Windsor LB2000, 10090200, 10090210, 10090620, 10090190 Operating Instructions Manual

Download

Page 1

MODELS: LB2000I LB2000IA UB2000F LB2000

10090200 10090210 10090620 10090190

HIGH SPEED BURNISHER

86309600-K

05/30/12

Operating Instructions (ENG)

Page 2

MACHINE DATA LOG/OVERVIEW

86309600 (2000) BURNISHER 08/15/11

OVERVIEW

The High Speed Burnisher is a mains powered, portable floor burnisher intended for commercial use. The appliance can be fitted with a variety of pads to perform various floor care functions. The appliance employs active dust control, and automatically adjusted pad pressure.

Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number:

Warranty Registration

Thank you for choosing our product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

http://warranty.karcherna.com/warrantyregistration.aspx

Page 3

TABLE OF CONTENTS

86309600 (2000) BURNISHER 10/08/08

Machine Data Log/Overview................................2

Table of Contents.................................................3

HOW TO USE THIS MANUAL

How to use this Manual........................................1-1

SAFETY

Important Safety Instructions ...............................2-1

Hazard Intensity Level..........................................2-3

Grounding Instructions.........................................2-5

OPERATION

Technical Specifications.......................................3-1

Handle Installation................................................3-2

Operation..............................................................3-3

Pad Driver Installation..........................................3-3

MAINTENANCE

Machine Troubleshooting.....................................4-1

Wiring Diagram/Service Schedule.......................4-2

GROUP PARTS LIST

Deck Group..........................................................5-1

Electrical...............................................................5-3

Handle-Lower.......................................................5-5

Handle-Upper.......................................................5-7

Motor....................................................................5-9

Pad/driver...........................................................5-11

Wiring-120V ....................................................... 5-13

Wiring-230V ....................................................... 5-14

Suggested Spare Parts......................................5-15

Page 4

HOW TO USE THIS MANUAL

86309600 (2000) BURNISHER 10/08/08

1-1

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. - Reference No.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

Page 5

SAFETY

86309600 (2000) BURNISHER 10/08/08

2-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons. When leaving unattended, unplug the machine. Do not handle the plug or machine with wet hands. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord. Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the

machine. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions.

If the supply cord is damaged it must be replaced by a special cord from an authorized service agent. Unplug before cleaning or servicing.

Operational hazard may occur when running the machine over the supply cord. This appliance has been designed for use with pads specified by the manufacturer. The fitting of other pads

may affect its safety. This machine is for dry use only and shall not be used or stored outdoors in wet conditions.

SAVE THESE INSTRUCTIONS

Page 6

86309600 (2000) BURNISHER 01/26/11

2-2

IMPORTANTES MESURES DE SÉCURITÉ

L’utilisation d’un appareil électrique demande certaines précautions:

LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET

APPAREIL).

Pour réduire les risques d’incendie, de chocs électriques, ou de blessures :

N’utiliser cette machine qu’en intérieur. Ne jamais l’utiliser à l’extérieur ou dans la pluie. N’utiliser cette machine que comme décrit dans le présent manuel. N’utiliser que les composants et les accessoires

conseillés par le fabricant. Lorsque la machine ne fonctionnant pas correctement, a fait l’objet d’une chute ou d’une détérioration, a été laissée

à l’extérieur, est tombée dans l’eau, la retourner au centre de service agréé. Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Dé barrasser les débris des cond uits, car

ils peuvent réduire l’écoulement d’air. Cette machine peut provoquer un incendie lorsqu’elle est utilisée près de vapeurs ou de matériaux inflammables.

Ne pas l’utiliser près de liquides, de poussières ou de vapeurs inflammables.

Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique normal.

L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié. Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants. Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.

