Windsor 10080480 User Manual

Carpet Extractor

Model: 10080480

Operating Instructions (ENG)

86302100-J 10/17/08

MACHINE DATA LOG/OVERVIEW

Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number:

This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance is fitted with and a hand tool for cleaning upholstery and stairs.

OVERVIEW

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Machine Data Log/Overview................................2

Table Of Contents................................................3

HOW TO USE THIS MANUAL

How To Use This Manual.....................................1-1

SAFETY

Important Safety Instructions ............................2-1

Hazard Intensity Level....................................... 2-2

Grounding Instructions...................................... 2-3

Safety Label Location........................................2-4

OPERATIONS

Technical Specifications.................................... 3-1

How The Machine Works.................................. 3-3

Components...................................................... 3-4

Controls............................................................. 3-5

Filling Solution Tank.......................................... 3-6

Pre-run Setup.................................................... 3-7

Operating the Machine......................................3-9

Using the Hand Tool .........................................3-12

MAINTENANCE

Service Schedule.............................................. 4-1

Maintenance Components................................ 4-2

Periodic, Daily & Regular Maintenance ...........4-3

Circuit Protection............................................... 4-4

Scrub Deck........................................................ 4-5

Scrub Brushes................................................... 4-6

Vacuum............................................................. 4-7

Machine Troubleshooting.................................. 4-8

TABLE OF CONTENTS

PARTS LIST & SERIAL NUMBERS

Brush Deck........................................................5-1

Brush Deck Motor..............................................5-3

Brush Deck Mounting........................................5-5

Control Panel.....................................................5-7

Decal .................................................................5-9

Hand Tool..........................................................5-11

Handle...............................................................5-13

Handle Bracket..................................................5-15

Handle Mounting...............................................5-17

Handle Release Lever.......................................5-19

Recovery Tank ..................................................5-21

Solution..............................................................5-23

Solution Tank ....................................................5-25

Vac Shoe...........................................................5-29

Vac Shoe Mounting...........................................5-31

Vacuum.............................................................5-33

Wheel & Axle.....................................................5-35

Wiring Diagram..................................................5-37

Suggested Spare Parts.....................................5-39

Serial Numbers..................................................5-40

Warranty

86302100 CLIPPER DUO 10/17/08

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________

The model and serial number of your machine are located where shown.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Periodic

- Daily/Regular

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – Reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

: The manual part number is located on the

NOTE

lower left corner of the front cover.

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86302100 CLIPPER DUO 06/06/08

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or

service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the

machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

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SAFETY

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.

CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

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GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL

USE ONLY. ELECTRICAL:

In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

SAFETY

120 VOLT MODELS:

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDED OUTLET

GROUNDING PIN

GROUNDED OUTLET BOX

METAL SCREW

(A) (B)

ADAPTER

TAB FOR GROUNDING SCREW

(C)

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2-3

SAFETY

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

WARNING LABEL

PART NUMBER 86242230 PRV NO 500009

WARNING LABEL EXPLOSION FRENCH

PART NUMBER 86310500

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86302100 CLIPPER DUO 06/06/08

OPERATIONS

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Construction Steel chassis with rotationally molded polyethylene tanks Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm

(2.8m³/min), 120” (3050 mm) waterlift

Solution Pump 100 psi (7 bar) – Restorative

50 psi (3.5 bar) - Interim Brush Motor 1/2 hp (604 watts) AC with circuit breaker protection Brushes 2 x 16” (406 mm), ABS core, Perform Alert™ bristle spiral

pattern Cleaning Path 16” (40.6 cm) Cleaning Rate Interim – 10,560 ft²/hr (981 m²/hr)

Restorative – 3,520 ft²/hr (327 m²/hr) Flow Rate Interim - 0.09 gpm ( 0.37 lpm)

Restorative – 1.0 gpm (37.8 lpm) Solution Spray Interim – One quick-disconnect jet

Restorative - One quick-disconnect jet Solution Tanks 10 gallons ( 37.8 l) Recovery Tank 10 gallons (37.8 l) Vacuum Shoe 18” (458 mm) wide, cast aluminum Wheels 10” (254 mm) non-marking rubber Power Cable 50’ (15 m) detachable Weight 166 lbs (75.3 kg) with cord

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3-1

OPERATIONS

TECHNICAL SPECIFICATIONS

ITEM MEASURE

Height 43 inches (1092 mm) Length 40.5 inches (1029 mm) Width 22 inches (559 mm) Width of scrub path 16 inches (406 mm)

HEIGHT

LENGTH

SPECIAL NOTES:

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with appliance.

3-2

8630210 CLIPPER DUO 05/08/08

WIDTH

The sound pressure level at the operator’s ear was measured to be 73.7 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s

. This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ISO 5349-1.

HOW THIS MACHINE WORKS

The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in conjunction with Windsor Red Carpet Encapsulating Interim Cleaning (W450-4) or Encapsulating Interim Cleaning with Carpet Protection (W455-4) chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 30 minutes.

The machine is also designed to restore your carpet using carpet extraction chemicals. The machine is designed to apply cleaning solution onto carpeted floor, scrub the carpet with two counter-rotating brushes, and then vacuum the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system and operator control system.

