Windsor CV34, 10125790, 10125650, CV34X Operating Instructions Manual

Page 1
Operating instructions (ENG)
iVacuum 34™
MODELS: CV34
10125650
CV34X
10125790
86347810-T 02/09/12
Read these instructions before using the machine.
Page 2
Machine Data/Overview
OVERVIEW
The Chariot® iVacuum 34™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot® iVacuum 34™ brushes and vacuums debris from the floor and stores it in the debris tray and vacuum bags.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
www.windsorind.com/WarrantyRegistration.aspx
2
To register your product go to :
For customer assistance:
1-800-444-7654
86347810 Chariot iVacuum 34
Page 3
Table of Contents
Machine Data/Overview . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . .5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . .6
Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . .7
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8
How This machine Works. . . . . . . . . . . . . . . . . . . .10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Drive Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Deck Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Pre-run Machine Inspection . . . . . . . . . . . . . . . . . .17
Emergency Stop Procedures . . . . . . . . . . . . . . . . .17
Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . .18
To Begin Vacuuming. . . . . . . . . . . . . . . . . . . . . . . .18
To Stop Vacuuming . . . . . . . . . . . . . . . . . . . . . . . .19
Changing Vacuum Bag. . . . . . . . . . . . . . . . . . . . . .19
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .20
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . .22
Checking Battery Specific Gravity. . . . . . . . . . . . . .23
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . .23
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .24
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Brush Installation . . . . . . . . . . . . . . . . . . . . . . . . . .26
To Replace Brush Motor. . . . . . . . . . . . . . . . . . . . .27
Brush Motor Carbon Brush Replacement. . . . . . . .27
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Vacuum Motor Carbon Brush Replacement. . . . . .29
To Remove Vacuum Motor. . . . . . . . . . . . . . . . . . .29
Electric Parking Brake Engagement . . . . . . . . . . . .31
Drive Motor Carbon Brush Replacement . . . . . . . .32
Brake Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Pushing Machine . . . . . . . . . . . . . . . . . . . . . . . . . .33
Machine Tie-downs. . . . . . . . . . . . . . . . . . . . . . . . .33
Preparation for Loading/Unloading Trailer . . . . . . .33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Propel Circuit Board Troubleshooting. . . . . . . . . . .35
Parts
Brush Deck - Debris Tray . . . . . . . . . . . . . . . . . . . 38
Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 40
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Brush Deck Linkage . . . . . . . . . . . . . . . . . . . . . . . 44
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 46
Brush Deck Linkage Mounting . . . . . . . . . . . . . . . 48
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control Panel Housing . . . . . . . . . . . . . . . . . . . . . 56
Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Frame-lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 68
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Side Broom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Wheel-Front Drive-Gear . . . . . . . . . . . . . . . . . . . . 78
Wheel-Front Drive Brake . . . . . . . . . . . . . . . . . . . 80
Wheel-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Wiring-Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Wiring-Components . . . . . . . . . . . . . . . . . . . . . . . 86
Wiring-Control Panel. . . . . . . . . . . . . . . . . . . . . . . 88
Wiring-Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . 90
Wiring-Main Harness . . . . . . . . . . . . . . . . . . . . . . 92
Wiring-Pedal Platform. . . . . . . . . . . . . . . . . . . . . . 94
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 97
Back-Up Alarm-Option . . . . . . . . . . . . . . . . . . . . . 98
Battery Cart-Option. . . . . . . . . . . . . . . . . . . . . . . 100
Seat-Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Warning Light-Option . . . . . . . . . . . . . . . . . . . . . 106
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 108
86347810 Chariot iVacuum 34
3
Page 4
Parts
86347810 Chariot iVacuum
Page 5
Brush Deck - Debris Tray
1
2
3
4
5
6
7
8
9
1
1
1
0
9
9
NOTE : EXPOSED RAIL ORIENTATION
38
86347810 Chariot iVacuum 34
Page 6
Brush Deck - Debris Tray
REF PART NO. QTY DESCRIPTION
1 86340850 1 CLIP, DEBRIS TRAY SPRING 2 86343160 2 SCR, M5X40, SHCS, ISO4762, SS 3 86342400 2 GASKET, DEBRIS TRAY, END 4 86350590 1 ASM, DEBRIS TRAY INLET 5 86342130 1 MOUNT, DEBRIS TRAY, 28” 6 86342120 1 TRAY, DEBRIS, 28” 7 86340570 1 GASKET, DEBRIS TRAY, 28” 8 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS
9 86173350 6 WASHER, M5, FL, ISO7089, SST 10 86024750 1 NUT, M5 HEX NYLOCK, SS 11 86014990 1 SCR, M5X20, SHCS, ISO4762, SS
SERIAL NO.
FROM
NOTES
3986347810 Chariot iVacuum 34
Page 7
Brush Deck Drive
17
18
14
8
9
11
1
2
3
4
5
6
7
10
11
12
13
19
15
16
5
10
9
9
11
17
40
86347810 Chariot iVacuum 34
Page 8
Brush Deck Drive
REF PAR T NO. QTY DESCRIPTION
1 86343870 1 HOUSING ASM, BRUSH DRIVE
2 86343860 1 BELT, TWIN 5MM GT2, 15W, 130T
3 86343850 2 PULLEY, 32T 5MM GT, 15W
4 86343840 1 PULLEY, 18T 5MM GT, 15W
5 86343830 2 PULLEY ASM, 22T 5MM GT, 15W
6 86339570 1 COVER, DRIVE HOUSING
7 86224660 1 SPRING, TENSIONER
8 86224170 2 SHAFT, 6.2 MM BRUSH DRIVE
9 86223780 8 SCR,M4X8,ISO4029,CP,BLK 10 86223520 3 RING, 28MM INT SNAP PHOSPHATE
11 86223490 3 RING, 10MM EXTERNAL SNAP 12 86215870 1 BRKT, TENSIONER ARM 13 86173350 3 WASHER, M5, FL, ISO7089, SST 14 86349790 1 PLATE, SUPPORT 15 86014990 4 SCR, M5X20, SHCS, ISO4762, SS 16 86012790 2 SHAFT ASM, BRUSH DRIVE 17 86172950 3 SCR, M5X12, SHCS, ISO4762, SS 18 86349800 1 SPACER, 15.9OD X 5.3ID X 11L 19 86349320 1 PLATE, BRUSH GUIDE
SERIAL NO.
FROM
NOTES
4186347810 Chariot iVacuum 34
Page 9
Brush Deck
2
3
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
6
25
18
26
4
23
1
26
18
27
28
29
29
30
31
18
26
A
TORQUE 64 IN/LBS
A
33
32
42
86347810 Chariot iVacuum 34
Page 10
Brush Deck
REF PART NO. QTY DESCRIPTION
1 86005740 2 NUT 5/16-18 SERRATED FLG 2 86346070 2 COUPLER, 2 JAW, 35MM 3 86344860 1 PLATE, COUNTERBALANCE 4 86172960 2 SCR,SET,M6X8,SH,ISO4029,SS 5 86343190 2 GASKET, 1/16THKX3/8WX2.17L 6 86010630 6 WASHER, 1/4 X 5/8 FLAT SS 7 86340590 2 BRUSH, VACUUM , 4"OD, 28"L
- 86348830 2 BRUSH, VACUUM, 4" OD, 28"L, SF SOFT FLOOR
- 86348850 2 BRUSH, VACUUM 4" OD, 28"L, HF HARD FLOOR 8 86340580 1 GASKET, .063 X .375 X 27.5 9 86340490 2 BRKT, MOTOR MOUNT
10 86340480 2 SPRING, DOOR CLIP 11 86339980 1 CAP, BRUSH DOOR HINGE, REAR 12 86339790 1 PIN, DOWEL, 6 X 106, SS 13 86339700 1 EXTRUSION, DUAL 4" BRUSH, 28” 14 86339590 1 CAP, BRUSH DOOR HINGE, FRONT 15 86339580 1 DOOR, BRUSH RELEASE 16 86277130 10 SCR, 5/16-18X1.00 CARRIAGE SS 17 86273750 6 SCR, 1/4-20 X 5/8 HHCS SS 18 86270830 12 NUT, 5/16-18 HEX NYLOCK SS 19 86234600 1 COUPLER, SPIDER 20 86222130 1 MOTOR, 36VDC 21 86173340 6 WASHER, SPLIT LOCK, 1/4, SS 22 86172950 7 SCR, M5X12, SHCS, ISO4762, SS 23 86014990 6 SCR, M5X20, SHCS, ISO4762, SS 24 86012830 1 SHAFT ASM, DRIVE 24” 25 86012800 2 SHAFT ASM, BRUSH END CAP 26 86010670 12 WASHER, 5/16 X 3/4 SS 27 86345990 3 PLATE, WEIGHT, BRUSH DECK 28 86277470 2 SCR, 5/16-18 X 1.5 CARRIAGE SS 29 86173350 6 WASHER, M5, FLAT, ISO7089, SS 30 86343160 2 SCR, M5X40, SHCS, ISO4762, SS 31 86351440 1 BRKT, SHAFT COVER (1*) 32 86354280 7 NIPPLE, GUARD ATV (2*) 33 86354080 7 ROD, GUARD ATV (2*)
SERIAL NO.