Lorsque vous laissez la machine sans surveillance, débranchez-la. Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche. Ne pas utiliser si le cordon ou la fiche est endommagé Ne pas tirer soulever ou traîner l’appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le

coincer dans l’embrasure d’unée porte ou l’appuyer contre des arêtes vives ou d es coins. Ne pas faire rouler l’appareil sur le cordon. Garder le cordon à l’écart des surfaces chaudes. Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Se reporter aux instructions de

mise à la terre. Si le cordon d'alimentation est endommagé, il doit être remplacé par un cordon spécial d'un agent d'entretien

autorisé. Débranchez la machine avant de la nettoyer ou la réparer. Un risque opérationnel est probable lors du fonctionnement de la machine avec une surcharge du cordon

d'alimentation. Cet appareil a été conçu pour être utilisé avec des coussins protecteurs spécifiés par le fabricant. L'utilisation

d'autres coussins protecteurs peut affecter sa securité. Cette machine est faite pour un usage à sec seulement et ne doit pas être utilisée ou rangée à l'extérieur

dans des conditions humides.

CONSERVER CES INSTRUCTIONS

AVERTISSEMEN

Page 7

SAFETY

86309600 (2000) BURNISHER 01/26/11

2-3

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices, which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices, which could result in minor personal injury or product or

property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use approved replacement parts.

Page 8

DEGRÉS DE RISQUES EN CAS DE DANGER

86309600 (2000) BURNISHER 01/26/11

2-4

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou

entraîner la mort

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ : ce signe permet d’identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel.

Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ :

NE PAS MANOEUVRER LA MACHINE : Lorsqu’on n’est pas expérimenté ou qualifié. Lorsque le guide d’utilisation n’est pas été lu ou compris. Dans des zones inflammables ou explosives. Dans des zones où des objets peuvent tomber.

LORS DE L’ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées homologuées.

ATTENTION

AVERTISSEMENT

Page 9

SAFETY

86309600 (2000) BURNISHER 01/26/11

2-5

GROUNDING INSTRUCTIONS 120V

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

USING AN ADAPTOR

GROUNDING CONNECTION

Note: Adaptors are not allowed in Canada.

Outlet

Tab for Grounding

Outlet Box

FIGURE C

Grounded

FIGURE A

Adaptor

Screw

FIGURE B

Adaptor

Metal Screw

Grounded

Grounding Pin

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Le raccordement incorrect du conducteur de terre d'équipement peut entraîner des risques d'électrocution. Vérifiez auprès d'un électricien qualifié ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement à la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil: si elle ne correspond pas à la prise murale, faites installer une prise adéquate par un électricien qualifié.

Page 10

SAFETY

86309600 (2000) BURNISHER 01/26/11

2-6

GROUNDING INSTRUCTIONS-230V

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Le raccordement incorrect du conducteur de terre d'équipement peut entraîner des risques d'électrocution. Vérifiez auprès d'un électricien qualifié ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement à la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil : si elle ne correspond pas à la prise murale, faites installer une prise adéquate par un électricien qualifié.

Page 11

SAFETY

86309600 (2000) BURNISHER 01/26/11

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the Machine. If, at any time, the labels become illegible contact your authorized representative for prompt replacement.

EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ

REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide.

WARNING LABEL P/N 86219740 PRV NO. 500194

Page 12

TECHNICAL SPECIFICATIONS

86309600 (2000) BURNISHER 10/08/08

3-1

ITEM DIMENSION/CAPACITY

Construction Heavy-duty die cast aluminum deck with heavy-duty rubber

bumper, tubular steel self adjusting handle with die cast aluminum

handle housing. Motor 1.5 hp Transmission Direct drive from motor shaft. Pad speed 2000 rpm Electrical system: LB2000I, LB2000IA 230 volts, 50Hz LB2000, UB2000F 115 volts, 60Hz Cable

75’ [22.9 m]

Switches Dual levers with safety lock. Pad Holder

∅20” [50.8 cm] flexible disc Wheels

Four ∅5” [∅12.7 cm], 1.25” [3.2 cm] wide, non-marking tread. Handle

∅1.5” [∅3.8 cm] tubular steel, self adjusting handle consistently

maintains full contact with the floor, and easy to use thumb

activated safety lock. Dimensions (L x W x H) 32” [81.3 cm] X 23.9” [60.2 cm] X 48.4” [122.9 cm] Pad size (See note) 20” diameter x 1” thick

NOTE: Always use a pad, which has been designed for electric ultra high speed burnishing of at least 2000 rpm.

The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

Page 13

OPERATION

86309600 (2000) BURNISHER 10/08/08

4. Slide Bolt (item 3) through, washers (item 2), Handle Mount Brackets and Handle Assembly as shown. Tighten bolt (item 3) and nut (item 1) until the handle cannot twist in the mount bracket (4550 foot pounds).

5. Check handle for movement up and down.

6. Plug cord into handle cord receptacle.

ASSEMBLY

DECK

MOUNT BRACKET

HANDLE

ASSEMBLY

HANDLE

HANDLE INSTALLATION

The machine is shipped with handle unassembled. Follow these steps for installation:

1. Remove handle and deck assembly from carton.

2. Remove bolt (item 3), washers (item 2), and nut (item 1) from deck assembly.

3. Install Handle Assembly as shown.

Page 14

OPERATION

86309600 (2000) BURNISHER 01/26/11

3-3

CONTROLS

1. Safety Lock – Prevents unintended operation of the machine.

2. Switch Levers – Turns machine on/off.

OPERATION

For indoor use only.

Pour utilisation à l'intérieur seulement.

When using the pad, always keep the machine moving when in contact with the floor.

Lorsque vous utilisez le coussin protecteur, gardez toujours la machine en mouvement lorsqu'elle est en contact avec le sol.

High starting torque. Hold machine firmly with both hands.

Couple de démarrage élevé. Tenez la machine fermement à deux mains.

1. Ensure that the pad driver is in good shape. Install or change pad if necessary.

2. Plug the machine into a wall outlet as described in the grounding instructions.

3. Release latch, lower the handle and move into position.

4. Push the safety lock forward, unlocking the switch levers.

5. With the safety lock forward, squeeze one or both of the switch levers, turning the machine on. (These levers can be operated independently of each other). The safety lock will not re-engage until both levers are released.

6. To stop the machine, release the switch levers.

7. Do not let machine rest on pad. When finished with the machine, return handle to the storage position.

NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the handle. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding.

DAILY MAINTENANCE

1. Inspect power cord for wear. To prevent electrical shock replace cords with frayed or cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

PAD INSTALLATION

1. Lay machine back, exposing the under

side.

2. Remove center lock by turning counter-

clockwise.

3. Ensure pad is centered on pad driver. Pull

pad to edge of pad driver in several directions to check for proper engagement.

4. Replace center lock by turning clockwise

firmly compressing the center of the pad.

HANDLE RELEASE LATCH

Page 15

MAINTENANCE

86309600 (2000) BURNISHER 10/08/08

4-1

MACHINE TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Tripped circuit breaker Reset Circuit breaker tripped in

building.

Check and reset

Fuse in motor is blown Replace

CAUTION: To reduce the risk of electrical shock, unplug the machine before opening fuse holder. Fuse will only open under extreme conditions. Investigate cause before replacing.

Power switch failure Test switch for continuity and

replace if necessary.

Machine will not run

Faulty power cord Replace Equipment not grounded Follow grounding instructions

exactly.

Receptacle not grounded Have an electrician inspect

building’s wiring.

Electrical shock

Internal wiring problem Ensure that the machine wiring

matches the appropriate wiring diagram. Replace any wires or components, which are shortcircuiting.

Mechanical problem Higher amp draws indicate a

mechanical problem; find the problem before using the machine.

Repeated circuit breaker tripping

Faulty circuit breaker Test circuit for continuity. Replace

circuit breaker if necessary.

Pad not centered Re-center pad. Damaged or unevenly

worn pad.

Replace pad. Do not rest machine on pad when not in use.

