Windsor 30, 30 SP User Manual

Saber Glide 30
Saber Glide 30 SP
English 3 Français 18 Español 34
5.961-203 03/07
IMPORTANT SAFETY IN-
STRUCTIONS
Read all the instructions before using the product.
WARNING
To reduce the risk of fire, electric shock, or injury: 1 Do not leave the unit when plugged in.
Unplug from outlet when not in use and before servicing.
2 To reduce the risk of electric shock use
indoors only.
3 Do not allow to be used as a toy. Close
attention is necessary when used near children.
4 Use only as discribed in this manual.
Use only manufacturer’s recommended attachments.
5 Do not use with damaged cord or plug.
If the unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a ser­vice center.
6 Do not pull or carry by cord, use cord as
a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run the unit over cord. Keep cord away from heated surfaces.
7 Do not unplug by pulling on cord. To un-
plug, grasp the plug, not the cord.
8 Do not handle plug or unit with wet
hands.
9 Do not put any object into openings. Do
not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
10 Keep hair, loose clothing, fingers, and
all parts of body away from openings
and moving parts. 11 Turn off all controls before unplugging. 12 Use extra care when cleaning on stairs. 13 Do not use to pick up flammable or com-
bustible liquids, such as gasoline, or
use in areas where they may be
present. 14 Connect to a properly grounded outlet
only. See Grounding Instruction.
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding pro­vides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly in­stalled and grounded in accordance with all local codes and ordinances.
DANGER
Improper connection of the equipment­grounding conductor can result in a risk of electrocution. Check with a qualified electri­cian or service personnel if you are in doubt as to whether the outlet is properly ground­ed. Do not modify the plug provided with the
product - if it will not fit the outlet, have a proper outlet installed by a qualified electri­cian. Do not use any type of adapter with this product. This appliance is for use on a nominal 120­volt circuit and has a grounding attachment plug that looks like the plug illustrated in sketchpicture A. Make sure that the appli­ance is connected to an outlet having the same configuration as the plug. No adaptor should be used with this appliance.
CONNECT TO A PROPERLY GROUND­ED OUTLET ONLY
1 Grounded outlet 2 Grounded outlet box 3 Grounded pin
OPERATOR QUALIFICA-
TIONS
Only trained and authorized persons shall be permitted to operate a powered floor scrubber. Operators of powered floor scrubbers shall be qualified as to visual, au­ditory, phisical, and mental ability to oper­ate the eqipment safely.
OPERATOR TRAINING
Personnel who have not been trained to op­erate powered floor scrubbers may operate a floor scrubber for the purposes of training only, and under the direct supervision of the trainer. This training should be conducted in an area away from other trucks, obstacles, and pedestrians. The operator training program should in­clude the user’s policies for the site where the trainee will operate the floor scrubber, the operating conditions for that location, and the specific floor scrubber the trainee will operate. The training program shall be presented to all new operators regardless of previous experience. The training shall inform the trainee that: A The primary responsibility of the opera-
tor is to use the powered floor scrubber safely following the instructions given in the training program.
B Unsafe or improper operation of a pow-
ered floor scrubber can result in: death or serious injury to the operator or oth­ers; damage to the powered floor scrub­ber or other property.
The training program shall emphasize safe and proper operation to avoid injury to the operator and others and prevent property damage, and shall cover the following ar­eas.
A Fundamentals of the powered floor scrubber(s) the trainee will operate: 1 characteristics of the powered floor
scrubber(s), including variations be­tween powered floor scrubbers in the workplace;
2 similarities to and differences from auto-
mobiles;
3 significance of nameplate data, warn-
ings, and instructions affixed to the pow­ered floor scrubber;
4 operating instructions and warnings in
the operating manual for the powered floor scrubber, and instructions for in­spection and maintenance to be per­formed by the operator;
5 type of motive power and its character-
istics; 6 method of steering; 7 braking method and characteristics; 8 visibility forward and reverse; 9 stability characteristics with and without
load, with and without attachments; 10 controls-location, function, method of
operation, identification of symbols; 11 battery charging; 12 guards and protective devices for the
specific type of powered floor scrubber; 13 other caracteristics of the specific pow-
ered floor scrubber. B Operating enviroment and its effect on
powered floor scrubber operation, includ­ing: 1 floor or ground conditons including tem-
porary conditions; 2 ramps and inclines; 3 battery charging facilities; 4 narrow aisles, doorways, overhead
wires and piping, and other areas of lim-
ited clearance; 5 areas where the powered floor scrubber
may be operated near other powered in-
dustrial trucks, other vehicles, or pedes-
trians; 6 use and capacity of elevators; 7 operation near edge of dock or edge of
improved surface; 8 other special operating conditions and
hazards which may be encountered. C Operation of the powered floor scrubber,
including: 1 proper preshift inspection and approved
method for removing from service a
powered floor scrubber which is in need
or repair; 2 traveling, turning corners; 3 parking and shutdown procedures; 4 other special operating conditions for
the specific application. D Operating safety rules and practices, in-
cluding: 1 provisions of this Standard in Section
„operating safety rules and practices“; 2 other rules, regulations, or practices
specified by the employer at the location
where the powered floor scrubber will
be used.
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E Operational training practice, including: 1 if feasible, practice in the operation of
powered floor scrubbers shall be con­ducted in an area separate from other workplace activities and personnel;
2 training practices shall be conducted
under the supervision of the trainer;
3 training practice shall include the actual
operation or simulated performance of all operating tasks such as maneuvere­ing, traveling, stopping, starting, and other activities under the conditions which will be encountered in the use of the powered floor scrubber.
TESTING, RETRAINING AND
ENFORCEMENT
A During training, performance and oral
and/or written tests shall be given by the employer to measure the skill and knowledge of the operator in meeting the requirements of the Standard. Em­ployers may delegate such testing to others but shall remain responsible for testing. Appropiriate records shall be kept.
B Operators shall be retrained when new
equipment is introduced, existing equip­ment is modified, operating conditions change, or an operator’s performance is unsatisfactory.
C The user shall be responsible for en-
forcing the safe use of the powered floor scrubber according to the provisions of this Standard.
NOTE: Information on operator training is available from such sources as powered floor scrubber manufacturers, government agencies dealing with employee safety, trade organizations of users of powered in­dustrial trucks, public and private organiza­tions, and safety consultants.
OPERATING SAFETY
RULES AND PRACTICES
Operator Responsibility
Safe operation is in the responsibility of the operator. The operator shall develop safe working habits and also be aware of hazardous con­ditions in order to protect himself, other per­sonnel, the powered floor scrubber, and other material. The operator shall be familiar with the oper­ation and function of all controls and instru­ments before undertaking to operate the unit. Before operating the unit, operators shall have read and be familiar with the opera­tor’s manual for the particular unit being op­erated and they shall also abide by the safety rules and practices in the following paragraphs. Before operating any unit, the operator shall be familiar with unusual operating conditions which may require additional safety precautions or special operating in­structions.
General Traveling
Before starting to operate the powered floor scrubber: A be in operating position;
B place directional controls in neutral; C apply brake; D turn switch to ON position. Do not start or operate the unit, any of its
functions or attachments, from any place other than from the designated operators position. Keep hands and feet inside the operator’s designated area or compartment of the unit. Understand unit limitations and operate the unit in a safe manner so as not to cause in­jury to personnel. Safeguard pedestrians at all times.
Do not drive a powered floor scrubber up
A
to anyone standing in front of an object.
B Ensure that personnel stand clear of the
rear swing area before conducting turn­ing maneuvers.
C Exercise particular care at cross aisles,
doorways, and other locations where pedestrians may step into the path of travel of the powered floor scrubber.
Do not permit passengers to ride on pow­ered floor scrubbers unless a safe place to ride has been provided by the manufactur­er. A powered floor scrubber is attended when the operator is less than 25 ft. (7.6 m) from the unit, which remains in his view. A powered floor scrubber is unattended when the operator is more than 25 ft. (7.6 m) from the unit, which remains in his view, or whenever the operator leaves the unit and it is not in his view. Before leaving the operator’s position: A bring the unit to a complete stop;
B place the directional controls in neutral; C apply the parking brake; D stop the engine or turn off the controls; E if the unit must be on an incline, block
the wheels.
Maintain a safe distance from the edge of ramps, platforms, and other similar working surfaces. When powered floor scrubbers are driven on and off highway trucks or trailers, the brakes on the highway trucks or trailers shall be applied and wheel chocks or other positive mechanical means shall be used to prevent unintentional movement of highway trucks and trailers. Whenever powered floor scrubbers are driven on and off semitrailers that are not coupled to a tractor, supports may be need­ed to prevent upending or corner dipping. Care shall be taken not to contact overhead installations such as lights, wiring, pipes, sprinkler systems, etc. Report all accidents involving personnel, building structures, and equipment to the supervisor or as directed. Do not add to, or modify the unit. Do not block access to fire aisles, stairways or fire equipment.
Observe all traffic regulations including au­thorized plant speed limits. Under normal traffic conditions, keep to the right. Maintain a safe distance, based on speed of travel, from the unit ahead; and keep the unit un­der control at all times. Yield the right of way to pedestrians and emergency vehicles such as ambulances and fire trucks. Do not pass another truck traveling in the same direction at intersections, blind spots, or at other dangerous locations. Slow down and sound the audible warning device(s) at cross aisles and other locations where vision is obstructed. Cross railroad tracks at an angle wherever possible. Do not park closer than 6 ft (1800 mm) to the nearest rail of a railroad track. Ascend or descend grades slowly, and with caution. Avoid turning, if possible, and use extreme caution on grades, ramps, or in­clines; normally travel straight up and down. Keep a clear view of the path of travel and observe for other traffic, personnel, and safe clearances. Under all travel conditions, operate the unit at a speed that will permit it to be brought to a stop in a safe manner. Make starts, stops, turns, or direction rever­sals in a smooth manner so as not to shift load and/or overturn the powered floor scrubber. Do not indulge in stunt driving or horseplay. Slow down for wet and slippery floors. Before driving over a dockboard or bridge plate, be sure that it is properly secured. Drive carefully and slowly across the dock­board or bridge plate, and never exceed its rated capacity. Do not drive powered floor scrubbers onto any elevator unless specifically authorized to do so. Approach elevators slowly, and then enter squarely after the elevator car is properly leveled. Once on the elevator, neutralize the controls, shut off power, and set brakes. It is advisable that all other per­sonnel leave the elevator before the pow­ered floor scrubber is allowed to enter or leave. When negotiating turns, reduce speed to a safe level consistent with the operating en­vironment. Make the turns smoothly. Ex­cept when maneuvering at a very low speed, turn the steering control at a moder­ate, even rate. The operation of a powered floor scrubber requires special safety considerations, as follows: A A powered floor scrubber may tip over if an operator fails to slow down to a safe speed before making turns. Indications that a truck is being driven at an excessive speed during turning maneuvers include: 1 tire skidding;
2 unit side sway; 3 wheel lift; and 4 the need to grip the steering wheel tight-
4 English
ly to keep from sliding out of the seat.
B The likelihood of lateral tipover is in­creased under any of the following condi­tions, or combinations of them: 1 traveling on an uneven surface;
2 traveling at excessive speed. C Tipping forward can occur and its likeli-
hood is increased under the following con­ditions, or combination of them: 1 The operator should stay with the pow-
ered floor scrubber if it falls off a loading dock or ramp. The operator should hold on firmly and lean away from the point of impact.
2 Where the enviroment presents a se-
vere hazard, or there are other unusual operating conditions, the user may need to establish different and/or additional safety precautions and special operat­ing instructions appropriate for the con­ditions.
Operator care of the unit
At the beginning of each shift and before operating the powered floor scrubber, check its condition, giving special attention to the following: A condition of tires
if pneumatic tires, check inflation pressures
B C warning and safety devices D lights Ebattery F controls G lift and tilt systems H chains and cables I limit switches J brakes K steering mechanism L additional items or special equipment as
specified by the user and/or manufac­turer
If the unit is found to be in need of repair or in any way unsafe, or contributes to an un­safe condition, the matter shall be reported immediately to the user’s designated au­thority, and the unit shall not be operated until it has been restored to safe operating condition. If during operation the unit becomes unsafe in any way, the matter shall be reported im­mediately to the user’s designated authori­ty, and the unit shall not be operated until it has been restored to safe operating condi­tion. Do not make repairs or adjustments unless specifically authorized to do so. Do not use open flames when checking electrolyte level in storage batteries.
MAINTENANCE AND RE-
BUILD PRACTICES
Operation of the unit may be hazardous if maintenance is neglected or repairs, re­builds, or adjustments are not performed in accordance with the manufacturer’s design criteria. Therefore, maintenance facilities (on or off premises), trained personnel, and detailed procedures shall be provided.
Parts manuals and maintenance manuals may be obtained by the powered floor scrubber manufacturer. In unusual cases not covered by the man­uals referred above, consult the powered floor scrubber manufacturer. Maintenance and inspection of the unit shall be performed in conformance with the following practices: A a schedules planned maintenance, lu-
brication, and inspection system shall be followed; consult the manufacturer’s recommendations.
B only tranined and authorized personnel
shall be permitted to maintain, repair, adjust, and inspect the unit, and in ac­cordance with manufacturer’s specifica-
tions. When lifting powered floor scrubbers for re­pair or inspection, the units shall be lifted in
a safe, secure, stable manner. Removal of components such as counterweights or up­rights will change the center of gravity and may create an unstable condition. Before starting inspection and repair of powered floor scrubber: A raise drive wheels free of floor and dis-
connect battery and use chocks or other
positive truck-positioning devices; B block chassis before working on them; C disconnect battery before working in the
electrical system; D the charger connector shall be plugged
only into the battery connector and nev-
er into the unit connector. Operation of the powered floor scrubber to
check the performance shall be conducted in an authorized area where safe clearance exists. A Before starting to operate the unit: 1 be in operating position; 2 apply brake; 3 place directional controls in neutral; 4 turn switch to ON position; 5 check functioning of lift and tilt systems,
steering, warning devices, and brakes. B Before leaving the unit:
1stop unit; 2 place directional control in neutral; 3 apply the parking brake; 4 stop the engine or turn off the power; 5 turn off the control circuit; 6 if the unit must be left on an incline,
block the wheels. Avoid fire hazards and have fire protection
equipment present in the work area. Do not use an open flame to check the level of any fluid, especially battery electrolyte. Do not use open pans of fuel or flammable clean­ing fluids for cleaning parts. Properly ventilate work area, vent exhaust fumes, and keep shop clean and dry. Brakes, steering mechanisms, control mechanisms, warning devices, lights, gov­ernors, guards and safety devices, articu­lating axle stops, and frame members shall be carefully and regularly inspected and maintained in safe operating condition.
FIRE SAFETY STANDARD
Any unit not in safe operating condition shall be removed from service. Repairs to the electrical system of battery powered floor scrubbers shall be performed only after the battery has been disconnect­ed. Operating Temperature. When the tem­perature of any part of any powered floor scrubber is found to be in excess of its nor­mal operating temperature and creates a hazardous condition, the vehicle shall be removed from service and shall not be re­turned to service until the cause for such overheating has been eliminated.
Fire Prevention.
clean condition and reasonably free of lint, excess oil, and grease. Noncombustible agents are preferred for cleaning the unit. Flammable liquids [those having flash points at or above 100°F (37,8°C)] are not allowed. Precautions regarding toxicity, ventilation, and fire hazard shall be appro­priate for the agent or solvent used. Nameplate Visibility. The unit type desig­nations as shown on the nameplate and the type markers shall not be covered over with paint so that their identification information is obscured.
Changing and Charging Storage Batter­ies.
This section shall apply to batteries used on electric trucks. The two types of batteries commonly are lead and nickel-iron. They contain corrosive chemical solutions, either acid or alkali, and, therefore, present a chemical hazard. While being charged, they give off hydrogen and oxygen, which, in certain concentrations, are explosive. Battery-charging installations shall be locat­ed in areas designated for that purpose; such areas shall be kept free of extraneous combustible materials. Facilities shall be provided for the following: A Flushing spilled electrolyte;
B Fire protection; C Protecting charging apparatus from
damage by trucks, and
D Adequate ventilation for dispersal of
fumes from gasing batteries.
Where on-board chargers are used, charg­ing shall be accomplished at locations des­ignated for that prupose, taking into account the electrical requirements of the charger and facilities for fire protection.
Exception: Flushing facilities shall not be required if charging is accomplished with­out removing the battery from the vehicle.
Where handling acid concentrates greater than 50 percent acid (above 1.400 specific gravity) an eye-wash fountain shall be pro­vided. A conveyor, overhead hoist, or equivalent material handling equipment shall be pro­vided for handling batteries. Chain hoists shall be equipped with load­chain containers. Where a hand hoist is used, uncovered batteries shall be covered with a sheet of plywood or other noncon-
The unit shall be kept in a
English 5
ducting material to prevent the hand chain from shorting in cell connectors or termi­nals. A properly insulated spreader bar shall be used with any overhead hoist. Reinstalled or new batteries shall meet or exceed the battery type marked on the unit. Reinstalled batteries shall be positioned properly and secured in the unit. A carboy tilter or siphon shall be provided where acid in carboys is used. Where dilut­ing concentrated sulfuric acid to make up elektrolyte, the acid ALWAYS shall be add­ed to the water – not reverse. Battery main­tenance personnel shall wear protective clothing such as eye protection, long sleeves, and gloves.
Exception: Removal and replacement of batteries shall not require the use of protec­tive clothing.
Electrical installations shall be in accor­dance with NFPA 70, National electric code, and any local ordinances. Trained and authorized personnel shall change or charge batteries. The powered floor scrubber shall be posi­tioned properly and brakes shall be applied before attempting to change or charge bat­teries. Where charging batteries, the vent caps shall be kept in place to avoid electrolyte spray. Care shall be taken to ensure that vent caps are functionning. The battery (or compartment) cover(s) shall be open to dis­sipate heat and gas. Smoking shall be prohibited in the charging area. Precautions shall be taken to prevent open flames, sparks, or electric arcs in battery­charging areas. Tools and other metallic objects shall be kept away from the tops of uncovered bat­teries.
Dear Customer,
Please read and comply with these instructions prior to the
initial operation of your appli­ance. Retain these operating instructions for future reference or for subsequent pos­sessors.
Contents
Safety instructions 6 Function 6 Intended Use 6 Environmental Protection, Disposal 6 Operating and Functional Elements 7 Before Startup 8 Operation 9 Maintenance and care 12 Faults 12 Accessories 15 Technical Specifications 16 Charger for package model 16
Safety instructions
The machine has been approved for use on surfaces with gradients of up to 10%.
The machine may only be used when the dirty water tank has been tilted forward and all the lids are closed.
Safety Devices
Safety devices serve to protect the user and must not be rendered inoperational or their functions bypassed.
Battery plug/ Emergency-stop
Pull the battery plug to put all functions out of operation immediately.
Safety button
The safety button switches off the drive mo­tor with a delay of 1.5 seconds if the opera­tor leaves his seat when the machine is running.
Symbols
The following symbols are used in this op­erating manual:
Danger
indicates an immediate threat of danger. Failure to observe the instruction may result in death or serious injuries.
Warning
indicates a possibly dangerous situation. Failure to observe the instruction may result in light injuries or damage to property.
Note
indicates useful tips and important informa­tion.
Function
The appliance is used for the wet cleaning or polishing of level floors. – You can adjust the machine to suit the
cleaning task by modifying the settings for water quantity, contract pressure and the speed of the brushes, the quan­tity of cleaning agent as well as the driv­ing speed.
– A working width of 750 mm (27.5 in) and
a capacity of 140 l (37 gal) each of the fresh water and dirty water tank enable effective cleaning even if the machine is used for long durations.
– The device is self-moving; the drive mo-
tor is fed by a battery.
– The batteries can be charged using a
charger connected to a 120 V socket.
– Depending on the package type, battery
and charger are included.
Note
The appliance can be equipped with vari­ous accessories depending on the cleaning task.
Proper use
Use this appliance only as directed in these operating instructions. – The appliance may only be used for the
cleaning of hard surfaces that are not sensitive to moisture and polishing op­erations.
– The application temperature ranges
from +5°C to +40°C (41°F1 to 104°F).
– The appliance is not suited for the
cleaning of frozen grounds (e.g. in cold stores).
– The appliance may only be equipped
with original accessories and spare parts.
– The appliance has been developed for
cleaning floors - floors inside rooms and roofed areas. With respect to other ap­plications the usage of alternative brushes must be checked.
– The appliance is not intended for the
cleaning of public traffic routes.
– The machine should not be used on sur-
faces that are sensitive to pressure. Please consider the allowed load per surface unit of the floor. Details of load per surface unit can be found in the technical data.
– The appliance is not suited for the use in
potentially explosive environments.
– The machine should not be used to
suck in flammable gases, undiluted ac­ids or solvents.
This includes petrol, thinning agents or hot oil that can form an explosive mix­ture when it comes in contact with sucked air. Do not use acetone, undilut­ed acids and solvents as they are ag­gressive towards the materials from which the appliance is made.
Environmental Protection,
Disposal
The packaging materials are recyclable. Please do not throw packaging in the domestic waste but pass it on for recy­cling.
Old units contain valuable recy­clable materials. Batteries, oil and similar substances may not be released into the envi­ronment. Therefore please dis­pose of old units through suitable collection systems.
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Operating and Functional Elements
1 Seat (with seat contact button) 2 Steering wheel 3 Fresh water tank lock 4 Light (optional) 5 Electronics/control 6 Drive pedal 7 Battery plug/ Emergency-stop 8 Switching recyling/ fresh water mode
(optional) 9 Wiping flap 10 Cleaning head 11 Waste container (only SP) 12 Battery 13 Suction turbine 14 Hose coupling for draining fresh water 15 Fresh water filter 16 Squeegee tool * 17 Cross handles for fastening the squee-
gee tool 18 Wing nuts for tilting the squeegee tool 19 Suction hose 20 Dirty water discharge hose 21 Dirty water reservoir 22 Recycling filter (optional) 23 Fluff filter 24 Cover dirty water reservoir 25 Overall lamp (optional) 26 Detergent bottle
* not included in the delivery
English 7
Operator console
1 Driving direction switch 2 Key switch 3 Programe switch 4 Working lamp button (optional) 5 Switch for detergent dosing 6 Overall lamp button (optional) 7Horn 8 Info button 9 Display 10 Indicator lamp - automatic immobilizing
brake active
11 Indicator lamp - manual cleaning pro-
gram active 12 Indicator lamp - battery monitoring 13 Indicator lamp - fault 14 Indicator lamp - service 15 Indicator lamp - Dirty water tank full 16 Indicator lamp - brush overload
Before Commissioning
Batteries
Please observe the following warning notes when handling batteries:
Observe the directions on the bat­tery, in the instructions for use and in the vehicle operating in­structions
Wear eye protection
Keep children away from acid and batteries
Danger of explosion
Fire, sparks, naked flames and smoking must be strictly avoided
Danger of chemical burns
First aid
Warning note
Disposal
Do not throw the battery into the regular waste
Danger
Danger of explosion. Do not put tools or
similar on the battery, i.e. on the terminal poles and cell connectors. Risk of injury. Ensure that open wounds never come into contact with lead. Always clean your hands after having worked with batteries.
Insert batteries and connect
Î Tilt the water tank backwards. Î Insert the battery in the trough.
Warning
Pay attention to correct poles.
Î Connect the connection cable to the
free battery poles (+) and (-).
Î Tilt the water tank towards the front.
Warning
Charge the battery before using the ma­chine.
Charging battery
Note
The device is equipped with a safety mech­anism to prevent total discharge, i.e. when the permissible minimum capacity is reached, then the machine can only be driv­en and existing lamps can be switched on. In such a case, the battery monitoring sym­bol on the control console glows red.
Î Drive the machine directly to the charg-
8 English
ing station; avoid any steep gradients in the process.
Note
While using other batteries (for e.g. batter­ies from other manufacturers) the total dis­charge protection level must be reset by the Windsor aftersales service according to the respective battery.
Danger
Risk of electric shock. Observe supply net­work and fuse protection - see "Charger". Only use the charger in dry rooms with suf­ficient ventilation!
Note
Average charging time is approx. 10 hours. The recommended chargers (matching the batteries used) are regulated electronically and will automatically switch off the charg­ing process.
Danger
Danger of explosion. Wet batteries can only be charged with opened hood.
Î Empty the dirty water reservoir. Î Tilt the dirty water tank backwards. Î Remove battery plug and join it to the
charging cable.
Î Connect the charger to the mains and
turn it on.
After charging
Î Switch off the charger and remove the
plug from the socket.
Î Pull the battery cable from the charger
cable and connect it to the machine.
Maintenance-free batteries (wet batter­ies)
Î Add distilled water one hour before the
charging process comes to an end; fol­low the correct acid level. There are corresponding indicators on the battery. At the end of the charging process, all cells must gas.
Danger
Risk of injury! – Adding water to the battery in its dis-
charged state can cause the acid to leak.
– Use safety glasses while handling bat-
tery acid and follow the safety instruc­tions to avoid personal injury or damage to clothes.
– Should the acid spray on to the skin or
clothes, rinse immediately with lots of water.
Warning
Risk of damage! – Use only distilled or desalinated water
(VDE 0510) for filling the battery.
– Do not add any substances (so-called
performance improving agents), else warranty claims will not be entertained.
Maximum battery dimensions
Length Width Height
622 mm (24.4 in)
If you use wet batteries, then follow the fol­lowing instructions: – It is necessary to conform to the maxi-
mum battery dimensions.
– While charging wet (maintenance-free)
batteries, it is necessary to tilt the seat up.
– While charging wet batteries, follow the
specifications of the battery manufactur­er.
353 mm (13.8 in)
379 mm (14.9 in)
Unloading
Note
Pull the red battery plug to put all functions out of operation immediately.
Î Cut plastic packing belt and remove foil. Î Remove the elastic tape fasteners at
the stop points.
Î Four indicated floor boards of the pallet
are fastened with screws. Unscrew these boards.
Î Place the boards on the edge of the pal-
let. Place the boards in such a way that they lie in front of the four wheels of the machine. Fasten the boards with screws.
Î Slide the four support beams included in
the packaging under the ramp.
Î Remove the wooden blocks used for ar-
resting the wheels and slide them under the ramp.
Î Insert battery plug. Î Set main switch to “1”. Î Press the drive direction switch and
slowly move the machine down from the ramp.
Î Set main switch to “0”.
Installing the Brushes
Saber Glide 30
The sweep brushes must be installed be­fore the initial operation (see "Maintenance work").
Saber Glide 30 SP
The brushes are mounted.
Installing the Squeegee Tool
Î Insert the squeegee tool into the squee-
gee tool suspension in such a manner that the profiled sheet is positioned above the suspension.
Î Tighten the cross-handles.
Î Insert the suction hose.
Operation
Note
Pull the red battery plug to put all functions out of operation immediately.
Carry out the initial trials in an open surface so that you familiarise yourself with the ap­pliance.
Check immobilizing brake
Danger
Danger of accident. The immobilizing brake must always be checked first on an even surface before starting the machine.
Î Take the seating position. Î Set main switch to “1”. Î Select direction of travel. Î Gently depress drive pedal.
The brake must get released and you must be able to hear it (the control lamp for im­mobilizing brake on the console switches off). The machine must roll slightly on a plane surface. When the pedal is released, the brake falls in in an audible manner. Switch off the machine and call the after­sales service if the above-mentioned events do not occur.
Brakes
Danger
Danger of accident. If the machine does not brake, then proceed as follows:
Î If the machine does not come to a halt
on a ramp with a gradient of 2% when you release the drive pedal, then pull the battery plug in the sense of an emer­gency-stop button for safety reasons only if the mechanical functioning of the immobilizing brake has been checked properly before starting up the machine.
Î Always pull the battery plug on surfaces
below 2% inclination.
Î Switch off the machine only after it
comes to a complete halt (on an even surface) and call up the aftersales ser­vice!
– Further, follow all warning instructions
for braking.
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Driving
Danger
Danger of tipping if gradient is too high. Î The gradient in the direction of travel
should not exceed 10%. Danger of tipping when driving round bends
at high speed. Danger of slipping on wet floors. Î Drive slowly when cornering. Danger of tipping on unstable ground. Î Only use the machine on sound surfac-
es. Danger of tipping with excessive sideways
tilt. Î The gradient perpendicular to the direc-
tion of travel should not exceed 10%.
Note
The machine is designed in such a way that the brush head protrudes on the right. This helps in working in a proper way even close to the edges.
Î Sit on the seat and set main switch to
“1”. Î Set the drive direction using the drive di-
rection button at the operator console. Î Determine the driving speed by press-
ing the drive pedal. Î Stop the machine: Release the drive
pedal.
Note
The drive direction can also be changed during the drive. You can thus clean very dirty surfaces by driving back and forth a couple of times.
Overload
Fresh water
Î Open the cover of the fresh water reser-
voir.
Î Fill fresh water (max. 60 °C (140°F)) un-
til 15 cm (6 in) below the upper edge of the tank.
Î Pour in detergent. Î Close the cover of the fresh water reser-
voir.
Note
Fill up the fresh water tank completely be­fore starting up the machine to ventilate the water supply system.
Working without automatic detergent dosing
While cleaning floors in hygiene-related ar­eas (such as hospitals, supermarkets) and for thoroughly cleaning very dirty floors. Î Open the cover of the fresh water reser-
voir.
Î Fill up fresh water (maximum 60 °C
(140 °F)) until the lower edge of filling nozzle.
Î Add detergent. Follow dosing instruc-
tions for detergent.
Warning
If you want to change the detergent type, then first rinse the suction hose thoroughly using fresh water (for 60 seconds using maximum quantity of water and 3% dosing) in order to avoid chemical reactions.
Note
When the detergent bottle is fully emptied, then operate the dosing equipment for 60 seconds with maximum quantity of water and 3% dosing so that the suction hose is again fully filled up with the detergent.
Note
While refilling or replacing the detergent bottle, hang in the suction hose of the dos­ing equipment into the opened fresh water tank so that no detergent drops fall on the floor.
Note
If the fresh water tank is empty, then the function of adding detergent gets deactivat­ed. The cleaning head continues to work without the addition of any liquid.
Note
As soon as the detergent pump starts run­ning, this is indicated through a blinking "C" in the display.
Cleaning Programs
3
2
1
4
5
6
7
In case of overloading, the drive motor au­tomatically switches off after a certain peri­od. A fault message is displayed on the console. The concerned unit gets switched off if the controls get overheated. Î Allow machine to cool down at least for
15 minutes.
Î Set main switch to “0”. Î Wait for a while. Î Set main switch to “1”.
Filling in detergents
Detergent
Warning
Risk of damage. Only use the recommend­ed detergents. With respect to different de­tergents the operator bears the increased risk regarding the operational safety and danger of accident. Only use detergents that are free from sol­vents, hydrochloric acid and hydrofluoric acid.
Note
Do not use highly foaming detergents.
Î Close the cover of the fresh water reser-
voir.
Dosing equipment for detergent
Detergent is added to the fresh water on the way to the cleaning head with the help of a dosaging device.
Warning
Risk of damage to the dosing equipment. Do not add detergent to the fresh water res­ervoir.
Note
The dosing equipment can be used to add 3% of detergent at maximum.
Î Place the detergent bottle in the holder
in the front on the fresh water reservoir.
Î Close the bottle lid. Î Insert the suction hose of the dosing
equipment into the bottle. Ensure that the sieve of the suction hose is lying at the base of the bottle.
Î Close the bottle using the lid of the dos-
ing equipment.
You can check the filling level of the bottle through a vertical view window. If the filling level of the detergent reaches the bottom of the bottle: Î Add detergent or replace detergent bot-
tle.
1Driving
Driving to the Place of Use.
2 Scrubbing suction
Wet clean the floor and vacuum up dirty water.
3 Wet scrubbing
Wet clean the floor and allow the deter­gent to react.
4 Vacuuming
Suck in the dirty fleet.
5 Polishing
Polishing the floor without the applica­tion of liquid.
6 Scrub the floor without applying water
(vacuum polishing) Polish the floor without applying any flu-
id and suck in the polishing dust.
7 Manual cleaning
Apply liquid detergent using the wall­ceiling-floor nozzle (optional) and vacu­um it again.
10 English
Info button
Use the Info button to select the menu items and do the settings. – Turning the button to the right/left scrolls
through the menus forward/ backward.
– The selected setting gets accepted by
pressing the button.
Settings
You can make the settings for the different cleaning programs in the operator menu. Different parameters can be set based on the cleaning program. The settings are done using the Info button.
Operations menu
Î Release emergency-stop button by
turning.
Î Sit on the seat and set main switch to
“1”. The display shows the battery charging status and the fresh water level.
Î Select cleaning program. Î Call the operator menu by turning the
info button.
Î Select the desired parameter by turning
the Info button. The currently set value is displayed as a bar.
Î Press Info button, the bar display
blinks.
Î Reset the parameter by turning the Info
button between "min" and "max".
Î Accept modified setting by pressing the
Info button or wait till the set value is ac­cepted automatically.
Note
If the selected parameter does not change within 10 seconds, then the display goes back to displaying the battery charging sta­tus and the fresh water level. The same cleaning parameter can have in­dividual settings for each cleaning program. The brush pressure can be set only when the machine is on in the programs brush suction, wet brushing, polishing and polish­ing suction. All settings are saved in the powerless state of the machine.
Reset parameters
Î Select the menu item "Accept default
values?" in the operator menu by turn­ing the Info button
Î Press Info button. The factory settings
of all parameters are restored for each cleaning program.
Adjustable parameters
Water quanti-ty1:1:8 1=min.,
Dosing equip­ment for de­tergent
Brush pres­sure
FACT (brush speed)
Brush rotation time after stop
Working speed
The table given below gives details of the factory settings of the parameters for the cleaning programs. If no values are en­tered, then the respective parameter can­not be set in the given cleaning program.
Factory setting
Scrubbing suc­tion
Wet scrubbing 544 Dry vacuum
cleaning Polishing –44 Polish suction –44
Scrubbing suc­tion
Wet scrubbing 1% P 2s Polishing –P0s Polish suction –P0s
P=Power Clean
min:step :max
0,5%:0,5 %: 3%
0:1:8 0=min.,
–Power
0s:1s:3s From idling
1:1:8 1=1km/h
Remark
8=max.
0.5=min., 3=max.
8=max.
Clean, Whis­per Clean, Fine Clean
to lifting
(0.6 mph), 8=6km/h (3.7 mph)
Water quantity
Brush pressure
Working speed
544
––4
Dosing equipment for
detergent
FACT (brush speed)
Brush rotation time
after stop
1% P 2s
Switch on the dosing equipment
for detergent
Î Activate the switch for detergent dosing. Detergent gets added automatically.
Note
You can set the detergent dosing in the Op­erations menu.
Note
As soon as the detergent pump starts run­ning, this is indicated through a blinking "C" in the display.
Setting the Squeegee Tool
Oblique position
To improve the vacuuming result on tiled floors the squeegee tool can be turned to an oblique position of up to 5°.
Î Loosen knobs-handles. Î Turn the squeegee tool.
Î Tighten the cross-handles.
Inclination
If the vacuum result is unsatisfactory the in­clination of the straight squeegee tool can be modified.
Î Release the wing nuts. Î Tilt the squeegee tool.
Î Tighten the wing nuts.
Empty tanks.
Drain off dirty water
Note
Overflow dirty water tank. If the dirty water tank is full, the suction turbine switches off and the indicator lamp "dirty water tank full" begins to blink. All cleaning programs with suction are blocked for one minute. Empty the dirty water reservoir.
Warning
Please observe the local provisions regard­ing the wastewater treatment.
Î Take the water discharge hose from the
support and lower above a suited col­lection device.
English 11
Î Let off dirty water by opening the dos-
age device at the discharge hose. Î Rinse the dirty water tank with clear wa-
ter.
Drain off clean water
Î Remove the suction hose coupling for
draining off the fresh water and hold it
over a suitable container.
Transport
Danger
Risk of injury! When loading or unloading the machine, it may only be operated on gradients of max. 10%. Drive slowly.
Î If you want to transport the machine on
a vehicle secure it from slipping using
belts/ ropes.
Saber Glide 30
Î Remove brushes from the brush head.
Maintenance and care
Î Check the lint filter, clean if required Î Only SP model: Remove bulk waste
container and empty it.
Î Clean the outside of the appliance with
a damp cloth which has been soaked in mild detergent.
Î Clean the squeegee blades and the
wiping lips, check for wear and replace if required.
Î Check the brushes for wear, replace if
required.
Î Charge battery.
Monthly
Î Check battery pole for oxidation; brush
it if required and lubricate it using pole grease. Ensure that the connection ca­ble sits firmly.
Î Clean the seals between dirty water res-
ervoir and cover and check for tight­ness, replace if required.
Î Check the function of the immobilizing
brake.
Î Check the acid density of the cells if the
batteries are not maintenance-free bat­teries.
Î Clean the brush tunnel (only SP model).
Yearly
Î Have the prescribed inspection carried
out by the customer service.
Maintenance Works
Maintenance contract
To ensure a reliable operation of the appli­ance maintenance contracts can be con­cluded with the competent Windsor sales office.
Replacing the squeegee blades
Î Remove the squeegee tool. Î Loosen knobs-handles.
Î Take out the brush roller, insert a new
one (pay attention to the hexagonal in­take of the brush rollers).
Î Place bearing lid. Î Tighten the wing nuts. Î Repeat process on the opposite side.
Replacing the Disk Brushes
Î Raise the disk brushes. Î Turn the disk brushes by approximately
45°.
Î Remove the disk brushes at the bottom. Î Insert the new disk brushes in reverse
sequence.
Frost protection
In case of danger of frost: Î Empty the fresh and dirty water reser-
voirs.
Î Store the appliance in a frost-protected
room.
Faults
Danger
Risk of injury! Before carrying out any tasks on the machine, set the main key to "0" and remove it. Pull out the battery plug.
Note
Suction turbine will continue to run for a while after switch-off. Carry out mainte­nance tasks only after the suction turbine has come to a halt.
Î Drain and dispose of the dirty water and
the residual fresh water.
Maintenance schedule
After each operation
Warning
Risk of damage. Do not wash down the ap­pliance with water and do not use aggres­sive detergents.
Î Drain off dirty water. Î Rinse the dirty water tank with clear wa-
ter.
12 English
Î Remove the plastic parts. Î Remove the squeegee blades. Î Insert new squeegee blades. Î Insert the plastic parts. Î Tighten the cross-handles.
Replacing the brush rollers
Î Release the wing nuts. Î Remove bearing lid.
Danger
Risk of injury! Before carrying out any tasks on the machine, set the main key to "0" and remove it. Pull out the battery plug.
Î Drain and dispose of the dirty water and
the residual fresh water. In case of faults that cannot be remedied using the table below please contact the
customer service.
Replace fuses
The operator may only replace the following vehicle flat fuses having the following val­ues: – 7.5A (F1) – Control and emergency
power supply. – 30A (F4) – Supply to stroke and acces-
sories module.
Note
Defective fuses (F2, f3) should only be re­placed by the service center. If these fuses are defective, then customer service center has to check the usage conditions and the
entire control system.
The control unit is located below the operat­ing panel. To access the fuses the cover on the left side of the foot compartment must be removed in advance. Î Turn out the fastening screws at the up-
per end of the cover.
Î Remove cover. Î Replace fuse. Î Replace cover.
Note
The population of fuses is displayed on the inner side of the cover.
Fault indication
The display shows the existing faults at in­tervals of 4 seconds (example:
Fault scrubbing funktion H1/022
If the faults continue to be displayed on the console even after 4 seconds, then proceed as follows:
Î Set main switch to “0”. Î Wait till the text on the display has dis-
appeared.
Î Set main switch to “1”.
Carry out the troubleshooting measures in the given sequence only if the fault occurs again. The key switch must be in position "0" and the battery plug must have been pulled out.
Î If the fault cannot be repaired, call cus-
tomer service and mention the fault code(s) (H1/022 in the example).
Faults with display
Display Cause Remedy
Seat switch broken seat switch open Seat contact switch has not been
activated.
Release accelera­tor!
battery empty -> charge!
battery totally dis­charged!
Dirty reservoir full, cleaning stopped
Operating hours set to 0!
Module tempera­ture high! Let cool down!
Drive motor hot! Let it cool down!
Contactor open!! contactor open!! Defective controls. Set main switch to “0”. Wait at least 10 minutes. Set main
Shut down, miss­ing bus supply
release throttle? The gas pedal is depressed when
the main switch is on.
battery empty -> charge!
battery totally discharged!
sewage tank full cleaning stops
operating hours set to 0!
module temp. high let cool down!
drive motor hot! let it cool down!
Shutdown, miss­ing bus supply
The discharge level of the battery has been reached. Cleaning units can no longer be operated. Drives and lighting can be activated.
More than the permissible battery capacity has been utilised. All units will be switched off. Machine is no longer ready for operations.
Dirty water reservoir is full. Empty the dirty water reservoir.
Internal machine error while saving the number of operating hours. During restart, the operating hours are always reset to 0.
Controls are too hot. Set main switch to “0”. Wait at least 10 minutes. Set main
Drive motor has got overheated due to a steep climb or locked brake.
The machine operates only if the operator is seated on the seat.
Take your foot off the accelerator before switching on the main switch. If the fault recurs, call customer service.
Drive the machine to the charging station and charge the battery.
Manually unlock the front wheel brake. (Caution! The ap­pliance does not have any braking effect now!) If unlock­ing is not possible, then call customer service. Move the machine slowly to the charging station. Charge battery.
None, for information.
switch to “1”.
Set main switch to “0”. Wait at least 10 minutes. Set main switch to “1”. If possible, use the unit only on level sur­faces. If required, check the functioning of the immobilis­ing brake and driving pedal.
switch to “1”. Inform Customer Service
English 13
Faults without display on the console
Fault Remedy
Appliance cannot be started Insert battery plug.
Set main switch to “1”. Check fuse F1, replace if required. * Check battery; charge it if required.
Insufficient water quantity Check fresh water level, refill tank if necessary.
Check hoses for blockages; clean if required. Clean the fresh water filter.
Insufficient vacuum perfor­mance
Insufficient cleaning result Set/ adjust contact pressure.
Brushes do not turn Reduce contact pressure.
Optional overall lamp and/or working lamp is not functioning
* The fuses are located in the flat insertion sockets on the wiring plate and can be accessed by opening the front panel.
Clean the seals between dirty water reservoir and cover and check for tightness, replace if required. Clean the flat-fold filters at the suction support of the suction turbine. Clean the squeegee blades on the squeegee tool, replace if required Check suction hose for blockages; clean if required. Check the suction hose for tightness; replace if required. Check if the cover on the dirty water discharge hose is closed Check the setting of the squeegee tool.
Check the brushes for wear, replace if required.
Check if foreign matters block the brushes; remove foreign matter if required. Check fuse F4, replace if required. *
14 English
Accessories
Description Part no.
Saber Glide 30 SP
Brush roller, white (soft) 6.906-496 For polishing and cleaning sensitive floors. 1 2
Brush roller, red (medium, stan­dard)
Brush roller, orange (high/ low) 6.906-495 For scrubbing structured floors (safety tiles,
Brush roller, green (hard) 6.906-494 For thoroughly cleaning heavily dirtied floors and
Brush roller, black (very hard) 6.906-497 1 2
Pad roller shaft 4.762-316 For intake of roller pads. 1 2
Roller pad, white (very soft) 6.369-389 20 2
Roller pad, yellow (soft) 6.369-454 For polishing floors. 20 2
Roller pad, red (medium) 6.369-456 For cleaning slightly dirtied floors. 20 2
Roller pad, green (hard) 6.369-455 For cleaning normal to heavily dirtied floors. 20 2
Side skirt for floor working head 5.394-640 Standard 1 2
Side skirt for floor working head 5.394-754 extra tough 1 2
5.762-285 Also for regular cleaning of heavily dirtied floors. 1 2
Description Piece Appliance
12
etc.).
12 for removing the coating (for e.g. of wax, acry­late).
needs the piece
Description Part no.
Saber Glide 30
Disk brush, natural (white) 6.369-492 For polishing floors. 1 2
Disk brush, red (medium, stan­dard)
Disk brush, black (hard) 6.906-491 For cleaning heavily dirtied floors. 1 2
Driver plate 6.906-493 For intake of pads. 1 2
Disc pad, red (medium) 6.369-791 For cleaning slightly dirtied floors. 5 2
Disc pad, green (hard) 6.369-790 For cleaning heavily dirtied floors. 5 2
Disc pad, black (very hard) 6.369-789 For cleaning heavily dirtied floors. 5 2
Rubber lip, grey 6.273-214 Standard 20 2
Rubber lip, oil-resistant 6.273-208 oil-resistant 20 2
Squeegee tool, straight 4.777-049 Standard 1 1
Squeegee tool, bent 4.777-056 Standard 1 1
Side skirt for floor working head 5.394-640 Standard 1 2
Side skirt for floor working head 5.394-754 extra tough 1 2
6.906-346 For cleaning slightly dirtied or sensitive floors. 1 2
Description Piece Appliance
Attachment sets
needs the piece
Attachment set for spray suction 2.640-186 Simplifies cleaning of inaccessible areas
Attachment set for recycling operations 2.640-201 Increases the running time without having to tank up.
Attachment set: overall lamp 2.640-108
Attachment set: working lamp 2.640-109
Attachment set: backrest 2.640-681
English 15
Specifications
Saber Glide 30 SP Saber Glide 30
Power
Nominal voltage V 24 Battery capacity Ah (5h) 240 Average power consumption W 2100 Drive motor output (rated output) W 600 Suction engine output W 800 Brush engine output W 2x 600
Vacuuming
Cleaning power, air quantity l/s (gpm) 28 (443) Cleaning power, negative pressure kPa (psi) 14 (2)
Cleaning brushes
Working width mm (in) 750 (29,5) Brush diameter mm (in) 110 (4,3) 400 (15,7) Brush speed 1/min 1200 160
Dimensions and weights
Drive speed (max.) km/h (mph) 6 (3,7) Climbing capability (max.) % 10 Theoretical surface cleaning performance m Fresh/dirty water reservoir volume l (gal) 140/140 (37/37) Length mm (in) 1550 (61) Width mm (in) 870 (34,2) Height mm (in) 1340 (52,8) Weight (with/ without battery) kg (lbs) 550/230 (1212/501)
Noise emission
Sound pressure level (EN 60704-1) dB(A) 70
Machine vibrations
Vibration total value (ISO 5349) Arms, steering wheel m/s Feet, pedal m/s Seating m/s
Chargerl
Indicator lamps
Safety instructions
Please read and comply with these instruc­tions prior to the initial operation of your charger Please follow the instructions of the battery manufacturer.
Danger
– Keep children away from batteries and
charger.
Do not change the charger plug. Use the charger only with the recom-
mended batteries. If you connect wrong batteries, the batteries may get over­heated, boiled and can explode.
– The charger may only be used in the as-
sembly position indicated by the factory.
Proper use
Use this charger only as directed in these operating instructions. – The charger should only be used for
charging lead-operated batteries that are in perfect condition.
– The charger may only be used for main-
tenance-free lead batteries with a volt­age of 24 Volt.
– The charger may only be used if the
power supply has the following fuses: Safety fuse with at least 10 A gL or au­tomatic cut-out of 10 A (B or C property).
1 red LED lights up = Problem with charg-
er/ battery; inform Customer Service 2 green LED lights up = battery is full 3 yellow LED lights up = battery is being
charged
Start up
Danger
Risk of explosion! – Do not operate the batteries in the open,
on traffic routes, in explosion-hazard
rooms or in rooms with power-conduct-
ible dust. – The battery charging process can give
rise to explosive substances. Do not
smoke in the vicinity of batteries and
charger. Avoid formation of flames and
sparks.
Do not block the air vents of the appliance
while charging the batteries. Always keep
2
/h (ft2/h) 3000 (32200) 3600 (38750)
2
2
2
the hood of the cleaning machine open during the charging process.
Î Connect the mains plug of the charger
to a grounded socket of 230 V mains supply. The charging process starts au­tomatically.
0,1 0,1 0,1
Maintenance
The charger is maintenance-free. However, as some parts are prone to wear and tear, we recommend that you get the charger checked regularly by a technician. The appliance may only be opened and re­paired by an electronic-technician. Please contact your Customer Service agent.
Specifications
Mains voltage 120 V, 60 Hz Output voltage 24 V Output current max. 36 A Charging feature IUIa with retention
phase
Ambient tempera­ture
Air humidity, non­condensing
Weight 5.5 kg (12,2 lbs) Type of protection IP 20 Protective class I Dimensions (h x b x d)85x219x308 mm
0 -40 °C (32-104 °F)
0-90%
(3,4x8,6x12,1 in)
16 English
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