FROM
NOTES
4386347810 Chariot iVacuum 34
Page 11
Brush Deck Linkage
2
3
4
5
6
8
11
12
13
14
10
1
9
9
9
9
9
11
11
11
11
11
11
13
13
13
14
10
7
7
13
8
44
86347810 Chariot iVacuum 34
Page 12
Brush Deck Linkage
REF PART NO. QTY DESCRIPTION
1 86228980 1 BEARING FLANGED .377 ID X .502 OD X 1 LG 2 86254330 2 SPACER,.504 ID X .690 OD X .25 3 86345970 1 BRKT, LINKAGE MOUNT SUPPORT 4 86345960 1 BRACKET, LINKAGE MOUNT, LEFT 5 86345950 1 BRACKET, LINKAGE MOUNT, RIGHT 6 86351290 1 BRKT, BRUSH DECK LIFT 7 86228990 3 BEARING FLG .314IDX.502OD 8 86345920 2 ARM, BRUSH DECK LIFT
9 86010670 12 WASHER, 5/16 X 3/4 SS 10 86259400 2 WASHER, THRUST .51 ID X 1 ODBRO 11 86277130 15 SCR, 5/16-18X1.00 CARRIAGE SS 12 86276690 1 SCR, 5/16-18 X 1.75 CARR SS 13 86270830 12 NUT, 5/16-18 HEX NYLOCK SS 14 86259420 3 WASHER, THRUST.51 ID X 1 ODBRO
SERIAL NO.
FROM
NOTES
4586347810 Chariot iVacuum 34
Page 13
Brush Deck Mounting
1
2
3
4
5
6
1
2
7
46
86347810 Chariot iVacuum 34
Page 14
Brush Deck Mounting
REF PART NO. QTY DESCRIPTION
1 86270830 6 NUT 5/16-18 HEX NYLOCK SS 2 86010670 6 WASHER 5/16 FLAT SS 3 86259420 2 WASHER, THRUST .51ID X 1 ODBRO 4 86341310 2 BRKT, BRUSH DECK PIVOT 5 86277130 2 SCREW 5/16-18X1.00 CARRIAGE SS 6 86228990 2 BEARING,FLNGD,.314ID X.502OD 7 86277130 4 SCR, 5/16-18 X 1.00”
SERIAL NO.
FROM
NOTES
4786347810 Chariot iVacuum 34
Page 15
Brush Deck Linkage Mounting
1
2
3
5
6
4
9
3
8
7
4
7
7
4
10
SEE BRUSH DECK LIFT
11
12
13
48
86347810 Chariot iVacuum 34
Page 16
Brush Deck Linkage Mounting
REF PART NO. QTY DESCRIPTION
1 86348720 1 BRACKET, CABLE MOUNT 2 86345980 1 BRACKET, SIDE PANEL SPRNG MNT 3 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 4 86270830 8 NUT, 5/16-18 HEX NYLOCK SS 5 86270330 2 FLATWASHER, 1/4 6 86270310 2 EYEBOLT, 1/4-20 X 1.5 7 86010670 8 WASHER, 5/16 X 3/4 SS 8 86005680 2 NUT, 1/4-20 HEX NYLOCK
9 86277130 4 SCR, 5/16-18X1.00 CARRIAGE SS 10 86272530 1 PIN, CLEVIS 11 86346000 2 SPRING, EXT, 1.0 OD X 8.5L 12 86345930 1 BRKT, BRUSH DECK SPRING MNT 13 86008670 1 COTTER 3/8” RING
SERIAL NO.
FROM
NOTES
4986347810 Chariot iVacuum 34
Page 17
Brush Deck Lift
28
10
20
17
17
9
14
14
9
9
9
14
14
13
13
13
11
11
27
26
25
24
23
22
19
18
21
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
50
86347810 Chariot iVacuum 34
Page 18
Brush Deck Lift
REF PART NO. QTY DESCRIPTION
1 86238350 1 GRIP, 3/16 X 1.00 BLUE
2 86076610 1 HANDLE, SQUEEGEE LIFT
3 86257170 1 SWITCH, DPDT, SNAP ACTION
4 86250240 1 PLUNGER, SWITCH, OVERTRAVEL
5 86009560 1 PIN, CLEVIS 1/4 X .63 PLTD
6 86271660 2 NUT, 4-40 HEX NYLOCK
7 86007020 1 SCR, 5/16-18 X 1.25 HHCS SS NP
8 86346010 1 CABLE, BRUSH DECK LIFT
9 86270830 8 NUT, 5/16-18 HEX NYLOCK SS 10 86231760 1 CABLE ASM, SQUEEGEE TC 11 86223370 4 PULLEY, PLASTIC 3.0 DIA. 12 86073600 1 BRKT, PULLEY RETAINER, SINGLE 13 86231150 5 BUSHING FLANGE, .314 ID X.502 OD 14 86010670 6 WASHER, 5/16 FLAT SS 15 86083500 1 PLATE, PULLEY RETAINER, CORNER 16 86083490 1 PLATE, PULLEY MOUNT, CORNER 17 86276760 4 SCR, 5/16-18 X 1.25 BSHCS SS 18 86066130 1 ASM, HANDLE RETAINER 19 86091820 1 BRKT, SIDE CHANNEL R 20 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS 21 86274720 1 SCREW 5/16-18 X 1.50 HHCS SS 22 86083440 1 PLATE, PULLEY MOUNTING, CENTER 23 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS 24 86259420 2 WASHER, THRUST .51 ID X 1 OD BRO 25 86276010 2 SCR, 4-40 X 1.0 PPHMS 26 86279450 2 WASHER, #6 FLAT SAE PLTD 27 86254280 1 SPACER, 1.00 OD X .32 ID X .375 28 86277130 1 SCR, 5/16-18 X 1.00 CARRIAGE SS
SERIAL NO.
FROM
NOTES
5186347810 Chariot iVacuum 34
Page 19
Bumper
8
6
2
1
5
1
4
3
7
10
9
10
7
11
6
52
86347810 Chariot iVacuum 34
Page 20
Bumper
REF PART NO. QTY DESCRIPTION
1 86276890 6 SCR, 5/16-18X3/4 PTHMS SS
2 86007070 2 SCR, 5/16-18 X 1.00 PPHMS SS
3 86063230 1 BUMPER, LEFT
4 86063240 1 BUMPER, RIGHT
5 86071020 1 BRKT, FRONT BUMPER
6 86270830 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 4 WASHER, 5/16 FLAT SS
8 86070730 2 BRKT, BUMPER MOUNT, SIDE
9 86197040 4 NUT, 5/16-18 HEX ACORN PL TD 10 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD 11 86251750 2 RISER, BUMPER
SERIAL NO.
