Windsor 86221950 User Manual

MINI-EXTRACTOR
Operating Instructions
Operating Instructions (GB/USA)
E
86221950 04/27/07 PRV NO. 980238
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
Name: _______________________________________________________________________________
Address: ____________________________________________________________________________
Phone Number: ______________________________________________________________________
2
86221950 02/20/07
TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Grounding Instructions.........................................2-3
OPERATIONS
Machine Operations.............................................3-1
Set Up and Operation......................................3-1
Shut Down and Storage...................................3-1
MAINTENANCE
Maintenance Schedule.........................................4-1
Daily Maintenance.............................................4-1
Periodic Maintenance........................................4-1
Solution Pump Replacement................................4-1
Vacuum Motor Replacement. ..............................4-1
Carbon Brush Replacement..............................4-1
Machine Troubleshooting.....................................4-2
86221950 02/20/07
GROUP PARTS LIST
Extractor Group.......................................................5-1
Solution Pump Group..............................................5-3
Wiring Diagram........................................................5-5
Hand Tool................................................................5-7
Mini Cart..................................................................5-9
Cart..........................................................................5-11
Suggested Spare Parts...........................................5-13
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the back underside of machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – colu mn lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1
86221950 02/20/07
IMPORTANT SAFETY INSTRUCTIONS
!
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
During operation, attention shall be paid to other persons, especially children. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Do not handle the plug or machine with wet hands. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the ma chine. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions.
the cord.
SAVE THESE INSTRUCTIONS
86221950 02/20/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.
2-2
86221950 02/20/07
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
GROUNDING INSTRUCTIONS
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
! WARNING
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
86221950 02/20/07
2-3
MACHINE OPERATIONS
SET UP AND OPERATION
1. Upon removing your new mini-extractor from the
box, loosen the latch at back end of the machine that secures the recovery tank to the solution tank. Remove the recovery tank from the solution tank.
2. Pour clean, hot water to the indicated fill line of the solution tank. To avoid possible tank
distortion, water temperature must not exceed 140 F (60C).
3. Add a non-foaming cleaning solution
concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank.
4. Place the recovery tank back onto the solution tank and refasten the latch.
5. Plug the power cord into grounded outlet (See GROUNDING INSTRUCTIONS).
6. Connect the vacuum and cleaning tool hoses to the extractor. This unit is equipped with an 1/8” male quick connect for solution hose attachment and a 1” ID vacuum hose hookup. Insure that the female solution hose coupler is securely locked onto the male coupler on the extractor.
7. Turn switch ON. This switch operates both the vacuum motor and the water pump. NOTE: The
pump is an oscillating pump and should not be run dry for extended periods of time. This may cause damage to your pump, therefore voiding your warranty.
8. Squeeze the solution lever on the cleaning tool to spray cleaning solution and place the vacuum head on the surface to be cleaned. Normally, chemical is applied on the push stroke while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke.
A
LWAYS FINISH UP AN AREA WITH A VACUUM PULL
STROKE
9. When cleaning, be sure to monitor the level of recovered solution in the recovery tank. When the solution reaches the FULL mark, shut off the extractor, loosen the latches and empty the recovery tank.
NOTE: Dispose of waste in a proper manner which would not violate any Local, State or Federal law.
! CAUTION
Operating vacuum with solution above the FULL mark could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty.
! CAUTION
A
LWAYS TEST UPHOLSTERY/CARPET FOR COLOR
FASTNESS IN AN INCONSPICUOUS PLACE
3-1
.
. Also, to avoid
86221950 02/20/07
prolonged drying times, do not spray too much solution in any one area.
! WARNING
Always use defoamer if foaming occurs. Foam will suspend large particles which may damage vacuum as well as allow liquid into the vacuum motor without activating the float shutoff.
! WARNING
To prevent possible disease hazard, before attempting to clean bodily fluids spills, you must kill any viruses, germs or bacteria present in the bodily fluid.
SUITABLE CHEMICALS INCOMPATIBLE CHEMICALS
Alkalis Aldehydes Clorox II Bleach* Aromatic Hydrocarbons Defoaming Agents Butyls Detergents CarbonTetrachloride Hydroxides Clorox* Oxygen Bleaches Chlorinated Bleaches Soaps Chlorinated Hydrocarbons Sta-Puf Fabric D-Limonene
Softener* Lysol*
Vinegar Methyls (MEK)
Perchlorethylene perc)
Phenols
Trichlorethylene
*Registered Trademark
! WARNING
Before making any adjustments or performing any maintenance to your machine, disconnect the power cord from the electrical source.
SHUT DOWN AND STORAGE
1. Turn Switch OFF. Empty recovery tank
completely and rinse several times to remove any dirt or debris that may be left behind.
2. Tip the solution tank over a sink to drain any unused cleaning solution and rinse with clean water to remove any suds left behind by the cleaning chemicals. NOTE: Dispose of waste in
a proper manner which would not violate any Local, State or Federal law
3. Run a small amount of clean water through pump if chemicals were used. This will help insure the life of your pump.
4. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions. Also make sure to clean the filter cap attached to portal cover of any debris that may have been trapped during cleaning.
5. Remove as much moisture from system before storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit.
Loading...
+ 16 hidden pages