The function of the solution system is to store mixed solution and deliver solution to the appropriate spray jet. The solution system consists of the solution tank, strainer, extraction pump and interim pump, solenoid valve, spray jets, accessory hand tool, and controls. The solution tank stores solution until it is delivered through the strainer to the appropriate pump. The solenoid valve allows flow from the extraction pump to the extraction nozzle or stops flow at the extraction nozzle so that the accessory hand tool can be used. The interim pump provides flow directly to the interim nozzle. The strainer protects the pump from debris. The solution pumps control the cleaning solution flow.

86302100 CLIPPER DUO 05/08/08

OPERATIONS

The function of the scrub system is to scrub the carpet, mix the cleaning solution with the soil and lift and groom the carpet pile. The scrub system consists of two cylindrical brushes, motor, and controls. The brushes scrub the carpet as the motor drives the brushes. The counter-rotating action of the brushes grooms the carpet pile.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the v a cuum shoe, vacuum motor, float ball filter, recovery tank and controls. The vacuum shoe extracts the dirty solution from the carpet as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float ball filter protects the vacuum fan from debris and foam. The recovery tank stores the dirty solution.

The function of the operator control system is to allow the operator to select the desired function to perform.

CAUTION: This appliance is not suitable for picking up hazardous dust.

3-3

OPERATIONS-COMPONENTS

1. Control Panel

2. Recovery Dome

3. Recovery Drain Hose

4. Recovery Tank

5. Scrub Deck

6. Solution Fill Cover

7. Solution Drain Hose

8. Solution Tank

9. Vacuum Shoe

3-4

86302100 CLIPPER DUO 10/02/07

OPERATIONS-COMPONENTS

1. Hand Tool Switch 4. Deep Cleaning

2. Main Switch 5. Continuous Spray

3. Light Cleaning 6. Intermittent Spray

86302100 CLIPPER DUO 10/02/07

7. Intermittent Spray Buttons

3-5

OPERATIONS-FILLING THE SOLUTION TANK

Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spills from top of solution tank.

Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine. Damages of this type are not covered under warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.

CHEMICALS

Suitable Chemicals

Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

Non-Compatible Chemicals

REMOVE SOLUTION

FILL COVER

STEP 1

ADD WATER

10 Gal. (38 Lt)

STEP 2

FILL LINE

ADD CLEANING CHEMICAL PER

CHEMICAL LABELING

STEP 3

REPLACE SOLUTION

FILL COVER

3-6

STEP 4

86302100 CLIPPER DUO 10/02/07

Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions).

Plug cord into grounded outlet. NOTE: Be sure

me is seated on recovery tank, and float shut-

do off is installed correctly.

Switch the process.

cleaning mode switch to the desired

A for the encapsulating Interim Carpet Cleaning

Process.

B for Deep Extraction.

Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point.

OPERATIONS-PRE RUN SETUP

STEP 1

STEP 2

STEP 3

STEP 4

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3-7

OPERATIONS-PRE RUN SETUP

STEP 5

STEP 6

Lower machine to floor.

Select continuous setting to start solut i on spray or select intermittent setting to enable use of trigger switches to start solution spray.

The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” position with the fingers, and is typically used in small areas where short cleaning passes are made.

The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made.

Place main switch in machine cleaning mode to start cleaning process.

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OPERATIONS-OPERATING THE MACHINE

1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward.

2. For larger unobstructed areas, flip the handle and use the machine’s brush assisted propelling motion.

Start at wall closest to power outlet. For small areas, pull straight back without pushing down on handle.

Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass.

Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1 inch.

STEP 2

STEP 3

1 in.

(25mm)

STEP 1

1 ft.

(30 cm)

86302100 CLIPPER DUO 10/02/07

STEP 4

3-9

OPERATIONS-OPERATING THE MACHINE

CENTER

OFF

POSITION

ALTERNATE CLEANING PATH

VACUUM INTAKE

SOLUTION INTAKE

STEP 5

STEP 6

SHUT DOWN

Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Clean perimeter last.

During operation, observe the following: This machine is equipped with clear dome to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.

Use right side of machine for cleaning against walls.

After cleaning, turn off all controls, and carefully unplug machine.

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86302100 CLIPPER DUO 10/02/07

OPERATIONS-OPERATING THE MACHINE

To speed drying, use a Windblower™ fan.

Empty recovery tank by releasing recovery drain hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.

RECOVERY DRAIN HOSE

SOLUTION DRAIN HOSE

STEP 7

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3-11

OPERATIONS-USING THE HAND TOOL

HAND TOOL CONNECTION

SOLUTION QUICK DISCONNECT

STEP 1

HAND TOOL POSITION

STEP 2

Use only acceptable accessory tools. See Optional Accessories section.

To connect solution hose pull back collar and insert over machine mounted fitting, then release collar to lock into place. Solution connection can remain connected at all times.

Disconnect vacuum hose and connect the hand tool to hand tool connection as shown.

Select hand tool switch.

Squeeze handle on accessory tool to begin cleaning.

3-12

STEP 3

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SERVICE SCHEDULE

MAINTENANCE DAILY WEEKLY QUARTERLY

Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brushes – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc. Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Run one gallon of water through solution system Clean out recovery tank, clean float screen and check float valve to make sure it moves freely Clean out solution Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check brush for wear; ensure bristles are not damaged Check condition of vac shoe and frame for damage Check overall performance of machine Check vac motor carbon brushe s Check belts for wear and replace as necessary Check cables for fraying

MAINTENANCE-SERVICE SCHEDULE

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86302100 CLIPPER DUO 10/02/07

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+ 48 hidden pages

Windsor 10080480 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual