Page 1
iExtract®
Operating Instructions (ENG)
®
MODELS: CE24 CE24X CEE24
10060140 10060150 10060160
86037880-BW
11/29/12
Read these instructions before using the machine
Page 2
MACHINE DATA LOG/OVERVIEW
OVERVIEW
The Chariot iExtract® is a battery powered, stand-on, carpet extractor intended for
commercial use. The Chariot iExtract® applies a cleaning solution onto a carpeted floor,
sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled
water back into the recovery tank. The brushes also help to raise the pile of the carpet, giving it
a lush groomed appearance.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
www.windsorind.com/WarrantyRegistration.aspx
2
86037880 CHARIOT EXTRACTOR 04/18/11
To register your product go to:
For customer assistance:
1-800-444-7654
Page 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Scrub Controls .................................................. 3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine ..........................................3-11
Emergency Stop Procedures....................... 3-11
Filling Solution Tank..................................... 3-12
Normal Scrubbing.........................................3-12
To Begin Scrubbing...................................... 3-13
Priming Pump...............................................3-13
To Stop Scrubbing........................................3-14
Double Scrub................................................3-14
Emptying and Cleaning Tanks..................... 3-14
MAINTENANCE
Service Schedule.............................................. 4-1
Batteries............................................................ 4-2
Vacuum Shoes ................................................ 4-6
Scrub Deck........................................................ 4-8
Motor Brush Replacement ................................4-11
Circuit Protection............................................... 4-13
Solution Strainer & Pump..................................4-14
Vacuum & Float Shut-off................................... 4-16
Drive Motor & Brake.......................................... 4-18
Bag Replacement.............................................. 4-21
Transporting Machine .......................................4-22
Machine Troubleshooting.................................. 4-23
TABLE OF CONTENTS
GROUP PARTS LIST
Bumper..............................................................5-1
Control Pane-Upper ..........................................5-3
Control Panel-Lower..........................................5-5
Control Panel Housing ......................................5-7
Decal .................................................................5-9
Frame-Lower.....................................................5-11
Frame-Upper.....................................................5-13
Pedal Platform (From SN)............................5-15A-B
Pedal Platform (To SN)................................5-16A-B
Rear Cover........................................................5-19
Scrub Deck........................................................5-21
Scrub Deck Motors
Scrub Deck Lift Actuator....................................5-25
Scrub Deck Lift Linkage ....................................5-27
Solution..............................................................5-29
Steering.............................................................5-31
Tank...................................................................5-33
Vacuum.............................................................5-35
Vacuum Shoes..................................................5-37
Vacuum Shoes Lift............................................ 5-39
Vacuum Shoe Lift Handle..................................5-41
Vacuum Hoses..................................................5-43
Wheel-Front Drive.............................................5-45
Wheel-Rear....................................................... 5-47
Wiring-Batteries.................................................5-49
Wiring-Components...........................................5-51
Wiring-Control Panel.........................................5-53
Wiring-Drive Motor ............................................5-55
Wiring-Main Harness.........................................5-57
Wiring-Pedal Platform (From SN) ................5-59A-B
Wiring-Pedal Platform (From SN) ................5-60A-B
Wiring Diagram..................................................5-61
Hose Diagram ...................................................5-62
Suggested Spare Parts.....................................5-64
Back-Up Alarm – Option....................................5-65
Battery Cart – Option.........................................5-67
Seat – Option ....................................................5-71
Warning Light – Option......................................5-73
Serial Number ...................................................5-76
Warranty
............................................5-23
86037880 CHARIOT EXTRACTOR 11/18/09
3
Page 4
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the
machine.
1-1
86037880 CHARIOT EXTRACTOR 04/18/11
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Batteries
- Scrub Brushes
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference numb er
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
column has
Page 5
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86037880 CHARIOT EXTRACTOR 01/16/07
2-1
Page 6
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless trained and authorized.
Unless operation guide is read and understood.
In flammable or explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing: jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
battery compartment open during charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
2-2
86037880 CHARIOT EXTRACTOR 08/20/12
Page 7
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86244310
PRV 500956
CAUTION LABEL
SAFETY LABEL LOCATION
86244300
PRV 500955
WARNING LABEL
86252520
PRV 80885
BATTERY
CAUTION
86037880 CHARIOT EXTRACTOR 01/16/07
2-3
Page 8
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal Power 2952 W
Rated Voltage 36 Volts DC
Rated Amperage 82 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall
(533mm x 406mm x 432mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1400 lbs (635 kg)
Weight Empty Without Batteries 821 lbs (372 kg)
Solution Control 1.3 GPM pump metered flow with automatic shut-off in neutral
Spray Pump Pressure 100 psi
Solution Capacity 25 gal (95Liter)
Spray Jets 2
Recovery Capacity 25 gal (95 Liter)
Vacuum Motors 2 x .75 HP (560W)
Maximum Flow Rate of Vacuum Motor 77.0 cfm (36.4 Liters per second)
Maximum Suction Of Vacuum Motor 81.8 inches of water (20.3 kPa)
Scrub Brush Diameter 6 inch (152 mm)
Scrub Brush Motors 2 x .75 HP (560W)
Scrub Brush Pressure Floating
Scrub Brush Speed 800 rpm
Tires 10 in. (254mm) Solid Gray non-marking
Extracting Speed 1 60 feet per minute (18 m/min)
Extracting Speed 2 132 feet per minute, 1.5 mph (40 m/min, 2.4 Km/hr)
Maximum (Transport) Speed 3.5 miles/hour (5.6 Km/hour)
Frame Construction Powder coated steel
Brake Electrical parking brake, sets automatically whenever operator
steps off platform or engages emergency stop.
Minimum Aisle U-Turn Width 56 in. (1425 mm)
Maximum Rated Climb And Descent Angle 7.5 degrees
3-1
86037880 CHARIOT EXTRACTOR 01/26/12
Page 9
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 50.6 inches (1285 mm)
Length 52.5 inches (1330 mm)
Width 26.5 inches (670 mm)
Width of scrub path 23 inches (585 mm)
WIDTH
LENGTH
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 70 dBA. This was a nearfield, broadband
measurement taken in a typical industrial environment on
a tile floor. This appliance contains no possible source of
impact noise. The instantaneous sound pressure level is
below 63 Pa.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.
86037880 CHARIOT EXTRACTOR 01/16/07
2
.
3-2
Page 10
HOW THIS MACHINE WORKS
The Chariot iExtract® is a battery powered, selfpropelled Carpet Extractor intended for commercial
use. The machine is designed to apply a cleaning
solution onto carpeted floor, sweep and scrub the
carpet with two counter-rotating brushes, then
vacuum the soiled water back into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system and operator
control system.
The function of the solution system is to store
cleaning solution and deliver it to the scrub system.
The solution system consists of the solution tank,
strainer, pump, valve and controls. The solution tank
stores cleaning solution (water and detergent) until it
is delivered to the scrub system. The strainer
protects the pump from debris. The valve
automatically prevents solution flow unless the scrub
brushes are turned on and the machine is being
propelled. The solution pump switch controls the
cleaning solution flow to the spray jets/accessory
port.
The function of the scrub system is to sweep and
scrub the carpet and lift and groom the carpet pile.
The scrub system consists of two cylindrical
brushes, motors, hopper, lift actuator, and controls.
The brushes scrub the carpet as the motors drive
the brushes. The counter-rotating action of the
brushes picks up debris and throws it into a
removable hopper. The actuator switch controls the
lift actuator and brush motors to lower the deck and
turn the motors on, or raise the deck and turn the
motors off. The brush motors will automatically turn
off when the throttle pedal is in neutral.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The
recovery system consists of the v a cuum shoes,
vacuum motors, float ball filter, recovery bag and
controls. The vacuum shoes extract the dirty solution
from the carpet as the machine moves forward. The
vacuum motors provide suction to draw the dirty
solution off the floor and into the recovery bag. The
float ball filter protects the vacuum fan from debris
and foam. The recovery bag stores the dirty
solution.
3-3
86037880 CHARIOT EXTRACTOR 11/18/09
The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, speed control switch,
drive reset switch, emergency stop/brake switch,
steering wheel, propel controller, drive wheel and
operator presence pedal prior to Serial Number(11*).
The directional control switch signals forward or
reverse direction. The controller interprets signals
from the throttle pedal to command the drive wheel
to propel or slow the machine. The drive reset switch
is to make sure the operator is on platform before
machine will propel. The steering wheel points the
drive wheel in the direction desired by the operator.
The parking brake automatically engages when the
operator steps off the platform. The emergency
stop/brake can be used to hold the machine on
slopes.
*SEE SERIAL NUMBER PAGE.
Page 11
COMPONENTS
1
5
4
2
3
7
8
9
11
6
12
10
1. Control Panel-Drive
2. Control Panel-Scrub
3. Control Housing
4. Pedal Platform
5. Rear Cover
6. Tank
7. Scrub Deck
8. Vacuum Shoes
9. Recovery Dome
10. Recovery Drain Hose
11. Solution Cover
12. Solution Drain Hose
86037880 CHARIOT EXTRACTOR 01/16/07
3-4
Page 12
DRIVE CONTROLS
8
10
2
6
3
7
1
11
9
3-5
86037880 CHARIOT EXTRACTOR 01/16/07
5
4
Page 13
DRIVE CONTROLS
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control Switch
4. Throttle Pedal
5. Operator Presence Pedal-
Prior to Serial Number (11*)
6. Speed Control Switch
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
7. Drive Reset Switch
8. Horn Button
9. Steering Wheel
10. Battery Discharge
Indicator
11. Hour Meter
86037880 CHARIOT EXTRACTOR 11/18/09
3-6
Page 14
DRIVE CONTROLS
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. OPERATOR PRESENCE PEDAL - Prior to Serial Number (11*)
This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever
machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move.
6. SPEED CONTROL SWITCH
Controls the maximum speed of the machine. There are two settings intended for scrubbing, speeds 1 an d
2. Speed 3 is recommended for transport only, not scrubbing.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is
moving or not.
The position of the switch indicates speed setting.
7. DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
8. HORN BUTTON
The horn is activated by pressing the horn button.
9. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change directi on.
