Windsor 10070080, 10070050 User Manual

MODEL : CMPS 10070050

CMPSR 10070080

FROM SN: 1000170681

Operating Instructions (ENG)

86290230 04/20/07

Read instructions before operating the machine.

MACHINE DATA LOG/OVERVIEW

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________

YOUR DEALER

OVERVIEW

The Compass™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.

CMPS 86290230 02/22/07

Machine Data Log/Overview.........................1

Table of Contents..........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

Safety Label Location. ..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

How the Machine Works...............................3-2

Components..................................................3-3

Controls.........................................................3-4

Machine Operation........................................3-6

Chemical Operations ....................................3-8

MAINTENANCE

Maintenance. ................................................4-1

Float Shut-Off..........................................4-2

Strainer....................................................4-2

Circuit Breakers.......................................4-2

Vacuum Motor Replacement...................4-3

Solution Pump Replacement...................4-4

Regulating Unloader…………………….. 4-4

Periodic/Daily Maintenance ..........................4-5

Service Schedule..........................................4-5

Machine Troubleshooting..............................4-6

Notes.............................................................4-7

TABLE OF CONTENTS

GROUP PARTS LIST

Controls ........................................................5-1

Recovery Tank..............................................5-3

Solution Tank.............................................. 5-5

Vacuum....................................................... 5-7

Wheels & Frame ........................................ 5-9

Pump .......................................................... 5-11

Tools – Standard ........................................ 5-15

Vacuum Hose Rack – CMPSR................... 5-17

Wiring – Schematic..................................... 5-19

Suggested Spare Parts............................... 5-20

Dry Clean Option........................................ 5-21

Low Flow Spray Gun Option....................... 5-23

Grout Cleaner Option.................................. 5-25

High Pressure Wand Option....................... 5-27

Carpet Tool Option ..................................... 5-29

Storage Bag Option.................................... 5-31

Chemical Lock Option................................. 5-33

Notes .......................................................... 5-35

Warranty..................................................... 5-36

CMPS 86290230 04/20/07

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers.

When placing an order for parts, the

machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________

The model and serial number of your machine is on the bottom back-end of the machine.

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CMPS 86290230 02/22/07

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Vacuum Motor

- Solution Pump

- Daily Maintenance

- Periodic Maintenance

- Service Schedule

- Machine Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.

Do not point spray gun at people. Use only as described in this manual. Use only manufacturer’s recommended components and

attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

CMPS 86290230 02/22/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

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CMPS 86290230 02/22/07

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL: In the USA, this machine operates on a standard 15 amp 115V, 60 Hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

GROUNDING INSTRUCTIONS

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet; have a proper outlet installed by a qualified electrician.

GROUND-FAULT CIRCUIT-INTERRUPTER PROTECTION

This pressure washer is provided with a (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. If the GFCI is not the AUTOMATIC RESET TYPE, it must be manually TESTED and RESET each time the cleaning system is plugged in. Press firmly to assure internal spring activates switch. Push “test“ then push “reset”. Motor will not start if GFCl does not reset. Check circuit breakers or outlet. If circuit breaker is not tripped and unit will not reset, contact local service center.

CMPS 86290230 02/22/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the Compass become illegible contact your Windsor representative for prompt replacement.

. If, at any time, the labels

™

WARNING LABEL 86242230 PRV NO. 500009

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CMPS 86290230 02/22/07

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Electrical 115V, 12A, 60HZ Electric Pump Motor 1/3hp, 1725rpm Solution Pump 500psi (34 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m3/min.) Waterlift 82 in. (208 cm) Solution Capacity 29 gallons (111L)

Recovery Capacity 19 gallons (70L) Wheels

- Front (2)

- Rear (2)

Dimensions – Weight (CMPS) 155 lb. (70kg) Dimensions – Weight (CMPSR) 157 lb. (71kg) Dimensions – Length (CMPS) 36 in. (91.4cm) Dimensions – Length (CMPSR) 41.5 (105.4 cm) Dimensions - Height 43 in. (109.2cm) Dimensions - Width 24.75 in. (62.87cm) Power Cable 50 ft. (127m) 14 gauge

LENGTH CMPSR*

6 in. dia. (15.24cm) X 1.5 12 in. dia. ( 30.48cm)X 1.75

HEIGHT

LENGTH

CMPS

WIDTH

FRONT VIEWSIDE VIEW

*NOTE: Hose rack standard ONLY on CMPSR.

SPECIAL NOTES:

The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below

2.5m/s composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-T986.

. This was a tri-axial, third-octave-band measurement made during normal operation on a

CMPS 86290230 02/22/07

3-1

HOW THE MACHINE WORKS

The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system.

