Windsor CE26, 1.006-167.0, CEC26, 1.006-178.0, CECO26 Operating Instructions Manual
...
Chariot 3 iExtract 26 Duo
Carpet Extractor
Operating Instructions (ENG)
Models: CE26
1.006-167.0
CEC26
1.006-168.0
CEO26
1.006-178.0
CECO26
1.006-179.0
From Serial Number (Ref No1*)
*See Serial Number Page
in Spare Parts List
or call manufacturer
86398200-C
03/15/16
Machine Data Log/Overview
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://warranty.karcherna.com/
For customer assistance:
1-800-444-7654
Overview
The Chariot® iExtract ® CE26 is a battery powered, self-propelled Carpet Extractor intended for commercial use.
The machine is a dual mode; interim and deep extraction carpet machine. Interim mode applies solution at a low
flow rate agitated by the counter-rotating brushes with no solution recovery. Deep extraction applies solution at a
high flow rate agitated by counter-rotating brushes and recovered by the dual vacuum shoes.
The machine is designed to apply a cleaning solution onto carpeted floor, and scrub the carpet with two counterrotating brushes, then vacuum the soiled water back into the recovery tank.
2 86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Table of Contents
Machine Data Log/Overview. . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .7
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .9
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . .10
How This Machine Works. . . . . . . . . . . . . . . . . . . .12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Drive Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .20
Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .20
Emergency Stop Procedures . . . . . . . . . . . . . . . . .20
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .20
Normal Scrubbing. . . . . . . . . . . . . . . . . . . . . . . . . .21
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .22
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . .22
Emptying and Cleaning Tanks . . . . . . . . . . . . . . . .23
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
To Operate Off-Aisle Cleaning Option . . . . . . . . . .25
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .27
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . .30
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .32
Battery Charger Programming . . . . . . . . . . . . . . . .33
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Vacuum Shoe Removal and Cleaning . . . . . . . . . .35
Vacuum Shoe Lift Actuator Removal/Replacement35
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Scrub Brush Removal. . . . . . . . . . . . . . . . . . . . . . .37
Remove Brush Deck. . . . . . . . . . . . . . . . . . . . . . . .38
Replace Brush Deck Motor. . . . . . . . . . . . . . . . . . .38
Scrub Deck Actuator Removal/Replacement . . . . .38
Replace Pump - Off-Aisle Option . . . . . . . . . . . . . .38
Brush Motor Carbon Brush Replacement. . . . . . . .39
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Recovery Tank Float Shut-off . . . . . . . . . . . . . . . . .43
To Repair or Replace Vacuum Motors . . . . . . . . . .43
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Electric Parking Brake Engagement . . . . . . . . . . . .45
Drive Motor Carbon Brush Replacement . . . . . . . .45
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .47
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Controller Fault Codes . . . . . . . . . . . . . . . . . . . . . .50
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 52
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
3
How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Service Schedule
• Batteries
•Brush Deck
• Solution Strainer & Pump
• Vacuum & Float Shut-Off
• Drive Motor & Brake
• Troubleshooting
NOTE: The manual part number is located on the
lower right corner of the front cover.
The model and serial number of your machine is
located on the back of the machine.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
T o reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it
to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Do not operate this machine near flammable fluids, dust or vapors.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attach ed to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
READ AND SAVE THESE INSTRUCTIONS
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
5
Safety
MESURES DE SÉCURITÉ IMPORTANTES
Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter
systématiquement des mesures de sécurité de base, comme suit:
PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.
Pour réduire les risques d'incendie, de chocs électriques, ou de blessures:
N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.
Utiliser cet appareil conformément aux instructions du présent manuel uniquement. N'utiliser que les composants
et les accessoires conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'un e détérioration, a été laissée
à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,
car ils peuvent réduire l'écoulement d'air.
Cette machine n'est pas adaptée au ramassage de poussières dangereuses
Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la
machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instruc-
tions.
Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin
d'empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.
L'utilisation d'autres brosses peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).
CONSERVER CES INSTRUCTIONS
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damag e.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Kärcher North America approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions:
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -A VERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
A T TE NTIO N - Da ngers ou méthodes d angereuse s qui pourr aient provoq uer des bles sure s légères ou une détér ioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ:
NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE:
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Kärcher North America
homologuées.
Les batteries émettent le gaz d'hydr ogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.
Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une intervention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.
Ne jamais placer d'objets métalliques sur le dessus des batteries.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Safety
WARNING LABEL
86244300
86244310
BATTERY CAUTION
86252520
86335010
86335010
OBC CAUTION
86392960
CAUTION
SEE VIEW A
VIEW A
Safety Label Locations
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
9
Operations
Technical Specifications
ITEM DIMENSION/CAPACITY
Nominal power 1944 W
Rated Voltage 36 Volts DC
Rated Amperage 54 amps
Batteries 3 X12 Volt 205-234 AH @ 20 hr. rate
Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)
Brush Motor .5 HP (373W)
Vacuum Motors 2 X .75 HP (560W)
Maximum flow rate of vacuum motors 78.0 cfm (36.8 liters per second)
Maximum suction of vacuum motors 71.8 inches of water (17.8 kPa)
Propelling Motor .75 HP (600 W)
Ev185A-A = 1226 lbs, (557 kg)
Mass (GVW)
Weight empty without batteries 418 lbs (190 kg)
Solution Control Variable with automatic shut-off in neutral
Solution capacity 25 gal (95 L)
Recovery capacity 27 gal (102 L)
Scrub brush diameter 4 inch (102 mm)
Scrub brush pressure Floating
Brush speed 1025 rpm
Tires 10 in. (254mm) Solid scrubber compound rear, urethane front
Extracting speed 1 .5 mph (.8km/hour)
Extracting speed 2 1.0 mph (1.7 km/hour)
Foundation Pressure 134 psi (923 Kpa)
Maximum Speed 4.1 miles/hour (6.5 km/hour)
Frame Construction Powder coated steel
Brake
Minimum aisle u-turn width 64 in. (1630 mm)
Maximum rated climb and descent angle 10% (6 degrees)
Sound Pressure Level 69.0 dBA
J185H-AC = 1193 lbs. (542 kg)
J185P-AC = 1151 lbs. (523 kg)
Electrical parking brake,sets automatically whenever operator
steps off platform or enga ges emergency stop.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
ITEM MEASURE
Height 50.0 inches (1270 mm)
Length 56.1 inches (1425 mm)
Width 29.5 inches (749 mm)
Width of scrub path 26 inches (660mm)
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la
surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des
enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
11
Operations
How This Machine Works
The Chariot® iExtract® 26 is a battery powered, selfpropelled Carpet Extractor intended for commercial
use. The machine is a dual mode; interim and deep
extraction carpet machine. Interim mode applies
solution at a low flow rate agitated by the counterrotating brushes with no solution recovery. Deep
extraction applies solution at a high flow rate agitated
by counter-rotating brushes and recovere d by th e du al
vacuum shoes.
The machine is designed to apply a cleaning solution
onto carpeted floor, and scrub the carpet with two
counter-rotating brushes, then vacuum the soiled water
back into the recovery tank. The machine's primary
systems are the solution system, scrub system,
recovery system, and operator control system.
The function of the solution system is to store cleaning
solution and deliver it to the scrub system. The solution
system is gravity fed. The solution system consists of
the solution tank, strainer , valve, manifold and controls.
The solution tank stores cleaning solution (water and
detergent) until it is delivered to the scrub system. The
strainer protects the valve from debris. The strainer
prevents debris from entering the supply lines, valve,
and manifold. The valve automatically prevents solution
flow unless the scrub brushes are turned on and the
machine is being propelled.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of two vacuum shoes, two vacuum
motors, float ball filter , and controls. The vacuum shoes
extract the dirty solution from the carpet as the machine
moves forward. The vacuum motors provide suction to
draw the dirty solution off the carpet and into the
recovery tank. The float ball filter protects the vacuum
fan from debris and foam. The recovery tank stores the
dirty solution.
The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control drive
reset switch, throttle pedal, emergency stop/brake
switch, steering wheel, propel controller, and drive
wheel. The directional control drive reset switch signals
forward or reverse direction and make s sure the
operator is on platform before machine will propel. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The steering wheel points the drive wheel in
the direction desired by the operator . The parking brake
automatically engages when the operator steps off the
platform. The emergency stop/brake can be use d to
hold the machine on slopes.
NOTE: Impact to machine may cause damage.
The function of the scrub system is to scrub the carpet
and lift and groom the carpet pile. The scrub system
consists of two cylindrical counter-rotating brushes, a
motor, l ift actu ator , and c ontrols. The brushes scrub the
carpet as the motor drives the brushes. The counterrotating action of the brushes applies and agitates the
solution into the carpet.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
8
7
1
2
3
4
5
6
9
10
11
12
Components
1. Control Panel - Drive
2. Control Panel - Scrub
3. Console
4. Pedal Platform
5. Rear Cover
6. Tank
7. Recovery Sight Dome
8. Solution Drain Hose
9. Brush Deck
10. Solution Supply
11. Recovery Lid
12. Recovery Drain Hose
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
13
Operations
1
2
3
5
8
9
6
7
4
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
Drive Controls
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control / Drive Reset Switch
4. Throttle Pedal
5. Horn Button
6. Steering Wheel
7. Speed Control
8. Battery Discharge Indicator
9. Hour Meter
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery symbol will flash while the system runs self-diagnostics and returns
scrub deck and squeegee to their raised positions, if necessary. The controller will not respond to other
commands until this routine is complete.
2. EMERGENCY STOP / BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately. Excessive emergency stop usage can cause premature brake wear;
use only when necessary.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
Controls the direction of travel of the vehicle. The lit arrow on the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in re ve rse , pr es s the bot tom of th e swit ch.
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
15
Operations
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL
Controls the maximum speed of the machine. There are two transport settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The speed for fast and slow are as indicate d on
the control panel by the symbols shown below.The throttle pedal will always regulate the speed between 0 and
maximum.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
8. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 bars. Bars illuminated on the far right indicate full charge. Bars flashing
near the left side indicate the batteries should be recharged. Further operation of the machine could damage
the machine or the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the meter will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in scrubbing operation. This infor mation is usef ul in de termining when to service the machine.
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
17
Operations
2
1
Scrub Controls
1. Function Mode Dial
The first two positions are for transport only. See drive controls section.
Interim Mode-Slow
This mode is used for interim cleaning. In this mode the machine will propel at slow speed.
The brush deck will automatically lower to contact the floor. The water will flow at a low rate
set by the controller. Water will automatically shut off in neutral and resume as machine
propels forward. The vacuum shoes will remain off the floor and the vacuum motors will be
off in this mode.
Interim Mode-Fast
This mode is used for interim cleaning. In this mode the machine will propel at fast speed.
The brush deck will automatically lower to contact the floor. The water will flow at a low rate
set by the controller. Water will automatically shut off in neutral and resume as machine
propels forward. The vacuum shoes will remain off the floor and the vacuum motors will be
off in this mode.
Deep Extraction-Slow
This mode is used for deep carpet extraction. In this mode the machine will propel at slow
speed. The brush deck will automatically lower to contact the floor. The vacuum shoes will
automatically lower to the floor and the vacuum motors will turn on. The water will flow at a
high rate. Water will automatically shut off in neutral and resume as machine propels
forward. The vacuum shoes will lift off the floor in reverse with the vacuum motors having a
delayed shut off to clear the hoses.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
Deep Extraction-Fast
This mode is used for deep carpet extraction. In this mode the machine will propel at fast
speed. The brush deck will automatically lower to contact the floor. The vacuum shoes will
automatically lower to the floor and the vacuum motors will turn on. The water will flow at a
high rate. Water will automatically shut off in neutral and resume as machine propels
forward. The vacuum shoes will lift off the floor in reverse with the vacuum motors having
a delayed shut off to clear the hoses.
Vacuum Only Mode
This mode is used for solution recovery. In this mode the machine will propel at fast speed.
The brush deck will be up and the motor off. There will be no solution flow in this mode.
The vacuum shoes will automatically lower to the floor and the vacuum motors will turn on.
The vacuum shoes will lift off the floor in reverse with the vacuum motors having a delayed
shut off to clear the hoses.
Off-Aisle Tool Mode (Wand/Hand Tool)
This mode is used for Off-Aisle tool use. The dial is set in the same position as the
Vacuum Only Mode. Once the Off-Aisle tool button on the lower control panel is pushed,
the machine will not propel. The vacuum motors and pump will come on and solution will
flow.
Brush Only Mode
This mode is used for carpet agitation. In this mode the machine will propel at fast speed.
The brush deck will automatically lower to contact the floor. There will be no solution flow
in this mode. The vacuum shoes will remain off the floor and the vacuum motors will be off
in this mode.
2. Solution Button and Indicator
The button enables and disables solution flow. When the green indicator is illuminated, solution flow is
enabled.
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19
Operations
Machine Operation
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: Perform Pre-run Machine Check before
operating machine. See Service Schedule in
Maintenance Section.
Starting Machine
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
1. The operator should be on the pedal plat fo rm. The
throttle pedal must be in the neutral position.
2. Turn the machine power on by turning key switch
clockwise to the “ON” position.
3. Press the Drive Reset Directional Control Switch to
reset and set the intended direction for travel.
4. Press lightly on the throttle pedal with right foot.
Filling Solution Tank
FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and re move
key.
1. Turn the machine power off.
2. Remove solution cover.
3. Fill the solution tank with clean water, leaving
enough room for the required amount of dete rgent.
The solution tank capacity filled to fill inlet is 25 gallons (95 liters). The water must not be hotter than
140° F (60°C) to prevent damage to the tank.
4. Measure the chemical into the solution t ank. The
solution cover is also a 2 oz. (60 ml) measuring
cup. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals
should be thoroughly mixed before being ad de d
into solution tank. Commercially available, high
alkaline floor cleaners, are suitable for use in the
solution system.
NOTE: Read the chemical manufacturers
recommended proportion instructions.
5. Replace solution tank cover.
Emergency Stop Procedures
1. Push in emergency stop button. This will also
engage the parking brake and cause the machine
to stop immediately.
Flammable materials can cause an explosion or
fire. Do not use flammable materials in the tanks.
Les matières inflammables peuvent provoquer une
explosion ou un incendie. Ne pas utiliser de
matériaux inflammables dans les réservoirs.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
Normal Scrubbing
Plan the scrubbing pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising or
lowering scrub deck/squeegee.
In order to achieve the best possible results, the area
which is to be cleaned should be swept before scrubbing. Large debris, strings and wire must be remo ved to
prevent being caught in brushes or vacuum shoe.
If the machine is allowed to stand in neutral with the
scrub deck down, the solutions flow stops and brush
motors stop. If either forward or reverse travel is
selected, the solution flow will continue in the same
setting and the scrub brush motors will continue in their
same setting once movement of machine begins.
Overlap the brush path and avoid transporting over
previously cleaned areas.
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21
Operations
To Begin Scrubbing
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Lorsque vous utilisez la machine en présence de
gens, portez une attention particulière aux mouvements inattendus. Soyez plus prudent, surtout en
présence d’enfants.
Flammable liquids and/or reactive metals can
cause explosions or fire! Do not pick up.
Les liquides inflammables et / ou les métaux
réactifs peuvent provoquer des explosions ou un
incendie! Ne les ramassez pas.
To Stop Scrubbing
1. Rotate the function knob to either transport position. The brush motor will stop and the scrub deck
will rise to the park position. After 10 seconds the
vacuum shoe will raise, and 10 seconds later the
vacuum motor will turn off. This delay is to clear the
vacuum hose of recovered solution.
2. Allow the throttle pedal to return to neutral.
3. Turn machine power off.
FOR SAFETY: Before leaving or servicing
machine: stop on level surface, turn off machine
and remove key.
1. St and on the operator plat form. Throttle pedal must
be in neutral position.
2. Turn machine power on.
3. Press the Drive Reset / Directional Control Switch,
selecting the desired travel direction.
4. Position the function control knob to the desired
operation. The scrub deck and vacuum shoes will
lower, and the vacuum will turn on.
5. Drive machine forward to begin scrubbing. The
scrub brush motor will run and solution will flow
when the throttle is depressed.
NOTE: Shut machine off immediately if water or foam
is expelled from the machine.
NOTE: Solution flow is automatically shut off when
brush motor stops. When brush motor is activated,
flow automatically resumes.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
Solution Drain
Hose
Recovery Drain
Hose
Recovery Tank
Lid
Solution Tank
1. Remove the recovery tank lid.
2. Pull the solution drain hose from its mounting
pocket. Unscrew the cap, then lower hose in direction of drain.
3. Remove the solution tank cap.
4. Flush the solution tank out with clean water and
run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to
clean tank. Damage may occur.
5. If machine is to be stored, leave solution cap off.
NOTE: Never allow solution to remain in tank.
Damage to tank, seals and valves could occur.
Emptying and Cleaning Tanks
1. Park the machine next to a floor drain. Drain hoses
are at the front of the machine.
2. Turn the machine power off.
Recovery Tank
1. Open the recovery tank lid. Pull the recovery drain
hose from the mounting bracket. Open cap, then
lower hose in direction of the drain. Do not stand in
front of end of hose. Recovered solution will come
out with force.
2. Flush the recovery tank out with clean water. Do
not use water hotter than 140°F (60°C) to clean
tank. Damage may occur.
3. Clean debris bin.
4. Clean off the float shut-off system and inspect for
free movement of float.
5. Replace the drain hose cap and secure drain hose.
6. If machine is to be stored, leave the recovery tank
lid propped open.
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23
Operations
1
2
3
Vacuum Shoes
1. Va cuum Shoe Release
The latch holds the vacuum shoe in place.
2. Va cuum Hoses and Y-Tube
Vacuum shoe hose and y-tube carry the recovered solution to the recovery tank.
3. Vacuum Shoes
Contact the carpet to recover solution.
Vacuum Shoes
The dual offset vacuum shoes are designed to remove soiled solution from the carpet. The plastic vacuum shoe
glides minimize damage to the carpet. The clear plastic cover allows the operator to verify the vacuum shoe is
operating without clogging. The quick release latch allows for tool free removal for easy cleaning.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Operations
To Operate Off-Aisle Cleaning Option
1. Turn Function Mode Dial to the Deep Extraction
Icon shown below to lower vacuum shoes.
2. Turn key to off when vacuum shoes touch the floor .
b. Remove hose from right side vacuum shoe and
connect to connection port towards center of
machine.
5. Connect Off-Aisle Tool vacuum hose and Solution
hose.
6. Turn key to “on”.
7. Turn Function Mode Dial to the Vacuum Only Mode
Icon as shown below .
3. Disconnect water supply from deck and connect to
off-aisle pump.
4. Disconnect both vacuum hoses from vacuum
shoes and connect to off-aisle vacuum port
connections.
From right side of machine:
a. Remove hose from left side vacuum shoe and
connect to connection port nearest to you
8. Push in off-aisle pump switch button on lower
control panel, lower left side. The green indicator
will illuminate on main control panel and now the
solution flow is enabled.
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25
Notes
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Service Schedule
Maintenance
MAINTENANCE
Check water level of batteries after charging; add
distilled water if necessary . (Wet cell only)
Check that recovery lid seals tightly. *
Visually check for damaged or worn wheels. *
Check brushes for proper installation. *
Check vacuum hose connections. *
Check that vacuum shoes are securely attached. *
Check for securely attached drain hoses, plug and cap. *
Check pedal, brake and steering for prop er opera tio n. *
Clean out recovery tank and debris bin. *
Clean and inspect float shutoff. *
Clean out solution tank. *
Clean and inspect solution filter strainer. *
Run vacuum motors to dry. *
Clean brushes and check wear. *
Clean vacuum shoes and check wear. *
Clean outside of tanks, check for damage. *
Store with recovery lid propped open. *
Charge batteries if needed. *
Clean off top of batteries. *
Check battery cells with hydrometer. (Wet cell only) *
Inspect vacuum shoes. *
Check battery connections are tight. *
Inspect and clean interior of solution manifold. *
Clean battery cases and battery compartment. *
Check parking brake. *
Clean pivot points on vacuum shoes and scrub deck
lift.
Check all motors for carbon brush wear. *
Check motor commutators. *
Check steering chain tension. *
BEFORE EACH
WORK PERIOD
*
AFTER EACH
WORK PERIOD
50
HRS
100
HRS
200
HRS
*
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27
Maintenance
2
1
3
4
5
6
7
Batteries
1. Rear Cover Latch
2. Rear Cover
3. Battery Connector-Machine
4. Battery Connector-Battery
5. Batteries
6. Battery Tray Liner
7. Battery Tray
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Batteries (Wet Cell Only)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. T o get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.
Maintenance
Wear eye protection and protective clothing when
working with batteries.
Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé.
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peu t en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
Every 4 to 6 months, remove that batteries from the
machine and clean the battery cases and battery
compartment.
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29
Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
Charging Batteries
When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
CHECKING GRAVITY
a. Hydrometer Battery
b. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not thoroughly
mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
°
F (27°C) BATTERY CONDITION
@ 80
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C),
the reading must be temperature corrected.To find
the corrected specific gravity reading when the
temperature of the battery electrolyte is other than
80°F (27°C): Add (+) to the specific gravity reading
0.004 (4 points), for each 10°F (6°C) above 80°
(27°C). Subtract (-) from the specific reading 0.004 (4
points), for each 10°F (6°C) below 80°F (27°C).
Wear eye protection and protective clothing when
working with batteries.
Portez toujours des lunettes et des vêtements de
protection pour travailler sur les batteries.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé.
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86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
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