Windsor 10070100 Operating Instructions Manual

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Page 1

CARPET EXTRACTOR

Operating Instructions (ENG)

MODEL:

D250 (115V)

10070100 Beginning with Serial No. 1000054537

86038570 05/11/07 PRV NO. 98828

Read these instructions before operating the machine

Page 2

TABLE OF CONTENTS

MODEL___________________________________________

DATE OF PURCHASE_______________________________

SERIAL NUMBER _________________________________

SALES REPRESENTATIVE # ________________________

DEALER NAME ___________________________________

Data Log/Table of Contents....................1

Safety Instructions...................................2

Grounding Instructions............................3

Operations...............................................4

Maintenance …………………………. .....6-9

Troubleshooting ......................................10

Technical Specifications…………...……..11

Parts Lists................................................13-22

Spare Parts..............................................23

Wiring Diagram........................................24

Warranty..................................................25

INSPECTION

Carefully unpack and inspect your machine for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified im mediately.

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SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children. Use only as described in this manual. Use only manufacturer’s recommended components and

attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

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GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. The D250 is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. The D250IE is for use on a nominal 230-volt circuit.

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

PROPER GROUNDING (115V)

Grounding Pin

Grounded Outlet

Fig. A

Tab For Grounding Screw

dapto

NOTE: In Canada, the use of a temporary adaptor is no

ermitted by the Canadian Electrical Code

CHEMICALS Suitable Chemicals

lkalis Detergents Hydroxides Soaps Vinegar

Fig. B

Metal Screw

daptor

Grounded Outlet Box

Fig. C

Non-Compatible

ldehydes

romatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

Warning: Using the incompatible chemicals listed above will damage the machine. Damages of this type are not covered under the 6-3-1 warranty. Carefully read ingredients on manufacturer's label before using any product in this machine.

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OPERATIONS

CARPET INSPECTION:

Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it.

Plan the cleaning route, work from the most remote area towards the exit. Try not to travel over the cleaned areas when getting fresh water or dumping old. Furniture should be moved out away from the walls before cleaning. If furniture is moved back in place before carpet is completely dry, place plastic or foil protectors under the legs to prevent possible carpet staining. When possible use a Windblower (WB3) and open all windows and doors to speed carpet drying.

ACCESSORIES:

The D-250 can be used with the following Windsor equipment: Deluxe Hand Tool (86000020 – PRV NO. DHT), Pile Jogger (86041760 - PRV NO. PJ2A), Standard Floor Wands(SFW, 86000610 – PRV NO. SW, 86288320 – PRV NO. SW-PRO, 86288310 – PRV NO. PROW), & Wind Blower carpet dryer(10040270 – PRV NO. WB3). Contact an authorized Windsor dealer for assistance in choosing the right equipment .

GENERAL INFORMATION: On heavily soiled carpets, or on areas of high foot traffic, it may be necessary to use a prespray

or traffic lane cleaner applied with a Pro-Spray. Do not add presprays to the machine's solution tank. If a spotter is used, follow the manufacturer's instructions exactly as printed on the label. Remove the spotter with the floor tool when done, spotter left in the carpet may bleach or brown it permanently.

As the carpet is being cleaned, check to see if there is foam building up in the recovery bucket.

Add a little defoaming compound to the recovery tank but never to the solution tank. For infrequent use or long periods of storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water. Flush the system with clean hot water after neutralizing.

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

PROTECT THIS MACHINE FROM FREEZING. EQUIPMENT SET-UP:

1. Plug power cable from machine into properly

grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose set to the machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be sure a positive connection was made.

5. Pour clean, hot water into the solution tank.

To avoid possible tank distortion, water temperature must not exceed 140 F (60C).

6. Add a non-foaming cleaning solution

concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank. NOTE: When using

powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

7. Turn pump and vacuum switch(s) to the on position. NOTE: Pump may have to be primed for solution flow. (See Priming the Pump)

8. Start cleaning.

PRIMING THE PUMP

1. Connect priming hose to solution output on

machine.

2. Run open end of priming hose to vacuum intake.

3. Turn pump and both vacuums on and seal off

hose going into vacuum in take.

4. Do this for 30 seconds or until pump is putting out a steady flow of water.

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OPERATION

HEATER OPERATION

The disconnect fittings on the

heater will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting the or performing any maintenance on the heater.

Before disconnecting the heater, open wand valve to relieve the system of all pressure by depressing the valve trigger.

DO NOT spray water directly on to the heater. To clean, unplug the unit and wipe with a damp cloth.

