Windsor 621-222MO, 10070460, 10070470, 621-225MO User Manual

PORTABLE EXTRACTOR-240V

MODELS: 621-222MO 10070460 621-225MO

10070470

Operating Instructions

86038610 04/21/08 PRV NO. 98838

Read these instructions before using the machine

MACHINE DATA LOG/OVERVIEW

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

YOUR DEALER

For the name and address of your dealer contact: Windsor Industries

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

NINJA INTL 86038610 03/29/07

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Safety Label Location. ..................................2-3

Grounding Instructions..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

Controls.........................................................3-2

Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up......................................3-3

Priming the Pump ......................................3-3

Emptying & Cleaning Tanks.......................3-3

MAINTENANCE

Daily Maintenance ........................................4-1

Periodic Maintenance ...................................4-1

Monthly Maintenance....................................4-1

Semi-annually...............................................4-1

Lubrication ....................................................4-1

Storage .........................................................4-1

Vacuum Motor Replacement ........................4-2

Solution Pump Replacement ........................4-2

Pump Replacement Kits ...............................4-3

Pressure Regulator.......................................4-4

Machine Troubleshooting..............................4-5

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group (200 psi).............................................5-1

Frame Group (500 psi).............................................5-3

Pump Group (200 psi)..............................................5-5

Pump Group (500 psi)..............................................5-7

Recovery and Solution Tank Group.......................5-9

Vacuum Motor Group...............................................5-11

Wiring Group (200 psi)..............................................5-13

Wiring Group (500 psi)..............................................5-14

EC Declaration...........................................................5-15

NINJA INTL 86038610 03/29/07

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located to the inside of the front cover of this manual.

MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the front of the Frame.

SERIAL # TAG

1-1

NINJA INTL 86038610 03/29/07

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Maintenance

- Lubrication

- Vacuum Motor Replacement

- Solution Pump Replacement

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children. Use only as described in this manual. Use only manufacturer’s recommended components and

attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

NINJA INTL 86038610 03/29/07 2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

2-2

NINJA INTL 86038610 03/29/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels be come illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

LABEL CIRCUIT INTERRUPTER

NINJA INTL 86038610 03/29/07

86200570

PRV NO. 170-41

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

2-4

NINJA INTL 86038610 03/29/07

THIS PAGE LEFT BLANK INTENTIONALLY

NINJA INTL 86038610 03/29/07

2-5

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL 230 Volt, 50 hz Vacuum Motor Dual 2 stage

Solution Pump 200 psi 500 psi Solution Capacity 10 gal (38 L) Recovery Capacity 8 gal (240 kg) Weight- Empty 110 lbs (240 kg) Weight-Full Solution 200 lbs (440 kg) Height 36 inches (91.44 cm) Length 29 inches (73.66 cm) Width 19.5 inches (49.53 cm) Power cord 22 feet (6.71 m)

LENGTH

CENTURY 400

PUMP

VACUUM #1

VACUUM #2

WIDTH

HEIGHT

3-1

NINJA INTL 86038610 03/29/07

+ 21 hidden pages