Windsor ADM Operator Instructions Manual

ISr
WINDSOR
INDUSTRIES,
INC..
1351
W.
Stanford
Englewood,
CO
80110
USA
303/762-1600
FAX
3031762-0617
INSPECTION
Carefully unpack and inspect your ex
-
tractor for shipping damage. Each
unit
is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately.
ELECTRICAL
This extractor operates on a standard
15 amp
115
volt AC circuit.‘ Voltages
below
105
volts or above
125
volts could cause serious damage to motors. Wiring diagram is mounted inside handle con
-
trol panel of machine.
‘230
volt 50Hz model available.
WARNING:
To avoid electric shock:
1.
use inaoors only.
2.
To reduce risk of fire, do not use
volatile.substances.
3.
Use only cleaners intended for floor and carpet application.
GROUNDING INSTRUCTIONS
To protect the operator from electric
shock, this machine must be grounded
while in use. The machine is equipped
with an approved three
-
conductor power
cord and three
-
prong grounding type
plug to fit the proper grounding type re
­ceptacle. The vacuum power cord has a plug as shown in Fig.
A.
If
a receptacle
connected
to
the electrical ground as
shown in Fig.
A
is not available use an
adapter as shown in Fig.
C.
The adapter must be connected to an electrical ground in the electrical outlet, using metal screw shown in Fig. B.
GROUMOING
PIN
IA)
POAPTER
GROUNOED
OUTLET
BOX
EXTENSION
CORDS
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine: The ADM is equipped with a
50 ft. 14/3
power cord.
FILLING THE ADM
1.
Remove clear dome from upper tank. Do
not remove the
two
vacuum hoses.
NOTE:
Dome can be set securely be
­tween handle uprights when handle is in Operating position.
2.
Lift upper recovery tank from machine and set aside.
3.
Use a clean bucket to fill solution tank with hot water. Add a
non-
foaming concentrate for use in hot water extractors at the proportions noted on the container.
CAUT/ON:
To avoid possible dls-
tortlon of polyethylene solution/
recovery tanks,
00
NOT USE WATER
2
TEMPERATURE THAT EXCEEDS
150’F (65’C)
NOTE:
Make sure dome is seated cor
-
rectly to ensure proper vacuum seal.
CHEMICALS
The internal parts of the pump used in the extractor is suitable for use with most carpet cleaning chemicals. But it is susceptible
to
chemical attach from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These noncompatible materi
-
als are not
of
the type normally used
for carpet cleaning.
SUITABLE NONCOMPATIBLE CHEMICALS CHEMICALS
Alkalis
Clorox
II
Bleach’
Defoaming
Agents
Detergents Hydroxides Oxygen
Bleaches
Soaps
Ski-Put
Fabric
Softener
Vinegar
White
Monday
Bleach’
‘Aegisterea
Trademark
Aldehydes Aromatic Hydrocarbons
Butyls
Carbon
Tetrachloride Clorox‘ Chlorinated Bleaches
a
Chlorinated Hydrocarbons
Lysol’
Methyls
(MEK)
Perchlorethylene (perc) Phenols Trichlorethylene
OPERATING THE
ADM
NOTE:
Vacuum the carpet and make
sure it is cleared of surface debris be
-
fore cleaning with the ADM.
NOTE:
Attach strain relieflcord retainer
to power cord.
1.
Make loop in power
cord approximately
12”
from twist lock
receptacle end.
2
Slue cord loop through
slot
in
retainer and over
retainer arm. Pull slack cord back through slot to secure. Attach re
-
tainer to handle.
3.
Release cam-locking device located on lower right of handle and lower handle
to
comfortable operating po
-
sition. Re-set cam-lock on handle.
NOTE:
ADM cleans by pulling back
-
wards over the carpet.
Dlaaram
1
a.
Brush adjustment lever
b.
Solution nipple
c.
Solution valve
d. Handle locking lever
e.
Solution tank drain hose
4.
Adjust brush to proper cleaning po
-
sition by using lever located at lower
back of the motor housing. Start at
No.
1
“new brush” (black) position.
If
more carpet pile agitation is desired,
lower brush setting one position at a time. (See Diagram
2)
Diagram
2
[n”‘i
Black
‘TI
Red
5.
Check
to
be sure that spray manifold
valve is set on “Carpet Spray” posi
-
tion (See Diagram
3)
and that brush
motor circuit breaker button is
in
(see
Diagram
4).