Make certain that the solution tank is filled adequately before

plugging in the machine and heater.

1. Plug the machine and heater into separate

grounded circuits. The heater draws 15 amps of current.

2. Turn the solution pump ON. Turn the heater

switch ON. The solution pump must be turned on BEFORE the heater is turned on.

The heater requires about 5-6 minutes to reach operating temperature, approximately 250°F. When turning the machine and heater OFF, make certain that you turn the heater off FIRST.

EMPTYING AND CLEANING

Always use defoamer if

foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle

is functioning properly. a. To check, hold the wand about one foot

above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray

pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke

while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke. A

AN AREA WITH A VACUUM PULL STROKE

LWAYS FINISH UP

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3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the recovery tank will impede the vacuum flow when the tank is full. When this occurs, empty the recovery tank. Do this by opening the dump valve located at the back of the machine. NOTE: Dispose of waste in

a proper manner which would not violate any Local, State or Federal law.

5. Once the recovery tank has been emptied, you may once again proceed with cleaning.

Operating Vacuum after shutoff has activated could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty.

Always test carpet for color

fastness in an inconspicuous place. Also, to avoid prolonged drying times, do not spray too much solution in any one area.

SHUT DOWN AND STORAGE

1. Turn Switch OFF. Empty recovery tank

completely and rinse several times to remove any dirt or debris that may be left behind.

2. Drain any unused cleaning solution from solution

tank and rinse with clean water to remove any suds left behind by the cleaning chemicals.

NOTE: Dispose of waste in a proper manner which would not violate any Local, State or Federal law

3. Run a small amount of clean water through pump

if chemicals were used. This will help insure the life of your pump.

4. Check the spray jet on the cleaning tool for full

spray pattern and inspect vac head for any obstructions.

5. Remove as much moisture from system before

storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit.

Before making any adjustments or performing any

maintenance to your machine, disconnect the power cord from the electrical source.

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MAINTENANCE

DAILY MAINTENANCE:

(At the end of each working day):

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank .

3. Rinse tank with fresh water. Periodically inspect

the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.

4. Remove lint build-up from the float shut-off screen in the recovery tank . (Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary).

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lay on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Ensure automatic shut-off ball is working properly.

8. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

9. Run clean water through solution pump when work is complete.

10. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

11. Store with access covers removed to allow tanks to dry.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.

2. Check hoses for wear, blockages, or damage. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank and remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern

and check with gauge if necessary.

4. Check overall performance of machine.

5. Grease piston inside pressure regulator.

SEMI-ANNUALLY

Check vacuum motor brushes.

LUBRICATION

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

STORAGE

Thoroughly clean machine if it is to be stored. Protect this machine from freezing while in storage.

HEATER MODEL STORAGE

Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack, voiding your warranty.

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MAINTENANCE

SERVICE SCHEDULE

Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all gaskets for wear and leakage Check vacuum intake screen for damage; replace if necessary Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushe s

MAINTENANCE DAILY WEEKLY QUARTERLY

* * * *

* * * * * * *

* *

* * * * *

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MAINTENANCE

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank.

3. Locate the vacuum motor wires and disconnect

at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor. SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove solution hoses from fittings in pump.

4. Remove the (2) screws that fasten the pump to

the frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon Brushes

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

[9.5mm]

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon Brushes

Note: When replacing carbon brushes loosen wire terminal BEFORE removing screws on bracket.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

Wire

Terminal

Note: Place stop in groove.

Wire Terminal

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

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MAINTENANCE

D-250 PUMP MAINTENANCE

Per manufacturer’s recommendations the following maintenance should be p erformed utilizing noted kits:

1.) 500 hours-Kit 86201080 – PRV NO. 250-75A replaces the V-packing, wave washer, packing spreader and plunger guide.

2.) 500 hours-Kit 86201100 – PRV NO. 250-75C replaces the CAM bearing and insert.

3.) 1000 hours-kit 86201090 – PRV NO. 250-75B valve assembly and o-rings.

NOTE: Maintenance and repairs must be done by qualified personnel. Using non-Windsor parts to repair this machine will void the warranty. Contact an authorized Windsor dealer for complete details.

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TROUBLESHOOTING

TROUBLE SHOOTING CHART PROBLEM POSSIBLE CAUSE SOLUTION

No power to machine Dead electrical circuit Check building circuit breaker or fuse

box.

Electrical shock Faulty power cord Replace.

Equipment not grounding Follow grounding instructions exactly. Electrical shock Receptacle not grounded Contact an electrician to check

building's wiring. Vac motor speed varies or doesn't run

Loss of Vacuum

Solution hose fitting hard to connect

Carpet not getting clean Severe soil conditions Make several passes at right angles to

Carpet too wet Over saturation Adjust solution pressure to lower

Solution not flowing properly

Worn motor brushes Replace. Motor worn out Replace. Faulty switch Replace. Loose vacuum dome Center and seal dome over tank. Crack in dome or poor joint Replace or repair using acrylic plastic

cement only.

Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise. Vac motor seals leaking Replace. Floor tool vac chamber clogged Vac motor, hose, or dome gasket Corrosion on fittings Clean with steel wool.

Leaving carpet too wet Check for loss of vac pressure. Carpet browning Too much chemical Check label for correct solution

Solution hose connection Check for positive connection. Faulty pump Repair or replace. Faulty floor tool valve Repair or replace. Faulty pump switch Repair.

With power off clean screen.

Wash out with hose. Pick lint out with a

wire.

Replace.

Soak in acetic acid (white vinegar).

Lubricate lightly with silicone based

lubricant.

each other.

Use a prespray.

setting.

Make several passes without spray.

concentration.

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TECHNICAL SPECIFICATIONS

ELECTRICAL: 115 V, 60 Hz, 15 Amps per power cable ((D250)

230 V, 50 Hz, 15 Amps (D250IE) ELECTRIC VACUUM MOTOR (1) –2/1.25 HP, 2 stage, Waterlift –150” (381cm) SOLUTION PUMP 250 psi, adj. SOLUTION CAPACITY 17 gallons (64.3ltr) RECOVERY CAPACITY 15 gallons (56.75ltr) WEIGHT 97 lbs. ( 44 kg) LENGTH 20” (50.80 cm) WIDTH 16” (40.64 cm) POWER CABLE 2-25’ (6.35 m) (D250)

1-25' (6.35 m) (D250IE)

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NOTES:

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RECOVERY TANK ASSEMBLY

10 11

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RECOVERY TANK ASSEMBLY

REF PART NO. PRV NO. QTY DESCRIPTION

1 86033260 05151 1 TUBE ASM, RECOVERY TANK 2 86242230 500009 1 LABEL, WARNING 3 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/RIM 4 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 5 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE SLIP 6 86033330 78475 1 VAC STACK ASM, 17 GAL PORTABLES 7 86202160 320-05 2 VELCRO STRAPS 8 86161460 15-808123 1 DUMP VALVE 2”

9 86161470 11-800444 1 ELBOW, 1.5 2” 45D PVC SCH40 10 86201510 390-26 3 SPACER NYLON 1/4 ID X 1/2 OD 11 86237440 35168 1 GASKET VAC MTR 12 86090970 360-24 1 PLATE, VAC 13 86010630 87013 7 WASHER, 1/4 ID X 5/8 OD SS 14 86003760 35166 1 GASKET, VAC MTR 15 86201970 065-92 3 VAC SPACER 2 1/4 II STAGE 16 86031620 85047 1 VAC MTR ASM, D/B RCVRY 115V 2ST

- 86202070 360-04B - BRUSHES, VAC FOR 116392-00

- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR 17 86256490 70814 3 STUD, 1/4-20 X 4.5 18 86010640 87016 3 WASHER, #10 LOCK EXT STAR SS 19 86274980 70335 1 SCR, 10-32 X 1/2 PHTR GRN/GRND 20 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .312 21 86004190 39337 1 HOSE, 1.5 BLK VAC X 24” 22 86234900 27508 1 CUFF, VAC HOSE BLU 23 86002380 20046 1 CLAMP, 2.25” WORM GEAR 24 86267480 880292 1 WIRE, 4” GRN/14 76010 X 76014 25 86033420 75334 1 TANK, RECOVERY DB DK GRY 26 86273780 70015 2 SCR, 1/4-20 3/4 HHCS SS DL 27 86091150 065-25 1 TANK BRACE ASM, D/B 28 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS NP 29 86200290 260-33 1 HOSEBARB, 1.5 MPT X 1.5 30 86200320 39574 1 HOSE ASM, 1/4 HP SLTN 16.5FT 31 86200320 150-44A 1 VAC HOSE 16-1/2’ W/CUFFS 1 1/2 32 86241910 47356 1 KIT, HOSE ASM W/BAG DOM50 33 86001750 14182 1 HOSE BAG 24” X 36” 34 86004000 35255 1 GASKET, TANK LID 35 86237770 35256 2 GASKET, DUMP VALVE

36 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER 37 86090320 87257 1 WASHER, HOSEBARB

SERIAL NO.

FROM

1000121568

NOTES:

SERVICE ONLY SERVICE ONLY

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CONTROL PANEL GROUP

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CONTROL PANEL GROUP

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:

1 86199650 070-08 1 FAN 105 CFM AXIAL 2 86090870 61367 1 PANEL ASM, CONT. 3 SW W/HEAT 3 86276290 70621006 4 SCR, #10 X 3/4 PPHST HI-LO BLK 4 86199660 070-08A 1 FAN FINGER GUARD 5 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS 6 86256960 72142 7 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG 8 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG

9 86202160 320-05 2 VELCRO STRAP 10 86256180 73195 2 STRAIN RELIEF, 1/2 NPT (.48ID) 11 86201860 330-06 1 TOGGLE SWITCH BOOT 12 86201840 330-05 1 TOGGLE SWITCH 13 86201330 335-04 1 TOGGLE SWITCH PLATE ON/OFF 14 86261300 51116 1 LIGHT ASM, 115V BRUSH WEAR 15 86233480 22046 1 CLIP, NEON LAMP 16 86200600 500345 1 LABEL DOM 3 SWITCH W/HEAT 17 86005670 57040 2 NUT, 1/2 NPT CONDUIT

18 86200500 140-11 2 KNOB RT/TANK 19 86005710 57105 3 NUT, 1/4-20 HEX W/STAR WASHER

3 SWITCH, SPST 15A EURO ROCKER

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VACUUM GROUP (LOWER)

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REF PART NO. PRV NO. QTY DESCRIPTION

1 86274980 70335 1 SCR, 10-32 X 1/2 PHTR GRN/GRND 2 86256480 70813 3 STUD, 14/20 X 3.5 SS 3 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS 4 86201970 065-92 3 VAC SPACER 2 1/4 II STAGE 5 86003760 35166 1 GASKET, VAC MTR 6 86090980 360-24A 1 PLATE ASM, VAC 90 DEG 7 86031600 85045 1 VAC MTR ASM, D/B SLTN 115V 2ST

- 86202070 360-04B - BRUSHES, VAC FOR 116392-00

- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR 8 86282120 39582 1 HOSE, VAC EXHAUST X 9” 9 86002380 20046 1 CLAMP, 2.25” WORM GEAR

10 86267480 880292 1 WIRE, 4” GRN/14 76010 X 76014 11 86010640 87016 1 WASHER, #10 LOCK EXT STAR 12 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER

VACUUM GROUP (LOWER)

SERIAL NO.

FROM

1000121568

NOTES:

SERVICE ONLY SERVICE ONLY

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PUMP & HEATER GROUP (200 PSI)

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PUMP & HEATER GROUP (200 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D 2 86200260 151-50C 1 HOSE, PULSE 47.0 1/4MPT X 1/4 MPT

3 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT 4 86005590 56014 1 NIPPLE, 1/4 CLOSE

5 86033580 41515 1 HEATER ASM, D/B COMPLETE 6 86197390 31021 1 ELBOW, 1/4 NPT 45 D STREET 7 86201130 250-79 1 PUMPTEC 200 PSI PUMP & MOTOR 8 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT) 9 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 90D DL

10 86005710 57105 2 NUT, 1/4-20 HEX W/ STAR WASHER 11 86006850 70393 2 SET SCR, 1/4-20 X 1.25L 12 86200270 151-51C 1 HOSE, PULSE 14.0 1/4 MPT X 1/4 MPT 13 86197360 31016 1 ELBOW 1/4 NPT STREET 14 86197630 40042 1 HOSEBARB 1/4 MPT X 1/2 H 90D 15 86090920 065-28A 1 PLATE, PUMP MOUNT 16 86280910 39174 1 HOSE, 1/2 ID WIREBOUND X 23”

SERIAL NO.

FROM

NOTES:

INCLUDED IN HEATER ASSEMBLY INCLUDED IN HEATER ASSEMBLY

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SOLUTION TANK ASSEMBLY

11 12

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12 11

24 11

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SOLUTION TANK ASSEMBLY

REF PART NO. PRV NO. QTY DESCRIPTION

1 86201290 280-02 2 RIVET AL. 3/16 X 1/2 CLOSED 2 86201500 260-71 1 SOLUTION COVER D/B 3 86002450 22015 1 COUPLER, 1/4 OD 4 86005590 56014 1 NIPPLE, 1/4 CLOSE 5 86199580 250-35 1 D/B BPR 200 PSI 6 86200250 151-50B 1 HOSE, 42” GRY 3/8 1/4MPT X CUT 7 86091260 87217 1 WASHER, 9/16 ID BENT 8 86201590 290-08 1 SOL SCREEN (ACORN) W/ RUB BASE 9 86090710 010-02 1 AXLE ASM, RIGHT

