57040 2 NUT, 1/2 NPT CONDUIT
16 86081530 62766 1 PLATE, CONTROL PANEL, CLP/ADM
17 86264270 67073 1 ROD, HANDLE LOCK
18 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER
19 86087410 73180 1 SPACER, .50 ODX.058WX9.84L CRS
20 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET
21 86008350 78418 3 TRIGGER, SWITCH
22 86245950 50996 1 LABEL, CONTROL PANEL, CLP/ADM
23 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD
24 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
25 86272190 66068 1 PIN, ROLL 1/8" X 5/8"L
26 86227650 03109 1 AXLE, HANDLE ADM8
27 86006870 70406 9 SCR, #10 X 3/4 PPHST TYPE B
28 86006620 70127 6 SCR, 6-32 X 1/4 PPHMS SS
29 86006790 70351 5 SCR, 10-32 X 3/8 HHTR W/STAR
30 86274150 70105 4 SCR, 1/4-20 X 1.75 PPHMS SS
31 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON
32 86005750 57113 2 NUT, 5/16-18 HEX NYLOCK
33 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN
34 86198480 27371 2 CLIP, POWER CORD
35 86238820 41351 REF HARNESS, MAIN CLP/ADM
36 86234110 23086 1 CORD SET,14/3 SJTW-A X 50' YLW
37 86272840 67147 1 RING, 2" DIA SPLIT
38 86256170 73169 1 STRAIN RELIEF, CORD HOOK
39 86007200 72162 1 SWITCH, DPDT3-POSITION ROCKER
40 86006830 70386 1 SCR, 10-32 X 1” PPHMS
41 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
42 86010660 87025 1 WASHER, 1/4 LOCK EXT STAR SS
43 86010670 87029 2 WASHER, 5/16 FLAT SS
44 86002870 27417 1 CORD, 99807 1/8 X 12"
45 86232290 500017 1 CARD, INSTRUCTION ADM8
46 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-1
SOLUTION TANK ASSEMBLY
(SEE PG. 5-1)
A
30
10
7*
11
6
3
7
12
12A
12B
20
15
13
16
14*
19
18
5-11
9
1
B
(SEE PG. 5-1)
17*
24*
8
31
32
25
28
29
ADMIRAL 86038230 03/16/07
2
26
18
22*
16
27
23*
21*
5*
D
4
(SEE PG. 5-5)
16
27
SOLUTION TANK ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233140 20041 2 CLAMP, 2.0" WORM GEAR
2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
3 86003080 27809 1 COVER, VAC MOTOR
4 86003090 27810 1 COVER, BELT
5 86235500 31081 1
6 86003790 35175 2 GASKET, TANK TO VAC COVER
7 86003920 35231 2
8 86281880 39526 1 HOSE,1/2 CLEAR X 12
9 86240090 39527 1 HOSE, 1.5 BLK VAC X 3.0
10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5
11 86240980 41348 1 HOUSING, VAC MOTOR
12 86026880 53789 1 VAC MOTOR ASM, CLP FAMILY
12A 86135340 14258 12B 86135320 140687 BRUSH SET, 120V VAC, WINDSOR
13 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B
14 86032260 75259 1 TANK, ADM SOLUTION
15 86259060 85037 1 VENT, COOLING AIR SMALL
16 86010650 87018 10 WASHER, #10 X 9/16 OD
17 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
18 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS
19 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL
20 86233260 20092 1 CLAMP, 3.5" WORM GEAR
21 86003950 35236 1 GASKET, TANK, L-F
22 86003960 35237 1 GASKET, TANK, L-R
23 86003970 35238 1 GASKET, TANK, RH
24 86197940 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL
25 86275120 70360 2 SCR, 1/4-20 X.75 PPHMS PHIL
26 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
27 86006600 70114 4 SCR, #10 X 3/4 PPHST TYPE B
28 86095840 89183 1 WELDMENT, HANDLE PIVOT ADM8
29 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
30 86260690 02130 1 HOSE ASSY- FILL HOSE
31 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
32 86197920 40023 1 HOSEBARB, 1/2MPT X 3/8 DL
33 86026670 75277 1 TANK ASM, SOLUTION ADM8
ELBOW, 3/8 MPT X 3/8 TUBE,
PLASTIC
GASKET, VAC COVER (CLP
FAMILY)
BRUSH SET, 120V 5.7 VAC,
AMATEK
SERIAL NO.
FROM
* SERVICE
* SERVICE
*ITEMS
NOTES:
ONLY
ONLY
INCLUDED
ADMIRAL 86038230 03/16/07
5-1
RECOVERY TANK ASSEMBLY
18
16
15
5
E
7
4
12
8
E
14
11
10
1
17
13
12
6
9
2
3
14B
12
11B
10B
1B
5-13
ADMIRAL 86038230 03/16/07
RECOVERY TANK ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083447
1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET
2 86233140 20041 1 CLAMP, 2.0" WORM GEAR
3 86008400 78499 1 TETJER, DRAIN PLUG
4 86003110 27816 2 COVER, REC. TANK
5 86235280 28060 1 DOME, CLP FAMILY
6 86003630 34351 1 FLOAT SHUT-OFF
7 86003910 35230 1 GASKET, DOME
8 86003930 35232 2 GASKET, PORT COVER
9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN
10A 86004510 41391 1 HOSE, INSERT 1000083447
10B 86004450 40019 1 HOSEBARB, 1.5 DOUBLE MCHD
11A 86004500 41390 1 HOSE, CAP 1000083447
11B 86006240 66227 1 PLUG DRAIN HOSE
12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B
13 86032270 75260 1 TANK, ADM RECOVERY
14A 86001370 140408 1 BRKT, HOSE HOOK 1000083447
14B 86001190 140133 1 BRKT, RECOVERY HOSE MTG
15 86002870 27417 1 CORD, 99807 1/8 X 12"
16 86242230 500009 1 LABEL, WARNING
17 86245930 50994 1 LABEL, ADMIRAL MAIN
18 86003330 28061 1 DOME ASM
SERIAL NO.
FROM
NOTES:
ADMIRAL 86038230 03/16/07
5-1
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001140 12514 BRUSH, 15L X 3.38OD WAS 12031
86001100 11045 BELT, 180J6 MICRO-V
86000900 09019 BEARING, 1.125ODX.500IDX.375
86004570 44067 JET BODY, MINI PROMAX BODY
86241680 44073 JET, MINI PROMAX 8003 WAS 44072
86026390 65201 PUMP ASM, CLP/ADM
86026940 84160 VALVE ASM, SOLENOID CLP FAMILY
86003780 35171 GASKET, ACCESSORY PORT
86001980 14700 BREAKER, 15A 250VAC 50VDC
86230210 14832 BREAKER, 6A VDE CIRCUIT
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86007200 72162 SWITCH, DPDT3-POSITION ROCKER
86026880 53789 VAC MOTOR ASM, CLP FAMILY
86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH
86003330 28061 DOME ASM, CLP FAMILY
86003630 34351 FLOAT SHUT-OFF
86006240 66227 PLUG, DRAIN HOSE
86135340 14258 BRUSH SET, 120V 5.7 VAC, AMATEK
86135320 140687 BRUSH SET, 120V VAC, WINDSOR
SERIAL NO.
FROM
NOTES:
5-15
ADMIRAL 86038230 03/16/07
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