*SEE SERIAL NUMBER PAGE.
3-7
86037880 CHARIOT EXTRACTOR 11/18/09
Page 15
DRIVE CONTROLS
10. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should be recharged. Further operation of the machine
could damage the machine or the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full
charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few
minutes of operation the meter will give the correct charge level.
11. HOUR METER
Records the number of hours the machine has been in operation. This informati on is useful in determining
when to service the machine.
86037880 CHARIOT EXTRACTOR 01/16/07
3-8
Page 16
SCRUB CONTROLS
2
3
1
1. Vacuum Shoe Lift Lever
2. Scrub Deck Actuator Switch
3-9
86037880 CHARIOT EXTRACTOR 01/16/07
4
3. Solution Control Switch
4. Solution Accessory Tool Hookup
Page 17
SCRUB CONTROLS
1. VACUUM SHOE
Raises and lowers the vacuum shoes, and turns the vacuum motors on and off.
To lower vacuum shoes and start vacuum motors, lift the lever from its raised position.
To raise vacuum shoes and stop vacuum motors, lift the lever from its lowered position.
2. SCRUB DECK SWITCH
Raises and lowers the scrub deck, turns the scrub brush motors on and off.
To lower the scrub deck and turn on scrub brush motors, press the bottom of the switch. The brush motors
will automatically shut off when the throttle pedal is in neutral.
To raise the scrub deck and turn off scrub brush motors, press the top of the switch.
3. SOLUTION CONTROL SWITCH
Controls solution flow to scrub deck spray jets/accessory port.
If the brush motors are turned off or the throttle pedal is in neutral, the flow is automatically interrupted until
the motors are turned on again.
4. SOLUTION ACCESSORY TOOL HOOKUP
Auxiliary cleaning tools may be connected to this port. Solution Control Switch must be “on” for solution to
flow.
86037880 CHARIOT EXTRACTOR 01/16/07
3-10
Page 18
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
Do a pre-run inspection to find possible problems
that could cause poor performance or lost time from
breakdown. Follow the same procedure each time to
avoid missing steps.
NOTE: See maintenance section for pre-run
machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Stand on the operator platform. Throttle pedal
must be in neutral position.
Note: Prior to Serial Number (11*). Place left
foot on operator presence pedal. Throttle pedal
must be in neutral position.
2. Turn the machine power on by turning key
switch clockwise to the “ON” position.
3. Check the position of the Directional Control
Switch to make sure the machine will travel in
the direction intended.
4. Press the Drive Reset Switch.
5. Press lightly on the throttle pedal with right foot.
*SEE SERIAL NUMBER PAGE.
EMERGENCY STOP PROCEDURES
1. Release the throttle pedal by lifting right foot.
2. Turn machine power off with key switch by
turning key switch counterclockwise.
3. If an electrical problem is suspected, push in
emergency stop button. This will also engage
the parking brake and cause the machine to
stop immediately.
3-11
86037880 CHARIOT EXTRACTOR 11/18/09
Page 19
FILLING SOLUTION TANK
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
1. Turn the machine power off.
2. Remove solution cover.
3. Fill the solution tank with clean water, leaving
enough room for the required amount of
cleaning solution. The solution tank capacity
filled to fill inlet is 25 gallons (95 liters). The
water must not be hotter than 140° F (60°C) to
prevent damage to the tank.
4. Measure the chemical into the solution tank.
Liquid chemicals should be added to the solution
tank after filling with water. Dry chemicals
should be thoroughly mixed before being added
into solution tank. Commercially available, high
alkaline floor cleaners are suitable for use in the
solution system.
NOTE: Read the chemical manufacturers
recommended proportion instructions.
4. Replace solution tank cover.
Flammable materials
can cause an
explosion or fire. Do not use flammable
materials in the tanks.
MACHINE OPERATION
NORMAL SCRUBBING
Plan the scrubbing pattern in advance.
For efficient operation, the runs should be the
longest possible without turning, stopping, or raising
or lowering scrub deck. The longest track is around
the perimeter of the area to be cleaned and a
collapsing rectangle pattern is most efficient.
In order to achieve the best possible results, the
area which is to be cleaned should be swept before
scrubbing. Large debris, strings and wire must be
removed to prevent being caught in brushes.
If the machine is allowed to stand in neutral with the
scrub deck down for more than 2 seconds, the
solutions flow stops and brush motors stop. When
forward travel is resumed, the solution flow and the
scrub brush motors will continue. Overlap the brush
path and avoid transporting over previously cleaned
areas.
RECOMMENDED SCRUBBING PATH
86037880 CHARIOT EXTRACTOR 01/16/07
3-12
Page 20
MACHINE OPERATION
TO BEGIN SCRUBBING
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Flammable liquids and/or reactive metals can
cause explosions or fire! Do not pick up.
1. Stand on the operator platform. Throttle pedal
must be in neutral position.
Note: Prior to Serial Number- (11*). Place left
foot on operator presence pedal. Throttle pedal
must be in neutral position.
2. Turn machine power on.
3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
4. Press the Drive Reset Switch.
5. Lower the vacuum shoes.
6. Lower the scrub deck to floor.
7. Drive machine forward to begin scrubbing.
NOTE: Shut machine off immediately if water or
foam is expelled from the machine.
8. Adjust the speed of the machine.
NOTE: Once solution flow rate is set it is not
necessary to shut off solution when stopping
scrubbing. Solution flow is automatically shut off
when brush motors stop. When brush motors are
activated, flow automatically resumes.
*SEE SERIAL NUMBER PAGE.
PRIMING PUMP
If the solution system has gone dry or has been
unused for a period of time, it may be necessary to
follow the pump priming procedure.
1. Fill solution tank.
2. Loosen, but do not completely remove the
strainer bowl. Solution should flow out of the
strainer. If it does not, check the strainer screen
inside the solution tank. Insure it is clear of
debris. Tighten the strainer bowl.
3. Disconnect the vacuum hose from the recovery
dome.
4. Begin normal scrubbing and set the solution flow
to maximum setting. Solution flow should begin
within 2 minutes.
5. Connect vacuum hose to recovery dome.
6. Adjust the speed of the machine as necessary.
3-13
86037880 CHARIOT EXTRACTOR 11/18/09
Page 21
TO STOP SCRUBBING
1. Raise the scrub deck, turn off scrub brushes.
2. Raise the vacuum shoes, turn off vacuum.
3. Allow the throttle pedal to return to neutral.
4. Turn machine power off.
FOR SAFETY: Before leaving or servicing
machine: stop on level surface, turn off machine
and remove key.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
SOLUTION
DRAIN HOSE
RECOVERY
DRAIN HOSE
EMPTYING AND CLEANING TANKS
1. Park the machine next to a floor drain. Drain
hoses are at the front of the machine.
2. Turn the machine power off.
RECOVERY TANK
1. Pull the large drain hose from under the front of
the tank. Unscrew cap, then lower hose in
direction of the drain. Do not stand in front of
end of hose. Recovered solution will come out
with force.
MACHINE OPERATION
2. Remove the recovery tank dome. Flush the
recovery bag out with clean water. Do not use
water hotter than 140°F (60°C) to clean tank.
Damage may occur.
3. Clean debris from dome basket.
4. Clean off the float shut-off system and inspect
for free movement of float. The float shut-off
system is located in the rear of the recovery
tank.
5. Replace the drain cap and secure drain hose
under tank.
6. If machine is to be stored, leave the recovery
tank dome off.
SOLUTION TANK
1. Pull recovery drain hose out to expose the
solution drain hose.
2. Pull the solution drain hose from under front of
the tank. Unscrew cap, then lower hose in
direction of drain.
3. Remove the solution tank cover.
4. Flush the solution tank out with clean water and
run several gallons of clean water through
systems. Do not use water hotter than 140°F
(60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank.
Damage to tank, seals and valves could occur.
Tuck drain hose under tank and secure with
recovery drain hose by tucking it under tank.
86037880 CHARIOT EXTRACTOR 01/16/07
3-14
Page 22
NOTES:
3-15
86037880 CHARIOT EXTRACTOR 01/16/07
Page 23
SERVICE SCHEDULE
MAINTENANCE
Check water level of batteries after
charging; add distilled water if necessary.
(Wet cell only)
Check that dome and cover seal tightly.
Visually check for damaged or worn tires.
Check brushes for proper installation.
Check vacuum hose connections.
Check that vacuum shoes are securely
attached.
Check for securely attached drain hoses
and caps.
Check pedal(s), brake and steering for
proper operation.
Clean out recovery tank and dome basket.
Clean and inspect float shutoff.
Clean out solution tank and filter, check
flow.
Clean and inspect solution filter strainer.
Run vacuum motors to dry.
Empty hopper and clean scrub deck.
Clean brushes and check wear.
Clean vacuum shoes.
Clean outside of tanks, check for damage.
Store with dome off tank.
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer. (Wet
cell only)
Inspect vacuum shoes.
Clean solution strainer inside tank.
Check battery connections are tight.
Clean battery cases and battery
compartment.
Check parking brake.
Clean chains, cables and pulleys for scrub
deck lift and vacuum shoe lift.
Clean pivot points on scrub deck and
vacuum shoe lift.
Check all motors for carbon brush wear.
Check motor commutators.
Check steering chain tensioner.
NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hour meter
(Deluxe). The scrub brush hour meter should be used for all other service schedule items.
BEFORE EACH
WORK PERIOD
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
AFTER EACH
WORK
PERIOD
50
HRS
100
HRS
200
HRS
86037880 CHARIOT EXTRACTOR 11/18/09
4-1
Page 24
MAINTENANCE- BATTERIES
2
3
4
5
6
1
1. Rear Cover Retainer Knob
2. Rear Cover
3. Battery Connector-Machine
4-2
86037880 CHARIOT EXTRACTOR 01/16/07
4. Batteries
5. Battery Tray
6. Battery Tray Latch
Page 25
BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
MAINTENANCE-BATTERIES
When servicing machine,
avoid contact with battery
acid.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
86037880 CHARIOT EXTRACTOR 01/16/07
4-3
Page 26
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
Use a hydrometer to check the battery specific
gravity.
