Windsor CLP12IA, 10080090, CLP12IB, 10080100, CLP12IE Operator Instructions Manual

...
Page 1
CARPET EXTRACTOR
Operating Instructions (GB/USA)
Bedienungsanleitung (GER)
MODEL: COUNTRY
CLP12IA - 10080090 AUSTRALIA CLP12IB - 10080100 BRITIAN CLP12IE - 10080110 EUROPE CLP12IS - 10080120 SWITZERL AND
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
AF
86038280 04/26/11 PRV NO. 98656
IPX4
Read these instructions before operating the machine
Page 2
MACHINE DATA LOG
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
Warranty Registration
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
2ENG
For customer assistance:
1-800-444-7654
86038280 04/26/11
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Machine Data Log................................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Grounding Instructions.........................................2-3
OPERATIONS
Technical Specifications.......................................3-1
Components/Controls ..........................................3-2
Machine Operation...............................................3-5
Filling the Solution Tank....................................3-7
Cleaning............................................................3-8
Accessory Tool Usage....................................3-11
MAINTENANCE
Vacuum Motor......................................................4-1
Solution Pump......................................................4-2
Belt Replacement.................................................4-2
Periodic Maintenance...........................................4-3
Daily/Regular Maintenance..................................4-3
Machine Troubleshooting.....................................4-4
TABLE OF CONTENTS
GROUP PARTS LIST
Brush..................................................................5-1
Control Panel......................................................5-3
Frame.................................................................5-5
Pump..................................................................5-7
Recovery Tank...................................................5-11
Solution Tank .....................................................5-13
Vacuum Shoe.....................................................5-15
Wiring – Schematic ............................................5-17
Suggested Spare Parts......................................5-18
EC Declaration of Conformity.............................5-19
86038280 04/04/07
3EN
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HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA log which is filled out during the installation of your machine. The MACHINE DATA log is located on the inside of the front cover of this manual.
The model and serial number of your machine is on the bottom back-end of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Vacuum Motor
- Solution Pump
- Belt Replacement
- Periodic Maintenance
- Daily/Regular Maintenance
- Machine Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS
ch came with the kit. It contains replacement
whi parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1ENG
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IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
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Page 6
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
.
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86038280 04/04/07
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THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDING INSTRUCTIONS
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Page 8
TECHNICAL SPECIFICATIONS
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ITEM DIMENSION/CAPACITY
Electrical 230-240V, 7A, 50 HZ Electric Vacuum Motor (1) 3 stage, 1 hp, 99 cfm (2.80 cubic m/min.) Waterlift 117” (297cm) Brush (1) 18” (45.7cm.) Brush Speed 1000 rpm Solution Pump 100 PSI, diaphragm style, internal bypass Solution Capacity 12 gallons (45.5l) Solution Spray 2 quick change jets. Recovery Capacity 12 gallons (45.5l)
Vacuum Shoe Wheels (2) 10” dia. (25cm) wheels by 2”
Dimensions - Weight 105lbs. (48kg) Dimensions - Length 28” (71cm) Dimensions - Height 46” (117cm) Dimensions - Width 24” (61cm) Power Cable
20” (51 cm) cast aluminum with spring loaded down pressure
50’ (12.7m) (1mm)
46”
(117cm)
28”
(71cm)
24”
(61Cm)
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2
8
9
4
7
5
6
CONTROLS/COMPONENT LOCATIONS
1. Main Handle. Used to pull and maneuver machine.
2. Handle Adjustment. Used to adjust height of handle, and allow machine to be used in “PUSH” or “PULL orientation.
3. Electrical Cord.
4. Solution Switch. Turns on pump. Continuous
position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 trigger switches to dispense solution. Center position is off.
5. Brush Motor Switch. Turns on brush motor.
6. Vacuum Motor Switch. Turns on vacuum motor.
7. Trigger Switches. Activates electro-valve to
dispense solution to floor through jets when solution switch is in the intermittent position.
8. Brush Motor Circuit Breaker. 4 amp. Breaker protecting brush motor.
9. Vacuum Motor Circuit Breaker. 7 amp. Breaker protecting vacuum motor.
10. Recovery Dump Hose. Facilitates draining dirty cleaning solution.
1
3
10
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CONTROLS/COMPONENT LOCATIONS
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1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights.
4. Recovery Tank. Used to collect dirty cleaning solution.
5. Solution Tank. Used to hold cleaning solution.
6. Solution Dump Hose. Facilitates draining excess
cleaning solution from solution tank.
7. Recovery Tank Dome.
8. Solution Tank Lid.
9. Solution Tank Fill Hose.
10. Vacuum Shoe.
11. Brush Housing.
12. Front Lifting Handle.
13. Cleaning Solution Filter.
6
9
13
8
1
3
12
2
7
4
5
3-3EN
10
11
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1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
6
CONTROLS/COMPONENT LOCATIONS
6
1
2
4
5
3
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3-4EN
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OPERATIONS
p
STEP
STEP
Remove electrical cord and literature from recovery tank. Fill solution tank (see filling
1
instructions).
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
2
shut-off is installed correctly.
1/8in
(3mm)
STEP
Adjust brush to proper setting. Note: For
3
good operation the brush must skim the carpet. If circuit breaker trips raise brush to
revent damage to motor or carpet.
CORRECT
INCORRECT
STEP
SOLUTION VACUUM
INT
BRUSH
ON ON
CONT
Turn on brush and vacuum motor switches
4
(“ON”=“I”). Turn on solution switch for continuous spray or set switch to intermittent to allow use of trigger switches.
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Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point.
OPERATIONS
STEP
5
Lower machine to floor.
Select continuous setting to start solut i on spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” position with the fingers, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made.
STEP
6
STEP
7
CONT
86038280 04/04/07 3-6EN
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FILLING OPERATIONS
G
A
)
A
RIGHT SIDE
OF UNIT
FILLING THE CLIPPER
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.
CHEMICALS
Suitable Chemicals
Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene * Product Trademark Names
RECOVERY TANK
SOLUTION
TANK
LEFT SIDE
OF UNIT
FILL LINE
Non-Compatible Chemicals
STEP
1
STEP
2
STEP
3
STEP
4
Remove solution tank lid
dd water
12 gal.
or
(45.5 ltr.)
140°F (60°C
12 – 24oz.
(356ml – 711ml)
dd cleaning
chemical
Replace solution tank lid
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CLEANING PROCEDURE
G
1
2
1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward.
2. For larger unobstructed areas, flip the handle and use the machine’s brush assisted propelling motion.
1ft.
(30cm)
OFF
STEP
1
STEP
2
Start at wall closest to power outlet. For small areas, pull straight back without pushing down on handle.
Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass.
1in.
(25mm)
STEP
3
86038280 04/04/07
Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area a minimum of 1inch on the right (close cleaning) side of machine. Overlap a minimum of 2inches on the left (drive belt) side of machine. Refer to illustration for the left and right side of the machine.
3-8EN
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CLEANING PROCEDURE
G
R
Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Clean perimeter last.
During operation, observe the following: The Clipper is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.
O
STEP
1
STEP
4
SOLUTION INTAKE COVER
Use right side of machine for cleaning against walls.
After cleaning, turn off all controls, return brush to storage position and carefully unplug machine.
VACUUM INTAKE COVER
STEP
5
STEP
6
3-9EN
OFF
OFF OFF
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CLEANING PROCEDURE
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RECOVERY DRAIN
SOLUTION
DRAIN
STEP
7
STEP
8
To speed drying, use a Windblower™ fan.
Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
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ACCESSORY TOOL USAGE
Use only one of the following acceptable accessory tools. 86000020 – PRV NO. HT 86000000 – PRV NO. DDH 86041150 – PRV NO. DH 86031540 – PRV NO. 39504 86000610 – PRV NO. 89227 86000600 – PRV NO. 89226
Pull back collar and insert over machine mounted fitting, then release collar to lock into place.
STEP
1
Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole.
Turn on vacuum motor switch and set solution switch to intermittent position.
Note: Be sure brush switch is in off position and brush is in storage position.
STEP
2
STEP
3
SOLUTION
INT
BRUSH
OFF
VACUUM
ON
Squeeze handle on accessory tool to begin cleaning.
3-11ENG
STEP
4
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ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose the inside of the frame.
4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor cover 86003080 – PRV NO. 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
Carbon Brushes
Note: When replacing carbon brushes loosen wire terminal BEFORE removing screws on bracket.
Wire Terminal
Note: Place stop in groove.
End Cap
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
Wire Terminal
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon Brushes
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
3
[9.5mm]
8
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
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4-1ENG
Page 20
MAINTENANCE
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside
of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
Pump Head 86251040 PRV NO. 65187
Pressure Switch 86161980 PRV NO. 42-809332
Pump Head
86251090 – PRV NO. 65204
Pump Replacement Parts for Flojet 100 psi 230v (86004770 – PRV NO. 47477)
86258860 - PRV NO. 84166
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the
frame.
4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links (86227350 - PRV NO. 05016) to the brush housi ng.
6. Remove the (3) screws that fasten the side plate (86249420 – PRV NO. 62759) to the brush h ousing to
remove belt. NOTE: All components associated with driving the brush will come out with the side plate.
7. Reverse process to install belt.
Pump Replacement Parts for Shurflo 100 psi (86026400 – PRV NO. 65254)
Valve Asm
86258830 - PRV NO. 84161
Valve Asm
Diaphragm
86235120 - PRV NO. 29219
86235100 - PRV NO. 29206
Diaphram
86247370 - PRV NO. 53246
Motor
86249420 PRV NO. 62759
86227350 PRV NO. 05016
4-2ENG
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PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti­browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
MAINTENANCE
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean,
hot water.
4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.
5. Check for and remove any lint or debris around vac shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from brush and
housing. NOTE: Brush removal.
a. To remove brush, grab and pull
brush out from end opposite drive belt (operator’s right). Remove other end from brush driver.
b. To install brush, line up slots in
brush core with pin in driver on drive belt side (operator’s left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip.
8. Check cooling air screen (located on frame behind left wheel) for lint or debris.
9. Check float and shut-off screen and clean as necessary.
NOTE: Always store machine with brush in “Store” position.
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4-3EN
Page 22
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No Power, Nothing Runs
Vacuum Motor Will Not Run
Vacuum Motor Runs But Suction Is Poor
Poor Or No Water Flow (Carpet Is Streaky)
Brush Does Not Spin
1. Is the cord plugged in?
2. Circuit breaker tripped in building.
3. Faulty switch.
4. Faulty power cord or pigtail.
1. Vacuum circuit breaker tripped.
2. Faulty main vacuum switch.
3. Loose wiring.
4. Faulty vac motor.
1. Debris lodged in vac shoe.
2. Dome gasket defective or missing.
3. Vacuum hose cracked or hose cuf f
loose.
4. Recovery tank full / float ball stuck in the up position.
1. Main pump switch off.
2. Jets clogged or missing.
3. Solution filter clogged.
4. Faulty solenoid.
1. Brush switch off.
2. Brush circuit breaker tripped
3. Brush belt broken.
4. Faulty brush motor.
1. Plug in cord.
2. Reset breaker
3. Call for service.
4. Call for service.
1. Reset breaker
2. Call for service.
3. Call for service.
4. Call for service.
1. Remove debris from vac shoe.
2. Replace as necessary.
3. Replace or repair as necessary.
4. Turn off vac motor. Drain and rinse
recovery tank.
1. Turn on.
2. Clean using a vinegar /water
solution or replace.
3. Drain solution tank and clean solution filter.
4. Call for service.
1. Turn on brush switch.
2. Reset circuit breaker.
3. Replace as necessary.
4. Call for service.
4-4ENG
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Page 23
NOTES
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86038280 04/04/07
4-5EN
Page 24
BRUSH
31
15
25
30
17
34
24
18
11
25 29
44
30
47
45
26
36
16
33
43
32
7
13
16
8
12
38
39
10
22
4
40
37
41
26
35
28
3
21
42
1
6
19
27
23
20
25
5-1
14
17
30 29
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25
3
9
2
5
Page 25
5-2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000730 03110 1 AXLE, ROLLER 2 86227100 04084 1 ADAPTER, BRUSH BRG. 3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375 4 86001100 11045 1 BELT, 180J6 MICRO-V 5 86001150 12515 1 BRUSH, 18L X 3.38OD 6 86001300 140343 1 BRKT, BRUSH PULLEY 7 86001310 140351 1 BRKT, BRUSH HEIGHT 8 86033080 34357 REF FRAME, CLIPPER 12
9 86004060 36192 2 GUARD, THREAD 10 86240970 41346 1 HOUSING, BRUSH, 18" 11 86004980 50998 1 LABEL, BRUSH HEIGHT 12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT 13 86005110 51312 1 LINKAGE ASM, ROLLER SUPPORT 14 86005120 51314 2 LINK, ROLLER, FRONT 15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT 16 86005640 57030 4 NUT, 10-32 HEX NYLOCK 17 86005850 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT 18 86249410 62758 1 PLATE, BRUSH HOUSING RH 19 86249420 62759 1 PLATE, BRUSH HOUSING LH 20 86005930 62762 2 PLATE, AXLE RETAINER 21 86250680 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V 22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L 23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG 24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS 25 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS DL 26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS 27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS 28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS 29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS 30 86010650 87018 6 WASHER, #10 X 9/16 OD 31 86007030 70675 4 SCR, 1/4-20 X. 5/8 THMS PLTD NP 32 86230630 12525 1 BRUSH, 18L X 3.38 OD G2 1000090717 33 86251710 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 1000090717 34 86003070 27805 1 CLIP, BEARING 35 86003370 29157 1 DRIVER, BRUSH 36 86136760 70767 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 1000090717 37 86272770 67094 1 RING, 1/2 EXT. SNAP 38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD 39 86008650 80604 2 COTTER, 1/4" RING
40 86342240 - 1 SPACER, .81 X 1.06 X .125
41 86006030 64102 1 PULLEY ASM, BRUSH 42 86003390 29208 1 DRIVER ASM, BRUSH 43 86001150 12515 1 BRUSH ASM, 18 IN 44 86227150 05158 1 ADAPTER BRUSH BRG. DIE CAST 1000090717 45 86228890 09137 2 BEARING, R6 3/8 ID 1000090717 46 86028010 47383 1 BRUSH BEARING ASM. 47 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
BRUSH
86038280 02/22/11
Page 26
CONTROL PANEL
3
4
19
18
46
47
9
43 39
10
22
16
28
45
44
6
33
3
45
15
40
24
42
20
2
50
41
8
49
37
38
23
1
31
7
21
11 27
42
30
32
26
12
5
35
C
(SEE FRAME)
17
13
34
36A, 36B, 36C, 36D
29
14
48
45
5-
25
86038280 04/04/07
Page 27
CONTROL PANEL
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86001240 14020 1 TE RMINAL BLOCK, 115V (3-4-3)
2 86230110 14312 1 BREAKER, 7A 250VAC 5 0VDC
3 86002020 14949 1 BREAKER, 4A VDE CIRCUIT
4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
5 86240890 41181 2 HOUSING, CLP HANDLE PIVOT
6 86261000 23671 1 CORD ASM, PIGTAIL
7 86003130 27823 3 CONTACT, ELECTRICAL, FLAT
8 86003140 27824 3 CONTACT, ELECTRICAL, BENT
9 86004090 38285 2 HANDLE, CLP12 WELDED
10 86004100 38286 1 HANDLE, CONTROL PANEL FRONT 11 86004110 38287 1 HANDLE, CONTROL PANEL REAR 12 86005010 51114 2 LOCK, HANDLE POSITION 13 86005790 57153 2 NUT, 1/2-13HEX NYLOCK THIN PLTD 14 86273990 70067 2 SCR, 6-32 X 3/8 PPHMS 15 86005670 57040 2 NUT, 1/2 NPT CONDUIT 16 86081530 62766 1 PLATE, CONTROL PANEL, CLP/ADM 17 86277980 70330 4 SET SCR, 5/16-18 X 1/2 CONE PT 18 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER 19 86007200 72162 1 SWITCH, DPDT3-POSITION ROCKER 20 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET 21 86008350 78418 3 TRIGGER, SWITCH 22 86245950 50996 1 LABEL, CONTROL PANEL, CLP/ADM 23 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD 24 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 25 86276510 70672 2 SCR, 1/2-13 X 4.75HHCS GR5 PLT 26 86226840 73307 2 SPRING, COMP .88D X1.4L X.100W 27 86006870 70406 9 SCR, #10 X 3/4 PPHST TYPE B 28 86006620 70127 6 SCR, 6-32 X 1/4 PPHMS SS 29 86279020 87026 2 WASHER, #6 LOCK EXT STAR SS 30 86274150 70105 4 SCR, 1/4-20 X 1.75 HHCS 31 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON 32 86010720 87086 2 WASHER, M10 X 30 PLTD 33 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN 34 86198480 27371 2 CLIP, POWER CORD
35 86238820 41351 REF HARNESS, MAIN CLP/ADM 36A 86002610 23683 1 CORD ASM, 230V BRITAIN 50FT 36B 86002600 23682 1 CORD ASM, 230V EURO 50FT 36C 86031550 23681 1 CORD ASM, 230V SWISS 50FT 36D 86260960 23521 1 CORD ASM, 230V AUST 50F T
37 86272840 67147 1 RING, 2" DIA SPLIT
38 86256170 73169 1 STRAIN RELIEF, CORD HOOK
39 86003120 27817 2 CABLE, .06 X 40, 0707, SS
40 86006830 70386 1 SCR, 10-32 X 1” PPHMS
41 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
42 86010660 87025 6 WASHER, 1/4 LOCK EXT STAR SS
43 86006410 67381 2 RING, 1/4 KLIP
44 86092980 51319 1 LEVER ASM, CLP HANDLE ADJ
45 86006790 70351 5 SCR, 10-32 X 3/8 HHTR W/STAR
46 86002870 27417 1 CORD, 99807 1/8 X 12"
47 86232300 500018 1 CARD, INSTRUCTION CLP12
48 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
49 86007130 72128 1 SWITCH, DPDT, 2 POSITION ROCKER
50 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-
Page 28
FRAME
5
33
15
11 10
C
(SEE CONTROL PANEL)
2
27
5
22
32
7
19
18
(SEE SOLUTION TANK)
21
3
12
A
26
8
16
B
9
20
25
34
6
35
24
16
20
28
5-
8
13
29
30
86038280 04/04/07
14
4
Page 29
FRAME
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 - OPEN - -
2 86033080 34357 1 FRAME, CLIPPER 12
3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5
4 86001660 41236 2 HUBCAP, 5/8" SHAFT
5 86238820 41351 1 HARNESS, MAIN, CLP/ADM
6 86239610 41354 1 HINGE, TANK TO FRAME
7 86005370 53641 1 MOTOR ASM, BRUSH CLP FAMILY
8 86005640 57030 10 NUT, 10-32 HEX NYLOCK
9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
10 86195830 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA 11 86249430 62761 1 PLATE, BRUSH MTR CLAMP 12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V 13 86254480 73949 2 SPACER, HANDLE PIVOT 14 86238200 36081 2 GEAR, 40 TOOTH 15 86276410 70643 2 SCR, 1/4-20 X 3/8 PPHMS 16 86273980 70066 10 SCR, 10-32 X 3/4 PPHMS 17 - OPEN - - 18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS 19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS 20 86010650 87018 10 WASHER, #10 X 9/16 OD 21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP 22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE 23 - OPEN - - 24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER 25 86066230 03107 1 AXLE, 5/8 X 17.06L 26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA 27 86253090 73943 1 SEAL, FRAME/TANK 28 86233140 20041 1 CLAMP, 2.0" WORM GEAR 29 86276500 70671 6 SCR, 5/16-18 X 3.5 SHCS PLATED 30 86279130 87083 6 WASHER, 5/16 SPLIT LOCK PLTD 31 86069290 140354 1 BRKT, CLP HANDLE SUPPORT 32 86069300 140355 1 BRKT, CLP HANDLE SUPPORT LT 33 86274760 70271 2 SCR, 1/4-20 X 1/2 HHCS PLTD 34 86006530 70057 3 SCR, 1/4-20 X 1 PPHMS SS 35 86272160 66052 1 PIN, ROLL 1/8” X 1.0”L
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-
Page 30
PUMP
19
18 1
15
23
13
3
29
8
29
10 16
20
4
17
28
2
16
21
12
22
25
26
26
11
24
22
25
20
9
D
(SEE SOLUTION TANK)
27
7
6
5
5-7
86038280 04/04/07
Page 31
PUMP
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBE QC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003490 31074 1 ELBOW, SWIVEL,3/8MPTX3/8TUBE QC 5 86004570 44067 2 JET BODY, MINI PROMAX BODY 6 86004580 44068 2 JET, MINI PROMAX 9504 7 86005640 57030 2 NUT, 10-32 HEX NYLOCK 8 86026400 65254 1 PUMP ASM, 230V 100PSI W/CONN
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM,SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86005590 56014 1 NIPPLE, 1/4 CLOSE 19 86005580 56012 1 NIPPLE, 1/4 FPT QD 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 86279930 29277 2 DUCT, 1/2 ID SPLT FLX X 16” 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86282340 39720 1 HOSE, 3/8 OD X 1/4 ID URTHN X 22” 25 86282350 39721 2 HOSE, 3/8 ID NYLON YLW X 17” 26 86281900 39531 3 HOSE, 1/4 ID NYLON YLW X 5” 27 86253020 73963 1 SCREEN, INTAKE 28 86197400 31022 1 ELBOW, 1/8NPT STREET 29 86227950 140387 2 BANDS, RUBBER
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-
Page 32
PUMP
PRIOR TO S/N 1000153174
19
18
15
11
3
29
8
4
23
1
20
10 16
9
29
20
13
17
28
2
16 21
12
7
30
26
26
24
25
D
(SEE SOLUTION TANK )
27
6
5
5-9
86038280 04/04/07
Page 33
PROIR TO S/N 1000153174
PUMP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003490 31074 1 ELBOW, SWIVEL,3/8MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86004580 44068 2 JET, MINI PROMAX 9504
7 86005640 57030 2 NUT, 10-32 HEX NYLOCK
8 86006120 65190 1 PUMP ASM, CLP/ADM
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON 10 86006830 70386 2 SCR, 10-32 X 1.0 PPHMS 11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC 13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC 14 86010570 84165 1 VALVE ASM,SOLENOID CLP FAMILY 15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 86010650 87018 4 WASHER, #10 X 9/16 OD 17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 86005590 56014 1 NIPPLE, 1/4 CLOSE 19 86005580 56012 1 NIPPLE, 1/4 FPT QD 20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS 22 - OPEN - - 23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 86281890 39529 1 HOSE, 3/8 URETHANE X 29" 25 86004350 39530 1 HOSE, 3/8 NYLON X 6" 26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5” 27 86253020 73963 1 SCREEN, INTAKE 28 86197400 31022 1 ELBOW, 1/8NPT STREET 29 86227950 140387 2 BANDS, RUBBER 30 86004400 39591 1 HOSE, 3/8 ID NYLON YLW X 29”
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-10
Page 34
RECOVERY TANK
18
13
16
5
15
E
7
4
12
8
E
14
12
11
10
1
9
17
6
3
14B
2
11B
10B
1B
12
5-11
86038280 04/04/07
Page 35
RECOVERY TANK
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET
2 86233140 20041 1 CLAMP, 2.0" WORM GEAR
3 86002930 27670 1 CORD, DRAIN PLUG
4 86003110 27816 2 COVER, REC. TANK
5 86235280 28060 1 DOME, CLP FAMILY
6 86003630 34351 1 FLOAT SHUT-OFF
7 86003910 35230 1 GASKET, DOME
8 86003930 35232 2 GASKET, PORT COVER
9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN
10A 86004510 41391 1 HOSE, INSERT 10B 86004450 40019 1 HOSEBARB, 1.50 DOUBLE MCHD 11A 86004500 41390 1 HOSE, CAP 11B 8600 6240 66227 1 PLUG, DRAIN HOSE
12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B 13 86032290 75262 1 TANK, CLP RECOVERY
14A 8600 1370 140408 1 BRKT, HOSE HOOK 14B 8600 1190 140133 1 BRKT, RECOVERY HOSE MTG
15 86002870 27417 1 CORD, 99807 1/8 X 12" 16 86242230 500009 1 LABEL, WARNING 17 86245920 50993 1 LABEL, CLIPPER MAIN 18 86003330 28061 1 DOME ASM, CLP FAM
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-12
Page 36
SOLUTION TANK
(SEE FRAME)
A
29
26
10
7*
6 3
7
12 12A 12B
15
11
20
13 16
14*
30
24*
8
27
9
1
B
(SEE FRAME)
17*
28
32
19
18
2
23*
22*
21*
5*
D
4
(SEE PUMP)
16
25
5-13
86038280 12/14/09
Page 37
SOLUTION TANK
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233140 20041 2 CLAMP, 2.0" WORM GEAR
2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
3 86003080 27809 1 COVER, VAC MOTOR
4 86003090 27810 1 COVER, BELT
5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
6 86003790 35175 2 GASKET, TANK TO VAC COVER
7 86003920 35231 2 GASKET, VAC COVER (CLP FAMILY)
8 86281880 39526 1 HOSE,1/2 CLEAR X 12
9 86240100 39536 1 HOSE, 1.5 BLK VAC X 5.0 10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5 11 86240980 41348 1 HOUSING, VAC MOTOR 12 86005420 53791 1 VAC MOTOR ASM, CLP FAMILY
12A 8623 0760 140216 - BRUSH SET, 230V VAC AMETEK 12B 8613 5330 140688 - BRUSH SET, 230V VAC MTR WINDSOR
13 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B 14 86032280 75261 1 TANK, CLP SOLUTION 15 86259070 85038 1 VENT, COOLING AIR LARGE 16 86010650 87018 8 WASHER, #10 X 9/16 OD 17 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 18 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS 19 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL 20 86233260 20092 1 CLAMP, 3.5" WORM GEAR 21 86003950 35236 1 GASKET, TANK, L-F 22 86003960 35237 1 GASKET, TANK, L-R 23 86003970 35238 1 GASKET, TANK, RH 24 86197940 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL 25 86006600 70114 2 SCR, #10 X 3/4 PPHST TYPE B 26 86260690 02130 1 HOSE ASSY- FILL HOSE 27 86002870 27417 1 CORD, 99807 1/8 X 12" 28 86197920 40023 1 HOSEBARB, 1/2MPT X 3/8 DL 29 86234790 27827 1 COVER, CLP SOLUTION 30 86246060 51321 1 LANYARD, .06 X 2.88
31 86026680 75278 1 TANK ASM, SOLUTION CLP12 32 86233090 20016 1 CLAMP, 1/4 ID HOSE
SERIAL NO.
FROM
SERVICE
* SERVICE
NOTES:
ONLY ONLY
* ITEMS
INCLUDED
86038280 12/14/09
5-14
Page 38
VACUUM SHOE
1
4
11
7
13
10
2
12
3
5
8
6
7
11
5-15
86038280 04/04/07
Page 39
VACUUM SHOE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227350 05016 4 ARM, VAC SHOE PARALLEL
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR
5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL
6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD
7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS
8 86258630 85040 1 VAC SHOE, 18"
9 - OPEN - - 10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS 11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125 12 86003780 35171 1 GASKET, ACCESSORY PORT 13 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-16
Page 40
WIRING DIAGRAM
86268929 PRV NO. 88229
86238840 PRV NO. 41356
86238820
PRV NO. 41351
86268460 PRV NO. 88333
86268430 PRV NO. 88276
86238830 PRV NO. 41355
86268430 PRV NO. 88323
86003650 PRV NO. 34362
86266720
86268900
PRV NO. 88655
86268420 PRV NO. 88317
PRV NO. 880043
86268750 PRV NO. 88567
5-17
86038280 04/04/07
Page 41
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001150 12515 BRUSH, 18L X 3.38OD 86001100 11045 BELT, 180J6 MICRO-V 86000900 09019 BEARING, 1.125ODX.500IDX.375 86004570 44067 JET BODY, MINI PROMAX BODY 86004580 44068 JET, MINI PROMAX 9504 86026400 65254 PUMP ASM, 230V 100 PSI W/ CONN 86010570 84165 VALVE ASM, SOLENOID CLP FAMILY 86003780 35171 GASKET, ACCESSORY PORT 86230110 14312 BREAKER, 7A 250VAC 50VDC 86002020 14949 BREAKER, 4A VDE CIRCUIT 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86007200 72162 SWITCH, DPDT3-POSITION ROCKER 86005370 53641 VAC MOTOR ASM, CLP FAMILY 86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH 86003330 28061 DOME ASM, CLP FAMILY 86003630 34351 FLOAT SHUT-OFF 86006240 66227 PLUG, DRAIN HOSE 86230760 140216 BRUSH SET, 230V VAC AMETEK 86235330 140688 BRUSH SET, 230V VAC MTR WINDSOR *
SERIAL NO.
FROM
NOTES:
86038280 04/04/07
5-18
Page 42
5-19
86038280 04/04/07
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