FROM
NOTES
5386347810 Chariot iVacuum 34
Page 21
Control Panel
30
24
23
6
13
31
30
29
31
27
2
25
24
23
22
21
20
19
18
17
16
14
13
12
11
10
9
8
7
6
5
4
3
2
1
28
16
15
26
33
34
54
86347810 Chariot iVacuum 34
Page 22
Control Panel
REF PART NO. QTY DESCRIPTION
1 86273980 2 SCR, 10-32 X 3/4 PPHMS SS
2 86223740 6 SCR, 1/4-20 X .59 PPHMS SSC
3 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS
4 86277480 3 SCR, 5/16-18 X 1/2 PTHMS SS
5 86008760 1 CONN, 175 DCA GRY W/O TERMS
6 86005810 8 NUT, 1/4-20 HEX NYLOCK SS
7 86070720 1 BRKT, BATT CONN BASIC
8 86271840 3 NUT, 5/16-18 HEX NYLOCK THIN SS
9 86006370 3 RELAY, 36VDC 100 AMP HVY DUTY 10 86010670 6 WASHER, 5/16 FLAT SS 11 86279130 6 WASHER, 5/16 SPLIT LOCK PLTD 12 86271120 6 NUT, 5/16-18 BRASS 13 86005700 5 NUT, 10-32 W/STAR WASHER PLTD 14 86027740 1 CONTROLLER, GEAR BASIC 15 86008900 1 BOOT, SEAL-PUSH BUTTON 7/16-28 16 86002010 4 BOOT, 3/8 CIRCUIT BREAKER 17 86005560 1 METER, 36V LED BATTERY 18 86007180 1 SWITCH, EMERGENCY STOP 19 86007190 1 SWITCH KEY DPST 20 86007130 1 SWITCH, DPDT 2-POSITION ROCKER 21 86257280 1 SWITCH, PUSH BUTTON 22 86078180 1 PANEL, VACUUM 23 86251410 3 RELAY, 15A 36V MINI 24 86255900 10 STANDOFF, 6-32 X 5/8 HEX NYL 25 86005530 1 METER, 12-48 VDC LED HOUR 26 86257110 1 SWITCH, 4P3T FIXED POS ROCKER 27 86279300 2 WASHER, #6 LOCK 28 86001910 1 BREAKER, 30A 50VDC CIRCUIT 29 86229770 1 BLOCK, SHUNT MOUNT 30 86257140 1 SWITCH ASM, SEALED PB RND GRN 31 86002000 2 BREAKER, 3 AMP 1681-090-300 32 86250210 1 PLUG, DOME .375 33 86230080 2 BREAKER, 22A 250VAC, 50VDC 34 86246630 1 LIGHT, INDICATOR, RED
SERIAL NO.
FROM
NOTES
5586347810 Chariot iVacuum 34
Page 23
Control Panel Housing
7
8
10
9
4
11
1
5
6
3
3
2
56
86347810 Chariot iVacuum 34
Page 24
Control Panel Housing
REF PART NO. QTY DESCRIPTION
1 86005810 4 NUT, 1/4-20 HEX NYLOCK SS
2 86290540 6 SCR, 10-32 X 1/2 TORX SS BLK NP
3 86277480 6 SCR, 5/16-18 X1/2 PTHMS SS
4 86070710 1 BRKT, LEFT CONSOLE MOUNT
5 86237900 3 GASKET, .125T X .25W X 23L
6 86062220 1 CONSOLE, BURNISHER
7 86070700 1 BRKT, RIGHT CONSOLE MOUNT
8 86279750 4 WASHER, RET, PUSHNUT, 5/16 BOLT
9 86089650 4 TUBE, 5/8 OD X .357 ID X 1.57 10 86277420 4 SCR, 5/16-18 X 2.5 PTHMS SS 11 86010630 4 WASHER, 1/4 ID X 5/8 OD SS
SERIAL NO.
FROM
NOTES:
5786347810 Chariot iVacuum 34
Page 25
Decal
7
7
5
3
4
6
2
1
58
86347810 Chariot iVacuum 34
Page 26
Decal
REF PART NO. QTY DESCRIPTION
1 86004970 1 LABEL, WINDSOR LOGO DOMED
2 86346620 1 LABEL, CHAR, IVAC 34, RIGHT
3 86244360 1 LABEL, PANEL R VAC
4 86244190 1 LABEL, PANEL BASIC LEFT
5 86243990 1 LABEL, COVER PANEL
6 86346610 1 LABEL, CHAR, IVAC 34 LEFT
7 86334860 2 LABEL, HEPA FILTRATION
SERIAL NO.
FROM
NOTES
5986347810 Chariot iVacuum 34
Page 27
Frame-lower
3
9
9
9
3
3
11
2
4
13
5
15
14
8
16
12
3
17
3
1
10
21
18
19
20
6
3
12
7
60
86347810 Chariot iVacuum 34
Page 28
Frame-Lower
REF PART NO. QTY DESCRIPTION
1 86092510 1 FRAME, MAIN ASM
2 86088760 1 TRAY, SLIDE, LEFT
3 86270830 18 NUT, 5/16-18 HEX NYLOCK SS
4 86071430 1 BRKT, BRACE, RGT FRONT
5 86071120 1 BRKT, TIP BRACE, RIGHT, REAR
6 86010670 4 WASHER, 5/16 FLAT SS
7 86064300 2 PAD, TIPPING BAR
8 86070740 1 BRKT, LINKAGE, RIGHT
9 86276070 16 SCR, 5/16-18 X 3/4 CARRIAGE SS 10 86091420 1 AXLE, REAR WELDMENT 11 86088750 1 TRAY, SLIDE, RIGHT 12 86079320 2 PLATE, PAD RETAINER 13 86071130 1 BRKT, TIP BRACE, LEFT, REAR 14 86070750 1 BRKT, LINKAGE, LEFT 15 86070760 1 BRKT, BRACE, LEFT FRONT 16 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD 17 86197040 4 NUT, 5/16-18 HEX ACORN PLTD 18 86079290 2 PLATE, REAR COVER ADJ. 19 86010630 4 WASHER, 1/4 ID X 5/8 OD SS 20 86271870 4 NUT, 1/4-20 HEX NYLOCK THIN SS 21 86276950 4 SCR, 1/4-20 X 3/4 CARRIAGE SS
SERIAL NO.
FROM
NOTES
6186347810 Chariot iVacuum 34
Page 29
Frame-Upper
1
2
2
2
2
2
2
2
3
3
3
3
3
4
4
4
4
5
6
7
8
4
62
86347810 Chariot iVacuum 34
Page 30
Frame-Upper
REF PART NO. QTY DESCRIPTION
1 86071360 1 BRKT, HORIZ ELECT, BURNISHER
2 86270830 13 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 12 WASHER, 5/16 FLAT SS
4 86276070 12 SCR, 5/16 X 3/4 CARRIAGE SS
5 86078620 1 BRKT, VERTICAL SUPPORT
6 86091820 1 BRKT, SIDE CHANNEL R
7 86073500 1 BRKT, SIDE CHANNEL L
8 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS
SERIAL NO.
FROM
NOTES
6386347810 Chariot iVacuum 34
Page 31
Hood
11
7
5
16
15
14
11
10
9
8
7
6
5
4
3
2
1
12
13
64
86347810 Chariot iVacuum 34
Page 32
Hood
REF PART NO. QTY DESCRIPTION
1 86293630 1 LID, VACUUM
2 86076720 1 HINGE, LID
3 86273830 3 SCR, 1/4-20 X 1/2 HHCS SS NP
4 86226370 2 BUSH, BRZ FLG .25 X .38 X .38
5 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
6 86076710 1 HINGE, TANK
7 86010630 5 WASHER, 1/4 ID X 5/8 OD SS
8 86006840 3 SCR, 1/4-20 X 1 FHCS PLTD
9 86032920 1 TANK, VACUUM BODY COVER 10 86279630 4 WASHER, .344 ID X 1.13 OD X .09 T PLT 11 86006760 6 SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL 12 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS 13 86250250 2 PLUSNUT, 1/4-20 FLATHEAD 14 86254280 2 SPACER, 1.00 OD X .32 ID X .375 15 86279630 2 WASHER, .344 ID X 1.13 OD X .09 T PLT 16 86273780 2 SCR, 1/4-20 X 3/4 HHCS SS NP
SERIAL NO.
FROM
NOTES
6586347810 Chariot iVacuum 34
Page 33
Pedal Platform
1
2
3
4
5
7
8
9
10
12
13
14
15
16
18
19
21
22
25
26
27
28
24
23
17
6
11
20
11
15
22
29
30
66
86347810 Chariot iVacuum 34
Page 34
Pedal Platform
REF PART NO. QTY DESCRIPTION
1 86233170 2 CLAMP, 3/8 NYLON UL/CSA
2 86264920 1 CABLE TIE, .19 X 7 UL/CSA
3 86222510 1 PEDAL, THROTTLE
4 86221850 1 LINK, THROTTLE
5 86136310 1 NUT, M5 HEX
6 86312820 1 BRACKET, POT, SPEED
7 86288720 1 NUT, M6 NYLOCK PLATED
8 86272040 2 NUT, M3.5 X 2.8 HEX
9 86223260 1 PLUNGER, PLATFORM SWITCH 10 86223580 1 ROD, PIVOT, 8.5MM X 77 11 86274340 7 SCR, M6 X 16 PH 12 86278060 2 SET SCR, M4 X 4MM NP 13 86277360 1 SCR, M6 X 10 PH 14 86277370 1 SCR, M5 X 30 SHCS 15 86277380 4 SCR, M4.8 X 16 PHTF 16 86277390 2 SCR, M3.5 X 38 PH 17 86312770 1 PLATFORM 18 86007110 1 SWITCH, 25A SPST 125-250V SNAP 19 86224750 1 SPRING, COMP, .48OD X .91L 20 86279140 6 WASHER,M6 SPLIT LOCK DIN127B 21 86279720 2 WASHER, M4 INT STAR 22 86279730 4 WASHER, M5 INT STAR 23 86224360 1 SPACER 12.7MMOD X 2.78W X 6L 24 86224350 1 SPACER, 8MM X 16LG 25 86333280 2 BUSHING, 8MM X 10 LG SS 26 86222780 1 PLATE, PIVOT 27 86222810 1 PLATE, COVER 28 86254970 1 SPRING, COMP 18MM OD X 83 X 2 29 86137300 2 WASHER, M5 SPLIT LOCK PLTD 30 86250280 1 POTENTIOMETER 5K OHMS
SERIAL
NO.FROM
NOTES
NOTE: Complete platform assembly is available, Part No. 8602831 0.
6786347810 Chariot iVacuum 34
Page 35
Pedal Platform Mounting
6
16
17
8
2
18
14
4
6
8
7
15
13
5
12
9
3
11
1
8
10
5
5
68
86347810 Chariot iVacuum 34
Page 36
Pedal Platform Mounting
REF PART NO. QTY DESCRIPTION
1 86279630 1 WASHER, .344ID X 1.13 OD X .09T PLT
2 86274690 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 3 CABLE TIE, 7" UL/CSA
4 86231070 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 5 WASHER, 5/16 FLAT SS
6 86259430 4 M12 FLAT WASHER
7 86010770 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 5 NUT, 5/16-18 HEX NYLOCK SS
9 86256470 2 STUB AXLE, M12-1.75 X 45MM 10 86276980 1 SCR, 5/16 X 2 HHCS SS 11 86256130 1 STRAP, STATIC, .2T X 1W X 3L 12 86064480 1 PLATE, SWITCH BASE 13 86008680 1 COTTER, 1/2" RING 14 86007780 1 SPRING, COMP .60D X2.0L X .045W 15 86278850 2 WASHER, .506 ID X .94D X .064 NYL 16 86259440 2 WASHER, M12 SPRING LOCK 17 86271190 2 NUT, M12 X 1.75 HEX DIN934 PLT 18 86248920 1 PIN, CLEVIS 1/2 X 2.25
SERIAL NO.
FROM
NOTES:
6986347810 Chariot iVacuum 34
Page 37
Rear Cover
17
6
2
5
4
2
12
10
11
13
1
3
16
14
15
8
18
7
9
10
11
2
70
86347810 Chariot iVacuum 34
Page 38
Rear Cover
REF PART NO. QTY DESCRIPTION
1 86324760 1 PLATE, COVER LATCH
2 86324640 1 HANDLE, CAM LATCH
3 86248280 1 PAD FLAT LEANING
4 86010630 2 WASHER 1/4 ID X 5/8 OD SS
5 86005810 2 NUT 1/4-20 HEX NYLOCK SS
6 86324650 1 PAWL, HANDLE
7 86010780 2 WASHER 1/4 SPLIT LOCK PLTD
8 86271940 2 NUT, 1/4-20 ACORN SS
9 86276780 3 SCR, 5/16-18 X 3/4 HHCS SS 10 86279130 5 WASHER 5/16 SPLIT LOCK PLTD 11 86010670 5 WASHER 5/16 FLAT SS 12 86006560 2 SCREW 5/16-18 X 1 HHCS SS NP 13 86066940 1 BAR, COVER 14 86005860 2 NUT 1/4-20 X 12MM HEX BARREL 15 86228980 2 BEARING FLANGED .377IDX.505OD 16 86275870 2 SCR, 1/4-20 X 1.5" PPHMS SS 17 86324340 1 BRKT, REAR COVER LATCH 18 86324320 1 COVER REAR DELUXE
SERIAL NO.
FROM
NOTES:
7186347810 Chariot iVacuum 34
Page 39
Side Broom
24
23
20
22
21
13
19
18
17
14
16
15
14
1
2
8
2
12
11
10
9
8
8
1
7
6
5
4
3
2
1
SIDE BROOM ASM.
2
72
86347810 Chariot iVacuum 34
Page 40
Side Broom
REF PART NO. QTY DESCRIPTION
1 86006560 7 SCR, 5/16-18 X 1 HHCS SS
2 86271840 9 NUT, 5/16 -18 HEX NYLOCK THIN SS
3 86062570 1 COVER, SIDE BROOM
4 86274350 4 SCR, 10-24 X 1/2 PHTC -F-
5 86068350 1 BRACKET, MOUNT, SIDE BRUSH
6 86259410 1 WASHER, THRUST .51 ID X 1 OD X .063
7 86277130 2 SCR, 5/16-18 X 1.00 CARRIAGE SS
8 86228840 3 BEARING, FLANGED .314 ID X .502 OD
9 86088500 1 BRACKET, SWIVEL, SIDE BRUSH 10 86323530 1 ARM, MOUNTING, SIDE BRUSH 11 86274700 2 SCR, M6 X 1 X 16MM HHCS PLT 12 86226830 1 SPRING, EXT .68D X 3.00 L X .098W 13 86322470 1 MOTOR, 36VDC, 90 DEG. 1/16 HP
- 86332020 - BRUSH SET FOR CIM MOTOR 8.632-247.0 14 86271870 4 NUT, 1/4-20 HEX NYLOCK THIN SS 15 86094090 1 SHAFT, COLLAR ASSEMBLY PLATE 16 86010630 3 WASHER, 1/4 ID X 5/8 OD SS 17 86230600 1 BRUSH, 13", NYLON BLACK, SIDE 18 86273740 1 SCR, 1/4-20 X 1.5 HHCS SS 19 86273810 3 SCR, 1/4-20 X 1 HHCS SS 20 86073530 1 BRKT, SIDE BROOM, CABLE MNT 21 86270830 2 NUT, 5/16-18 HEX NYLOCK SS 22 86276070 2 SCR, 5/16-18 X ¾ CARRIAGE SS 23 86279140 2 WASHER, M6 SPLIT LOCK DIN127B 24 86279070 2 WASHER, M6 FLAT
SERIAL NO.
