Windsor 16 User Manual
Saber Compact 16
English 3
Français 15
Español 28
5.962-199.0 02/07
2
Contents
IMPORTANT SAFETY INSTRUCTIONS 3
Environmental protection, disposal 6
Operating and functional elements 7
Before operating 8
Operation 8
Transport 10
Maintenance and care 10
Errors 11
Specifications 13
IMPORTANT SAFETY IN-
STRUCTIONS
READ ALL INSTRUCTIONS
BEFORE USING.
WARNING
To reduce the risk of fire, electric shock, or
injury:
– Do not leave appliance when plugged in.
Unplug from outlet when not in use and
before servicing.
WARNING
– TO REDUCE THE RISK OF ELECTRIC
SHOCK-USE INDOORS ONLY
– Do not allow to be used as a toy. Close
attention is necessary when used by or
near children.
– Use only as discribed in this manual. Use
only manufacturer`s recommended attachments.
– Do not use with damaged cord or plug. If
appliance is not working as it should, has
been dropped, damaged, left outdoors,
or dropprd into water, return it to a service center.
– Do not pull or carry by cord, use cord as
a handle, close a door on cord, or pull
cord around sharp edges or corners. Do
not run appliance over cord. Keep cord
away from heated surfaces.
– Do not unplug by pulling on cord. To un-
plug, grasp the plug, not the cord.
– Do not handle plug or appliance with wet
hands.
– Do not put any object into openings. Do
not use with any opening blocked; keep
free of dust, lint, hair, and anything that
may reduce air flow.
– Keep hair, loose clothing, fingers, and all
parts of body away from openings and
moving parts.
– Turn off all controls before unplugging.
– Use extra care when cleaning on stairs.
– Do not use to pick up flammable or com-
bustible liquids, such as gasoline, or use
in areas where they may be present.
– Connect to a properly grounded outlet
only. See Grounding Instruction.
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it
should malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock. This appliance is equipped with a
cord having an equipment-grounding conductor and a grounding plug. The plug must
be inserted into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
WARNING
Improper connection of the equipment
grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in doubt as
to whether the outlet is properly grounded.
Do not modify the plug provided with the appliance-if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 120volt circuit and has a grounding attachment
plug that looks like the plug illustrated in fig.
A. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adaptor should be used
with this appliance.
English 3
CONNECT TO A PROPERLY
GROUNDED OUTLET ONLY
1 Grounded outlet
2 Grounded outlet Box
3 Grounded Pin
OPERATING SAFETY RULES
AND PRACTICES
Operator Responsibility
Safe operation is in the responsibility of the
operator.
The operator shall be familiar with the operation and function of all controls and instruments before undertaking to operate the
unit.
Before operating the unit, operators shall
have read and be familiar with the operator’s
manual for the particular unit being operated
and they shall also abide by the safety rules
and practices in the following paragraphs.
Before operating any unit, the operator shall
be familiar with unusual operating conditions
which may require additional safety precautions or special operating instructions.
General
Before starting to operate the unit be in operating position.
Do not start or operate the unit, any of its
functions or attachments, from any place
other than from the designated operators
position.
Before leaving the operator’s position:
A bring the unit to a complete stop;
B if the unit must be on an incline, block the
wheels.
Maintain a safe distance from the edge of
ramps, platforms, and other similar working
surfaces.
Do not add to, or modify the unit.
Do not block access to fire aisles, stairways
or fire equipment.
Traveling
Yield the right of way to pedestrians and
emergency vehicles such as ambulances
and fire trucks.
Cross railroad tracks at an angle wherever
possible. Do not park closer than 6 ft (1800
mm) to the nearest rail of a railroad track.
Keep a clear view of the path of travel and
observe for other traffic, personnel, and safe
clearances.
Under all travel conditions, operate the unit
at a speed that will pernit it to be brought to
a stop in a safe manner.
Do not indulge in stunt driving or horseplay.
Slow down for wet and slippery floors.
Before driving over a dockboard or bridge
plate, be sure that it is properly secured.
Drive carefully and slowly across the dockboard or bridge plate, and never exceed its
rated capacity.
When negotiating turns, reduce speed to a
safe level consistent with the operating environment. Make the turns smoothly.
Operator care of the unit
If the unit is found to be in need of repair or
in anyway unsafe, or contributes to an unsafe condition, the matter shall be reported
immediately to the user’s designated authority, and the unit shall not be operated until it
has been restored to safe operating condition.
If during operation the unit becomes unsafe
in any way, the matter shall be reported immediately to the user’s designated authority,
and the unit shall not be operated until it has
been restored to safe operating condition.
Do not make repairs or adjustments unless
specifically authorized to do so.