Diagram
3
pi
ACCESSITOOL
CONTINUOU
BRUSH SWITCH PUMP SWITC
CIRCUIT BREAKER INTERMITTENT
P
Diagram
4
SWITCH
PANEL
6.
Tilt machine bacK on rear wheels
until brush is off the floor. Turn on
vacuum and brush motors.
NOTES:
1.
Starting the machine with dry brush resting on the carpet may trip brush circuit breaker.
2.
The vacuum motor is also protect
­ed by a circuit breaker. The breaker will only trip under conditions of abuse
-
an over-full recovery tank.
7. Lower machine to floor. Dispense
solution by using either the “contin
­uous flow” swltch for large, open areas or the “intermittent solution” button for cleaning in smaller, more
confined areas. Walking backwards,
move the extractor over the area to be cleaned. The extractor’s brush
assistance should allow the machine
to be moved quickly and easily over the carpet. Remember to turn
SOlUtlOn
off about six inches before the end of each cleaning pass.
8.
As you work, check to see if there is
a foam build up in the recovery bucket.
If
there is, turn the machine
off
and
add the recommended amount of
de-
foaming compound to the recovery tank. Never put
defoamer
In
solution
tank!
WARNING:
An overflow of foam into the vacuum intake can damage the
vac motor. Always be aware of
the waste water level in the recovery tank. When it is about three
-
quarters full, turn off the machine, remove the dome and lift off the recovery tank to empty. The tank has a convenient carrying handle and a built
-
In hand- grip on the underside.
9.
When the extractor runs out of Clean.
lng solution (this can be easily de
­tected by streaking and incomplete cleaning of the carpet, or by looking at spray manifold from side of ma
­chine) turn off the machine, remove the dome and recovery bucket, and
re
-
fill the clean solution tank.
Re
-
place the recovery tank and dome. Turn the extractor back on and con
­tinue cleaning.
10.
Ventilate area after carpet has been cleaned. Keep children and pets away and do not walk on carpet until it is thoroughly dry.
OPERATING THE ADM WITH
ACCESSORY
TOOLS
The ADM is easily adapted for use with
the following
Windsor accessory tools;
1.
Turn solution valve to “Accessory Tool” position.
2.
Remove recovery hose (white cuff) from ADM dome and insert vacuum hose for accessory tool in its place.
3.
Attach solution hose from accessory tool to brass solution nipple on lower back of ADM chassis. (See
“8” in
Diagram
1
)
4.
Make sure that solution tank has cleaning solution and that recovery tank and dome are in place and ready for operation.
5.
Switch on ADM’s vacuum and con
­tlnous solution switches only. Use accessory tools as with any standard extractor.
WARNING:
Do not switch on brush switch when operating the ADM with accessory tools. Carpet damage may occur.
6.
Make sure that the solution valve is returned to the “Carpet Spray” po
-
sition before using the ADM ,again
for self
-
contained carpet cleaning.
DHT
-
UPH3 - SW - SFW - SWIPRO.
MAINTENANCE INSTRUCTIONS
FOR
ADM
WARNING:
Remove machine power
cord from electrical source before mak
­ing any adjustments or repairs to the machine. Only qualified maintenance
personnel are
to
perform repairs.
To
adjust handle locking cam
lever
1.
Loosen cam lever and hand tighten knob on cam lever rod as required.
2.
Tilt machine back on handle and re
-
move brush pulley guard.
CONTINUOUS
I
BRUSH SWITCH
PUMP
SWITCH
VAC
SWITCH
I
3.
Remove shaft retaining screws and
washers from each end of brush
shaft. Replace brush or bearings as required.
TRANSPORT WHEELS
1.
Remove screw and hub cap and slide wheel off axle. Before reinstalling wheel, clean axle and apply light coat
-
ing of silicone lubricant.
VAC SHOE
9
1.
Remove allen screws holding parallel arms. Repair or replace
vac shoe,
parallel arms or spacers as needed.
NOTE
When reinstalling vac shoe,
make sure the wave washers are float
­ing and not pinched between parallel arm spacers and
vac shoe casting.
SWITCH CONTROL PANEL
1.
Remove screws holding rear panel. Repair or replace switches as
re-
q
ui red.
BRUSH ASSEMBLYIBEARING
1.
Remove belt guard and ‘‘roll” belt off motor pulley.
SUPPORT ROLLER
1.
Tilt machine back on handte. Loosen
lock nuts on each end of roller axle and remove roller assembly. Repair as required. Before reinstalling, clean axle and apply a light coating of sili
-
cone lubricant.
I I
i
I
,
CIRCUIT BREAKER INTERMITTENT
PUMP
SWITCH
SWITCH
PANEL
CAUTION:
When replacing switches, make sure wire leads are connected to proper terminals. Refer
to
wiring
diagram located on back panel
(or
service manual) for assistance.
TO ACCESS VAC, PUMP
and
BRUSH
MOTOR
1.
Remove solution from both tanks.
2.
Remove dome and recovery tank.
3.
Tilt machine back on handle and re
­move nuts holding solution tank to base.
4.
Return machine to upright position. Raise tank and remove solution inlet hose from pump.
5.
Remove
(2)
vacuum hoses from tube
bracket and lay tank aside.
3
VAC
MOTOR
1.
Remove hose from exhaust horn on motor.
2.
Remove
(2)
screws holding vac ex
-
haust deflector. set aside.
3.
Tilt machine back on handle. Remove (2)
bolts holding vac motor mounting
bracket
to
base. Return machine to upright position. Disconnect wire leads
ar?d remove vac motor.
4.
To inspect motor brushes, remove brush holder assembly. Brushes should be replaced when worn to
318
inch or after about
750
operating
hours. After second brush replace
­ment, the armature commutator should be checked for pitting and concentricity.
Vac motors can be re
­paired but such repairs should be made by a qualified motor repair shop.
.
-
"---A
PUMP ASSEMBLY
1.
Disconnect pump motor leads. Re
­move (4) screws holding pump to chassis. Disconnect solution hoses from pump head and lift out pump. Refer to pump drawing for replace
-
ment parts.
CAUTION:
When replacin
hose
-
barbs
on pump head-DO NO?
OVER
-
TIGHTEN-as this could crack intake and exhaust ports in pump head.
WARNING:
The internal solution
hoses are encased
in
an outer hose
to
protect the electrical component parts in the unlikely event a solution hose should rupture. Replace hoses exactly
as
originally supplied.
SOLENOID & SOLUTION VALVES
1. Remove recovery and solution tanks.
2.
Remove auxiliary solution Outlet nipple.
3.
Remove solution valve lever.
4.
Remove
(2)
screws holding valve
clamp chassis.
5.
Lift out valve asm. and disconnect solution hoses. Repair as required.
NOTE:
The solenoid valve can be dis
­assembled for cleaning when positive shut
-
off is interrupted and valve leaks
through tee jets.
6.
Remove hex nut at top of valve and lift off coil assembly.
7.
Use spanner wrench or small punch and hammer to remove plunger body. Remove lint and soap residue from p
I
u
n g e r
.
CAUTION:
When re-installing valve
make sure arrow is pointed in the di
-
rection of solution flow.
sff.
A.
HEX
NUT
C.
WASHER
F.
PLUNGER
0.
PLUNGER
BODY
0.
VALVE
BODY
2.
Tilt machine back on handle. Remove exhaust deflector and Hex retaining nut from PVC muffler. Repair or replace as required.
MAN I FOLD ASSEMBLY
1.
Remove pump from chassis
to
access
solution outlet hose.
2.
Remove hose from hosebarb.
3.
Tilt machine back on handle. Remove
(2)
screws holding manifold
to
chassis.
Remove manifold and repair as re
-
required.
SPRAY JETS
To prevent clogged jets due to alkaline
build
-
up, the spray system should be
flushed with 1 or
2
gallons
of
clean hot
water at the end of each day. The machine
is
equipped with "quick change" jets
that can be easily removed for cleaning.
To remove
-
push jet in and rotate 1/4
turn. Wash jets and blow dry.
Do
not
use pins or wire
to
remove obstruction
as this will change spray pattern.
VAC EXHAUST MUFFLER
1. Remove exhaust hose from muffler
elbow.
BRUSH
DRIVE MOTOR
1. Remove exhaust hose from vac motor.
2.
Disconnect motor lead wires.
3.
Move brush adjustment lever to
lowest
position and tilt machine back on handle.
4.
Remove
(4)
motor retaining bolts.
4
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