FROM
NOTES:
7386347810 Chariot iVacuum 34
Page 41
Steering
29
17
7
14
12
10
8
22
20
19
19
15
24
13
11
9
6
1
4
5
3
2
27
26
25
16
7
23
21
18
28
14
74
86347810 Chariot iVacuum 34
Page 42
Steering
REF PART NO. QTY DESCRIPTION
1 86271610 1 NUT, 5/8-16 HEX NYLOCK THN 2 86234810 1 COVER, STEERING WHEEL 3 86259610 1 WHEEL, STEERING 40 SPLINE HUB 4 8 6224050 1 SHAFT, UPPER STEERING 5 86228790 1 BEARING, FLANGE .88ODX.75IDX.75 6 8 6091740 1 BRKT, UPPER STEERING 7 86270830 4 NUT, 5 /16-18 HEX NYLOCK SS 8 8 6005610 1 NUT, 7/8 DIA PUSHLOCK
9 86219600 1 JOINT, UNIVERSAL FEMALE 10 86272900 1 RING, 3/4" KLIP 11 86224060 1 SHAFT, LOWER STEERING 12 86219650 1 KEY, 5MM SQ X 39MM L 13 86228670 1 BEARING, 3/4" BORE FLANGED 14 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 15 86224800 1 SPROCKET, STEERING SHAFT 16 86010670 2 WASHER, 5/16 FLAT SS 17 86135970 1 KEY, 3/16 SQ X 5/8 LONG 18 86275190 1 SCR, 3/8-16 X 1.25 HHCS SS 19 86008610 2 FLANGE, BEARING PRESS STEEL 20 86001030 1 BEARING, BALL 3/4 BORE SPHERED 21 86224320 1 SPACER, .63 OD X .385ID X .64L 22 86224810 1 SPROCKET, DRIVE WHEEL STEERING 23 86005630 1 NUT, 3/8-16 HEX NYLOCK THIN SS 24 86002750 1 CHAIN, ISO 08B, 12.7MM PITCH 25 86278940 2 WASHER, 1/4 ID X 1-1/4OD PLT 26 86010780 1 WASHER, 1/4 SPLIT LOCK PLTD 27 86274330 1 SCR, M6 X 20HHMS PLTD 28 86279130 2 WASHER, 5/16 SPLIT LOCK PLTD 29 86253200 1 SET SCR, M6 X 25 NP
- 86232780 - CHAIN, MASTERLINK 12.7MM
SERIAL NO.
FROM
NOTES:
7586347810 Chariot iVacuum 34
Page 43
Vacuum
TO VAC NOZZLE
1
2
3
1
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
29
26
29
38
1
27
36
3
0
33
3
4
4
3
1
3
2
35
13
13
40
41
39
24
25
29
22
28
26
42
13
13
10
37
76
86347810 Chariot iVacuum 34
Page 44
Vacuum
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273780 70015 8 SCR, 1/4-20 X 3/4 HHCS SS NP
2 86197220 87193 2 WASHER, 1/4 X 1.5 FENDER PLTD
3 86086740 730397 1 SCREEN, VAC INTAKE
4 86237960 35362 2 GASKET, VACUUM BOX LID
5 86075570 51460 1 COVER, VAC BOX
6 86272020 57313 5 NUT, 3-32 HEX THIN NYLOCK SS
7 86240300 39718 1 HOSE, GRY VAC, 2.5 X 36
8 86200030 41394 1 HINGE, ACCESS PLATE SENSEI
9 86087370 730398 1 SPACER, VAC BOX LID 10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 11 86229990 140927 1 BOX, WAV VACUUM 12 86277620 70891 2 SCR, 8-32 X 1/2 HHCS SS 13 86233120 20019 5 CLAMP, 2.75" WORM GEAR 14 86088130 73950 1 STRAP, CHUTE 15 86247520 53818 1 VAC MOTOR, 36V 1ST TD
- 86290210 - - BRUSH SET MOTOR 53818 16 86068440 54208 1 BRACKET, VAC MOTOR MOUNT 17 86236190 34456 1 FITTING, 2 OD MALE X MALE PVC 18 86247660 54209 1 MUFFLER, SOUND TUBE PLASTIC 19 86002830 27196 2 CABLE, TIE, .375 X 24.7 20 86240760 81399 1 HOSE, 2" VAC X 32” 21 86068110 14028 1 BRACKET, VAC BOX MOUNT 22 86276780 70728 6 SCR, 5/16-18 X 3/4 HHCS SS 23 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 24 86010780 87162 6 WASHER, 1/4 SPLIT LOCK PLTD 25 86235400 78600 2 EDGING, 16" GRIP X 5.50" LG 26 86010670 87029 6 WASHER, 5/16 FLAT SS 27 86006730 70259 2 SCR, 5/16-18 X 1.75 HHCS PLTD 28 86075530 27923 1 COVER, VAC MOTOR 29 86279130 87083 8 WASHER, 5/16 SPLIT LOCK PLTD 30 86062710 29274 1 DEBRIS CHUTE, WAV 31 86227870 140915 1 BAG, CLOTH VACUUM 32 86314620 - 1 BAG, HEPA (PACKAGE OF 5)
- 86215090 140949 1 BAG, PAPER WIDE AREA VAC OPTION 33 86224380 730336 2 SPACER, 1 OD X .391 ID X 1.063 34 86238050 36246 1 GASKET, 4.25OD X 3.63ID X .25 35 86240310 39719 1 HOSE, GRAY VAC, 2.25 X 10.0 36 86238450 36245 1 GROMMET, 3.0 ID X 3.25 GROOVE 37 86251750 67602 1 RISER, BUMPER 38 86009380 81866 1 CUFF, 2" ID VAC-U-FLEX HOSE 39 86198000 40067 1 HOSEBARB, 1/8MPT X 3/8 PLASTIC 40 86281680 39486 1 HOSE, 3/8ID NYLOBRAID X 2” 41 86233090 20016 2 CLAMP, 1/4 ID HOSE 42 86257160 72199 1 SWITCH, VACUUM 15" H20 NC/NO
- 86316200 - - VACUUM LINT BRUSH NOT SHOWN
SERIAL NO.
FROM
NOTES:
7786347810 Chariot iVacuum 34
Page 45
Wheel-Front Drive-Gear
1
4
2
10A
9
5
6
7
15
20
18
17
14
13
12
21
16
11
19
23
24
GEAR REPLACEMENT KIT
10B
8
3
22
78
86347810 Chariot iVacuum 34
Page 46
Wheel-Front Drive-Gear
REF PART NO. QTY DESCRIPTION
1 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS 2 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD 3 86002830 1 CABLE TIE, .375 X 24.7 4 86006170 1 PIN, ROLL 1/8" X 3/4"L 5 86223980 3 SEALED BALL BRNG, 25MM X 52MM 6 86219420 1 HUB STEERING 7 86223480 2 RING, 52MM INTERNAL SNAP 8 86224020 1 SHAFT ASM, DRIVE PIVOT
9 86317190 1 DRIVE MOTOR ASSEMBLY HELICAL 10A 86351970 1 10B 86259920 1 WHEEL, 10 X 2. 5 W/KEYWAY, GRY OPTION
11 86224440 1 SPACER, 25.51 ID X 45 OD X 39.1 L 12 86222720 1 PLATE, BEARING RETAINERX 13 86225810 1 WASHER, ANTI-ROTATION 14 86279710 1 WASHER, M8 (2THK X 26 OD) 15 86136640 1 SCR, M8-1.25 X 20 HHMS PLTD 16 86222770 1 PLATE, BEARING COVER 17 86279690 4 WASHER, M6 SPLIT LOCK BLK 18 86277340 4 SCR, M6 X 15 HHCS BLK 19 86223980 3 SEALED BALL BRNG, .25MM X 52MM 20 86318830 10 SCR, M10 X 30 SHCS 21 86222760 1 PLATE, DRIVE YOKE RH
22 86317200 1 GEAR BOX DRIVE UNIT HELICAL 23 86214990 1 AXLE, DRIVE
24 98411260 1 KIT, DRIVE GEAR
- 86216210 - BRUSH SET MOTOR, 53810 86005510
WHEEL 10X2.5 PLSTC HUB W/ KEYWY,GRY,NT
SERIAL NO.