4 English
MAINTENANCE AND RE-
BUILD PRACTICES
Operation of the unit may be hazardous if
maintenance is neglected or repairs, rebuilds, or adjustments are not performed in
accordance with the manufacturer’s design
criteria. Therefore, maintenance facilities
(on or off premises), trained personnel, and
detailed procedures shall be provided.
Maintenance and inspection of the unit shall
be performed in conformance with the following practices:
A a schedules planned maintenance, lubri-
cation, and inspection system shall be
followed; consult the manufacturer’s recommendations.
only trained and authorized personnel shall
B
be permitted to maintain, repair, adjust,
and inspect the unit, and in accordance
with manufacturer’s specifications.
Avoid fire hazards and have fire protection
equipment present in the work area. Do not
use open pans of fuel or flammable cleaning
fluids for cleaning parts.
FIRE SAFETY STANDARD
Any unit not in safe operating condition shall
be removed from service.
Repairs shall not be made in Class I, Class
II, and Class III locations.
Fire Prevention: The unit shall be kept in a
clean condition and reasonably free of lint,
excess oil, and grease. Noncombustible
agents are preferred for cleaning the unit.
Flammable liquids [those having flash points
at or above 100°F (37,8°C)] are not allowed.
Precautions regarding toxicity, ventilation,
and fire hazard shall be appropriate for the
agent or solvent used.
Nameplate Visibility: The unit type designations as shown on the nameplate and the
type markers shall not be covered over with
paint so that their identification information is
obscured.
The unit shall not be used in classified areas.
Please read and comply with
these instructions prior to the
initial operation of your machine. Retain these operating instructions for future reference
or for subsequent possessors.
Safety instructions
Before using the machine for the first time,
read and observe these operating instructions and the accompanying brochure: Safety information for brush cleaning units and
spray-extraction units, 5.956-251.
Safety devices
Safety devices protect the user. These must
not be disabled and the function they perform should not be bypassed.
Control handle
To deactivate the brush drive operation immediately, release the control handle.
Symbols
The following symbols are used in this operating manual:
Danger
Indicates an immediate threat of danger.
Failure to observe the instruction may result
in death or serious injuries.
몇 Warning
Indicates a possibly dangerous situation.
Failure to observe the instruction may result
in light injuries or damage to property.
Note
Indicates useful tips and important information about the product.
Function
The machine is used for the wet cleaning or
polishing of level floors. It can be easily adapted to each cleaning task by setting a cleaning program and the water quantity.
A working width of 400 mm / 15.7 in and a
capacity of 25 litres / 6.6 gal in both fresh
and dirty water tanks facilitate an effective
cleaning performance.
English 5
The power supply operation allows a high
capacity with no restriction of working time.
Note
The machine can be equipped with various
accessories depending on the cleaning task.
Proper use
Only use this machine as directed in these
operating instructions.
– The machine may only be used for the
cleaning of hard surfaces that are not
sensitive to moisture and polishing operations.
The application temperature ranges from
+5°C to +40°C / 32 - 104 °F.
– The machine is not suitable for cleaning
frozen floors (e.g. in cold stores).
– The machine may only be equipped with
genuine accessories and spare parts.
The machine has been designed for the cle-
–
aning of interior floors or covered surfaces.
For other areas of application, the use of alternative brushes must be checked.
– The machine is not intended for the cle-
aning of public streets.
– Take the permissible floor surface loa-
ding into account.
The machine is not suitable for use in potentially explosive environments.
Environmental protection,
disposal
The packaging materials are recyclable. Please do not throw
packaging in the domestic waste but pass it on for recycling.
Old units contain valuable recyclable materials. Batteries, oil
and similar substances may not
be released into the environment. Therefore please dispose
of old units through suitable collection systems.
6 English
Operating and functional elements
1 Push handle
2 Control handle
3 Star grip for push handle fastening
4 Fill level display and fresh water drain
hose
5 Cleaning head
6 Program selection switch
7 Control button for water volume
8 Wing nuts for tilting the squeegee tool
9 Wing nuts for fastening the squeegee
tool
10 Lever for lowering squeegee tool
11 Running gear for transportation
12 Fresh water tank fill port
13 Lint filter
14 Dirty water tank
15 Cover for dirty water tank
16 Float
17 Mains plug
18 Strain relief hook
19 Suction hose
20 Squeegee tool *
21 Dirty water drain hose
22 Star grips for replacement of squeegee
blades
23 Splash guard
24 Disk brushes
* not included with standart machines
English 7
Before operating
Operation
Unloading
Î Release the star grips for the push hand-
le fastening.
Î Swivel the push handle backwards and
tighten the star grips.
Î Use the long boards on the sides of the
packaging as a ramp by placing them
against the pallet.
Î Fix the ramp to the pallet with nails.
Î Place short boards underneath the ramp
to act as a support.
Î Remove the wooden bars in front of the
wheels.
Î Push the machine down the ramp from
the pallet.
Installing the Brushes
The brushes must be installed before the initial operation (see "Maintenance works").
Installing the Squeegee Tool
Î Insert the squeegee tool into the squee-
gee tool suspension in such a manner
that the profiled sheet is positioned above the suspension. Tighten the wing
nuts.
Î Insert the suction hose.
몇 Warning!
Risk of damage. Raise the squeegee tool
before reversing.
Note
To deactivate the brush drive immediately,
release the control handle.
Filling in Detergents
몇 Warning
Risk of damage. Only use the recommended
detergents. With respect to different detergents the operator bears the increased risk
regarding the operational safety and danger
of accident. Only use detergents that are
free from solvents, hydrochloric acid and hydrofluoric acid.
Note
Do not use highly foaming detergents. Observe the dosing notes.
Î Open the cover of the fresh water reser-
voir.
Î Fill in the water detergent mixture up to
the MAX marking of the filling level display. Maximum temperature of the liquid
60°C / 140 °F.
Î Close the cover of the fresh water reser-
voir.
Driving to the place of use
When the running gear is turned to the front,
the machine can be pushed to the place of
use without the brushes touching the floor.
Î Raise the squeegee tool.
Î Press the machine down using the push
handle.
Î Turn the running gear to the front with
your foot.
Î Use the push handle to push the machi-
ne to the place of use.
8 English
Cleaning programs
3
2
4
5
1
1OFF
2 Scrubbing/vacuuming operation Wet cle-
aning of floor and vacuuming of dirty wa-
ter.
3 Wet scrubbing Wet cleaning of floor, al-
lowing detergent to take effect.
4 Vacuuming up dirty fluid.
5 Polishing the floor without applying li-
quid.
Setting the squeegee
Oblique position
To improve the vacuuming result on tiled
floors the squeegee tool can be turned to an
oblique position of up to 5°.
Î Release the wing nuts.
Î Turn the squeegee tool.
Î Tilt the squeegee tool.
Î Tighten the wing nuts.
Setting the advance speed
Î Turn the running gear to the front with
your foot.
Î Reducing the speed: Turn the wheel in –
direction.
Î Increasing the speed: Turn the wheel in
+ direction.
Connecting to the power supply
Î Tighten the wing nuts.
Angle
If the vacuum result is unsatisfactory the
angle of the straight squeegee tool can be
modified.
Î Release the wing nuts.
Î Insert the looped end of the extension
cable in the strain relief hook.
Î Plug in the mains plug.
English 9
Cleaning
Î Turn the running gear to the back with
your foot.
Î Turn the program selection switch to the
desired cleaning program.
Î Set the water quantity according to the
degree of dirt accumulation and the floor
covering.
Î Lower the squeegee tool.
Î Turn on the brushes by pulling the con-
trol handle.
몇 Warning!
Risk of damage to the floor covering. Do not
operate the machine on the spot.
Shutting down and parking the ma-
chine
Î Turn the water quantity control button to
the closed position.
Î Drive the machine forwards for another
1-2 m to draw off residual water.
Î Turn the program selection switch to
"OFF".
Î Raise the squeegee tool.
Î Turn the running gear to the front with
your foot.
Î Disconnect the main plug.
몇 Warning!
Risk of deformation of brushes – when parking the machine, relieve the pressure on
the brushes by turning the running gear to
the front
Emptying the Dirty Water Reservoir
Note
If the dirty water reservoir is full the float closes the suction channel. The suction operation is interrupted. Empty the dirty water
reservoir.
몇 Warning
Please observe the local regulations regarding the wastewater treatment.
Î Take the dirty water drain hose from the
support and lower above a suited collection device.
Î Drain water by drain hose cover remo-
ving.
Î The rinse the dirty water reservoir with
clear water.
Emptying the fresh water tank
Î Release the coupling at the upper end of
the fill level display.
Î Lower the hose for the fill level display
into a suitable collector and drain off liquid.
Î Engage the coupling on the machine
again.
Transport
Î If you want to transport the machine on a
vehicle secure it from slipping.
To reduce the required space the push
handle can be turned to the front:
Î Release the star grips of the push handle
fastening.
Î Turn the push handle to the front.
Maintenance and care
Danger
Risk of injury. Turn the program selection
switch to "OFF" and disconnect the mains
plug before performing any work on the machine.
Î Drain and dispose of dirty water and ex-
cess fresh water.
10 English
Maintenance schedule
After working with the machine
Warning
몇
Risk of damage. Do not hose down the machine with water and do not use aggressive
detergents.
Î Drain dirty water.
Î Check the lint filter, clean if required.
Î Clean the outside of the machine with a
damp cloth soaked in mild detergent.
Î Clean the squeegee blades and the
splash guard, check for wear and replace if required.
Î Check the brushes for wear, replace if
required.
Monthly
Î Check the condition of the seals between
dirty water tank and cover, replace if required.
Yearly
Î Have the prescribed inspection carried
out by the customer service.
Maintenance
Replacing the squeegee blades
Î Remove the squeegee tool.
Î Unscrew the star grips.
Î Screw in and tighten the star grips.
Replacing the disk brushes
Î Empty the dirty water reservoir.
Î Press the machine down using the push
handle.
Î Turn the running gear to the front with
your foot.
Î Turn the button for setting the advance
speed in – direction.
Î Raise the disk brushes.
Î Turn the disk brushes through approxi-
mately 45°.
Î Remove the disk brushes downwards.
Î Insert the new disk brushes in reverse
sequence.
Î Set the advance speed.
Î Turn the running gear to the rear with
your foot.
Maintenance contract
To ensure a reliable operation of the machine maintenance contracts can be concluded
with the competent Windsor sales office.
Frost protection
In case of danger of frost:
Î Empty the fresh and dirty water reser-
voirs.
Î Store the machine in a frost-protected
room.
Î Remove the plastic parts.
Î Remove the squeegee blades.
Î Insert new squeegee blades.
Î Insert the plastic parts.
Errors
Danger
Risk of injury. Turn the program selection
switch to "OFF" and disconnect the mains
plug before performing any works on the
machine.
Î Drain and dispose of dirty water and ex-
cess fresh water.
If a error cannot be rectified using the table
below, please contact Customer Service.
English 11
Faults
Error Remedy
Machine cannot be started Check if the mains plug is connected
Insufficient quantity of water Check the fresh water level, refill tank if required
Check the hoses for blockages, refill tank if required
Poor vacuum performance Clean the seals between the dirty water tank and cover
and check for tightness, replace if required.
Clean the lint filter
Clean the squeegee blades on the squeegee tool, replace
if required
Check the suction hose for blockages, clean if required
Make sure the suction hose is air-tight, clean if required
Check whether the cover on the dirty water discharge
hose is closed
Check the setting of the squeegee tool.
Poor cleaning result Check the brushes for wear, replace if required
Brushes do not turn Check whether the brushes are blocked by any foreign
substances, remove if required
12 English
Specifications
Power
Nominal voltage V/Hz 120 / 1~60
Average power consumption W 2750
Suction motor output W 650
Brush motor output W 2100
Vacuum
Vacuum power, air volume gpm / l/s 634 / 40
Vacuum power, negative pressure psi / kPa 21.7 / 150
Cleaning brush
Working width in / mm 15.4 / 390
Brush diameter in / mm 15.2 / 385
Brush speed 1/min 90
Dimensions and weights
Approximate surface cleaning performance ft²/h / m²/h 17200 / 1600
Capacity of fresh/dirty water tank gal / l 6.6 / 25
Length (without push handle) in / mm 34.3 / 870
Width (without squeegee tool) in / mm 22.6 / 575
Height (without push handle) in / mm 32.7 / 830
Weight (with tank empty) lbs / kg 143 / 65
Noise emission
Medium sound power level according to EN 60704 dB(A) 70
Vibrations in machine
Total vibration value (ISO 5349) m/s² 1,0
Spare parts
You will find a list of spare parts at the end of
these operating instructions.
English 13
Only for authorised technicians!
Maintenance tasks
Every 200 operating hours
1 Check for oxidation on the battery poles
(battery version).
2 Check secure fitting of the battery con-
nections (battery version).
3 Check the acid level of the battery (low-
maintenance batteries only).
4 Check voltage-bearing lines and con-
tacts for damage and oxidation.
5 Check the switch box, device plug and
main cable (main version).
6 Check function and smoothness of swit-
ching bar.
7 Check voltage of battery cells with vacu-
um motor running (ΔU ≤ 0,05 Volt) (battery version).
8 Check brushes for rotation direction,
wear and setting (brush mirror).
9 Check brush drive belts for tesion and
wear.
10 Check water dosing valve, solenoid val-
ve and water distributor.
11 Check the water system for leaks.
12 Check function of vacuum motor/vacu-
um bar.
13 Check suction lip for setting and wear.
14 Check function of float gauge in used
water tank.
15 Check vacuum hose for leaks.
16 Check the dirty water drain hose.
17 Check bottom end of fill level display/out-
let hose with angled nozzle.
18 Check seal on tank cover.
19 Clean the lint filter.
Every 600 operating hours
1 Check the carbon brushes in the brush
drive and vacuum motor for wear. Repla-
ce carbon brushes if necessary.
Every 800 operating hours
1 Replace the toothed belt in the brush
head.
14 English
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