10 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA 11 86273830 70020 18 SCR, 1/4-20 X 1/2 HHCS SS 12 86010630 87013 10 WASHER, 1/4 ID X 5/8 OD SS 13 86090760 065-38B 1 BRACKET HEATER D/B 200 14 86006590 70088 1 SCR, #10-32 X 1/2 PPHMS SS 15 86240430 40083 1 HOSEBARB, 3/8MT X 3/8 NYLON 16 86274290 70162 3 SCR, 10-32 X 3/8 PPHMS SS 17 86006620 70127 4 SCR, 6-32 X 1/4 PPHMS SS

18 86271350 57187 4 NUT, 6-32 ACORN, ZINC 19 86200020 41393 1 HINGE, ACCESS PANEL 20 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP 21 86202250 040-06 2 WHEEL 8’ CENTERED HUB 22 86090700 010-01 1 AXLE ASM, LEFT 23 86090840 065-28 1 200 PUMP SUPPORT 24 86199430 040-03 2 CASTER SWIVEL 4” SWIVEL 25 86033530 75349 1 TANK, SOLUTION DOM 250 DK BLU 26 86200680 500378 1 LABEL, DOMINATOR 27 86202240 390-24 2 WASHER, 1/4 X 5/8 BONDED NEOPRN 28 86242130 48100 1 KNOB, HEX PRESS-LOC WING 29 86232790 27912 1 CHAIN ASM, #10 BEAD S/S W/EYES 30 86276270 70619 1 SCR, 1/4-20 X 2.0 HHMS SS F/T 31 86270900 57037 1 NUT, 1/4-20 WING SS 32 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB 33 86091430 05253 1 AXLE ASSEMBLY D.B. 34 86079100 620065 2 PLATE AXLE 35 86070910 140758 1 BRKT 12” WHEEL MNT BRACE 36 86005710 57105 2 NUT, 1/4 -20 HEX W/STAR WASHER 37 86273780 70015 4 SCR, 1/4-20 X 3/4 HHCS SS NP

38 86006850 70393 1 SET SCR, 1/4 –20 X 1.25 39 86271370 57189 1 NUT, 1/4-20 FLANGE LOCK 40 86010710 87080 2 WASHER, .5 X 1.25 FLAT GR8 PLT

SERIAL NO.

FROM

1000137325 1000137325 1000137325 1000137325

NOTES:

NOT SHOWN

D-250 86038570 05/11/07

Page 24

SPARE PARTS

SUGGESTED SPARE PARTS

PART NUMBER 86199890 100-04A FUSE 3 AMP 200 PSI 86199240 250-33A BPR REPAIR KIT PUMPTEC 86201810 130-14I THERMOSTAT W/SPADE LEADS 86201790 130-14C THERMOSTAT RESET 86201150 250-79E PUMPTEC 300/400PSI PUMP KIT 1 86201160 250-79F PUMPTEC 300PSI PUMP KIT 2 86201170 250-79G PUMPTEC 300PSI REBUILD KIT 3 86202070 360-04B BRUSHES, VAC FOR 116392-00 86135320 140687 BRUSH SET, 120V VAC WINDSOR 1000121568 86031620 85047 VAC MOTOR ASM, RCVRY 115V 2ST 86031600 85045 VAC MOTOR ASM, SLTN 115V 2ST 86201130 250-79 PUMPTEC 200PSI PUMP & MOTOR 86256960 72142 SWITCH, SPST 15A EURO ROCKER 86202280 89252 WHEEL 12” BLK CENTERED HUB 86271380 57196 NUT, 1/2 PUSH-ON DOME CAP 86199430 040-03 CASTER SWIVEL 4” SWIVEL 86200500 140-11 KNOB RT/TANK 86002620 260-64A ACCESS COVER CLEAR 6” W/RIM 86201590 290-08 SOL SCREEN (ACORN) W/RUB BASE 86199620 370-08 DUMP VALVE SEAL 1-1/2” 86261300 51116 LIGHT ASM, 115V BRUSH 86201840 330-05 TOGGLE SWITCH 86200300 39572 HOSE, PRIMING KIT FEMALE QC

PRV NO. DESCRIPTION

SERIAL NO.

FROM

D-250 86038570 05/11/07

Page 25

115V WIRING DIAGRAM

D-250 86038570 05/11/07