FROM
NOTES:
WHEEL NOT
INCLUDED
7986347810 Chariot iVacuum 34
Page 47
Wheel-Front Drive Brake
9
5
3
14
13
7
4
10
11
12
8
16
15
2
1
6
80
86347810 Chariot iVacuum 34
Page 48
Wheel-Front Brake
REF PART NO. QTY DESCRIPTION
1 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD
2 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS
3 86006170 1 PIN, ROLL 1/8" X 3/4"L SS
4 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
5 86318830 1 SCR, M10 X 30 SHCS
6 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA
7 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER
8 86273740 2 SCR, 1/4-20 X 1.50 HHCS
9 8 6008920 2 BOOT, RUBBER TERM. ISOLATOR
10 86257490 2 TERMINAL MOUNT 11 8 600 6840 2 SCR, 1/4-20 X 1 FHCS PLTD 12 86010630 2 WASHER, 1/4 ID X 5/8 OD SS 13 86273340 4 SCR, 8-32 X 3/8 SHCS SS 14 86001740 1 BRAKE, 36VDC W/CONNECTOR 15 86264930 1 CABLE TIE, 3.5" UL/CSA 16 86320870 1 SWITCH, 36V BRAKE
SERIAL NO.
FROM
NOTES:
8186347810 Chariot iVacuum 34
Page 49
Wheel-Rear
2
1
82
86347810 Chariot iVacuum 34
Page 50
Wheel-Rear
REF PART NO. QTY DESCRIPTION
1 86322590 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT
2 86008710 2 RING, ¾" EXT SNAP H-D
SERIAL NO.
FROM
NOTES:
8386347810 Chariot iVacuum 34
Page 51
Wiring-Batteries
10
9
11
12
22
13
17
18
19
14
16
15
20A 20B
26
24
23
25
5
7
1
4
3
2
6
8
84
86347810 Chariot iVacuum 34
Page 52
Wiring-Batteries
REF PART NO. QTY DESCRIPTION
1A 86260200 2 WIRE, 4X14.5BK 3/8 RING X 3/8 RING 1B 86002510 2 CABLE ASM, BAT. JUMPER X 15”
2 8 6008920 6 BOOT, RUBBER TERM. ISOLATOR
3 86271910 6 NUT , 5/16-18 FLEXLOCK
4 86010670 6 WASHER, 5/16 FLAT SS
5s 86264960 2 CABLE TIE, .375 X 43” 6A 86260610 1 WIRE, 4X25RD CTERM X 3/8RING 6B 86002570 1 WIRE, 4X27 RD BCLAMP X CTERM 7A 86260230 1 WIRE, 4X30 BK CTERM X 3/8RING 7B 86002580 1 WIRE, 4X27 BK BCLAMP X CTERM
8 86008760 1 CONN, 175 DCA GRY W/O TERMS
9 86229700 3 BLOCK, 3.0 X 1.5 X 1.5
10 86008300 1 TRAY, BATTERY LINER 11 86008410 1 TRAY, BATTERY 12 86272810 1 RING, ½ EXT. SNAP H-D 13 86092910 1 LATCH ROD, BATTERY TRAY 14 86254990 1 SPRING, COMP, 63ODX3.5LX.047 15 86278150 8 SHOULDER BOLT, 5/16 OD X 1.0 L 16 86259910 8 WHEEL, BATTERY TRAY 17 86088790 2 TRAY, STANDARD STOP 18 86276070 4 SCR, 5/16-18 X ¾ CARRIAGE SS
19 86270830 4 NUT, 5/16-18 HEX NYLOCK SS 20A 86228410 3 BATTERY, 12V, 205AH 20B 86283410 3 BATTERY, 12V, 225AH
21 86284090 1 CHARGER, 36V, 20A, 115V, C175 NOT SHOWN
22 86005810 8 NUT, ¼-20 HEX NYLOCK SS
23 86233360 1 CLAMP, CABLE KIT SY945
24 86270890 1 NUT, ACORN 10-32
25 86010650 1 WASHER, #10 X 9/16 OD
26 86273980 1 SCREW, 10-32 X ¾ PPHMS S
SERIAL NO.
FROM
NOTES:
8586347810 Chariot iVacuum 34
Page 53
Wiring-Components
5
9
1
2
3
4
6
4
7
8
12
11
13
10
86
86347810 Chariot iVacuum 34
Page 54
Wiring-Components
REF PART NO. QTY DESCRIPTION
1 86010780 2 WASHER, 1/4 SPLIT LOCK PLTD 2 8 6273830 2 SCR, 1/4-20 X 1/2 HHCS SS NP 3 86255910 2 STANDOFF, 1/4-20 X 1.0 HEX INS 4 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER 5 86010630 2 WASHER, 1/4 ID X 5/8 OD SS 6 86006850 2 SET SCR, 1/4-20 1.25L 7 8 6008920 2 BOOT, RUBBER TERM. ISOLATOR 8 86238500 2 GROMMET, 1.703IDX2.5ODX.125GRV
9 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS 10 86239720 1 HORN, 108DB MINIATURE PIEZO 11 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA 12 86270830 1 NUT, 5/16-18 HEX NYLOCK SS 13 86010670 1 WASHER, 5/16 FLAT SS
SERIAL NO.
FROM
NOTES:
8786347810 Chariot iVacuum 34
Page 55
Wiring-Control Panel
I
BAG FULL
RELAY
VAC
DIAGRAM G
25A/WHT-RED
37 BLK
36/BLK
55/WHT-RED
57/WHT-RED
85/GRN
39/RED
25/WHT-RED
58/WHT-ORG
30/WHT-GRN
68/RED
37/BLK
59/WHT-GRN
67/WHT-GRN
57/WHT-RED
68/RED
39/RED
38/BLK
MAIN RELAY
DIAGRAM L
33
45/GRY
L
67619
K
33/BLK
45/GRY
46/DK BLU
79/BLK
DIAGRAM K
33
84/BLK 7/BRN
8/BRN32/WHT
79/BLK
78/RED
81/BLK
83/BLK
80/RED
82/RED
10/GRN
9/BRN
6/ORG
3/LT BLU
4/RED
27/WHT-RED
23/ORG
21/BLK
56/WHT-ORG
86/WHT-YLW
59/WHT-GRN
24/BLK
16/RED
31/WHT-BLK
87/BLK
67/WHT-GRN
B
A
11/BLK
13/RED
B
A
20/BLK
28/RED
33/BLK
5/ORG
7/BRN
48/RED
35/LT BLU
46/DK BLU
10/GRN
30/WHT-ORG
47/DK GRN
78/RED
45/GRY
40/YLW
86/WHT-YLW
12/RED
85/GRN
18/RED
53/RED
18/RED
72/RED
73/RED
6/RED
52/RED
70/LT BLU
18/RED
35/LT BLU
14/RED
71/ORG
31/WHT-BLK
75/BLK
74/RED
33/BLK
23/ORG
22/ORG
66/WHT
65/WHT
64/RED
4/RED
46/DK BLU
79/BLK
26/WHT-RED
51/RED
50/RED
56/RED
84/BLK
63/BLK
9/BRN
8/BRN
66/WHT
65/WHT
32/WHT
64/RED
43/GRN
41/YLW
44/GRN
40/YLW
42/GRN
53/RED
54/RED
3/LT BLU
74/RED
73/RED
55/WHT-RED
49/RED
61/RED
63/BLK
62/BLK
47/DK GRN
70/LT BLU
69/BLK
71/ORG
83/BLK
62/BLK
69/BLK
60/BLK
24/BLK
76/BLK
29/BLK
81/BLK
75/BLK
87/BLK
19/BLK
11 BLK
BAG FULL RELAYINTERRUPT RELAY
29204
29204
DIAGRAM J
J
I
H
29204
29273
MAIN RELAY
DIAGRAM H
DIAGRAM I
43
6
1
DIAGRAM FDIAGRAM E
1
6
34
3A
30A
1 WHT
2 BLK
1
7
6
12
DIAGRAM D
BRUSH RELAY
MAIN RELAY
2
3
4
5
4
4
6
1
4
STATUS LED
WHTBLK
7
15/RED
16/RED
3A
25A
35A
28/RED
17/RED
13/RED
12/RED
A
2/BLK
76/BLK
1/WHT
60/BLK
DIAGRAM CDIAGRAM B
DIAGRAM A
GFEDCB
88
86347810 Chariot iVacuum 34
Page 56
Wiring-Control Panel
REF PART NO. QTY DESCRIPTION
1 86239230 1 HARNESS, CONTROL PANEL
2 86260540 1 WIRE, 4X13 RD C.TERM X 5/16RING
3 86010860 1 WIRE, 4X20 BL CTERM X5/16RING
4 86261210 4 DIODE ASM, 76008, 79008
5 86261250 1 DIODE ASM, FAST RECOVERY
6 86251490 1 RESISTOR ASM, 1/2 WATT 33 OHM
7 86311210 1 LIGHT ASM, INDICATOR, COD
SERIAL NO.
FROM
NOTES:
8986347810 Chariot iVacuum 34
Page 57
Wiring-Drive Motor
1
RED
BLK
2 BLK
1 WHT
BLK
WHT
1 WHT
2 BLK
2 BLK
CONTROL PANEL
HARNESS
90
86347810 Chariot iVacuum 34
Page 58
Wiring-Drive Motor
REF PART NO. QTY DESCRIPTION
1 86239120 1 HARNESS, CHARIOT PROPEL
SERIAL NO.
FROM
NOTES:
9186347810 Chariot iVacuum 34
Page 59
Wiring-Main Harness
SIDE
BROOM
VAC
MOTOR
D
SWITCH
LEVER
DIAGRAM E
HEADLIGHT
FLASHING
LIGHT
E
LIGHT
FLASHING
BACKUP
ALARM
12
1
7
6
28/RED
20/BLK
A
B
13/RED
11/BLK
B
A
83/BLK
82/RED
79/BLK
78/RED
1
3
46
4
3
6
1
DIAGRAM F
31A/WHT-BLK
87A/BLK
67A/WHT-GRN
60A/WHT-GRN
86A/WHT-YLW
58A/WHT-ORG
DENOTES OPTIONAL EQUIPMENT
4
3
2
1
84/BLK
32/WHT
8/BRN
7/BRN
DIAGRAM D
81/BLK
80/RED
LEVER
SWITCH
60/WHT-GRN
86/WHT-YLW
31/WHT-BLK
58/WHT-ORG
87/WHT-YLW
67/WHT-GRN
DIAGRAM G
G
2
F
BRAKE
A B C
HORN
24/BLK 16/RED
31/WHT-BLK
87/BLK
67/WHT-GRN
23/ORG 21/BLK 27/WHT-RED 58/WHT-ORG 86/WHT-YLW 60/WHT-GRN
DRIVE
MOTOR
3
1
DIAGRAM B
DIAGRAM A
DIAGRAM C
BRUSH MOTOR
92
86347810 Chariot iVacuum 34
Page 60
Wiring-Main Harness
REF PART NO. QTY DESCRIPTION
1 86239170 1 HARNESS, BRAKE
2 86239240 1 HARNESS, LEVER SWITCH
3 86348450 1 HARNESS, CHARIOT I VAC, MAIN
SERIAL NO.
FROM
NOTES:
9386347810 Chariot iVacuum 34
Page 61
Wiring-Pedal Platform
8 BLU
9 RED
ORG
BRN
GRN
LT BLU
RED
DIAGRAM A
A
DIAGRAM B
ORG
BRN
GRN
1
B
94
86347810 Chariot iVacuum 34
Page 62
Wiring-Pedal Platform
REF PART NO. QTY DESCRIPTION
1 86315100 1 HARNESS, PEDAL
SERIAL NO.
FROM
NOTES:
9586347810 Chariot iVacuum 34
Page 63
Wiring Diagra m
WHT
STATUS
LED
BLK
WHT
BLK
33K
86310910
2
1
9
1
B+B-M2M1
CURTIS 1228 MOTOR CONTROLLER
69A/BLK
3
2
1
45/GRY
40/YLW
78/RED
47/GRN
30/WHT-ORG
10/GRN
5/ORG
35/LT BLU
48/RED
46/BLU
7/BRN
1/WHT
2/BLK
84/BLK
7A/BRN
81A/BLK
78A/RED
32A/WHT
10A/GRN
20A/BLK
28A/RED
70/LT-BLU
RUN/RESET
RELAY
BRUSH RELAY
MAIN
RELAY
60A/BLK
30/GRN
41/BLK
77A/RED
23A/ORG
59/RED
80A/RED
HEADLIGHT
SWITCH
9A/BRN
8/BRN
40/BLK
6A/ORG
200K
100K
6 PIN
DEUTSCH
42/GRN
43/GRN
44/GRN
6/RED
40/RED
BATTERY
METER
82/RED
6 PIN
DEUTSCH
SPEED
SWITCH
82A/RED
52A/RED
22/ORG
HORN
SWITCH
E-STOP
53/RED
FORWARD/REV
SWITCH
3A/LT-BLUE
RESET
SWITCH
KEY
SWITCH
64/RED 66/WHT
65/WHT
4A/RED
4/RED
58A/BLK
12 PIN DEUTSCH
BRUSH
22A
79/BLK 46/BLU
45A/GRY
29215
29204
VACUUM
RELAY
2 PIN
PACKARD
4 PIN
DEUTSCH
4 PIN
DEUTSCH
35A/LT-BLU
71/ORG
72/RED
73/RED
54/RED
74/RED
53A/RED
73A/RED
71A/ORG
75A/BLK
74A/RED
14/RED
56/RED
50/RED
49/RED
220K
2 PIN
PACKARD
6 PIN
DEUTSCH
FULL BAG
SWITCH
VACUUM
30A
SIDE
BROOM
3A
11A/BLK
13A/RED
VACUUM
11/BLK
13/RED
MOTOR
MOTOR
BROOM
29204
32/RED
32/RED
9/BRN
8A/BRN
63A/BLK
32/WHT
84/BLK
1A/WHT
2A/BLK
LIFT
LEVER
SWITCH
25A/RED
21A/BLK
SIDE
28/RED
20/BLK
BRUSH
36V
24A/BLK
THROTTLE
POT
PLATFORM
SWITCH
OPERATION
PRESENT
SWITCH
BACK UP
ALARM
REAR
WARNING
HEAD
LIGHT
81/BLK
81/RED
83/RED
82/BLK
78/RED
79/BLK
TRACTION
32/WHT
84/BLK
7/BRN
8/BRN
24/BLK
23/ORG
83A/BLK
87A/BLK
39A/RED
68/RED
68A/RED
37A/BLK
59/WHT-GRN 67/WHT-GRN
R
EQUIPMENT
INDICATES OPTIONAL
57A/WHT
29A/BLK
58/WHT-ORG
38/BLK
36/BLK
55A/WHT-RED
39/RED
85/GRN
57A/WHT
57/WHT
76/WHT-RED
21A/BLK
16/RED
59/WHT-GRN
67/WHT-GRN
87/BLK
58A/WHT-ORG
6 PIN
DEUTSCH
67/WHT-GRN
87/BLK
58/WHT-ORG
31/WHT-BLK
86/WHT-YLW
60/WHT-GRN
27/WHT-RED
27/RED
26A/RED
55/WHT-RED
86A/WHT-YLW
86/WHT-ORG
85A/GRN
12/RED
3
/
L
T
-
B
L
U
E
60/BLK
8
7
/
B
L
K
29/BLK
77/RED
56A/RED
30A/WHT-ORG
27A/WHT-RED
31A/WHT-BLK
21/BLK
20/BLK
19A/BLK
70A/LT-BLU
7
5
/
B
L
K
69/BLK
83/BLK
81/BLK
62/BLK
24/BLK
11/BLK
19/BLK
40A/YLW
66A/WHT
65A/WHT
64A/RED
12A/RED
13/RED
28/RED
16/RED
17/RED
17A/RED
15/RED
15A/RED
14A/RED
31/WHT-BLK
26/RED
22/ORG
51A/RED
33/BLK
33A/BLK
18A/RED
82/RED
18/RED
48A/RED
33
67619
29204
FRONT
WARNING
LIGHT
FLASHER
UNIT
72/BLK
73/RED
96
86347810 Chariot iVacuum 34
Page 64
Suggested Spare Parts
PART NO. DESCRIPTION
86001910 BREAKER, 30A 50VDC CIRCUIT 86002000 BREAKER, 3 AMP 1681-090-300 86002010 BOOT, 3/8 CIRCUIT BREAKER 86232130 CAP, 2.75 ID X 1.0 L BLACK VINYL 86004860 KEY, SWITCH 86251410 RELAY, 15A 36V MINI 86007140 SWITCH, SPST 2-POSITION ROCKER 86007190 SWITCH, DPST KEY 86001740 BRAKE, 36 VDC W/CONNECTOR 86002730 CHAIN, ISO 08B 12.7 MM PITCH 86332010 BRUSH SET FOR MOTOR 53275 86332020 BRUSH SET FOR CIM MOTOR 8.632-247.0 86332030 BRUSH SET FOR MOTOR 53276
SERIAL NO.
FROM
NOTES:
9786347810 Chariot iVacuum 34
Page 65
Back-Up Alarm-Option
2
1
3
4
98
86347810 Chariot iVacuum 34
Page 66
Back-Up Alarm-Option
REF PART NO. QTY DESCRIPTION
1 86071140 1 BRKT, BACK UP ALARM
2 86231500 1 BUZZER, PIEZO 6-28VCD
3 86276780 1 SCR, 5/16-18 X 3/4 HHCS SS
4 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN
SERIAL NO.
FROM
NOTES:
9986347810 Chariot iVacuum 34
Page 67
Battery Cart-Option
3
3
15
16
3
3
11
3
3
3
3
3
5
5
5
9
24
8
6
30
29
28
27
26
25
2
23
22
21
20
19
18
17
31
15
14
13
12
10
9
8
7
6
5
4
3
2
1
100
86347810 Chariot iVacuum 34
Page 68
Batter y C art-Option
REF PART NO. QTY DESCRIPTION
1 86006930 2 SCR, 5/16-18 X 1.00 BSHCS SS
2 86254290 4 SPACER, 10D X .343ID, .5 LG
3 86270830 33 NUT, 5/16-18 HEX NYLOCK SS
4 86077010 1 HOUSING, BATTERY CART
5 86010670 7 WASHER, 5/16 FLAT SS
6 86228840 3 BEARING, FLANGED .314D X .502OD
7 86259410 1 WASHER, THRUST, .51 ID X 1 OD X .063
8 8 6259400 4 WASHER, THRUST .51 ID X 1 OD
9 86254890 3 SPRING, EXT, .50D X 4.0L 10 86068490 1 BRKT, TRAY CATCH 11 86231090 1 BUMPER, RUBBER 5/16" ID X 1.50 12 86083120 1 PLATE, BATTERY CART BACK 13 86076600 2 HANDLE, BATTERY CART 14 86004070 2 GRIP, POLISHER HANDLE 15 86276790 4 SCR, 5/16-18 X 1.75 HHCS SS 16 86276690 7 SCR, 5/16-18 X 1.75 CARR SS 17 86199430 2 CASTER SWIVEL 4" 250# CPCTY 18 86078890 8 PLATE, CASTER SPACER 19 86277130 16 SCR, 5/16-18 X 1.00 CARRIAGE SS 20 86007020 1 SP SCR, 5/16-18 X 1.25 HHCS SS NP 21 86232590 2 CASTER, 4" HARD RUBBER RIGID 22 86001350 2 BUSHING, SPANNER .435 X 1.10 23 86011020 2 WHEEL, 3" DIA CUSHION RUBBER 24 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS 25 86008130 2 SPACER, 3/8OD X .62W X .312L, AL 26 86274730 2 SCR, 1/4-20 X 3/4 SHCS PLTD 27 86070790 2 BRKT, BATTERY LOCK MOUNT 28 86087340 2 SPACER, LATCH GUIDE 29 86070800 2 BRKT, BATTERY TRAY LOCK 30 86271870 2 NUT, 1/4-20 HEX NYLOCK THIN SS 31 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS
SERIAL NO.
FROM
NOTES:
10186347810 Chariot iVacuum 34
Page 69
Battery Cart-Option
11
13
14
15
6
3
10
12
9
17
3
3
10
10
6
6
8
5
7
7
5
4
3
2
1
10
3
16
102
86347810 Chariot iVacuum 34
Page 70
Batter y C art-Option
REF PART NO. QTY DESCRIPTION
1 86078330 1 PEDAL, BATTERY CART
2 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
3 86270830 12 NUT, 5/16-18 HEX NYLOCK SS
4 8 6087800 2 STIFFENER, PEDAL, BATTERY CART
5 86228840 4 BEARING, FLANGED .314ID X .502OD
6 86259410 6 WASHER, THRUST .51 ID X 1 OD X .063
7 86006560 4 SCR, 5/16-18 X 1 HHCS SS NP
8 86077140 2 LATCH, BATTERY CART
9 86226830 2 SPRING, EXT .68D X 3.00L X .098W 10 86010670 10 WASHER, 5/16 FLAT SS 11 86244280 1 LABEL, BATTERY CAR OPERATION 12 86276060 4 SCR, 5/16-18 X 2.5 CARR GR5 13 86254280 12 SPACER, 1.0 0 ODX .32ID X .375 14 86231150 4 BUSHING FLANGE, .314 X .502 OD 15 86259400 8 WASHER, THRUST .51 ID X 1 OD BRO 16 86276690 16 SCR, 5/16-18 X 1.75 CARR SS 17 86077530 2 LINKAGE, LATCH, BATT CART
SERIAL NO.
FROM
NOTES:
10386347810 Chariot iVacuum 34
Page 71
Seat-Option
18
19
22
21
20
24
23
2
14
13
12
11
10
9
7
8
6
5
4
3
1
15
17
16
104
86347810 Chariot iVacuum 34
Page 72
Seat-Option
REF PART NO. QTY DESCRIPTION
1 86248390 1 PAD, REAR REST
2 86082640 1 PLATE, SEAT COVER
3 86276890 4 SCR, 5/16-18 X 3/4 PTHMS SS
4 86279460 2 WASHER, 1/2 SPLIT LOCK PLTD
5 86270710 1 NUT, WING 3/8-16
6 86271930 1 NUT, 3/8-16 HEX NYLOCK SS
7 86278910 3 WASHER, 3/8 ID X 7/8 OD SS
8 86070830 1 BRKT, LEFT REAR SEAT
9 86070840 1 BRKT, RIGHT REAR SEAT 10 86277710 1 SCR, 3/8-16 X 2.75 HHCS SS 11 86008650 1 COTTER, 1/4" RING 12 86246320 1 LEVER, HANDLE LOCK 13 86272300 1 PIN, CLEVIS 3/16 X .88 PLTD 14 86251860 1 ROD, ARM HANDLE LOCK 4" LG 15 86279620 2 WASHER, .41D X 1.3OD NYLON 16 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 17 86277510 1 SCR, 3/8-16 X 5.0 HHCS SS FT 18 86009200 1 KNOB, 3/8-16 4 PRONG ALUM 19 86254300 1 SPACER, SEAT LOCK 20 86094000 1 SEAT MOUNT POST 21 86276710 2 SCR, 5/16-18 X 2.0 CARRIAGE SS 22 86093790 1 RECEIVER ASSY, SEAT MOUNT 23 86010670 4 WASHER, 5/16 FLAT SS 24 86270830 4 NUT, 5/16-18 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES:
10586347810 Chariot iVacuum 34
Page 73
Warning Light-Option
2
1
7
6
3
5
4
3
2
1
REAR
FRONT
6
3
106
86347810 Chariot iVacuum 34
Page 74
Warning Light-Option
REF PART NO. QTY DESCRIPTION
1 86270990 4 NUT, 1 0-32 HEX NYLOCK SS
2 86010650 4 WASHER, #10 X 9/16 OD
3 86276820 4 SCR, 10-32 X 1/2 PTHMS BLK NP
4 86071490 1 BRKT, UPPER WARNING LIGHT
5 86270990 2 NUT, 1 0-32 HEX NYLOCK SS
6 86246200 2 LED AMBER LIGHT, 12V
7 86071500 1 BRKT, LOWER WARNING LIGHT
SERIAL
NO.FROM
NOTES:
10786347810 Chariot iVacuum 34
Page 75
Serial Numbers
REF.
NO.
1 10125650000020, 10125790000001 2 10125650000038, 10125790000001
MODEL: SERIAL #
108 86347810 Chariot iVacuum 34
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