The function of the clean water system is to store clean water and deliver it to the available tools. The clean water system consists of the clean water tank, strainer and check valve. The clean water tank stores water until it is delivered to the tools. The strainer protects the check valve and pump from debris.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the wand and wheeled squeegee, vacuum motor, float shut-off and recovery tank. The wand and wheeled squeegee wipes the dirty solution off the floor. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float shut-off protects the vacuum fan from over filling. The recovery tank stores the dirty solution.

The function of the chemical system is to dispense chemical into the clean water system. The chemical system consists of the chemical reservoir, chemical cap and a chemicalmetering selector. The chemical reservoir stores and dispenses chemical into the clean water system. The chemical-metering selector meters the amount of chemical and selects between chemical A or B and turn chemical off.

The function of pressure washer system is to clean fixtures and other surfaces. The pressure washer system consists of a pump, highpressure hose and spray gun. The pump delivers cleaning solution to the tools. The high-pressure hose connects the pump to the spray gun. The spray gun is an adjustable Hi-Lo that applies clean water and chemical to the surface being cleaned.

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CMPS 86290230 02/22/07

1. Control Panel

2. Solution Tank

3. Solution Tank Lid

4. Solution Tank Drain Hose

5. Solution Tank Fill Hose

6. Recovery Tank

COMPONENTS

7. Recovery Tank Lid

8. Recovery Tank Drain Hose

9. Chemical Siphon Caps

10. Electrical Cord

11. High Pressure Hose Storage

12. Vac Hose Rack (Standard CMPSR only)

CMPS 86290230 02/22/07

CONTROLS

1. Solution Accessory Tool Hook-Up

2. Vacuum Accessory Tool Hook-Up

3. Pump Switch

4. Vacuum Switch

5. Chemical Selector and Metering Valve

6. Caster Lock

7. Vacuum Circuit Breaker

8. Pump Circuit Breaker

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CMPS 86290230 02/22/07

1. SOLUTION ACCESSORY TOOL HOOK-UP

Used for various auxiliary-cleaning tools.

2. VACUUM ACCESSORY TOOL HOOK-UP

To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor.

3. PUMP SWITCH

Turns the pump On and Off.

4. VACUUM SWITCH

Turns the vacuum motor On and Off.

5. CHEMICAL SELECTOR AND METERING VALVE

Meters the amount of chemical being dispensed and selects between chemical A or B and turn off.

6. CASTER LOCK

Locks the wheels in place to keep the machine from moving.

7. VACUUM CIRCUIT BREAKER

10 Amp. Protects the vacuum motor.

8. PUMP CIRCUIT BREAKER

6 Amp. Protects the pump motor.

CONTROLS

CMPS 86290230 02/22/07

OPERATIONS

FILLING THE MACHINE Do not put defoamer, solvents spotter or prespray chemicals in the solution tank.

1. Always use gloves and eye protection. Never spray solution towards

2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse

people.

to each full solution tank.

3. Attach the adapter cap and intake hose to the

Compass Compass

dilution.

4. Position the Compass way, lock front casters. Start at furthest point in the room and work towards the door.

5. Always Spray chemical using low pressure.

Chemical bottle. Refer to the

Chemical Label for the desired

machine in the door

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CMPS 86290230 02/22/07

7. Use brush or grout tool for heavy soiled areas.

8. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure.

9. Use Squeegee or Gulper tool to remove standing water.

OPERATIONS

10. Store and secure hoses and tools neatly.

11. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank.

12. When using dry filter, gently remove and wash with water after every use. Allow to dry before re-using.

CMPS 86290230 02/22/07

OPERATIONS

Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages.

The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.

CHEMICALS Suitable Chemicals

lkalis Detergents Hydroxides Soaps Vinegar

Non-Compatible

ldehydes

romatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer’s label before using any product in this machine.

Do not let pump run dry.

Do not let pump run unattended.

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CMPS 86290230 02/22/07

MAINTENANCE

1. Float Shut-Off

2. Strainer

3. Circuit Breakers

4. Vacuum Motor

5. Pump

6. Adjustable Unloader Valve

CMPS 86290230 02/22/07

4-1

MAINTENANCE

1. FLOAT SHUT-OFF

The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow.

2. STRAINER

The strainer is located on the lower right side between the front and rear wheels. The strainer protects the check valve and pump from debris. If there is little or no solution flow to the ground, check the stainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and reassemble. Make sure the o-ring gasket is in place when reassembled.

3. CIRCUIT BREAKERS

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.

6 Amp. Protects the pump motor.

10 Amp. Protects the vacuum motor.

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CMPS 86290230 02/22/07

+ 40 hidden pages

Windsor 10070080, 10070050 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual