Windsor CI24, 10060170, CIE24, 10060190 Operator Instructions Manual
iCapsol
MODELS : CI24
10060170
CIE24
10060190
Operating Instructions (ENG)
Read these instructions before using the machine.
86037770-BT
08/20/12
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Chariot iCapsol is a battery powered, stand-on, carpet maintainer intended for
commercial use. The Chariot iCapsol Carpet Maintainer is designed to maintain your carpet
using the iCapsol Encapsulating Interim Carpet Cleaning Process. The machine has two
counter rotating brushes that help scrub chemical into the carpet. The chemical, Red Carpet
iCapsol Encapsulating Interim Cleaning Chemical, encapsulates the dirt, allowing both to be
vacuumed up once the chemical has dried. The brushes also help to raise the pile of the
carpet, giving it a lush groomed appearance.
2
86037770 CHARIOT INTERIM 02/27/07
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Scrub Controls .................................................. 3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine ..........................................3-11
Emergency Stop Procedures....................... 3-11
Filling Solution Tank..................................... 3-12
Normal Scrubbing.........................................3-12
To Begin Scrubbing...................................... 3-13
Priming Pump...............................................3-13
To Stop Scrubbing........................................3-14
Double Scrub................................................3-14
Emptying and Cleaning Tanks..................... 3-14
MAINTENANCE
Service Schedule.............................................. 4-1
Batteries............................................................4-2
Scrub Deck........................................................ 4-6
Scrub Brushes................................................... 4-9
Circuit Protection............................................... 4-11
Solution Strainer & Pump..................................4-12
Drive Motor & Brake.......................................... 4-14
Transporting Machine .......................................4-17
Machine Troubleshooting.................................. 4-18
TABLE OF CONTENTS
PARTS LIST
Bumper..............................................................5-1
Control Panel.....................................................5-3
Control Panel Housing ......................................5-5
Decal .................................................................5-7
Frame-Lower.....................................................5-9
Frame-Upper.....................................................5-11
Pedal Platform(From SN).............................5-13A-B
Pedal Platform(To SN).................................5-14A-B
Rear Cover........................................................5-17
Scrub Deck........................................................5-19
Scrub Deck Lift Actuator....................................5-21
Scrub Deck Lift Linkage ....................................5-23
Solution..............................................................5-25
Steering.............................................................5-27
Tank...................................................................5-29
Wheel-Front Drive, Chain..................................5-31
Wheel-Front Brake............................................5-33
Wheel-Rear....................................................... 5-35
Wiring-Batteries.................................................5-37
Wiring-Components...........................................5-39
Wiring-Control Panel.........................................5-41
Wiring-Drive Motor ............................................5-43
Wiring-Main Harness.........................................5-45
Wiring-Pedal Platform (From SN) ................5-47A-B
Wiring-Pedal Platform (To SN).....................5-48A-B
Wiring Diagram..................................................5-49
Hose Diagram ...................................................5-50
Suggested Spare Parts.....................................5-51
Back-Up Alarm – Option....................................5-53
Battery Cart – Option.........................................5-55
Seat – Option ....................................................5-59
Warning Light – Option......................................5-61
EC Declaration.................................................. 5-63
Serial Number ...................................................5-64
Warranty
86037770 CHARIOT INTERIM 11/18/09
3
PARTS
86037770 CHARIOT INTERIM 02/27/07
BUMPER
1
2
6
10
7
9
8
7
10
11
6
5
3
1
4
5-1
86037770 CHARIOT INTERIM 02/27/07
BUMPER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276890 70752 6 SCR, 5/16-18X 3/4 PTHMS SS
2 86007070 70849 2 SCR, 5/16-18X 1.00 PTHMS SS
3 86063230 140813 1 BUMPER, LEFT
4 86063240 140814 1 BUMPER, RIGHT
5 86071020 140783 1 BRKT, FRONT BUMPER
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 4 WASHER, 5/16 FLAT SS
8 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE
9 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
10 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD
11 86251750 67602 2 RISER, BUMPER
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 02/27/07
5-2
CONTROL PANEL
8
7
36
2
9
10
33
31
32
34
30
29
19
19
28
22
1
37
27
26
22
3
23
24
5
6
21
20
38
19
19
18
17
4
36
11
16
35
15
13
12
14
5-3
86037770 CHARIOT INTERIM 08/14/07
25
CONTROL PANEL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86026010 82522 1 LIGHT, INDICATOR
2 86257150 72197 1 SWITCH, SPDT P-BUTTON
3 86002010 14942 3 BOOT, 3/8 CIRCUIT BREAKER
4 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
5 86008900 80845 2 BOOT, SEAL-PUSH BUTTON 7/16-28
6 86223740 70872 4 SCR, 1/4-20 X .59 PPHMS SS C
7 86005560 54199 1 METER, 36V LED BATTERY
8 86007180 72160 1 SWITCH, EMERGENCY STOP
9 86257280 81371 1 SWITCH, PUSH BUTTON
10 86007190 72161 1 SWITCH KEY DPST
11 86257140 72196 1 SWITCH ASM, SEALED PB RND GRN
12 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS
13 86008760 80682 1 CONN, 175 DCA GRY W/ O TERMS
14 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
15 86070720 140728 1 BRKT, BATT CONN, BASIC
16 86078240 66840 1 PANEL, CONTROL
17 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS
18 86251410 67506 1 RELAY, 15A 36V MINI
19 86255900 73538 8 STANDOFF, 6-32 X 5/8 HEX NYL
20 86005530 54154 1 METER, 12-48 VDC LED HOUR
21 86001910 14606 1 BREAKER, 30AMP
22 86002000 14717 2 BREAKER, 3AMP
23 86279300 87134 2 WASHER, #6 LOCK
24 86273990 70067 2 SCR, 6-32 X 3/8 PPHMS SS
25 86229770 140805 1 BLOCK, SHUNT MOUNT
26 86027710 270128 1 CONTROLLER, CHARIOT INTERIM
27 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
28 86251450 830962 1 RELAY, 15A 24V MINI
29 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD
30 86010760 87142 4 WASHER, .344X.69X.066 FLAT PLT
31 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
32 86005700 57104 4 NUT, 10-32 W/STAR WASHER PLTD
33 86271120 57125 4 NUT, 5/16-18 BRASS
34 86006370 67315 2 RELAY, 36VDC 100AMP HVY DUTY
35 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
36 86007130 72128 2 SWITCH, DPDT 2-POSITION ROCKE R
37 86001730 140804 2 BREAKER, 18A 250VAC, 50VDC
38 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS SS
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 08/14/07
5-4
CONTROL PANEL HOUSING
1
11
10
9
8
2
3
3
6
7
5
4
5-5
86037770 CHARIOT INTERIM 02/27/07
CONTROL PANEL HOUSING
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
2 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP
3 86277480 70850 6 SCR, 5/16-18 X1/2 PTHMS SS
4 86070710 140726 1 BRKT, LEFT CONSOLE MOUNT
5 86237900 35278 3 GASKET, .125 X .25W X 23L
6 86062220 270117 1 CONSOLE
7 86070700 140725 1 BRKT, RIGHT CONSOLE MOUNT
8 86279750 87252 4 WASHER, RET, PUSHNUT, 5/16 BOLT
9 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57
10 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS
11 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 02/27/07
5-6
DECAL
4
6
8
1
7
5
3
2
5-7
86037770 CHARIOT INTERIM 01/06/09
10
DECAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
2 86244790 501227 1 DECAL, CHARIOT, ICAPSOL LT WAS 500885
3 86245970 51456 1 LABEL, PANEL LEFT
4 86245960 51455 1 LABEL, PANEL, INTERIM, RIGHT
5 86244190 500882 1 LABEL, PANEL BASIC LEFT
6 86244330 501046 1 LABEL, 3-WAY VALVE
7 86243990 500780 1 LABEL, COVER PANEL
8 86244780 501226 1 DECAL, CHARIOT, ICAPSOL RT WAS 500884
9 OPEN
10 86298970 - 1 LABEL, CLEAN BRUSHES AND DECK
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 01/06/09
5-8
FRAME-LOWER
1
3
2
4
5
4
17
7
6
21
18
16
8
15
8
19
20
8
8
9
10
8
11
4
8
14
13
4
4
12
5-9
86037770 CHARIOT INTERIM 02/27/07
FRAME-LOWER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86070750 140731 1 BRKT, LINKAGE, LEFT
2 86071130 140812 1 BRKT, TIP BRACE, LEFT, REAR
3 86070760 140733 1 BRKT, BRACE, LEFT FRONT
4 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86092500 34428 1 FRAME, MAIN
6 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
7 86279130 87083 4 WASHER, 5/16 SPLIT LICK PLTD
8 86270830 57023 20 NUT, 5/16-18 HEX NYLOCK SS
9 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR
10 86071430 140863 1 BRKT, BRACE, RGT FRONT
11 86070740 140730 1 BRKT, LINKAGE, RIGHT
12 86079320 620101 2 PLATE, PAD RETAINER
13 86064300 140790 2 PAD, TIPPING BAR
14 86010670 87029 4 WASHER, 5/16 FLAT SS
15 86091420 05251 1 AXLE, REAR WELDMENT
16 86088760 75458 1 TRAY, SLIDE, LEFT
17 86088750 75457 1 TRAY, SLIDE, RIGHT
18 86079290 620097 2 PLATE, REAR COVER ADJ.
19 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
20 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
21 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 02/27/07
5-10
FRAME-UPPER
4
7
1
2
3
2
3
2
5
4
2
4
3
2
3
4
8
4
6
3
2
5-11
86037770 CHARIOT INTERIM 02/27/07
FRAME-UPPER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER
2 86270830 57023 12 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 87029 10 WASHER, 5/16 FLAT SS
4 86276070 70593 10 SCR, 5/16 X 3/4 CARRIAGE SS
5 86083080 66437 1 PLATE, VERT BEARING SUPPORT
6 86074160 270101 1 CHANNEL, RIGHT DEL UXE
7 86073500 270090 1 BRKT, SIDE CHANNEL L
8 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 02/27/07
5-12
PEDAL PLATFORM-From Serial Number (10*)
18
16
19
25
2
1
22
15
21
8
9
17
30
29
22
15
6
14
4
24
10
5
3
12
28
26
13
11
23
27
5-13A
86037770 CHARIOT INTERIM 03/31/10
20
7
11
PEDAL PLATFORM-From Serial Number (10*)
SERIAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233170 20054 2 CLAMP, 3/8 NYLON UL/CSA
2 86264920 27049 1 CABLE TIE, .19 X 7 UL/CSA
3 86222510 34430 1 PEDAL, THROTTLE
4 86221850 34433 1 LINK, THROTTLE
5 86136310 57086 1 NUT, M5 HEX
6 86312820 - 1 BRACKET, POT, SPEED
7 86288720 57277 1 NUT, M6 NYLOCK PLATED
8 86272040 57503 2 NUT, M3.5 X 2.8 HEX
9 86223260 66085 1 PLUNGER, PLATFORM SWITCH
10 86223580 67502 1 ROD, PIVOT, 8.5MM X 77
11 86274340 70179 7 SCR, M6 X 16 PH
12 86278060 70759 2 SET SCR, M4 X 4MM NP
13 86277360 70833 1 SCR, M6 X 10 PH
14 86277370 70834 1 SCR, M5 X 30 SHCS
15 86277380 70835 4 SCR, M4.8 X 16 PHTF
16 86277390 70836 2 SCR, M3.5 X 38 PH
17 86312770 - 1 PLATFORM
18 86007110 72123 1 SWITCH, 25A SPST 125-250V SNAP
19 86224750 73993 1 SPRING, COMP, .48OD X .91L
20 86279140 87085 6 WASHER,M6 SPLIT LOCK DIN127B
21 86279720 87248 2 WASHER, M4 INT STAR
22 86279730 87249 4 WASHER, M5 INT STAR
23 86224360 730325 1 SPACER 12.7MMOD X 2.78W X 6L
24 86224350 730305 1 SPACER, 8MM X 16LG
25 86333280 - 2 BUSHING, 8MM X 10 LG SS
26 86222780 620047 1 PLATE, PIVOT
27 86222810 620050 1 PLATE, COVER
28 86254970 730304 1 SPRING, COMP 18MM OD X 83 X 2
29 86137300 87084 2 WASHER, M5 SPLIT LOCK PLTD
30 86250280 66135 1 POTENTIOMETER 5K OHMS
NOTE: Complete platform assembly is available, Part No. 86028310.
**CALL MANUFACTURER FOR SERIAL NUMBER
*SEE SERIAL NUMBER PAGE.
NO.
FROM
NOTES
86037770 CHARIOT INTERIM 03/31/10
5-13B
PEDAL PLATFORM-To Serial Number (10*)
9
30
28
10
11
12
31
4
1
2
3
5
6
22
23
26
20
17
8
27
32
24
25
9
10
11
12
29
14
17
13
18
7
15
16
19
5-14A
86037770 CHARIOT INTERIM 11/18/09
21
20
17
PEDAL PLATFORM-To Serial Number (10*)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86217650 34432 1 DIVIDER
2 86222700 34429 1 PLATFORM
3 86216380 140713 2 BUSHING, 8MM X 10LG CLY
4 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP
5 86279720 87248 4 WASHER, M4 INT STAR
6 86272040 57503 4 NUT, M3.5 X 2.8 HEX
7 86223580 67502 2 ROD, PIVOT, 8.5MM X 77
8 86222520 34431 1 PEDAL, BRAKE
9 86277390 70836 4 SCR, M3.5 X 38 PHMS
10 86233170 20054 3 CLAMP, 3/8 NYLON UL/CSA
11 86279730 87249 4 WASHER, M5 INT STAR
12 86277380 70835 4 SCR, M4.8 X 16 PHTF
13 86222510 34430 1 PEDAL, THROTTLE
14 86254970 730304 2 SPRING, COMP 18MM OD X 83 X 2
15 86222780 620047 2 PLATE, PIVOT
16 86277360 70833 2 SCR, M6 X 10 PH
17 86274340 70179 11 SCR, M6 X 16 PH
18 86224360 730325 2 SPACER 12.7MM ID X 2.78W X 6L
19 86222810 620050 1 PLATE, COVER
20 86279140 87085 9 WASHER, M6 SPLIT LOCK DIN127B
21 86288720 57277 2 NUT, M6 NYLOCK PLATED
22 86250280 66135 1 POTENTIOMETER, 5K OHMS
23 86222790 620048 1 PLATE, THROTTLE
24 86278060 70759 2 SET SCR, M4 X 4MM NP
25 86224350 730305 1 SPACER, 8MM 16L
26 86277370 70834 1 SCR, M5 X 30 SHCS
27 86221850 34433 1 LINK, THROTTLE
28 86218810 23717 1 HARNESS, TWISTER PEDAL
29 86136310 57086 1 NUT, M5 HEX
30 86264920 27049 1 CABLE TIE, 7” UL/CSA
31 86224750 73993 1 SPRING, COMP, .480D X .91 *(1)
32 86223260 66085 1 PLUNGER, PLATFORM SWITCH *(1)
* SEE SERIAL NUMBER PAGE
**CALL MANUFACTURER FOR SERIAL NUMBER
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 11/18/09
5-14B
PEDAL PLATFORM
18
14
2
3
17
16
6
6
15
1
11
14
13
10
11
12
20
19
12
9
7
4
5
8
8
5
5-15
86037770 CHARIOT INTERIM 11/18/09
PEDAL PLATFORM
REF PART NO. PRV NO. QTY DESCRIPTION
1 86277430 70843 1 SCR, 1/4-20 X 3.00 SHCS
2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 27049 3 CABLE TIE, 7” UL/CSA
4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86259430 87485 4 M12 FLAT WASHER
7 86010770 87143 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
9 86256470 70852 2 STUB AXLE, M12-1.75 X 45MM
10 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
11 86010810 87191 2 WASHER, 1/4” IDX1.0OD FLAT SS
12 86064480 629993 1 PLATE, SWITCH BASE
13 86286580 47479 1 SPACER, ACTUATOR SWITCH Was 730334
14 86007780 73576 1 SPRING, COMP .60D X2.0L X .045W
15 86279760 87256 2 WASHER, 1/4 LOCK HICOLLAR PLT
16 86259440 87486 2 WASHER, M12 SPRING LOCK
17 86271190 57142 2 NUT, M12 X 1.75 HEX DIN934 PLT
18 86248920 66487 1 PIN, CLEVIS 1/2 X 2.25 *(1)
19 86278850 80613 2 WASHER, .506 ID X .94D X .064 NYL *(1)
20 86008680 80607 1 COTTER, 1/2” RING *(1)
* SEE SERIAL NUMBER PAGE
SERIAL NO.
FROM
NOTES:
86037770 CHARIOT INTERIM 02/27/07
5-16
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