Excessive vibration

Damaged pad driver. Replace.

Page 16

MAINTENANCE

86309600 (2000) BURNISHER 10/08/08

4-2

SERVICE SCHEDULE

MAINTENANCE DAILY MONTHLY

Check pad wear to prevent buildup of chemicals * Check pad driver system for damage * Check handles, switches, and knobs for damage * Store with pad off the floor * Check all bearings for noise * Check skirt/bumpers for damage and replace as necessar

Check overall performance of machine *

Page 17

NOTES:

86309600 (2000) BURNISHER 10/08/08

4-3

Page 18

DECK

86309600 (2000) BURNISHER 10/08/08

5-1

6A-B

Page 19

DECK

86309600 (2000) BURNISHER 10/08/08

5-2

REF PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86216280 140449 4 BUMPER, RUBBER 2 86217520 27918 1 COVER, FILTER BAG 3 86001390 140441 1 BAG, DUST (PACKAGE OF 10 BAGS) 4 86223430 67463 1 RETAINER, CORD 5 86276810 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK

6A 86217640

29244BLU

1 DECK, 20 IN BURNISHER, BLUE

LB2000,

LB2000I, LB2000IA

6B 86289010

29244GRY 1 DECK, 20 IN BURNISHER, GRY UB2000UF 7 86216270 140423 1 BUMPER, EXTRUSION 8 86137340 87211 2 WASHER, M6 FLAT BLK 9 86276570 70691 2 SCR, M6 X 25 HHMS

10 86271550 57220 2 NUT, M6 X 1 HEX NYLOCK PLTD 11 86216600 27871 2 CAP EXTRUSION 12 86215020 05156 2 AXLE, FRONT 13 86225720 87203 4 WASHER, 14MM ID X 36 MM OD 14 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT 15 86136640 70262 2 SCR, M8-1.25 X 20 HHMS PLTD

16 86288740 70709 2

SCR, SET M8 X 1.25 X 8MM CUP POINT

Page 20

ELECTRICAL

86309600 (2000) BURNISHER 03/31/11

5-3

13 A-C

14 A-B

Page 21

ELECTRICAL

86309600 (2000) BURNISHER 03/31/11

5-4

REF PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86136780 70801 2 SCR, M 3.5 X 40 PHTF TYPE B 2 86137290 87057 2 WASHER, M4 SHAKEPROOF 3 86224750 73993 1 SPRING, COMP, .48OD X .91L

4 86007110 72123 2

SWITCH, 25A SPST 125-250V SNAP

5 86288450 70689 3 SCR, M4.8 X 10 HHTF TYPE B 6 86137330 87208 3

WASHER, M5 SHAKEPROOF

PLTD 7 86198450 2000 5 1 CLAMP, 5/16 NYLON 8 86227300 730021 1 SPACER, POLISHER HANDLE 9 86224930 730012 1 STRAIN RELIEF, 14/3 STRAIGHT

10 86215430 14407 1 BOOT, CORD END 11 86216940 23209 1 CORD SET, 14/3 X 38 IN,SJT, BLK 12 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER

13A 86234140 23154 1 CORD SET, 14/3 ST C 75’ YLW

LB2000,

UB2000F

13B 86216950 23212 1

CORD SET, EURO 1.5MM X 75

BLK

LB2000I

13C 86216970 23217 1 CORD SET, SAA/3 1.5MM X 75 LB2000IA

14A 86312460 - 1 BREAKER, 14A, VDE CIRCUIT

LB2000,

UB2000F

14B 86291460 - 1 BREAKER, 11A, VDE CIRCUIT

LB2000I,

LB2000IA 15 86215140 140674 1 BARRIER SHEET 16 86217770 23213 1 EMC FILTER ASSY, MB2000I 230V

17 86352480 - 1

WIRE, 14AWG, #10R X #10R, YLW W/GRN

18 86173350 - 1 WASHER, M5, FLAT, ISO7089, SS

Page 22

HANDLE-LOWER

86309600 (2000) BURNISHER 10/08/08

5-5

Page 23

HANDLE-LOWER

86309600 (2000) BURNISHER 10/08/08

5-6

REF

PART

NO.

PRV

NO.

QTY DESCRIPTION

SERIAL

NO.

NOTES:

1 86276810 70738 1 SCR, M5 X .8MM X 10 MM PPHMS BLK 2 86198450 20005 1 CLAMP, 5/16 NYLON 3 86223490 67468 2 RING, 10MM EXT SNAP, DIN 471 4 86222570 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG 5 86215480 140421 1 BRACKET, HANDLE LINK 6 86223500 67469 2 RING, 13MM EXTERNAL SNAP 7 86288760 87234 2 WASHER, 14MM ID X 36MM OD X 2MM 8 86225720 87203 6 WASHER, 14MM ID X 36 MM OD

9 86224310 730052 1 SPACER, LINKAGE 10 86288770 500542 1 LABEL, HANDLE RELEASE 11 86221720 51358 1 LATCH, HANDLE 12 86226020 89206 2 WHEEL, 5D X 1.25 X 13MM ID GRY 13 86224590 730055 1 SPRING, 180 DEGREE TORSION 14 86215390 140420 1 BLOCK, SPRING COMPRESSION

15 86224580 730054 1

SPRING, COMP 1.140 OD X 8.40 L X

.150 W 16 86005770 57119 1 NUT, 3/8-16 HEX NYLOCK 17 86279510 87171 2 WASHER, 3/8 FLAT 18 86274000 70069 1 SCR, 3/8-16 X 3 HHCS GR5 19 86215470 140419 2 BRACKET, HANDLE MOUNT 20 86136640 70262 2 SCR, M8-1.25 X 20 HHMS PLTD 21 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT 22 86215030 05157 1 AXLE, REAR 23 86223710 70733 4 SCR, M6 X 25 SHCS PLTD 24 86225010 730053 1 STRIKER, LATCH 25 86288740 70709 2 SET SCR, 8MMX1.25MM CUP PT

NOTE: Grease contact surfaces of Items 14 and 15 as necessary when servicing.

Page 24

HANDLE-UPPER

86309600 (2000) BURNISHER 10/08/08

5-7

Page 25

HANDLE-UPPER

86309600 (2000) BURNISHER 10/08/08

5-8

REF PART NO.

PRV

NO.

QTY DESCRIPTION

SERIAL

NO.

NOTES:

1 86136670 70686 2 SCR, M6 X 45 SHCS BLK 2 86136680 70687 2 SCR, M6 X 50 SHCS BLK 3 86224740 73990 2 SPRING, EXT, .50D X 3.5L 4 86225370 78437 1 TUBE, GRIP HANDLE 5 86004070 36196 2 GRIP, POLISHER HANDLE 6 86005160 51327 2 LEVER, SWITCH 7 86136350 57274 4 NUT, M6 HEX FINISH 8 86279080 87058 3 WASHER, M4 FLAT DIN125A PLT

9 86311810 - 1

HOUSING, POLISHER HANDLE RR,

CD 10 86288450 70689 3 SCR, M4.8 X 10 HHTF TYPE B 11 86225390 78473 1 TUBE, HANDLE

12 86311820 - 1

HOUSING, POLISHER HANDLE FRT,

CB 13 86005150 51326 1 LOCK, SAFETY HANDLE

Page 26

MOTOR

86309600 (2000) BURNISHER 05/30/12

5-9

1 A-B

Page 27

MOTOR

86309600 (2000) BURNISHER 05/30/12

5-10

REF

PART

NO.

PRV

NO.

QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1A 86312260 - 1

MOTOR, 115V 1.5HP 20000RPM

LB2000, UB20000F

1B 86312250 - 1

MOTOR, 230V 1.5HP 20000RPM

LB2000I, LB2000IA

2 86217490 27884 1 COVER, MOTOR 1.25HP 3 86223690 70702 3 SCR, M5 X .8 X15MM BLK

4 86010790 87163 4

WASHER, 3/8 SPLIT LOCK PLTD

5 86006740 70266 4

SCREW 3/8-16 X 1" HHCSGR5PLT DL

6 86219610 48082 1 KEY, 3/16 SQ X .85 LG CRS

MOTOR COMPONENTS (NOT SHOWN)

PART NO.

PRV

NO.

QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

86223460 67499 1 RECTIFIER, 50A 1000V BRIDGE 86001720 140785 1 BRUSH SET (PKG OF 4) 86003660 34378 1 FUSE 86003670 34379 1 FUSE HOLDER

86335550 - 1 BALL BEARING, 6005Z

BOTTOM MOTOR

BEARING

86001020 09135 1 BALL BEARING, 6203ZZ

TOP MOTOR

BEARING

Page 28

PAD/DRIVER

86309600 (2000) BURNISHER 05/30/12

5-11

Page 29

PAD/DRIVER

86309600 (2000) BURNISHER 05/30/12

5-12

REF

PART

NO.

PRV

NO.

QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86010720 87086 4 WASHER, M10 X 30 PLTD

2 86006740 70266 4

SCREW 3/8-16 X 1" HHCSGR5PLT DL

3 86222470 64108 1

PAD DRIVER, 20 INCH BURNISHER

INCLUDES ITEMS

6 & 7 4 86279210 87102 1 WASHER, 5/16 ID X 1-1/4 OD 5 86274590 70244 1 SCR, 5/16-24 X 1/2 HHMS SS 6 86276740 70720 3 SCR, #10 X 3/8 PPHST TYPE B 7 86246740 51353 1 LOCK, PAD DRIVER BLUE

8 86223660 730065 1

SHROUD, ASM. 20 IN BURNISHER

INCLUDES ITEM 9

9 86216230 730074 1 BRUSH, STRIP (PACKAGE OF 6)

10 86356840 - 2 SHIM, BURNISHER, 1,5MM

Page 30

WIRING-120V

86309600 (2000) BURNISHER 10/08/08

5-1

REF PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86311830 - 1

WIRE, 125MM, BLK/14, 76029X76029

-MOTOR

-CB1

-SWITCH-SWITCH

CORD SET

GRN

BLKBLK

BLK

WHTWHT

WHT

120V AC 15A

Page 31

WIRING-230V

86309600 (2000) BURNISHER 10/08/08

5-1

REF PART NO. PRV NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86311830 - 1

WIRE, 125MM, BLK/14, 76029X76029

-MOTOR

EMC FILTER2

EMC FILTER

-CB1

-SWITCH-SWITCH

CORD SET

GRN

BLKBLK

BLK

WHTWHT

WHT

120V AC 15A

Page 32

SUGGESTED SPARE PARTS

86309600 (2000) BURNISHER 10/08/08

5-15

PART NO. PRV NO. DESCRIPTION

SERIAL NO.

FROM

NOTES:

86224740 73990 SPRING, EXT .5OD X 3.5L 86224750 73993 SPRING, COMP .48OD X .91L 86007110 72123 SWITCH, 25A SPST 125-250V SNAP 86312460 - BREAKER, 14A, VDE CIRCUIT 120V 86291460 - BREAKER, 11A, VDE CIRCUIT 230V 86223460 67499 RECTIFIER, 50A 1000V BRIDGE 86003660 34378 FUSE 86003670 34379 FUSE HOLDER 86001020 09135 SEALED BALL BRNG, MOTOR 86246740 51353 LOCK, PAD DRIVER BLUE 86001390 140441 BAG, DUST (PACKAGE OF 10 BAGS) 86215390 140420 BLOCK, SPRING COMPRESSION 86216230 730074 BRUSH, STRIP (PACKAGE OF 6) 86001820 14404 BRUSH SET 120V 86001720 140785 BRUSH SET (SET OF 4) 230V