Windsor 10086130, 10086170, 10086190 Operating Instructions Manual
Carpet Extractor
Operating instructions (ENG)
MODELS: VOYDU
10086130
VOYXDU
10086150
VOYDUX
10086170
VOYXDUX
10086190
86292490-BK
07/17/15
Read these instructions before using the machine.
Machine Data Label
Overview
The Voyager Duo is a battery powered carpet extractor intended for commercial use. The Voyager Duo applies a
cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then
vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
www.windsorind.com/WarrantyRegistration.aspx
2 86292490 Voyager Duo
To register your product go to:
For customer assistance:
1-800-444-7654
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 7
Operations
Technical Specifications - Basic . . . . . . . . . . . . . . . . 9
Technical Specifications - Deluxe . . . . . . . . . . . . . . 10
How This Machine Works . . . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pre-run Machine Inspection . . . . . . . . . . . . . . . . . . 19
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 19
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . .20
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .21
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emptying And Cleaning Solution Tank . . . . . . . . . . 22
Emptying And Cleaning Recovery Tank . . . . . . . . .22
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Scrub Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Solution Strainer & Pump - Basic . . . . . . . . . . . . . . 34
Solution Strainer & Pump - Deluxe . . . . . . . . . . . . . 36
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Drive Motor Carbon Brush Replacement . . . . . . . . 41
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Parts
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . . 50
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . 52
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 54
Brush Deck Shroud. . . . . . . . . . . . . . . . . . . . . . . . 56
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Panel - Lower - Basic . . . . . . . . . . . . . . . . 62
Control Panel - Lower - Deluxe . . . . . . . . . . . . . . . 64
Control Panel - Upper - Basic . . . . . . . . . . . . . . . . 66
Control Panel - Upper - Deluxe. . . . . . . . . . . . . . . 68
Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 70
Cover - Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Frame - Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Frame - Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Recovery Tank Handle - Basic . . . . . . . . . . . . . . . 82
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . . 84
Solution - Chemical Tanks - Deluxe . . . . . . . . . . . 86
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Solution - Chemical Pump - Deluxe . . . . . . . . . . . 90
Solution - Chemical Valves - Deluxe. . . . . . . . . . . 92
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . . 98
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . . 100
Wheel And Drive Assembly . . . . . . . . . . . . . . . . 102
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Vacuum - Basic. . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vacuum - Deluxe . . . . . . . . . . . . . . . . . . . . . . . . 110
Wiring - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Wiring - Control Panel - Basic. . . . . . . . . . . . . . . 114
Wiring - Control Panel - Deluxe . . . . . . . . . . . . . 116
Wiring - Main Harness - Basic . . . . . . . . . . . . . . 118
Wiring - Main Harness - Deluxe . . . . . . . . . . . . . 119
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . 120
Wiring Diagram - Deluxe . . . . . . . . . . . . . . . . . . . 121
Hose Diagram - Basic . . . . . . . . . . . . . . . . . . . . . 122
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 124
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Options
Battery Cart - Option . . . . . . . . . . . . . . . . . . . . . . 126
Battery Cart - Latch And Latch Linkage - Option 128
Battery Cart - Tray - Option. . . . . . . . . . . . . . . . . 130
Battery Exchange - Option . . . . . . . . . . . . . . . . . 132
Emergency Stop - Option . . . . . . . . . . . . . . . . . . 134
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
86292490 Voyager Duo
3
How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
•Parts List
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Batteries
• Scrub Brushes
• Service Schedule
• Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
• REF – column refers to the reference number
on the parts illustration.
• PART NO. – column lists the part number for
the part.
• PRV NO. – reference number.
• QTY – column lists the quantity of the part used
in that area of the machine.
• DESCRIPTION – column is a brief description
of the part.
• SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4
NOTE: The manual part number is located on the
lower left corner of the front cover.
86292490 Voyager Duo
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices
for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 2 degrees.
READ AND SAVE THESE INSTRUCTIONS
86292490 Voyager Duo
5
Safety
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
-WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank
in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around
batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always
wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid
contained in the batteries.
Never allow metal to lie across battery tops.
6
86292490 Voyager Duo
Safety
86243830
(PRV NO. 500663)
86252520
(PRV NO. 80885)
86244300
(PRV NO. 500955)
SOLUTION WARNING
PINCH CAUTION
CAUTION
FRONT PANEL
86013310
CAUTION
BATTERY
Safety Label Locations
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86292490 Voyager Duo
7
Notes
8
86292490 Voyager Duo
Operations
Technical Specifications - Basic
ITEM DIMENSION/CAPACITY
Nominal Power 1855 W
Rated Voltage 36 Volts DC
Rated Amperage 51.5 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions
Propelling Motor .75 HP (560 W)
Mass (GVW) 1042 lbs (473 kg)
Weight Empty Without Batteries 418 lbs (190 kg)
Solution Control Metered flow with automatic shut-off in neutral and reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction 4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 mph (3.8 Km/hr)
Scrubbing Speed
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
86292490 Voyager Duo
9
Operations
Technical Specifications - Deluxe
ITEM DIMENSION/CAPACITY
Nominal Power 2002 W
Rated Voltage 36 Volts DC
Rated Amperage 56 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions
Propelling Motor .75 HP (560 W)
Mass (GVW) 1106 lbs (502 kg)
Weight Empty Without Batteries 429 lbs (195 kg)
Solution Control Metered flow with automatic shut-off in neutral and 0:1reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction 4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 MPH (3.8 Km/hr)
Scrubbing Speed
Theoretical Coverage (with 2” Overlap)
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees
Chemical Tank "A" Capacity 2.06 Gal (7.78L)
Chemical Tank "B" Capacity 0.55 Gal (2.09L)
Chemical "A" Mix Ratio 16:1 Nominal
Chemical "B" Mix Ratio 64:1 Nominal
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Interim = 9900 ft²/hr (920 M²/hr)
Extract = 4950 ft²/hr (460 M²/hr)
10
86292490 Voyager Duo
Technical Specifications
WIDTH
LENGTH
ITEM MEASURE
Height 43 inches (1100 mm)
Length 59 inches (1500 mm)
Width 32 inches (800 mm)
Width of scrub path 24 inches (600mm)
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
SPECIAL NOTES:
The sound pressure level at the operator's ear was
measured to be 70.5 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2.
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made
in accordance with ANSI S3.34-1986.
86292490 Voyager Duo
11
Operations
How This Machine Works
The Machine is a battery powered, self-propelled
Carpet Maintainer and Carpet Extractor intended for
commercial use.
The machine is designed to maintain your carpet using
the Encapsulating Interim Carpet Cleaning Process.
By using the Interim Carpet Maintainer in conjunction
with Windsor Red Carpet Encapsulating Interim
Cleaning (W450-4) or Encapsulating Interim Cleaning
with Carpet Protection (W455-4) chemical solution, you
can perform a regular light cleaning and grooming of
your carpet very quickly, and have the carpet dry and
ready for traffic within 30 minutes.
The machine is also designed to restore your carpet
using carpet extraction chemicals. The machine is
designed to apply cleaning solution onto carpeted floor,
scrub the carpet with two counter-rotating brushes, and
then vacuum the soiled water back into the recovery
tank.
Deluxe Only
The machine can be used to perform a "One step"
or "Two step" carpet restoration. Using the "One
step" process, the carpet is restored with a deep
extraction chemical. Using the "Two step" process,
the carpet is first scrubbed with a pre-spray and
then scrubbed again with a neutralizing rinse.
The machine's primary systems are the solution
system, chemical injection system (Deluxe), scrub
system, recovery system and operator control system.
The function of the solution system is to store water
and deliver solution to the appropriate spray jets. The
solutions system consists of the solution tank, strainer,
pump, solenoid valves, spray jets and controls. The
solution tank stores water until it is delivered through
the strainer and pump to the solenoid valves and spray
jets. The strainer protects the pump from debris. The
solenoid valves automatically prevents solution flow
unless the scrub brushes are turned on and the
machine is being propelled forward. The solution pump
switch controls the cleaning solution flow.
Deluxe Only
The function of the chemical injection system is to
deliver the appropriate chemical into the solution
system to be applied to the carpet. The chemical
injection system consists of the "A" chemical tank,
"B" chemical tank, chemical selector valve,
chemical pump, and the mixing sector. The "A"
chemical tank stores either encapsulating interim
chemical, pre-spray "Two step" chemical or
neutralizing rinse "Two step" chemical. The "B"
chemical tank stores the deep extraction chemical.
The chemical selector valve controls which
chemical is delivered into the system depending on
the function knob on the control panel. The
chemical pump draws from the tanks and delivers it
into the solution system. The mixing sector allows
the chemical to thoroughly mix with the water
before being delivered to the carpet.
The function of the scrub system is to scrub the carpet,
mix the cleaning solution with the soil and lift and groom
the carpet pile. The scrub system consists of two cylindrical brushes, motor, lift actuator, and controls. The
brushes scrub the carpet as the motor drives the
brushes. The counter-rotating action of the brushes
grooms the carpet pile. The rotor actuator switch
controls the lift actuator and brush motor to lower the
deck and turn the motor on, or raise the deck and turn
the motor off. The brush motor will automatically turn
off when the throttle switches are in neutral.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the vacuum shoes, vacuum
motor(s), float ball filter, recovery tank and controls.
The vacuum shoes extract the dirty solution from the
carpet as the machine moves forward. The vacuum
motor(s) provide suction to draw the dirty solution off
the floor and into the recovery tank. The float ball filter
protects the vacuum fan from debris and foam. The
recovery tank stores the dirty solution.
The function of the operator control system is to control
the direction and speed of the machine. The control
system consists of the reverse switch, throttle switch,
speed control knob, propel controller, and drive wheels.
The reverse switch signals forward or reverse direction.
The propel controller interprets signals from the throttle
switches, and speed control knob to command the
drive wheels to propel or slow the machine.
12
86292490 Voyager Duo
Components
10
1
5
6
7
8
9
3
10
11
12
13
15
4
14
16
2
Operations
1. Control Panel-Drive/Scrub
2. Front Cover
3. Solution Tank
4. Recovery Tank
5. Solution Fill Cover
6. Recovery Dome
7. Scrub Deck
8. Recovery Drain Hose
9. Solution Drain Hose
10. Vacuum Shoes
11. Chemical Tank "A" (Deluxe)
12. Chemical Tank "B" (Deluxe)
13. Accessory Vacuum Port (Deluxe)
14. Accessory Water Port (Deluxe)
15. Accessory Port Cover (Deluxe)
16. Switch, Chemical Prime and flush
for "A" and "B" Systems (Deluxe)
86292490 Voyager Duo
13
Operations
3
1
2
3
4
5
6
Drive Controls
1. Key Switch
2. Reverse Switch
3. Throttle Switches
4. Speed Control Knob
5. Battery Discharge Indicator
6. Hour Meter
7. E-Stop Button (Deluxe)
14
86292490 Voyager Duo
Operations
Drive Controls
1. Key Switch
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. Reverse Button
Controls the direction of travel of the vehicle.
To travel in reverse, press the button and press either of the throttle switches.
To travel forward, release the button are press either of the throttle switches.
3. Throttle Switches
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the
machine to travel in the direction selected by the Reverse Button.
To travel, press either of the throttle switches.
To stop travel, release both throttle switches.
4. Speed Control Knob
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.
To increase speed, turn the knob clockwise.
To decrease speed, turn the knob counter clockwise.
Speeds can be adjusted at any time, whether machine is moving or not.
5. Battery Discharge Indicator
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near the
left side indicate the batteries should be charged. Further operation of the machine could damage the machine and
the batteries. Bars flashing also indicate that machine has been left unattended with key on for more than 15
minutes. Turn key off then on to reset.
6. Hour Meter
Records the number of hours the machine has been in operation (scrubbing). This information is useful in determining when to service the machine.
7. Emergency Stop Switch (Deluxe)
This safety feature is designed to cut all power to the machine at any time.
To shut the machine power off, push the Emergency Stop Switch.
To reset the machine, rotate the switch clockwise.
86292490 Voyager Duo
15
Operations
3
1
2
Scrub Controls
1. Solution Pump Switch
2. Solution Pump Indicator
3. Function Switch
16
86292490 Voyager Duo
Operations
1. Solution Pump Switch
Controls power to the spray pump.
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This
feature prevents application of solution without scrubbing it into carpet.
2. Solution Pump Indicator Light
The solution pump indicator light is illuminated green when the pump is on.
3. Scrub Deck Rotary Switch (Basic)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids.
For interim or "A" mode, rotate the function knob to the "A" position. The scrub deck will lower and the scrub motor
will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The scrub deck will lower and the scrub
motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in neutral. The
extraction and interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory position.
Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the solution
accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick disconnect (see
Suggested Spare Parts for part number).
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the "Y" tube junction. Use
adaptor to join the two hose cuffs together (See Accessories page).
86292490 Voyager Duo
17
Operations
Scrub Deck Rotary Switch (Deluxe)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids.
For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its
tank and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the interim/
pre-spray solenoid will open and spray will flow through the jets. The brush motor will automatically turn off in
neutral. The spray solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The "B" chemical will be drawn from its tank
and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the extraction
solenoid and interim/pre-spray solenoid will open and spray will flow through the extraction and interim jets and the
vacuum motor will run. The brush motor will automatically turn off in neutral. The extraction and interim/pre-spray
solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory position.
Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the solution
accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick disconnect (see
Suggested Spare Parts for part number).
NOTE: The accessory port is only supplied with water from the solution tank. No chemical is injected.
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully into the port.
18
86292490 Voyager Duo
Operations
Machine Operation
Pre-run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
1. Turn the machine power on by turning key switch
clockwise to the "I" (on) position.
2. Check the position of the Reverse Button to make
sure the machine will travel in the direction
intended.
Emergency Stop Procedures
1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
Deluxe
1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
3. Push E-Stop button in.
4. To reset the E-stop button, rotate counter
clockwise and the switch will pop back out.
3. Check the position of the speed control knob to
make sure the machine will travel at the intended
speed.
4. Press either throttle Switch.
86292490 Voyager Duo
19
Operations
Filling Solution Tank
FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the solution tank with clean water. (See the
Technical Specifications chart for exact capacity).
The water must not be hotter than 140 F (60 C) to
prevent damage to the tank.
4. Replace the solution fill lid and front cover.
Deluxe
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the "A" tank with either encapsulating interim
carpet cleaning or prespray chemical.
4. Fill the "B" tank with extraction chemical.
Normal Scrubbing
Plan the scrubbing pattern in advance.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising or
lowering scrub deck. The longest track is around the
perimeter of the area to be cleaned and a collapsing
rectangle pattern is most efficient.
In order to achieve the best possible results, the area
which is to be cleaned, should be vacuumed before
scrubbing. Large debris, strings and wire must be
removed to prevent being caught in brushes.
If the machine is allowed to stand in neutral with the
scrub deck down for more than 2 seconds, the
solutions flow stops and brush motor stops. When
forward travel is resumed, the solution flow and the
scrub brush motor will continue. Overlap the brush
path and avoid transporting over previously cleaned
areas.
Recommended Scrubbing Path
5. Turn machine power on.
6. Prime chemical system by holding the prime switch
to the "A" position for 30 seconds then holding the
prime switch to the "B" position for 30 seconds. If
using only one chemical tank, prime only that
system.
Flammable materials can cause an explosion or fire.
Do not use flammable materials in the tanks.
20
86292490 Voyager Duo
Operations
To Begin Scrubbing
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
1. Turn machine power on.
2. Position rotary switch to the position matching the
process to be preformed, and the chemical that
was added to the solution tank or chemical tank
(Deluxe), either interim or interim/pre-spray
(Deluxe) or extraction cleaning.
3. Check position of reverse button and the position
speed control knob so that the machine is set to
travel in the direction and the speed intended.
4. Drive machine forward to begin scrubbing.
To Stop Scrubbing
1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.
4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.
Deluxe
1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.
4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.
FOR SAFETY: Before leaving or servicing
machine: stop on level surface, turn off machine
and remove key.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
86292490 Voyager Duo
21
Operations
HOS E
SOLUTI ON
DRAIN
Emptying And Cleaning Solution Tank
1. Park the machine next to a floor drain. Drain hose
is at the rear of the machine.
2. Turn the machine power off.
3. Remove the top of the hose from the barb mount
and lower hose in direction of the drain. Do not
stand in front of end of hose. Solution will come out
with force.
4. Remove the front cover and solution fill cover.
5. Flush the solution tank out with clean water and
run several gallons of clean water through both
spray jet systems. Do not use water hotter than
140°F (60°C) to clean tank or damage may occur.
6. Replace the drain hose to the barbed fitting.
7. If machine is to be stored, leave the solution fill
cover off.
Emptying And Cleaning Chemical Tanks
And System (Deluxe)
1. Turn the machine power off.
2. Park the machine next to a floor drain. The tanks
are located at the front of the machine.
3. Remove the cap and straw from each chemical
bottle and install the closed caps.
4. Remove the tanks by lifting off the solution fill
tower.
5. The chemical can remain in the tank or be
disposed of properly. Remove one cap at
6. a time and dispose of chemical. Rinse tanks with
clean water.
7. Rinse the chemical system by putting the straws
and caps in clean water. Push the prime/flush
switch for 30 seconds in each direction, "A" and
"B".
Emptying And Cleaning Recovery Tank
1. Park the machine next to a floor drain. Drain hose
is at the front of the machine.
2. Turn the machine power off.
3. Remove front cover. Remove hose assembly from
mounting hook. Place the end of the hose at the
drain and slowly remove the cap. Do not stand in
front of hose end. Soiled solution will come out
with force.
4. Remove dome lid.
5. Flush the recovery tank out with clean water. Do
not use water hotter than 140°F (60°C) to clean
tank or damage may occur.
22
6. Replace the drain hose cap and place hose back
on hook. Replace front cover.
7. If machine is to be stored, leave the recovery dome
off.
86292490 Voyager Duo
Notes
86292490 Voyager Duo
23
Maintenance
Service Schedule
MAINTENANCE
Check water level of batteries after charging;
add distilled water if necessary.
Check brushes for proper installation. *
Check for securely attached drain hose, plug
and cap.
Check that solution fill lid seals tightly *
Visually check for damaged or worn tires. *
Check all throttle, direction and speed controls
for proper operation.
Observe spray pattern and clean jets if
necessary.
Prime chemical system for 30 seconds for each
chemical.
Clean brushes and check wear. *
Remove bearing cap from end of brush. Clean
bearing and cap.
Clean underside of scrub deck. *
Clean out solution tank. *
Clean out recovery tank. *
Clean and inspect solution filter strainer. *
Store with solution fill lid and recovery dome off
tanks to allow tanks to dry.
Clean outside of tank, check for damage. *
Flush chemical system *
Charge batteries. *
Clean off top of batteries. *
Check battery cells with hydrometer. *
Check battery connections are tight. *
Clean battery cases and battery compartment. *
Grease appropriate zerks (grease fittings). *
Clean pivot points on scrub deck. *
Check all motors for carbon brush wear. *
Check motor commutators. *
BEFORE EACH
WORK PERIOD
*
*
*
*
*
AFTER EACH
WORK PERIOD
*
*
50
HRS
100
HRS
200
HRS
24
86292490 Voyager Duo
Batteries
Maintenance
1. Battery Connector
2. Battery Connector
3. Batteries
4. Prop Rod and Catch
5. "Y" Tube
6a. Recovery Hose - Basic
6b. Recovery Hose - Deluxe
86292490 Voyager Duo
25
Maintenance
Batteries (Wet Cell Only)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level
to fall below the battery plates. Portions of plates
exposed to air will be destroyed. Do not overfill. Keep
plugs firmly in place at all times.
When servicing machine, avoid contact with battery
acid.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and protective clothing when
working with batteries.
Charge batteries in a well ventilated area.
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
26
86292490 Voyager Duo
Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80 F (27 C)
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C),
the reading must be temperature corrected.
BATTERY CONDITION
Charging Batteries
When servicing machine, avoid contact with
battery acid.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and protective clothing when
working with batteries.
Charge batteries in a well ventilated area.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Empty recovery tank.
2. Stop the machine in a clean, well ventilated area
next to the charger.
3. Turn "OFF" machine.
FOR SAFETY:Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.
4. Unplug the machine from the battery pack.
Remove front cover. Disconnect recovery hose
from "Y" tube. Raise recovery tank and verify prop
rod latch is safely engaged.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points),
for each 10°F (6°C) below 80°F (27°C).
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
5. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
86292490 Voyager Duo
27
Maintenance
+
-
-
++
-
RED
BLK
RED
BLK
RED
BLK
6. Replace the battery caps, and leave them in place
while charging.
7. Unplug the machine connector from the battery.
FOR SAFETY: When charging, connect the charger
to the batteries before connecting the charger to the
AC wall outlet. Never connect the charger to the AC
wall outlet first. Hazardous sparks may result.
8. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.
9. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
10. Connect the machine to the battery connector.
11. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
12. Lower recovery tank by safely disengaging the
prop rod latch and slowly lowering. Replace the
hose and "Y" tube connection. Replace front
cover.
Changing Batteries
Stop the machine in a clean area next to the charger.
Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine and
remove key.
1. Disconnect machine from battery pack.
2. Raise recovery tank and engage prop rod latch.
3. Disconnect main positive lead and secure cable
terminals away from batteries.
4. Loosen both terminals on each jumper cable and
remove one at a time.
5. Prepare a suitable site to place the batteries.
6. Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.
28
REAR OF MACHINE
86292490 Voyager Duo
Scrub Deck
1
2
4
3
Maintenance
1. Scrub Deck Lift Actuator
2. Scrub Brush Motor
3. Scrub Brushes
4. Retaining Clip
86292490 Voyager Duo
29
Maintenance
Scrub Head
The dual cylindrical scrub head is designed to scrub
chemical into the carpet. The two counter rotating
brushes raise the pile of the carpet, giving it a lush
groomed appearance.
Scrub Brushes
Scrub brushes should be exchanged front to back
every 50 hours to ensure even wear. Scrub brushes
should be replaced as a set when bristle length wears
to height of yellow Perform AlertTM bristles.
Scrub Brush Removal
The scrub brushes are removed from the right side of
the machine.
1. Raise the scrub deck to the storage position.
2. Pull out on the bottom of the retaining clip.
3. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
4. Pull brush out with a rocking motion to free brush
from drive hub.
Bearing Cleaning
1. Remove bearing cap from end of brush.
2. Clean cap and bearings.
Scrub Brush Replacement
1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush
cannot be installed until the brush is fully seated on
the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up the end cap with the flats to each side.
4. Slide brush up into the retaining clip until it clicks in
place.
30
86292490 Voyager Duo
Loading...