Page 1
CARPET EXTRACTOR
Operating Instructions
MODEL: CLP12
10080250
AD
86038240 09/22/11
PRV NO. 98630
CUS
3146518
Read these instructions before operating the machine
Page 2
MACHINE DATA LOG/OVERVIEW
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
www.windsorind.com/WarrantyRegistration.aspx
1
Warranty Registration
To register your product go to:
For customer assistance:
1-800-444-7654
CLIPPER 86038240
Page 3
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level ..................................2-3
Grounding Instructions..................................2-5
OPERATIONS
Technical Specifications. ..............................3-1
Controls/Component Location ......................3-2
Filling Operation............................................3-5
Operations. ...................................................3-6
Cleaning Procedure......................................3-8
Accessory Tool Usage................................ 3-11
MAINTENANCE
Service Schedule..............................……… 4-1
Periodic Maintenance. ..................................4-2
Daily/ Regular Maintenance..........................4-2
Vacuum Motor Replacement ........................4-3
Belt Replacement..........................................4-4
Solution Pump Replacement ............……… 4-5
Wiring Diagram.............................................4-6
Troubleshooting Chart ..................................4-7
GROUP PARTS LIST
Frame Assembly......................................... 5-1
Brush Assembly.......................................... 5-3
Pump Assembly.......................................... 5-5
Vacuum Shoe Assembly.............................5-7
Control Panel Assembly..............................5-9
Solution Tank Assembly. ............................ 5-11
Recovery Tank Assembly...........................5-13
Suggested Spare Parts/Notes ....................5-15
TABLE OF CONTENTS
CLIPPER 86038240
2
Page 4
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
The model and serial number of your machine is on
the bottom back-end of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first mach
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
If column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
ine the part number is
1-1
CLIPPER 86038240
Page 5
SAFETY INSTRUCTIONS
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’ s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
CLIPPER 86038240
2-1
Page 6
SAFETY
IMPORTANTES MESURES DE SÉCURITÉ
L’utilisation d’un appareil électrique demande certaines précautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).
!
AVERTISSEMENT
Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre.
Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lo rsque l’appareil n’est pas utilisé et
avant l’entretien.
Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides.
Ne pas permettre aux enfants de jouer avec l’appareil. Une attention particulière est néce ssaire lorsque l’appareil
est utilisé par des enfants ou à proximité de ces derniers.
N’utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de réparation s’il ne
fonctionne pas bien, s’il est tombé ou s’il a été endommagé, oublié à l’extérieur ou immergé.
Ne pas tirer soulever ou traîner l’appareil par le cordon. Ne pas utiliser le cordon comm e une poignée, le coincer
dans l’embrasure d’unée porte ou l’appuyer contre des arête s vives ou des coins. Ne pas faire roule r l’app areil
sur le cordon.
Garder le cordon à l’écart des surfaces chaudes.
Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides.
N’insérer aucun objet dans les ouvertures. Ne pas utiliser l’appareil lorsqu’une ouverture est bloquée. S’assure
que de la poussière, de la peluche, des cheveux ou d’autres matières ne réduisent pas le débi t d’air.
Tenga especial cuidado al manejar la apiradora en una escalera.
Pour réduire les risques d’incendie, de choc électrique ou de blessure:
Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes
ou des cendres chaudes.
Cette machine n’est pas adaptée au ramassage de poussières dangereuses.
Mettre toutes les commandes à la position ARRÊT avant de débrancher l’appareil.
Ne pas aspirer des liquides inflammables ou combustibles, comme de l’esse nce, et ne pas faire fonctionner dans
des endroits où peuvent se trouver de tels liquides.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines
hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage
domestique normal.
L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
CONSERVER CES INSTRUCTIONS
2-2
CLIPPER 86038240
Page 7
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
CLIPPER 86038240
2-3
Page 8
DEGRÉS DE RISQUES EN CAS DE DANGER
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et
ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens
immobiliers.
.
POUR VOTRE SÉCURITÉ : ce signe permet d’identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.
Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si
celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers
potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers p otentiels.
Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour
former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu’on n’est pas expérimenté ou qualifié.
Lorsque le guide d’utilisation n’est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L’ENTRETIEN DE LA MACHINE :
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées Windsor
homologuées.
2-4
CLIPPER 86038240
Page 9
5
ELECTRICAL:
In the USA, this machine operates on a standard 15
amp 115V, 60 Hz, A.C. power circuit. The amp,
hertz, and voltage are listed on the data label found
on each machine. Using voltages above or below
those indicated on the data label will cause serious
damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig. C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.
GROUNDING INSTRUCTIONS
Grounding Pin
Grounded
Outlet
FIGURE A
Tab for Grounding
Screw
Adaptor
FIGURE C
Note: Adaptors are not allowed in Canada.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet; have a proper outlet
installed by a qualified electrician.
Le raccordement incorrect du conducteur de
terre d'équipement peut entraîner des risques
d'électrocution. Vérifiez auprès d'un électricien
qualifié ou d'un responsable de l'entretien si
vous avez quelque doute que ce soit quant au
raccordement à la terre de votre prise murale. Ne
modifiez pas la fiche fournie avec l'appareil : si
elle ne correspond pas à la prise murale, faites
installer une prise adéquate par un électricien
qualifié. Utilisez-le uniquement sur des
réceptacles protégés GFCI.
GROUNDING CONNECTION
USING AN ADAPTOR
Metal Screw
Adaptor
Grounded
Outlet Box
FIGURE B
CLIPPER 86038240
2-
Page 10
TECHNICAL SPECIFICATIONS
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm
(2.80 cubic meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 18” (45.7 cm.)
SOLUTION PUMP: 100 PSI, diaphragm style, internal
bypass
SOLUTION CAPACITY: 12 gallons (45.5ltr)
RECOVERY CAPACITY: 12 gallons (45.5ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 20” (51 cm) cast aluminum
with spring loaded down pressure
WHEELS: (2) 10” dia. (25 cm) wheels by 2”
WEIGHT: 105lbs. (48kg)
LENGTH: 28” (71 cm)
HEIGHT: 46” (117 cm)
WIDTH: 24” (61 cm)
SOLUTION SPRAY: 2 quick change jets.
POWER CABLE: 50’ (12.7 m) (14 gauge)
46”
(117cm)
3-1
28”
(71cm)
24”
(61cm)
CLIPPER 86038240
Page 11
CONTROLS/COMPONENT LOCATIONS
2
1
3
8
9
4
7
5
6
1. Main Handle. Used to pull and maneuver
machine.
2. Handle Adjustment. Used to adjust height of
handle, and allow machine to be used in “PUSH”
or “PULL orientation.
3. Electrical Cord.
4. Solution Switch. Turns on pump. Continuous
position (bottom) activates electro-valve to
dispense solution to floor through jets.
Intermittent position (up) requires operator to
depress 1 of 3 trigger switches to dispense
solution. Center position is off.
5. Brush Motor Switch. Turns on brush motor.
6. Vacuum Motor Switch. Turns on vacuum
motor.
7. Trigger Switches. Activates electro-valve to
dispense solution to floor through jets when
solution switch is in the intermittent position.
8. Brush Motor Circuit Breaker. 6 amp. Breaker
protecting brush motor.
9. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.
10. Recovery Dump Hose. Facilitates draining
dirty cleaning solution.
10
CLIPPER 86038240
3-2
Page 12
CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various
carpet heights.
4. Recovery Tank. Used to collect dirty cleaning
solution.
5. Solution Tank. Used to hold cleaning solution.
6. Solution Dump Hose. Facilitates draining
excess cleaning solution from solution tank.
7. Recovery Tank Dome.
8. Solution Tank Lid.
9. Solution Tank Fill Hose.
10. Vacuum Shoe.
11. Brush Housing.
12. Front Lifting Handle.
13. Cleaning Solution Filter.
6
3
13
9
8
1
12
2
3-3
7
4
5
10
11
CLIPPER 86038240
Page 13
2
CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
6
1
6
4
5
3
CLIPPER 86038240
3-4
Page 14
FILLING OPERATIONS
)
FILLING THE CLIPPER
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
RECOVERY TANK
SOLUTION
TANK
FILL LINE
Non-Compatible Chemicals
STEP
1
STEP
2
STEP
3
STEP
4
Remove solution
tank lid
Add water
12 gal.
or
(356ml – 711ml)
Add cleaning
chemical
Replace solution
tank lid
(45.5 ltr.)
140°F (60°C
12 – 24oz.
3-5
CLIPPER 86038240
Page 15
OPERATIONS
STEP
STEP
Remove electrical cord and literature from
recovery tank. Fill solution tank (see filling
1
instructions page 3-5).
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
2
shut-off is installed correctly.
STEP
STEP
SOLUTION VACUUM
INT
CONT
BRUSH
ON
ON
Adjust brush to proper setting. Note: For
good operation the brush must skim the
3
carpet. If circuit breaker trips raise brush to
prevent damage to motor or carpet.
Turn on brush and vacuum motor switches
(“ON”=“I”). Turn on solution switch for
4
continuous spray or set switch to intermittent
to allow use of trigger switches.
CLIPPER 86038240
3-6
Page 16
OPERATIONS
Adjust handle to comfortable operating
position. Tip machine back by main handle
to move to starting point.
Lower machine to floor.
STEP
5
STEP
6
Select continuous setting to start s olution
spray or select intermittent setting to
enable use of trigger switches to start
solution spray.
The intermittent setting requires the
operator to hold any one of the three
trigger switches in the “on” position with the
fingers, and is typically used in small areas
where short cleaning passes are made.
The continuous setting allows the operator
to set the switch in the “on” position with
one touch, and is typically used in large
areas where long cleaning passes are
made.
STEP
7
CONT
3-7
CLIPPER 86038240
Page 17
CLEANING PROCEDURE
1. This machine can be operated in either
1
2
direction. For smaller areas operate the
machine by pulling rearward.
2. For larger unobstructed areas, flip the
handle and use the machine’s brush
assisted propelling motion.
1ft.
(30cm)
OFF
STEP
1
STEP
2
Start at wall closest to power outlet. For
small areas, pull straight back without
pushing down on handle.
Release intermittent trigger switches or
turn off continuous setting on solution
switch approximately 1 foot before ending
cleaning pass.
1in.
(25mm)
STEP
CLIPPER 86038240
Push down on handle to raise vacuum
shoe and brush before moving to the next
3
cleaning pass. Overlap brush contact
area approximately 1inch.
3-8
Page 18
CLEANING PROCEDURE
R
Start at wall closest to power outlet. For large
areas flip handle and operate machine in
parallel passes, overlapping brush path. Clean
perimeter last.
During operation, observe the following: The
Clipper is equipped with clear internal covers to
facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam
entering the vacuum system can damage the
vacuum motor. If you notice either condition,
shut down the machine immediately. Empty
recovery tank and/or add defoamer to recovery
tank.
O
STEP
1
STEP
4
SOLUTION
INTAKE COVER
VACUUM
INTAKE COVER
Use right side of machine for cleaning against
walls.
After cleaning, turn off all controls, return
brush to storage position and carefully unplug
machine.
STEP
5
STEP
6
OFF
OFF OFF
3-9
CLIPPER 86038240
Page 19
CLEANING PROCEDURE
0
RECOVERY
DRAIN
SOLUTION
DRAIN
STEP
7
STEP
8
To speed drying, use a Windblower™
fan.
Empty recovery tank by releasing dump
hose. Use a hose with cold water to
clean out the recovery tank. Also drain
solution tank after each use.
CLIPPER 86038240
3-1
Page 20
ACCESSORY TOOL USAGE
Use only one of the following acceptable
accessory tools.
HT – 86000610 - PRV NO. 89227
DDH – 86000600 - PRV NO. 89226
DH - 86031540 - PRV NO. 39504
Pull back collar and insert over machine
mounted fitting, then release collar to lock
into place.
Lift door on front of vacuum shoe and insert
1 ½ inch hose cuff into hole.
STEP
1
STEP
2
Turn on vacuum motor switch and set
solution switch to intermittent position.
Note: Be sure brush switch is in off position
and brush is in storage position.
Squeeze handle on accessory tool to begin
cleaning.
STEP
3
STEP
4
SOLUTION
INT
BRUSH
OFF
VACUUM
ON
3-11
CLIPPER 86038240
Page 21
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY QUARTERLY
Check machine for cord damage
Check recovery dome and gasket for
damage and cleanliness
Check brush – should be clean with no
lint or strings attached
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc.
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check belts for wear and replace as
necessary
Check brush for wear; ensure bristles
are not damaged
Check cables for fraying
Check the spray bar (manifold) for
damage; replace if broken or bent
Check condition of vac shoe and frame
for damage
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
CLIPPER 86038240
4-1
Page 22
MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One quart
vinegar to two gallons of water) or anti-browning solution
(mixed as directed) through the extractor. This will prevent
build-up of alkaline residue in the system. If spray jets
become clogged, remove the spray tips, wash them
thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this
could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t take chances
with electrical fire or shock.
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the machine,
disconnect the power cord from electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean, hot
water.
4. After each use, rinse tank with fresh water. Periodically
inspect the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or a 1-10
bleach to water solution. Waste water should be
disposed of properly.
5. Check for and remove any lint or debris around vac
shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from brush and housing.
NOTE: Brush removal.
A. To remove brush, grab and pull brush out from end
opposite drive belt (operator’s right). Remove other
end from brush driver.
B. To install brush, line up slots in brush core with pin
in driver on drive belt side (operator’s left) and push
brush onto driver. Then snap bearing end (opposite
end) of brush into retaining clip.
8. Check cooling air screen (located on frame behind left
wheel) for lint or debris.
9. Check float and shut-off screen and clean as necessary.
NOTE: Always store machine with brush in “Store” position.
4-2
CLIPPER 86038240
Page 23
MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.
Seul le personnel d'entretien qualifié peut
effectuer des réparations.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose
the inside of the frame.
4. Locate the vacuum motor wires and disconnect
at the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum
motor cover (p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
Vacuum Motor Carbon Brushes Replacement
End Cap
WARNING: The green
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
ground wire must be
attached for safe operation.
See wiring diagram.
AVERTISSEMENT: Le fil à
la terre vert doit être attaché
pour un fonctionnement en
toute sécurité. Voir le
schéma de câblage.
3
[9.5mm]
8
CLIPPER 86038240
4-3
Page 24
MAINTENANCE
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des réparations.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose
the inside of the frame.
4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release
tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate (p/n 62759) to the brush housing to remove
belt. NOTE: All components associated with driving the brush will come out with the side plate.
7. Reverse process to install belt.
86249420
PRV NO. 62759
4-4
86227350
PRV NO. 05016
CLIPPER 86038240
Page 25
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des réparations.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and
tilt tank back to expose the inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
MAINTENANCE
86161980
PRV NO. 42-809332
Switch Asm
PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI PRIOR TO SERIAL # *
PRV NO. 65204
Pump Head Replacement
86251040
PRV NO. 65187
Pump Head
86251090
PUMP REPLACEMENT KITS SHURFLO 100 PSI ( 86026390) (PRV
NO. 65201)
Bypass Valve Asm
86258830
PRV NO. 84161
Diaphragm
86235100
PRV NO. 29206
Motor
86247360
PRV NO. 53245
Valve Asm
86258860
PRV NO. 84166
Diaphragm
86235120
PRV NO. 29219
CLIPPER 86038240
4-5
Page 26
WIRING DIAGRAM
86269400
86268290
PRV NO. 88229
PRV NO. 88951
86092980
PRV NO. 51319)
86268460
PRV NO. 88333
86268430
PRV NO. 88323
86266720
PRV NO. 880043
86238840
PRV NO. 41356
86268820
PRV NO. 41351
86268830
PRV NO. 41355
86268900
PRV NO. 88655
4-6
P
8
6
R
2
8
6
2
V
6
6
N
9
2
O
9
9
3
0
.
0
0
1
4
0
3
4
5
)
5
)
5
0
3
1
4
.
O
N
V
R
P
CLIPPER 8603 8240
Page 27
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No Power, Nothing
Runs
Vacuum Motor Will Not
Run
Vacuum Motor Runs
But Suction Is Poor
Poor Or No Water Flow
(Carpet Is Streaky)
Brush Does Not Spin
Is the cord plugged in. Plug in cord.
Circuit breaker tripped in building. Reset breaker.
Faulty switch. Call for service.
Faulty power cord or pigtail. Call for service.
Vacuum circuit breaker tripped. Reset breaker.
Faulty main vacuum switch. Call for service.
Loose wiring. Call for service.
Faulty vac motor. Call for service.
Debris lodged in vac shoe. Remove debris from vac shoe.
Dome gasket defective or missing. Replace as necessary.
Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the
up position.
Main pump switch off. Turn on.
Jets clogged or missing. Clean using a vinegar /water solution or
Solution filter clogged. Drain solution tank and clean solution
Faulty solenoid. Call for service.
Brush switch off. Turn on brush switch.
Brush circuit breaker tripped. Reset circuit breaker.
Brush belt broken. Replace as necessary.
Faulty brush motor. Call for service.
Turn off vac motor. Drain and rinse
recovery tank.
replace.
filter.
CLIPPER 86038240
4-7
Page 28
FRAME ASSEMBLY
33
C
(SEE PG. 5-9)
27
7
15
11
10
5
22
32
2
19
18
(SEE PG. 5-11)
21
3
12
37
A
26
8
16
B
9
20
25
36
35
34
24
6
5-1
16
20
28
8
31
29
30
CLIPPER 86038240
13
14
4
Page 29
FRAME ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 OPEN
2 86033080 34357 1 FRAME, CLIPPER 12
3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5
4 86001660 41236 2 HUBCAP, 5/8" SHAFT
5 86238820 41351 1 HARNESS, MAIN, CLP/ADM
6 86239610 41354 1 HINGE, TANK TO FRAME
7 86026150 53640 1 MOTOR ASM, BRUSH CLP FAMILY
8 86005640 57030 10 NUT, 10-32 HEX NYLOCK
9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
10 86198530 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA
11 86249430 62761 1 PLATE, BRUSH MTR CLAMP
12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V
13 86254480 73949 2 SPACER, HANDLE PIVOT
14 86238200 36081 2 GEAR, 40 TOOTH
15 86006580 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS
16 86273980 70066 10 SCR, 10-32 X 3/4 PPHMS
17 OPEN
18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
20 86010650 87018 10 WASHER, #10 X 9/16 OD
21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP
22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE
23 OPEN
24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER
25 86066230 03107 1 AXLE, 5/8 X 17.06L
26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA
27 86253090 73943 1 SEAL, FRAME/TANK
28 86233140 20041 1 CLAMP, 2.0" WORM GEAR
29 86276500 70671 6 SCR, 5/16-18 X 3.5 SHCS PLATED
30 86279130 87083 6 WASHER, 5/16 SPLIT LOCK PLTD
31 86069290 140354 1 BRKT, CLP HANDLE SUPPORT
32 86069300 140355 1 BRKT, CLP HANDLE SUPPORT LT
33 86274760 70271 2 SCR, 1/4-20 X 1/2 HHCS PLTD
34 86006530 70057 2 SCR, 1/4-20 X 1 PPHMS SS
35 86272160 66052 1 PIN, ROLL 1/8” X 1.0”L
36 86276610 70697 1 SCR, ¼-20 X 1.25 PPHMS SS
37 86005710 57105 3 NUT, ¼-20 HEX W/ STAR WASHER
SERIAL NO.
FROM
NOTES:
CLIPPER 86038240
5-
Page 30
BRUSH ASSEMBLY
15
25
31
30
34
17
24
18
11
44
25
29
47
30
45
26
16
36
33
43
32
7
13
16
8
12
38
39
10
22
4
40
37
41
26
35
28
3
21
42
1
6
19
27
5-3
23
20
25
30
29
14
17
CLIPPER 86038240
46
46
25
25
3
9
3
2
9
2
5
5
Page 31
BRUSH ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000730 03110 1 AXLE, ROLLER
2 86227100 04084 1 ADAPTER, BRUSH BRG.
3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375
4 86001100 11045 1 BELT, 180J6 MICRO-V
5 86001150 12515 1 BRUSH, 18L X 3.38OD WAS 12032
6 86001300 140343 1 BRKT, BRUSH PULLEY
7 86001310 140351 1 BRKT, BRUSH HEIGHT
8 86033080 34357 REF FRAME, CLIPPER 12
9 86004060 36192 2 GUARD, THREAD
10 86240970 41346 1 HOUSING, BRUSH, 18"
11 86004980 50998 1 LABEL, BRUSH HEIGHT
12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT
13 86005110 51312 1 LINKAGE ASM, ROLLER SUPPORT
14 86005120 51314 2 LINK, ROLLER, FRONT
15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT
16 86005640 57030 4 NUT, 10-32 HEX NYLOCK
17 86005850 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT
18 86249410 62758 1 PLATE, BRUSH HOUSING RH
19 86249420 62759 1 PLATE, BRUSH HOUSING LH
20 86005930 62762 2 PLATE, AXLE RETAINER
21 86250680 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V
22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L
23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG
24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS
25 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS DL
26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS
27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS
28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS
29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS
30 86010650 87018 6 WASHER, #10 X 9/16 OD
31 86007030 70675 4 SCR, 1/4-20 X. 5/8 THMS PLTD NP
32 86230630 12525 1 BRUSH, 18L X 3.38 OD G2 1000090717
33 86251710 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 1000090717
34 86003070 27805 1 CLIP, BEARING
35 86003370 29157 1 DRIVER, BRUSH
36 86278130 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 1000090717
37 86272770 67094 1 RING, 1/2 EXT. SNAP
38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD
39 86008650 80604 2 COTTER, 1/4" RING
40 86342240 - 1 SPACER, .81 X 1.06 X .125
41 86006030 64102 1 PULLEY ASM, BRUSH
42 86003390 29208 1 DRIVER ASM, BRUSH
43 86001150 12515 1 BRUSH ASM, 18 IN
44 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST 1000090717
45 86228890 09137 2 BEARING, R6 3/8 ID 1000090717
46 86028010 47383 1 BRUSH BEARING ASM.
47 86004750 47416 REF KIT,BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
CLIPPER 86038240
5-
Page 32
PUMP ASSEMBLY
14
19
18 1
15
23
3
4
20
13
17
28
10
16
8
2
16
21
12
29
26
26
11
24
25
20
9
D
(SEE PG. 5-11)
27
7
6
5
5-5
CLIPPER 86038240
Page 33
PUMP ASSEMBLY
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86004580 44068 2 JET, MINI PROMAX 9504
7 86005640 57030 2 NUT, 10-32 HEX NYLOCK
8 86026390 65201 1 PUMP ASM, 115V 100 PSI W/CONN 1000167303
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
10 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS
11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS
12 86003640 34355 1 FITTING, 1/4 TUBE,"Y", QC
13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC
14 86026940 84160 1 VALVE ASM, SOLENOID CLP FAMILY
15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS
16 86010650 87018 4 WASHER, #10 X 9/16 OD
17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER
18 86005590 56014 1 NIPPLE, 1/4 CLOSE
19 86005580 56012 1 NIPPLE, 1/4 FPT QD
20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC
21 86274290 70162 2 SCR, 10-32 X 3/8 PPHMS SS
22 - - OPEN
23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011
24 86281890 39529 1 HOSE, 3/8 URETHANE X 29"
25 86004350 39530 1 HOSE, 3/8 NYLON X 6"
26 86281900 39531 3 HOSE, 1/4 URETHANE X 6"
27 86253020 73963 1 SCREEN, INTAKE
28 86197400 31022 1 ELBOW, 1/8NPT STREET
29 86004400 39591 1 HOSE, 3/8 ID NYL11 YLW X 29”
SERIAL NO.
FROM
NOTES:
CLIPPER 86038240
5-
Page 34
VACUUM SHOE ASSEMBLY
1
4
11
7
13
10
2
12
3
5
8
6
7
11
5-7
CLIPPER 86038240
Page 35
VACUUM SHOE ASSEMBLY
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227350 05016 4 ARM, VAC SHOE PARALLEL
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR
5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL
6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD
7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS
8 86258630 85040 1 VAC SHOE, 18"
9 OPEN
10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125
12 86003780 35171 1 GASKET, ACCESSORY PORT
13 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W
SERIAL NO.
FROM
NOTES:
CLIPPER 86038240
5-
Page 36
CONTROL PANEL ASSEMBLY
46
47
9
43
39
10
22
33
3
16
45
28
45
44
15
6
(SEE PG. 5-1)
49
18
37
38
41
2
8
1
31
7
21
23
11
27
34
42
30
36
4
19
40
24
42
20
35
C
32
26
12
5
5-9
17
CLIPPER 86308240
13
29
14
48
45
25
Page 37
CONTROL PANEL ASSEMBLY
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3)
2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC
3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT
4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
5 86240890 41181 2 HOUSING, CLP HANDLE PIVOT
6 86234320 23679 1 CORD ASM, 14/3 X 22" YLW
7 86003130 27823 3 CONTACT, ELECTRICAL, FLAT
8 86003140 27824 3 CONTACT, ELECTRICAL, BENT
9 86004090 38285 2 HANDLE, CLP12 WELDED
10 86004100 38286 1 HANDLE, CONTROL PANEL FRONT
11 86004110 38287 1 HANDLE, CONTROL PANEL REAR
12 86005010 51114 2 LOCK, HANDLE POSITION
13 86005790 57153 2 NUT, 1/2-13HEXNYLOCK THIN PLTD
14 86273990 70067 2 SCR, 6-32 X 3/8 PPHMS
15 86005670 57040 2 NUT, 1/2 NPT CONDUIT
16 86081530 62766 1 PLATE, CONTROL PANEL, CLP/ADM
17 86277980 70330 4 SET SCR, 5/16-18 X 1/2 CONE PT
18 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER
19 86007200 72162 1 SWITCH, DPDT3-POSITION ROCKER
20 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET
21 86008350 78418 3 TRIGGER, SWITCH
22 86245950 50996 1 LABEL, CONTROL PANEL, CLP/ADM
23 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD
24 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
25 86276510 70672 2 SCR, 1/2-13 X 4.75HHCS GR5 PLT
26 86226840 73307 2 SPRING, COMP .88D X1.4L X.100W
27 86006870 70406 9 SCR, #10 X 3/4 PPHST TYPE B
28 86006620 70127 6 SCR, 6-32 X 1/4 PPHMS SS
29 86279020 87026 2 WASHER, #6 LOCK EXT STAR SS
30 86274150 70105 4 SCR, 1/4-20 X 1.75 PPHMS SS
31 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON
32 86010720 87086 2 WASHER, M10 X 30 PLTD
33 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN
34 86198480 27371 2 CLIP, POWER CORD
35 86238820 41351 REF HARNESS, MAIN CLP/ADM
36 86234110 23086 1 CORD SET,14/3 SJTW-A X 50' YLW
37 86272840 67147 1 RING, 2" DIA SPLIT
38 86256170 73169 1 STRAIN RELIEF, CORD HOOK
39 86003120 27817 2 CABLE, .06 X 40, 0707, SS
40 86006830 70386 1 SCR, 10-32 X 1” PPHMS
41 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
42 86010660 87025 6 WASHER, 1/4 LOCK EXT STAR SS
43 86006410 67381 2 RING, 1/4 KLIP
44 86092980 51319 1 LEVER ASM, CLP HANDLE ADJ
45 86006790 70351 5 SCR, 10-32 X 3/8 HHTR W/STAR
46 86002870 27417 1 CORD, 99807 1/8 X 12"
47 86232300 500018 1 CARD, INSTRUCTION CLP12
48 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
49 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
CLIPPER 86308240
5-1
Page 38
SOLUTION TANK ASSEMBLY
(SEE PG. 5-1)
A
29
26
10
7*
6
3
7
11
12
12A
12B
20
15
13
16
14*
30
24*
8
(SEE PG. 5-1)
5-11
B
27
19
9
18
2
23*
1
17*
28
32
22*
21*
5*
D
4
CLIPPER 86038240
(SEE PG. 5-5)
16
25
Page 39
SOLUTION TANK ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233140 20041 2 CLAMP, 2.0" WORM GEAR
2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
3 86003080 27809 1 COVER, VAC MOTOR
4 86003090 27810 1 COVER, BELT
5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
6 86003790 35175 2 GASKET, TANK TO VAC COVER
7 86003920 35231 2 GASKET, VAC COVER (CLP FAMILY)
8 86281880 39526 1 HOSE,1/2 CLEAR X 12
9 86240100 39536 1 HOSE, 1.5 BLK VAC X 5.0
10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5
11 86240980 41348 1 HOUSING, VAC MOTOR
12 86026880 53789 1 VAC MOTOR ASM, CLP FAMILY
12A 86135340 14258 BRUSH SET, 120V 5.7 VAC, AMETEK
12B 86135320 140687 BRUSH SET, 120V VAC, WINDSOR
13 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B
14 86032280 75261 1 TANK, CLP SOLUTION
15 86259070 85038 1 VENT, COOLING AIR LARGE
16 86010650 87018 8 WASHER, #10 X 9/16 OD
17 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
18 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
19 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL
20 86233260 20092 1 CLAMP, 3.5" WORM GEAR
21 86003950 35236 1 GASKET, TANK, L-F
22 86003960 35237 1 GASKET, TANK, L-R
23 86003970 35238 1 GASKET, TANK, RH
24 86197940 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL
25 86006600 70114 2 SCR, #10 X 3/4 PPHST TYPE B
26 86260690 02130 1 HOSE ASSY- FILL HOSE
27 86002870 27417 1 CORD, 99807 1/8 X 12"
28 86197920 40023 1 HOSEBARB, 1/2MPT X 3/8 DL
29 86234790 27827 1 COVER, CLP SOLUTION
30 86246060 51321 1 LANYARD, .06 X 2.88
31 86026680 75278 1 TANK ASM, SOLUTION CLP12
32 86233090 20016 1 CLAMP 1/4 ID HOSE
SERIAL NO.
FROM
* SERVICE
* SERVICE
*ITEMS
NOTES:
ONLY
ONLY
INCLUDED
CLIPPER 86038240
5-1
Page 40
RECOVERY TANK ASSEMBLY
18
16
15
5
E
7
4
12
8
E
14
11
10
1
17
13
12
9
2
6
3
14B
12
11B
10B
1B
5-13
CLIPPER 86038240
Page 41
RECOVERY TANK ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083387
1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET
2 86233140 20041 1 CLAMP, 2.0" WORM GEAR
3 86002930 27670 1 CORD, DRAIN PLUG
4 86003110 27816 2 COVER, REC. TANK
5 86235280 28060 1 DOME, S/C EXTRACTORS
6 86003630 34351 1 FLOAT SHUT-OFF
7 86003910 35230 1 GASKET, DOME
8 86003930 35232 2 GASKET, PORT COVER
9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN
10A 86004510 41391 1 HOSE, INSERT 1000083387
10B 86004450 40019 1 HOSEBARB, 1.50 DOUBLE MCHD
11A 86004500 41390 1 HOSE, CAP 1000083387
11B 86006240 66227 1 PLUG, DRAIN HOSE
12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B
13 86032290 75262 1 TANK, CLP RECOVERY
14A 86001370 140408 1 BRKT, HOSE HOOK 1000083387
14B 86001190 140133 1 BRKT, RECOVERY HOSE MTG
15 86002870 27417 1 CORD, 99807 1/8 X 12"
16 86242230 500009 1 LABEL, WARNING
17 86245920 50993 1 LABEL, CLIPPER MAIN
18 86003330 28061 1 DOME ASM, CLP FAM
SERIAL NO.
FROM
NOTES:
CLIPPER 86038240
5-1
Page 42
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001150 12515 BRUSH, 18L X 3.38OD WAS 12302
86001100 11045 BELT, 180J6 MICRO-V
86000090 09019 BEARING, 1.125ODX.500IDX.375
86004570 44067 JET BODY, MINI PROMAX BODY
86004580 44068 JET, MINI PROMAX 9504
86026390 65201 PUMP ASM, CLP/ADM
86026940 84160 VALVE ASM, SOLENOID CLP FAMILY
86003780 35171 GASKET, ACCESSORY PORT
86001980 14700 BREAKER, 15A 250VAC 50VDC
86230210 14832 BREAKER, 6A VDE CIRCUIT
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86007200 72162 SWITCH, DPDT3-POSITION ROCKER
86026880 53789 VAC MOTOR ASM, CLP FAMILY
86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH
86003330 28061 DOME ASM, CLP FAMILY
86003630 34351 FLOAT SHUT-OFF
86006240 66227 PLUG, DRAIN HOSE
86135340 14258 BRUSH SET, 120V 5.7 VAC, AMETEK *
86135320 140687 BRUSH SET, 120V VAC, WINDSOR *
SERIAL #
FROM
NOTES:
5-15
CLIPPER 86038240
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