CHECKING GRAVITY
A. Hydrometer
B. Battery
NOTE: Do not take readings immediately after
adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80
°
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F
(27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other
than 80°F (27°): Add (+) to the specific gravity
reading 0.004 (4 points), for each 10°F (6°C) above
80° (27°C).
Subtract (-) from the specific reading 0.004 (4
points), for each 10°F (6°C) below 80°F (27°C).
4-4
Battery Check
BATTERY CONDITION
F (27°C)
86037880 CHARIOT EXTRACTOR 01/16/07
CHARGING BATTERIES
When servicing machine,
avoid contact with battery
acid.
Batteries emit hydrogen
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries
are fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to
expose batteries.
Batteries emit hydrogen
gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is
too high before charging, normal expansion rate
of the electrolyte may cause an overflow
resulting in a loss of battery acid balance and
damage the machine.
Page 27
1. Replace the battery caps, and leave them in
place while charging.
2. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
3. Plug the charger connector into the battery
connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.
4. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then
disconnect the charger from the batteries.
5. Connect the batteries to the machine connector.
6. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled
water.
7. Install the rear cover.
86037880 CHARIOT EXTRACTOR 01/16/07
MAINTENANCE-BATTERIES
CHANGING BATTERIES
Stop the machine in a clean area next to the
charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1. Remove the rear cover.
2. Disconnect battery pack from machine.
3. Unlatch battery tray from machine and pull out to
expose batteries.
4. Use the proper size open-end wrench to
disconnect main ground wire first and secure
cable terminal away from batteries.
5. Disconnect main positive lead and secure cable
terminals away from batteries.
6. Loosen both terminals on each jumper cable
and remove one at a time.
7. Prepare a suitable site to place the batteries.
8. Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential
environmental hazard.
Consult your battery supplier for safe disposal
methods.
RED
+
--
BLK
RED
++
BLK
REAR OF MACHINE
RED
BLK
-
4-5
Page 28
MAINTENANCE-VACUUM SHOES
1. Vacuum Shoes
2. Vacuum Shoes Glides
3. Vacuum Shoe Retainer Knobs
4-6
2
86037880 CHARIOT EXTRACTOR 01/16/07
3
1
Page 29
VACUUM SHOES
The dual offset vacuum shoes are designed to
extract soiled solution from the carpet. The plastic
vacuum shoe glides minimize damage to carpet and
flooring.
MAINTENANCE
The vacuum shoes should be removed and cleaned
daily to ensure maximum solution recovery.
VACUUM SHOE REMOVAL
1. Remove hopper from left side of machine by
rotating the hopper retaining plate and sliding
the hopper out.
2. Unscrew retainer knob from right side vacuum
shoe.
3. Pull vacuum shoe forward until it is free from
pivot pin.
4. Remove vacuum hose from top of vacuum shoe
5. Repeat to remove left side vacuum shoe.
6. Inspect or repair as necessary and reinstall.
86037880 CHARIOT EXTRACTOR 11/15/08
MAINTENANCE - VACUUM SHOES
TO CLEAN VACUUM SHOES
1. With the vacuum shoes in the raised position,
turn key switch “off”.
2. Remove vacuum shoes.
3. Flush vacuum shoes from top with water. If
necessary, clean blockage from narrow opening
with knife, scraper or similar device.
4. Vacuum shoe glides may be removed for
cleaning (or replaced) by removing the three
pins that secure them to metal vacuum shoes.
4-7
Page 30
MAINTENANCE-SCRUB DECK
7
6
1. Hopper
2. Hopper Retainer Plate
3. Scrub Brush Motor
4. Scrub Deck Lift Actuator
3
4
1
5
2
8
5. Brush Door
6. Motor Assembly Jack Screw
7. Lower Links
8. Brush Pressure Adjustment
4-8
86037880 CHARIOT EXTRACTOR 01/16/07
Page 31
SCRUB HEAD
The dual cylindrical scrub head is designed to
sweep and scrub the carpet. The brushes, turning in
a counterclockwise rotation, pick up the debris and
throw it into a removable hopper, and raise the pile
of the carpet, giving it a lush groomed appearance.
MAINTENANCE
The brushes should wear evenly side to side if
properly adjusted. Scrub brushes should be
exchanged front to back every 50 hours to ensure
even wear. It is not necessary to rotate end for end
since swapping front to back puts the brushes in the
opposite rotation, as well as balancing wear. Scrub
brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlert
bristles.
SCRUB BRUSH REMOVAL
The scrub brushes are removed from the sides of
the machine. The front is removed from the right
side and the rear is removed from the left side.
1. Unscrew knob on brush door but do not remove.
2. Pull out on top of door until lip on door clears
brush head.
3. Push down on door until hooks on bottom of
door are free of scrub head side.
4. Pull out on door with a rocking motion to free
idler door from end of brush.
5. Pull brush out with a rocking motion to free
brush from drive hub.
86037880 CHARIOT EXTRACTOR 01/16/07
TM
MAINTENANCE-SCRUB DECK
SCRUB BRUSH REPLACEMENT
1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush
door cannot be installed until the brush is fully
seated on the drive hub.
2. Allow end of brush to drop below scrub deck.
Fully insert brush door onto brush.
3. Line up bottom hooks on brush door with
notches on side of scrub head.
4. Slide brush door up until lip rests on top of scrub
head.
5. Hand tighten knob to secure door into place.
DUMPING HOPPER
The removable hopper is located behind the rear
scrub brush and can be removed from the left side
of the machine. Remove the hopper by rotating the
hopper retaining plate and sliding the hopper out.
The hopper can be dumped from the top. Flush the
hopper clean with running water.
4-9
Page 32
MAINTENANCE-SCRUB DECK
SCRUB DECK ADJUSTMENT
Scrub deck adjustment consists of three types of
adjustments. The first is to insure the individual
brushes make the same width pattern end to end.
Any tapered brush pattern should be adjusted out.
The second is to make the pattern of equal width
between front and rear brushes. Unequal patterns
are caused by the scrub deck not being parallel to
the floor. The third is to make the contact patterns
on the floor the correct width. Proper adjustment is
obtained when the contact patterns of the brushes
on the floor show two equal 1-1.5 inch (25-38 mm)
rectangles the width of the brushes. The rectangles
should be parallel to each other.
TESTING, ADJUSTMENT OF INDIVIDUAL
BRUSHES
1. Move the machine to an unfinished area of hard
floor to avoid marking carpet.
2. With pump off, lower scrub head to floor. Allow
brushes to run for approximately 30 seconds. It
may be necessary to repeat this step in the
same location until a good mark can be seen on
the floor. This can be accomplished by touching
lightly the throttle pedal to restart the scrub deck
without moving the machine.
3. Raise the scrub deck and note the brush
patterns on the floor. There should be two
rectangles with parallel sides. If the pattern is
tapered, proceed as follows.
1"-1 1/2"
Tapered
Pattern
CORRECT BRUSH PATTERN
Even and
Parallel
Pattern
INCORRECT BRUSH PATTERNS
Uneven
Pattern
ADJUSTMENT OF INDIVIDUAL BRUSHES
The brush pattern is adjusted from the motor side
only of both brushes.
1. Determine if motor end is to be moved up or
down to balance the pattern.
2. Loosen the 3 hex socket head screws on the
end of the housing.
3. Loosen the jam nut on the jackscrew and rotate
the jackscrew to move the motor assembly up or
down as needed.
4. Tighten the 3 hex socket head screws.
5. Tighten the jam nut on the jackscrew.
6. Re-test and readjust as necessary.
LEVELING THE SCRUB HEAD
Leveling the cylindrical head is accomplished by
adjusting the lower links that attach the deck to the
frame. Links should be adjusted to equal lengths. To
increase pattern width on rear brush, loosen lock
nuts and shorten the lower links by screwing the rod
into the threaded ends. To increase pattern width
on front brush, lengthen the lower links by screwing
the rod out of the threaded ends. After adjustment,
be sure to tighten lock nuts.
ADJUSTING BRUSH PRESSURE
Changing the brush pressure is accomplished by
adjusting the take-up nuts on the deck counterbalance spring. To increase brush pressure or
pattern width, loosen the nuts. To decrease brush
pressure or pattern width, tighten the nuts.
4-10
86037880 CHARIOT EXTRACTOR 01/16/07
Page 33
Do not use a pressure
washer to clean around
the brush motors. Use tap pressure only.
TO REPLACE SCRUB BRUSH MOTORS
1. With the scrub deck in the raised position,
disconnect brush motor wiring connector from
harness.
2. Remove brushes and brush door.
3. Remove aluminum end housing from deck.
4. Separate brush motor with gearbox from end
housing.
5. Reverse to reassemble.
6. Adjust brush levelness as described in earlier
section.
86037880 CHARIOT EXTRACTOR 01/16/07
MAINTENANCE-SCRUB DECK
BRUSH MOTOR CARBON BRUSH
REPLACEMENT
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in
cap. Do not lose these.
3. Release brush from spring tension. Remove
screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by
spring tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer
alignment.
7. With end cap in partially installed position,
release all brushes to contact position with
motor commutator.
NOTE: Failure to insure all brushes are released
will result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base
and cap.
4-11
Page 34
MAINTENANCE-SCRUB DECK
ACTUATOR SCRUB DECK
REMOVAL/REPLACEMENT
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface. Turn off
machine.
1. Lower scrub deck.
2. Disconnect spring assembly from actuator slide
link.
3. Remove the clevis pin retaining the top of the
actuator.
4. Remove slide link and actuator as an assembly
by removing the two bolts connecting them to
the deck through the bushings.
5. Either unthread the actuator main lead screw
from the barrel, or remove the two bolts
connecting the barrel to the slide link.
6. Reverse for re-installation.
SCRUB DECK ACTUATOR ADJUSTMENT
The actuator will need to be adjusted when
replaced.
To adjust the actuator:
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully extended. Positive power to white wire,
and negative/ground to black. Limit switch
within actuator will stop it.
2. Turn barrel out one or more full turns to assure
that when it is retracted it will not bind against
itself.
3. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully retracted. Positive power to black wire,
and negative/ground to white wire. Limit switch
within actuator will stop it.
4. With actuator fully retracted, turn barrel in until it
touches the base of the threaded shaft.
5. At the bottomed out position, turn the barrel out
only enough to allow connection to slide link.
6. Connect actuator.
7. Check travel of actuator during operation.
4-12
86037880 CHARIOT EXTRACTOR 01/16/07
Page 35
CIRCUIT BREAKERS
MAINTENANCE–CIRCUIT PROTECTION
1. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the
event of an electrical overload. When a circuit
breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
trip, the cause of the electrical overload should
be found and corrected.
25 Amp. Protects the left scrub
brush motor.
25 Amp. Protects the right scrub
brush motor.
30 Amp. Protects the propel
motor.
3 Amp. Protects the machine
controls.
3 Amp. Protects the pump.
30 Amp. Protects the left vacuum motor
circuit.
30 Amp. Protects the right vacuum
motor circuit.
86037880 CHARIOT EXTRACTOR 01/16/07
4-13
Page 36
MAINTENANCE-SOLUTION STRAINER & PUMP
1
2
1. Solution Strainer – Coarse
2. Solution Strainer – Fine
3. Pump
4-14
86037880 CHARIOT EXTRACTOR 01/14/08
3
6
4
5
4. Solenoid Valve
5. Jets
6. Shut-off Valve
Page 37
MAINTENANCE – SOLUTION STRAINER & PUMP
(
)
(
)
1. SOLUTION STRAINER – COARSE
Located in bottom of tank. The coarse strainer
protects the finer strainer from large debris. If
the fine strainer is clean and the pump and
solenoid valve are not working, then check the
coarse strainer for debris. Drain the solution
tank and clean the coarse strainer. To remove
the strainer, rotate the strainer counterclockwise.
Cleanout the debris from wire mesh and reassemble.
2. SOLUTION STRAINER – FINE AND
SHUT-OFF VALVE
The fine strainer is located in right rear corner of
machine. The fine strainer protects the pump,
injector, solenoid valve and jets from debris. If
there is little or no solution flow to the ground,
first check to make sure the shut-off valve is
open. Next, check the strainer for debris. To
remove the strainer, first turn the shut-off valve
to the off position. Then, turn the bottom part of
the strainer counterclockwise until the bottom is
separated. Clean out the debris from the wire
mesh and re-assemble. Make sure the O-ring
gasket is in place when re-assembled. To
resume flow, turn the shut-off valve to the open
position.
3. PUMP
The pump is located under the tank on the right
side of machine. The pump delivers solution
from the tank to the scrub deck.
To repair or replace pump:
1. Lower scrub deck to gain access to pump
mounting plate.
2. Remove screw that secures pump mounting
plate to frame.
3. The pump is located under the tank on the
right side of machine. The pump delivers
solution from the tank to the scrub deck. Pull
pump mounting plate forward and down to
expose pump.
4. Reverse steps to install.
4. SOLENOID VALVE
The solenoid valve is mounted on the front of
the scrub deck, on right side.
The solenoid valve shuts off solution flow to jets
whenever scrubbing stops. To repair or replace
solenoid valve, remove screws that secure it to
deck.
5. JETS
The two jets are located in front of and above
the scrub deck.
The jets spray cleaning solution onto the carpet.
The spray pattern should be checked regularly
and if jets become clogged they should be
cleaned or replaced immediately.
To clean jets:
1. Remove jet from jet body by rotating it
counterclockwise.
2. Blow debris back through orifice if possible.
Do not use pointed object to unplug jet. This
will damage jet and cause improper spray
pattern and solution flow through jets.
3. If jet cannot be cleaned by blowing debris
back through its orifice, submerge jet in
small container or acetic acid and let soak
for up to six hours.
4. After soaking jet, use a soft brush to remove
debris and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise
firmly into place.
PUMP HEAD REPLACEMENT
86136450 PRV 65151
PUMP REPLACEMENT PARTS
VALVE ASM
86137240 PRV 84145
DIAPHRAGM
ASM.
86037880 CHARIOT EXTRACTOR 01/14/08
4-15
Page 38
MAINTENANCE-VACUUM & FLOAT SHUT-OFF
1
1. Recovery tank float shut-off
2. Vacuum motor
4-16
86037880 CHARIOT EXTRACTOR 01/16/07
2
Page 39
MAINTENANCE – VACUUM & FLOAT SHUT-OFF
Vacuu
otor Carbo
RECOVERY TANK FLOAT SHUT-OFF
When water is no longer being vacuumed from the
floor and the vacuum fan is operating, the ball float
has engaged. The vacuum motors will not vacuum
water with recovery tank full. The recovery tank
must be drained.
1. The float shut-off screen can be cleaned in or
out of the machine.
2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse.
Check that the ball is also clean and moves
freely.
3. To remove the float shut-off, grasp the elbow
with one hand and the manifold assembly with
the other. Tilt and pull the float screen assembly
to pull it off the tube.
4. To install, place one hand on the tube, and then
tilt and push the float screen assembly over the
tube.
FOR SAFETY: before leaving or servicing machine,
stop on a level surface, turn off machine and
disconnect power.
TO REPAIR OR REPLACE VACUUM MOTORS
1. Remove rear cover from machine.
2. Remove two screws from top of control panel
and four screws from sides of control housing.
3. Slide control housing back from tank to expose
vacuum motors.
4. Disconnect electrical connector from the vacuum
motors.
5. Remove three nuts that secure vacuum motor
retaining plate, remove plate and vacuum motor.
6. Reverse steps to install. Make sure that gasket
is on vacuum so that vacuum seals against tank.
m M
n Brushes
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
3
[9.5mm]
8
86037880 CHARIOT EXTRACTOR 01/16/07
4-17
Page 40
MAINTENANCE- DRIVE MOTOR & BRAKE
1. Drive motor
2. Parking brake
4-18
86037880 CHARIOT EXTRACTOR 10/29/08
Page 41
ELECTRIC PARKING BRAKE ENGAGEMENT
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking
brake.
The brake automatically engages and keeps the
machine from moving whenever the operator steps
off the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be
engaged so machine can be pushed or towed
(slowly).
When the mechanical over-ride is engaged the
machine cannot be driven.
To engage brake:
MAINTENANCE-DRIVE MOTOR & BRAKE
To disengage brake:
1. Mechanical over-ride disengaged
Machine can be driven.
2. Push lever firmly in direction of arrow.
1. Mechanical over-ride engaged.
Machine can be pushed or towed (slowly).
2. Push lever firmly in direction of arrow
Note: There is an intermediate stop. Make sure
lever is fully in the down position.
86037880 CHARIOT EXTRACTOR 10/29/08
4-19
Page 42
MAINTENANCE-DRIVE MOTOR & BRAKE
DRIVE MOTOR CARBON BRUSH REPLACEMENT
Do not use a pressure
washer to clean around
the motors. Use tap pressure only.
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the
traction motor.
BRAKE REMOVAL
(Must be done to access carbon brushes)
3. Remove 4 mounting screws and remove brake.
4. Drive roll pin out of the hex hub enough to allow
hex hub to slide off shaft. It is recommended that
the roll pin be left partially in the hex hub.
ROLL PIN
HEX HUB
SMALL PIN OR SCREW
7. Install new brush and reinstall connecting screw
and lead.
8. When all new brushes are installed. Place all in
retracted position, held into brush holder by
spring tension.
9. Carefully replace brush cap.
Reinstalling:
10. When replacing the hex hub, use a small pin or
screw to help align the holes.
11. Drive the pin into the hub and make sure it is
flush to the hex surface. The brake will not fit on
the hub if the roll pin is protruding from the hub.
12. Replace the hub and use Lock-Tite on the
screws.
5. Remove brush cap.
6. Release brush from spring tension. Remove
screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.
4-20
86037880 CHARIOT EXTRACTOR 01/16/07
Page 43
REMOVING BAG
1. Disconnect batteries and make sure parking
brake is not overridden.
2. Under left front side of machine loosen hose
clamp on recovery dump hose. Do not remove
hose.
3. Remove Dome and set aside
4. Remove Float cage, loosen screws that secure
manifold assembly and remove manifold.
5. Remove the eight screws and nuts holding the
bag clamps and set aside.
6. Remove clamps and set aside.
7. Pull mandrel from bottom of tank. Access can
either be from the dirty water side or the clean
water side or both. When replacing bag with
new one be sure to save mandrel.
MAINTENANCE-BAG REPLACEMENT
REPLACING BAG
1. Install mandrel in bottom of bag.
2. Place new bag in tank making sure hole for
strainer basket is oriented properly.
3. Angle mandrel and bag into tank fitting toward
front of machine. Push mandrel into fitting until
it bottoms out.
4. Attach bag to top of machine by rolling edge of
bag over clamp strips.
5. Replace manifold and float cage.
6. Tighten clamp on bottom of machine.
86037880 CHARIOT EXTRACTOR 01/16/07
4-21
Page 44
MAINTENANCE-TRANSPORTATION
PUSHING MACHINE
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.
NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.
MACHINE TIE-DOWNS
There are two tie points located at front and each
side of foot box frame and two at the front side of
frame. Tie-down devices must be of the proper type
and strength. The combined strength of all tiedowns must be strong enough to lift two times the
weight of the machine. Tie-downs must be
positioned to prevent the machine from moving
forward, backward, or either side to side. Use all
four corners of the machine with the tie-downs
running out opposite directions. Tie-downs must be
attached to the transporting vehicle securely.
PREPARATION FOR LOADING /UNLOADING
TRAILER
Before loading or unloading machine from trailer,
remove scrub brushes and vac shoes to eliminate
interference with tie-downs.
Scrub head must be in the up position before
loading.
NOTE: When transporting the machine on a trailer
or in a truck, in addition to using tie-downs, be sure
to set the parking brake, and block the tires to
prevent the machine from rolling.
TIE DOWN POINTS
4-22
86037880 CHARIOT EXTRACTOR 01/16/07
Page 45
MAINTENANCE-TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
No power to machine
Battery disconnected Check all battery cable connections
Emergency shut-off activated Reset
Battery cables corroded Clean connections
Faulty key switch Replace switch
Little or no propel
Machine does not change
speeds
Forward speed only
Reverse speed only
Poor or no water pickup
*SEE SERIAL NUMBER PAGE.
Low battery charge Charge batteries
Machine turned on with pedal not in
neutral position
Tripped circuit breaker Reset circuit breaker
Controller overheated Allow cool down period
Loose motor connection Check wires and connections from
Faulty throttle circuit or
potentiometer
Faulty drive reset circuit or switch Check wires, connections and switch
Faulty operator presence pedal
circuit or switch - Prior to Serial
Number (11*)
Faulty platform circuit or switch Check wires, connections and switch
Brake over-ride engaged Disengage brake over-ride
Faulty brake circuit or over-ride
switch
Faulty speed control circuit or
switch
Faulty forward/reverse switch Replace switch
Debris caught on vacuum shoe(s) Remove debris
Vacuum hose clogged Clear obstruction from hose
Vacuum hose(s) disconnected from
manifold or vacuum shoe(s) or
recovery tank dome
Recovery tank float system dirty Clean float system
Recovery tank not sealed Place recovery tank dome on tank.
Float-ball shut-off engaged Tank full Empty recovery tank
Foam filling recovery tank Empty recovery tank. Use less or
Allow pedal to return to neutral.
Restart
controller to motor
Check wires and connections from throttle
to controller and potentiometer resistance
Check switch engagement, wires,
connections and switch
Check wires, connections and switch
Check wires, connections and switch
Reconnect vacuum hose
Replace damaged gaskets
different detergent. Use defoamer.
86037880 CHARIOT EXTRACTOR 11/18/09
4-23
Page 46
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Vacuum motor(s) not running, or run
slowly
Vacuum shoes will not go up/down Faulty cables or pulleys Repair/replace cables and pulleys
Circuit breaker tripped Reset circuit breaker
Faulty vacuum circuit or switch Check wires, connections and switch
Worn vacuum motor brushes Replace brushes, check commutator
Poor scrubbing performance
Little or no solution flow to the floor
Brush motors do not run, or run
slowly
Debris caught in scrub brushes Remove debris
Worn brushes Replace brushes
Low scrub brush down
pressure
Low battery charge Charge batteries
Solution tank empty Fill solution tank
Solution pump turned off Turn on pump
Solution strainer plugged Clean solution strainer
Solution system plumbing
obstructed
Pump obstructed Clean or replace pump
Solution solenoid valve
obstructed or stuck
Solution Shut-off valve is
closed
Jet(s) obstructed Clean or replace jet(s)
Faulty pump circuit or pump Check wiring, connections, and pump.
Faulty solenoid Check solenoid valve
Circuit breaker(s) tripped Reset circuit beaker(s) and check
Low battery charge Charge battery
Faulty brush circuit or motor Check wires, connections and motor
Worn brush motor brushes Replace brushes, check commutator
Increase brush pressure
Clear obstruction from plumbing
Clean or replace valve
Open shut-off valve
brush pressure.
4-24
86037880 CHARIOT EXTRACTOR 01/14/08
Actuator circuit breaker tripped Re set breaker Scrub deck will not go down/up
Faulty actuator circuit or
actuator
Check wires, connections and actuator
Page 47
MACHINE TROUBLESHOOTING-
CONTROLLER FAULT CODES
PROPEL CIRCUIT BOARD TROUBLESHOOTING
Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical
During normal operation, with no faults present, the status LED is steadily on.
If the controller detects a fault, the status LED provides two types of information.
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the
severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is
corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are
considered to be more serious in nature and require that the key switch be cycled
to resume operation after the fault is corrected.
After the severity indication has been active for 10 seconds, the status
LED flashes a 2-digit fault identification code continuously until the fault is
corrected. For example, code “1,4”—low battery voltage—appears as: one LED flash, followed by a pause,
then 4 LED flashes, and then repeats.
LED
CODE
1,1
1,2
1,3
1,4
1,5
2,1
2,3
2,4
PROGRAMMER LCD
DISPLAY
THERMAL CUTBACK over-/under-temperature
THROTTLE FAULT 1 throttle fault
SPD LIMIT POT FAULT
LOW BATTERY VOLTAGE battery voltage too low 1. Battery voltage <17 volts.
OVERVOLTAGE
MAIN OFF FAULT
MAIN CONT FLTS
MAIN ON FAULT
EXPLANATION POSSIBLE CAUSE
1. Temperature >92°C or < -
cutback
speed limit pot fault
battery voltage too high 1. Battery voltage >36 volts.
main contactor driver Off
fault
main contactor fault
main contactor driver On
fault
25°C.
2. Excessive load on vehicle.
3. Operation in extreme
environments.
4. Electromagnetic brake not
releasing.
1. Throttle input wire open or
shorted.
2. Throttle pot defective.
3. Wrong throttle type selected.
1. Speed limit pot wire(s) broken
or shorted.
2. Broken speed limit pot.
2. Bad connection at battery or
controller.
2. Vehicle operating with charger
attached.
3. Intermittent battery
connection.
1. Main contactor driver failed
open.
1. Main contactor welded or
stuck open.
2. Main contactor driver fault.
3. Brake coil resistance too high.
1. Main contactor driver failed
closed.
86037880 CHARIOT EXTRACTOR 05/27/08
4-25
Page 48
MACHINE TROUBLESHOOTING-
CONTROLLER FAULT CODES
LED
CODE
3,1
3,2
3,3
3,4
3,5
4,1
4,2
4,3
4,4
PROGRAMMER LCD
DISPLAY
PROC/WIRING FAULT
BRAKE ON FAULT
PRECHARGE FAULT
BRAKE OFF FAULT
HPD
CURRENT SENSE FAULT current sense fault
HW FAILSAFE
EEPROM FAULT
POWER SECTION FAULT power section fault
EXPLANATION POSSIBLE CAUSE
HPD fault present for
>10 sec.
brake On fault
precharge fault
brake Off fault
HPD (High Pedal
Disable) fault
motor voltage fault
(hardware
EEPROM fault
1. Misadjusted throttle.
2. Broken throttle pot or throttle
mechanism.
1. Electromagnetic brake driver
shorted.
2. Electromagnetic brake coil
open.
1. Low battery voltage.
2. KSI and throttle turned on at
same time.
1. Electromagnetic brake driver
open.
2. Electromagnetic brake coil
shorted.
1. Improper sequence of throttle
and KSI,
push, or inhibit inputs.
2. Misadjusted throttle pot.
1. Short in motor or in motor
wiring.
2. Controller failure. *
1. Motor voltage does not
correspond to throttle request.
2. Short in motor or in motor
wiring.
3. Controller failure. *
1. EEPROM failure or fault.
1. EEPROM failure or fault.
2. Short in motor or in motor
wiring.
3. Controller failure.
4-26
86037880 CHARIOT EXTRACTOR 05/27/08
Page 49
PARTS
86037880 CHARIOT EXTRACTOR 01/16/07
Page 50
BUMPER
1
2
6
7
10
9
7
10
8
11
6
5
4
3
1
5-1
86037880 CHARIOT EXTRACTOR 01/16/07
Page 51
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS
2 86007070 70849 2 SCR, #12 X 1.25 PPHMS SS
3 86063230 140813 1 BUMPER , LEFT
4 86063240 140814 1 BUMPER, RIGHT
5 86071020 140783 1 BRKT, FRONT BUMPER
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 4 WASHER, 5/16 FLAT SS
8 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE
9 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
10 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD
11 86251750 67602 2 RISER, BUMPER
BUMPER
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-2
Page 52
CONTROL PANEL- UPPER
1
4
3
5
2
6
19
16
17
18
16
18
15
14
1
2
8
9
3
10
11
13
12
13
7
5-3
86037880 CHARIOT EXTRACTOR 01/16/07
13
13
Page 53
CONTROL PANEL - UPPER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
2 86008900 80845 5 BOOT, SEAL-PUSH BUTTON 7/16-28
3 86007130 72128 1 SWITCH, DPDT 2-POSITION ROCKER
4 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
5 86007180 72160 1 SWITCH, EMERGENCY STOP
6 86007190 72161 1 SWITCH KEY DPST
7 86246930 54144 1
8 86257140 72196 1 SWITCH ASM, SEALED PB RND BRN
9 86257280 81371 1 SWITCH, PUSH BUTTON
10 86257110 72189 1 SWITCH, 4P3T FIXED POS ROCKER
11 86005530 54154 1 METER, 12-48 VDC LED HOUR
12 86251410 67506 1 RELAY, 15A 36V MINI
13 86255900 73538 8 STANDOFF, 6-32 X 5/8 HEX NYL
14 86273990 70067 10 SCR, 6-32 X 3/8 PPHMS
15 86279300 87134 10 WASHER, #6 LOCK
16 86002000 14717 2 BREAKER, 3 AMP
17 86001920 14607 2 BREAKER, 25A 50 VDC CIRCUIT
18 86001910 14606 3 BREAKER, 30A 50VDC CIRCUIT
19 86229770 140805 1 BLOCK, SHUNT MOUNT
METER, 36V BATTERY CHARGE
LEVEL
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-4
Page 54
CONTROL PANEL- LOWER
1
13
14
13
12
2
11
10
8
6
9
7
3
4
5
6
5-5
86037880 CHARIOT EXTRACTOR 01/16/07
Page 55
CONTROL PANEL-LOWER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86223740 70872 6 SCR, 1/4-20 X .59 PPHMS SS C
2 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
3 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS
4 86070720 140728 1 BRKT, BATT CONN, BASIC
5 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS
6 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS
7 86075310 61039 1 CONTROL PANEL, EXTRACTOR
8 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS
9 86006370 67315 3 RELAY, 36VDC 100AMP HVY DUTY
10 86010670 87029 6 WASHER, 5/16 FLAT SS
11 86279130 87083 6 WASHER, 5/16 SPLIT LOCK PLTD
12 86271120 57125 6 NUT, 5/16-18 BRASS
13 86005700 57104 8 NUT, 10-32 W/STAR WASHER PLTD
14 86027740 27911 1 CONTROLLER, GEAR DRIVE BASIC
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 09/21/07
5-6
Page 56
CONTROL PANEL HOUSING
2
3
3
1
11
10
7
9
8
6
5
4
5-7
86037880 CHARIOT EXTRACTOR 01/16/07
Page 57
CONTROL PANEL HOUSING
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
2 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP
3 86277480 70850 6 SCR, 5/16-18 X1/2 PTHMS SS
4 86070710 140726 1 BRKT, LEFT CONSOLE MOUNT
5 86237900 35278 3 GASKET, .125 X .25W X 23L
6 86031730 270084 1 CONSOLE
7 86070700 140725 1 BRKT, RIHGT CONSOLE MOUNT
8 86279750 87252 4 WASHER, RET, PUSHNUT, 5/16 BOLT
9 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57
10 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS
11 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 02/20/07
5-8
Page 58
DECAL
5
4
3
7
1
8
2
5-9
86037880 EXTRACTOR 01/06/09
Page 59
REF PART NO. PRV NO. QTY DESCRIPTION
1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
2 86244820 501230 1 DECAL, CHARIOT IEXTRACT LT
3 86244190 500882 1 LABEL, PANEL BASIC LEFT
4 86243990 500780 1 LABEL, COVER PANEL
5 86244510 501108 1 LABEL, PANEL, EXTRACTOR, RT
6 OPEN
7 86244830 501231 1 DECAL, CHARIOT IEXTRACT RT
8 86298970 - 1 LABEL, CLEAN BRUSHES AND DECK
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.
SERIAL NO.
FROM
DECAL
NOTES:
86037880 CHARIOT EXTRACTOR 01/06/09
5-10
Page 60
FRAME-LOWER
1
3
2
4
5
4
17
7
6
21
18
16
8
15
8
19
20
8
8
9
10
8
11
4
8
14
13
4
4
12
5-11
86037880 CHARIOT EXTRACTOR 01/16/07
Page 61
REF PART NO. PRV NO. QTY DESCRIPTION
1 86070750 140731 1 BRKT, LINKAGE, LEFT
2 86071130 140812 1 BRKT, TIP BRACE, LEFT, REAR
3 86070760 140733 1 BRKT, BRACE, LEFT FRONT
4 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86092500 34428 1 FRAME, MAIN
6 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
7 86279130 87083 4 WASHER, 5/16 SPLIT LICK PLTD
8 86270830 57023 20 NUT, 5/16-18 HEX NYLOCK SS
9 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR
10 86071430 140863 1 BRKT, BRACE, RGT FRONT
11 86070740 140730 1 BRKT, LINKAGE, RIGHT
12 86079320 620101 2 PLATE, PAD RETAINER
13 86064300 140790 2 PAD, TIPPING BAR
14 86010670 87029 4 WASHER, 5/16 FLAT SS
15 86091420 05251 1 AXLE, REAR WELDMENT
16 86088760 75458 1 TRAY, SLIDE, LEFT
17 86088750 75457 1 TRAY, SLIDE, RIGHT
18 86079290 620097 2 PLATE, REAR COVER ADJ.
19 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
20 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
21 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS
FRAME-LOWER
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-12
Page 62
FRAME-UPPER
1
2
3
2
4
7
4
2
6
4
5
4
2
3
SEE
VACUUM SHOE
LIFT GROUP
5-13
86037880 CHARIOT EXTRACTOR 01/16/07
Page 63
REF PART NO. PRV NO. QTY DESCRIPTION
1 86091610 140129 1 BRKT, HORIZ ELECT, EXTRACTOR
2 86270830 57023 8 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 87029 5 WASHER, 5/16 FLAT SS
4 86276070 70593 7 SCR, 5/16 X 3/4 CARRIAGE SS
5 86083080 66437 1 PLATE, VERT BEARING SUPPORT
6 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS
7 86073500 270090 1 BRKT, SIDE CHANNEL L
FRAME-UPPER
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-14
Page 64
PEDAL PLATFORM-From Serial Number (11*)
25
2
1
22
15
30
6
16
14
18
19
4
24
21
8
9
17
3
10
29
22
15
12
28
23
5
26
13
11
27
20
7
11
5-15A
86037880 CHARIOT EXTRACTOR 03/31/10
Page 65
PEDAL PLATFORM-From Serial Number (11*)
SERIAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233170 20054 2 CLAMP, 3/8 NYLON UL/CSA
2 86264920 27049 1 CABLE TIE, .19 X 7 UL/CSA
3 86222510 34430 1 PEDAL, THROTTLE
4 86221850 34433 1 LINK, THROTTLE
5 86136310 57086 1 NUT, M5 HEX
6 86312820 - 1 BRACKET, POT, SPEED
7 86288720 57277 1 NUT, M6 NYLOCK PLATED
8 86272040 57503 2 NUT, M3.5 X 2.8 HEX
9 86223260 66085 1 PLUNGER, PLATFORM SWITCH
10 86223580 67502 1 ROD, PIVOT, 8.5MM X 77
11 86274340 70179 7 SCR, M6 X 16 PH
12 86278060 70759 2 SET SCR, M4 X 4MM NP
13 86277360 70833 1 SCR, M6 X 10 PH
14 86277370 70834 1 SCR, M5 X 30 SHCS
15 86277380 70835 4 SCR, M4.8 X 16 PHTF
16 86277390 70836 2 SCR, M3.5 X 38 PH
17 86312770 - 1 PLATFORM
18 86007110 72123 1 SWITCH, 25A SPST 125-250V SNAP
19 86224750 73993 1 SPRING, COMP, .48OD X .91L
20 86279140 87085 6 WASHER,M6 SPLIT LOCK DIN127B
21 86279720 87248 2 WASHER, M4 INT STAR
22 86279730 87249 4 WASHER, M5 INT STAR
23 86224360 730325 1 SPACER 12.7MMOD X 2.78W X 6L
24 86224350 730305 1 SPACER, 8MM X 16LG
25 86333280 - 2 BUSHING, 8MM X 10 LG SS
26 86222780 6200 47 1 PLATE, PIVOT
27 86222810 6200 50 1 PLATE, COVER
28 86254970 7303 04 1 SPRING, COMP 18MM OD X 83 X 2
29 86137300 87084 2 WASHER, M5 SPLIT LOCK PLTD
30 86250280 66135 1 POTENTIOMETER 5K OHMS
NOTE: Complete platform assembly is available, Part No. 86028310.
**CALL MANUFACTURER FOR SERIAL NUMBER
*SEE SERIAL NUMBER PAGE
NO.
FROM
NOTES
86037880 CHARIOT EXTRACTOR 03/31/10
5-15B
Page 66
PEDAL PLATFORM-To Serial Number (11*)
9
30
28
10
11
12
31
1
4
2
3
5
6
22
23
26
20
17
8
27
32
24
25
9
10
11
12
29
14
17
13
18
7
15
16
19
5-16A
86037880 CHARIOT EXTRACTOR 11/18/09
21
20
17
Page 67
PEDAL PLATFORM-To Serial Number (11*)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86217650 34432 1 DIVIDER
2 86222700 34429 1 PLATFORM
3 86216380 140713 2 BUSHING, 8MM X 10LG CLY
4 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP
5 86279720 87248 4 WASHER, M4 INT STAR
6 86272040 57503 4 NUT, M3.5 X 2.8 HEX
7 86223580 67502 2 ROD, PIVOT, 8.5MM X 77
8 86222520 34431 1 PEDAL, BRAKE
9 86277390 70836 4 SCR, M3.5 X 38 PHMS
10 86233170 20054 3 CLAMP, 3/8 NYLON UL/CSA
11 86279730 87249 4 WASHER, M5 INT STAR
12 86277380 70835 4 SCR, M4.8 X 16 PHTF
13 86222510 34430 1 PEDAL, THROTTLE
14 86254970 730304 2 SPRING, COMP 18MM OD X 83 X 2
15 86222780 620047 2 PLATE, PIVOT
16 86277360 70833 2 SCR, M6 X 10 PH
17 86274340 70179 11 SCR, M6 X 16 PH
18 86224360 730325 2 SPACER 12.7MM ID X 2.78W X 6L
19 86222810 620050 1 PLATE, COVER
20 86279140 87085 9 WASHER, M6 SPLIT LOCK DIN127B
21 86288720 57277 2 NUT, M6 NYLOCK PLATED
22 86250280 66135 1 POTENTIOMETER, 5K OHMS
23 86222790 620048 1 PLATE, THROTTLE
24 86278060 70759 2 SET SCR, M4 X 4MM NP
25 86224350 730305 1 SPACER, 8MM 16L
26 86277370 70834 1 SCR, M5 X 30 SHCS
27 86221850 34433 1 LINK, THROTTLE
28 86218810 23717 1 HARNESS, TWISTER PEDAL
29 86136310 57086 1 NUT, M5 HEX
30 86264920 27049 1 CABLE TIE, 7” UL/CSA
31 86224750 73993 1 SPRING, COMP, .48OD X 91L
32 86223260 66085 1 PLUNGER, PLATFORM SWITCH
*SEE SERIAL NUMBER PAGE.
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 11/18/09
5-16B
Page 68
PEDAL PLATFORM
1
2
3
17
16
6
14
11
10
12
6
9
5
13
7
8
5
8
5
4
18
5
8
15
5-17
86037880 CHARIOT EXTRACTOR 01/16/07
Page 69
PEDAL PLATFORM
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86248920 66487 1 PIN, CLEVIS 1/2 X 2.25
2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 27049 3 CABLE TIE, 7” UL/CSA
4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86259430 87485 4 M12 FLAT WASHER
7 86010770 87143 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS
9 86256470 70852 2 STUB AXLE, M12-1.75 X 45MM
10 86278850 80613 2 WASHER, .506ID X .94D X .064 NYL
11 86008680 80607 1 COTTER, 1/2” RING
12 86064480 629993 1 PLATE, SWITCH BASE
13 86276980 70775 1 SCR, 5/16-18 X 2 HHCS SS
14 86007780 73576 1 SPRING, COMP .60D X2.0L X .045W
15 86279630 87212 1 WASHER, .344ID X 1.13OD X .09T PLT
16 86259440 87486 2 WASHER, M12 SPRING LOCK
17 86271190 57142 2 NUT, M12 X 1.75 HEX DIN934 PLT
18 86256130 730402 1 STRAP, STATIC .2T X 1W X 3L
FROM NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-18
Page 70
REAR COVER
20
22
18
23
18
21
14
13
18
19
10
1
2
3
15
2
3
16
7
6
5
17
9
8
12
11
9
4
5-19
86037880 CHARIOT EXTRACTOR 04/16/09
Page 71
REAR COVER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS
2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD
3 86010670 87029 5 WASHER, 5/16 FLAT SS
4 86031790 270701 1 COVER, REAR, BASIC
5 86005860 57273 2 NUT, 1/4-20 X 12MM HEX BARREL
6 86228980 09152 2 BEARING FLANGED .377ID X .505OD
7 86275870 70556 2 SCR, 1/4-20 X 1.5” PPHMS SS WAS 70697
8 86242140 72193 1 KNOB, 3/8-16 X 1.5
9 86010770 87143 2 WASHER, 7/16ID X 1D X .08FLT SS
10 86248380 66433 1 PAD, FLAT LEANING
11 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
12 86071030 140786 1 BRKT, ASSEMBLY, REAR COVER
13 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
14 86271940 57299 2 NUT, 1/4-20 ACORN SS
15 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS
16 86066940 140891 1 BAR, COVER
17 86324660 - 1 REAR COVER, BASIC *(10)
18 86324640 - 1 HANDLE, CAM LATCH *(10)
19 86324760 - 1 PLATE, COVER LATCH *(10)
20 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS *(10)
21 86324340 - 1 BRKT, REAR COVER *(10)
22 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS *(10)
23 86324650 - 1 PAWL, HANDLE *(10)
*See Serial Number Page
SERIAL NO.
FROM
NOTES:
86037880 CHARIOT EXTRACTOR 04/16/09
5-20
Page 72
SCRUB DECK
1
1
19
24
37
38
25
16
17
34
39
40
32
18
42
33
34
43
23
HOSE ROUTING
4
7
8
35
2
5
SEE DETAIL 'A'
36
2
3
6
2
9
10
FROM
PUMP
OUTLET
11
12
13
14
15
41
31
30
5-21
86037880 CHARIOT EXTRACTOR 09/13/08
27
28
26
42
FROM
MAIN
HARNESS
21
20
2
1
22
DETAIL 'A'
21
Page 73
REF PART NO. PRV NO. QTY DESCRIPTION
1 86281150 39282 2 HOSE, 3/8 ID WIRE BOUND X 7”
2 86233150 20042 7 CLAMP, 3/8 HOSE (D-SLOT)
3 86281100 39274 1 HOSE, 1/2ID WIRE BOUND X 7”
4 86197760 78308 1 TEE, 1/4 STREET
5 86010730 87088 2 WASHER, 5/8 ID X 1.18 X .06 SS
6 86005580 56012 1 NIPPLE, 1/4 FPT QD
7 86197570 40028 1 HOSEBARB, 1/4MPT X 1/2 DL
8 86184900 790601 1 HOSEBARB, 1/4MPT X 1/2H 45 BR
9 86197590 40031 2 HOSEBARB, 1/8MPT X 3/8 90 D
10 86073620 67017 1 BRKT, JET MOUNT
11 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS
12 86274290 70162 2 SCR, 10-32 X 3/8 PPHMS SS
13 86010640 87016 2 WASHER, #10 LOCK EXT STAR SS
14 86004570 44067 2 JET BODY, MINI PROMAX BODY
15 86241730 44107 2 JET MINI PROMAX 9506
16 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
17 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
18 86255950 73869 1 STOP, MOUNT
19 86092840 41535 1 HOPPER, CYL. SCRUB DECK 24
20 86258870 84168 1 VALVE, 120V 110 PSI SOLENOID
21 86197550 40014 2 HOSEBARB, 1/4MPT X 3/8 DL
22 86197730 78024 1 TEE, 1/4 BRANCH
23 86006530 70057 2 SCR, 1/4-20 X 1 PPHMS SS
24 86277150 70797 2 SCR, 5/16-18 X 2 BSHCS SS
25 86242120 48090 2 KNOB, 1.0 OD X 5/16-18
26 86260400 880212 1 WIRE ASM, REV POLARITY JUMPER
27 86002830 27196 2 CABLE TIE, .375 X 24.7
28 86217740 53815 2 DRIVE MOTOR (2 UNITS/CARTON)
29 - OPEN - 30 86078060 149997 4 PAD, SKID BAR, LARGE
31 86277530 70861 8 SCR, M8 X 1.25 X 20LG BSHCS SS
32 86086100 66859 1 RETAINER, DEFLECTOR
33 86006560 70083 3 SCR, 5/16-18 X 1 HHCS SS
34 86010670 87029 15 WASHER, 5/16 FLAT SS
35 86230500 02498 2 BRUSH, 24” CYL, C-NYLON
36 86064010 29270 1 DEFLECTOR, MACHINED
37 86277530 70861 12 SCR, M8X1.25 X 20 LG BSHCS SS
38 86279130 87083 12 WASHER, 5/16 SPLIT LOCK PLTD
39 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
40 86010650 87018 4 WASHER, #10 X 9/16 OD
41 86197630 40042 1 HOSEBARB, 1/4MPT X 1/2H 90D DL
42 86264940 27051 3 CABLE TIE, 11.38” UL/CSA
43 86092540 34453 1 FRAME, EXTRACTOR DECK 24IN
SCRUB DECK
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 09/13/08
5-22
Page 74
SCRUB DECK MOTORS
1
2
12
11
10
13
14
3
4
1
5
15
12
11
10
9
8
7
6
5-23
86037880 CHARIOT EXTRACTOR 01/16/07
Page 75
REF PART NO. PRV NO. QTY DESCRIPTION
1 86277880 70855 8 SCR, M8-1.25 X 35 LG SHCS SS
2 86222330 57504 2 NUT, M8 -1.25 HEX JAM SS
3 86279790 87489 6 WASHER, M8 (THICK) FLAT SS
4 86137310 87098 6 WASHER, M8 SPLIT LOCK
5 86217710 29268 2 DOOR, CYLINDRICAL BRUSH
6 86219290 34418 2 HOUSING, SCRUB PLUS DRIVE
7 86219450 41488 2 HUB, TRI-STAR BRUSH IDLER
8 86223520 67598 2 RING, 28 MM INT SNAP PHOSPHATE
9 86228960 09149 4 BEARING, 15 X 28 X 7W SS BALL
10 86279770 87487 4 WASHER, M6 LARGE OD FLAT SS
11 86279140 87085 4 WASHER, M6 SPLIT LOCK DIN127B
12 86277870 70854 4 SCR, M6-1.0 X 20 LG BHSCS SS
13 86219440 41487 2 HUB, TRI-STAR BRUSH DRIVE
14 86279780 87488 2 WASHER, M16 SMALL OD FLAT SS
15 86004820 48041 2 KEY, 3/16 SQ X 7/8 CRS
SCRUB DECK MOTORS
SERIAL NO.
NOTES:
FROM
86037880 CHARIOT EXTRACTOR 01/16/07
5-24
Page 76
SCRUB DECK LIFT ACTUATOR
2
1
3
39
40
34
35
36
2
2
7
8
10
11
12
13
12
32
33
37
4
9
31
21
38
6
5
14
15
16
14
19
17
18
30
10
19
10
21
29
20
22
23
24
25
26
16
14
27
5-25
86037880 CHARIOT EXTRACTOR 05/11/07
28
Page 77
SCRUB DECK LIFT ACTUATOR
REF PART NO. PRV NO. QTY DESCRIPTION
1 86011950 - 1 ACTUATOR, 36VDC, 3.5 IN STRK
2 86248980 81438 3 PIN, CLEVIS 3/8 X 1.75 PLTD
3 86006910 70443 2 SCR, 1/4-20 X 5/8 SHCS
4 86090330 87258 2 WASHER, .804ID X 1.25OD X .179
5 86278400 730351 1 SPRING, COMP., 1.10 OD X 2.25 L X 148
6 86066920 140852 1 BAR, COMP. SPRING RETAINER
7 86273820 70019 1 SCR, 1/4-20 X 1.25 HHCS SS
8 86070190 140581 2 BRKT, SCRUB DECK GUIDE 36V
9 86276760 70724 2 SCR, 5/16-18 X 1.25 BSHCS SS
10 86010670 87029 6 WASHER, 5/16 FLAT SS
11 86228840 09124 2 BEARING, FLANGED .314 ID X .502 OD
12 86259420 87232 4 WASHER, THRUST .51ID X 1OD
13 86091840 140850 1 BRKT, ACTUATOR SLIDER
14 86005810 57245 5 NUT, 1/4-20 HEX NYLOCK SS
15 86231360 14744 2 BUSH, BRZ FLG .25 X .38 X .25
16 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
17 86277500 70853 2 SCR, 1/4-20 X 5/8 CARR SS
18 86277130 70795 1 SCR, 5/16-18 X 1.00 CARRIAGE SS
19 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS
20 86069440 140442 1 BRKT, LATCH
21 86008670 80606 4 COTTER, 3/8” RING
22 86271280 57163 2 NUT, 4-40 W/STAR WASHER
23 86007160 72157 1 SWITCH, 10A ROLLER MINI
24 86087520 73456 2 SPACER, L2020B PLUNGER SWITCH
25 86072460 14387 1 BRKT, MICRO SWITCH MOUNT
26 86276010 70580 2 SCR, 4-40 X 1.0 PPHMS
27 86223270 66482 1 PLUNGER, MICRO SWITCH
28 86270270 27721 2 CLIP, RETAINING 7/16
29 86007780 73576 1 SPRING, COMP .60D X 2.0L X .045W
30 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
31 86222270 57276 2 NUT, PUSH FLAT RD .51 ID
32 86255650 81627 2 SPROCKET, #41 1/2” P 9T
33 86229000 09154 2 BEARING FLG .377ID X .502 OD X .500
34 86272520 66392 1 PIN, CLEVIS 3/8 X 2.75 PLTD
35 86276400 70642 1 SCR, 3/8-16 X 3 HHCS
36 86010680 87030 4 WASHER, 3/8 ID X 3/4 OD NYLON
37 86228910 09139 2 BEARING, FLANGED .377 ID X .502 OD
38 86290090 - 1 GUARD, CHAIN
39 86232680 270114 1 CHAIN, #41, 1/2" PITCH X 34 P
40 86009400 81873 1 CHAIN, #41 1/2" P MASTER LINK
* SEE SERIAL NUMBER PAGE
SERIAL NO.
FROM
*(1)
*(2)
NOTES:
WAS 05250
86037880 CHARIOT EXTRACTOR 09/14/07
5-26
Page 78
SCRUB DECK LIFT LINKAGE
30
31
29
4
19
28
20
21
27
26
25
22
24
23
21
11
1
6
7
8
3
2
3
4
5
5-27
10
3
13
8
14
15
16
4
10
9
12
5
86037880 CHARIOT EXTRACTOR 02/10/07
9
12
18
17
Page 79
SCRUB DECK LIFT LINKAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
2 86272380 66217 1 PIN, CLEVIS 3/8 X .75 PLTD
3 86010770 87143 5 WASHER, 7/16 ID X 1 D X .08 FLT SS
4 86005630 57022 5 NUT, 3/8-16 HEX NYLOCK THIN SS
5 86271530 57216 4 NUT, 3/8-27 HEX NYLOCK
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86009400 81873 1 CHAIN, #41 1/2” P MASTER LINK
8 86274660 70255 2 SCR, 3/8-16 X 1.5 HHCS GR5 PLT
9 86009050 81324 4 BEARING, 1/2 ID X 11/32L NYLON
10 86008460 80102 4 SPACER, .500 OD X .391 ID X .400
11 86093180 51415 1 LINKAGE ASM, DECK ARM
12 86224370 730335 4 SPACER, 1 OD X .391 ID X .500
13 86001320 140353 2 BALL JOINT ASSY, 3/8-24 LH
14 86005830 57263 2 NUT, 3/8-24 UNF LH
15 86223540 66483 2 ROD, SCRUB LIFT
16 86005800 57217 2 NUT, 3/8-24 HEX JAM
17 86008810 80697 2 BALL JOINT ASY, 3/8-24 RH
18 86087580 73606 2
19 86254980 730312 1 SPRING, EXT 1.312D X 8.00L X .225 W
20 86026210 68023 1 PIVOT ARM, W/BEARINGS
21 86002850 27343 2 CHAIN, #40, 1/2 P MASTER LINK
22 86232820 27981 1 CHAIN, #40, 1/2 PITCH X 4 ROLLER
23 86009100 81396 2 WASHER FIBERGLIDE 1/2” ID X 1” OD
24 86257830 66879 1 TUBE, .50 OD X .377 ID X 1.656
25 86275840 70550 1 SCR, 3/8-16 X 2.5 HHCS GR5 PLTD
26 86279260 87119 1 WASHER, .53 ID X 1.0 OD X .060 PLTD
27 86008680 80607 1 COTTER, 1/2” RING
28 86093560 68021 1 PIVOT ASSY DECK LIFT
29 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
30 86272320 66151 1 PIN, CLEVIS 1/2 X 2.75 LG
31 86270310 70760 2 EYEBOLT, 1/4-20 X 1.5 PLTD
SPACER, 1/2 OD X .058 W X .26 LG
CRS
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 11/21/12
5-28
Page 80
SOLUTION
1
1
2
42
3
10
4
11
2
12
2
5
6
9
TO TANK
TO VALVE
13
37
7
FROM
STRAINER
8
SEE DETAIL 'A'
15
14
16
17
18
19
20
32
28
33
2
31
30
34
27
26
29
28
35
TO SCRUB DECK
23
5
21
22
24
DETAIL ' B '
38
36
2
TO TANK
CLOSED
25
41
39
40
5-29
86037880 CHARIOT EXTRACTOR 07/24/08
OPEN
DET A IL ' B '
BOTTOM VIEW
DETAIL 'A'
Page 81
REF PART NO. PRV NO. QTY DESCRIPTION
1 86197940 40027 2 HOSEBARB, 3/8MPT X 1/2 OD 90D DL
2 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)
3 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
4 86006100 65176 1 PUMP ASM, 36 V ACCESSORY
5 86010650 87018 6 WASHER, #10 X 6/16 OD
6 86070690 140724 1 BRKT, SOLUTION PUMP
7 86271820 57270 1 NUT, 5/16-18 CAPTIVE “J” PLTD
8 86274410 70195 4 SCR, 10-32 X 1.25 PPHMS SS
9 86240600 41526 1
10 86198050 81923 1 TEE, 3/4 FPT
11 86240390 40075 1 HOSEBARB, 3/4 MPT X 1/2 90D
12 86247760 80960 1 NIPPLE, 3/4 CLOSE PVCE
13 86233300 20101 1 CLAMP, 1.25” WORM GEAR SS
14 86246090 51461 1 LANYARD, .093 X 6”, 1” LOOP-.26 EYE
15 86004310 39505 1 HOSE, 1.0 X 18.0 DRAIN
16 86248010 57312 1 NUT, 8-32 ACORN CAP, PLATED
17 86254320 730400 1 SPACER, .17 ID X .25 OD X 3/16LG
18 86073960 22104 1 CAP, 3/4” GHT W/ .17 HOLE
19 86252730 70887 1 SCR, 8-32 X 1/2 BHCS SST
20 86259450 87507 1 WASHER, 1.0 OD X .1 THK, SEAL
21 86226950 40109 1 1” HOSEBARB X 3/4” GHT NYLON
22 86233110 20018 1 CLAMP, 1.0” WORM GEAR
23 86274070 70086 2 SCR, 10-24 X 1/2 PPHMS
24 86233390 80887 2 CLAMP, 7/8 DIA “P” CUSHIONED
25 86270860 57028 2 NUT, 10-24 U-TYPE SPEED
26 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS
27 86279130 87083 1 WASHER, 5/16 SPLIT LOCK PLTD
28 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS
29 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA
30 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS
31 86264920 27049 2 CABLE TIE, 7” UL/CSA
32 86068780 140202 1 BRKT, STRAINER MNT
33 86282370 39735 1 HOSE, 1/2 ID WIRE BOUND X 58”
34 86001530 40039 1 HOSEBARB, 1/2 MPT X 1/2 HOSE 90
35 86256120 730368 1 STRAINER, 1/2 FPT 100 MESH
- 86252980 730369 - SCREEN, 100 MESH
36 86282360 39734 1 HOSE, 1/2 ID WIRE BOUND X 28”
37 86276070 70593 1 SCR, 5/16-18 X 3/4 CARRIAGE SS
38 86188210 11-800354 1 NIP, 1/2 X 3/8 HEX BR
39 86225680 84201 1 VALVE, 3/8” FPT BALL
40 86197420 31026 1 ELBOW, 3/8 NPT STREET
41 86197540 40013 1 HOSEBARB, 3/8 MPT X 1/2 DL
42 86281940 39540 1 HOSE, 1/2 ID WIRE BOUND X 40”
* SEE SERIAL NUMBER PAGE
HOSEBARB, 3/4 MPT X 1, HOSE 90 DEG
SERIAL NO.
FROM
*(3)
*(3)
*(3)
*(3)
*(3)
*(3)
SOLUTION
NOTES:
86037880 CHARIOT EXTRACTOR 07/24/08
5-30
Page 82
STEERING
6
8
28
9
10
1
2
3
4
5
7
24
22
21
23
18
26
25
27
29
17
20
19
15
11
12
13
14
14
19
16
5-31
86037880 CHARIOT EXTRACTOR 01/16/07
7
Page 83
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271610 57228 1 NUT, 5/8-16 HEX NYLOCK THN
2 86234810 27945 1 COVER, STEERING WHEEL
3 86259610 730117 1 WHEEL, STEERING 40 SPLINE HUB
4 86224050 730318 1 SHAFT, UPPER STEERING
5 86228790 09111 1 BEARING, FLANGE .88ODX.75IDX.75
6 86091740 140720 1 BRKT, UPPER STEERING
7 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
8 86005610 57016 1 NUT, 7/8 DIA PUSHLOCK
9 86219600 45012 1 JOINT, UNIVERSAL FEMALE
10 86272900 67416 1 RING, 3/4” KLIP
11 86224060 730319 1 SHAFT, LOWER STEERING
12 86219650 48110 1 KEY, 5MM SQ X 39MM L
13 86228670 09072 1 BEARING, 3/4” BORE FLANGED
14 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86224800 730315 1 SPROCKET, STEERING SHAFT
16 86010670 87029 2 WASHER, 5/16 FLAT SS
17 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG
18 86275190 70377 1 SCR, 3/8-16 X 1.25 HHCS SS
19 86008610 80595 2 FLANGE, BEARING PRESS STEEL
20 86001030 09148 1 BEARING, BALL 3/4 BORE SPHERED
21 86224320 730221 1 SPACER, .63 OD X .385ID X .64L
22 86224810 730316 1 SPROCKET, DRIVE WHEEL STEERING
23 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
24 86002750 270088 1 CHAIN, ISO 08B, 12.7MM PITCH
25 86278940 87008 2 WASHER, 1/4 ID X 1-1/4OD
26 86010780 87162 1 WASHER, 1/4 SPLIT LOCK PLTD
27 86274330 70175 1 SCR, M6 X 20HHMS PLTD
28 86279130 87083 2 WASHER, 5/16 SPLIT LOCK
29 86253200 70806 1 SET SCR, M6 X 25 NP
- 86232780 279001 - CHAIN, MASTERLINK 12.7MM
FROM NOTES:
STEERING
SERVICE ONLY
SERVICE ONLY
86037880 CHARIOT EXTRACTOR 01/16/07
5-32
Page 84
TANK
1
4
2
3
16
17
5
6
7
8
11
13
15
14
33
10
9
12
19
20
21
5-33
18
17
16
28
34
29
27
30
86037880 CHARIOT EXTRACTOR 12/12/08
22
25
26
23
31
32
13
28
24
Page 85
REF PART NO. PRV NO. QTY DESCRIPTION
1 86221900 54198 1 MANDREL, BAG
2 86006470 67513 1 RETAINER, BACK BAG
3 86001510 140712 1 BAG, INNER TANK, EXT.
4 86003710 34447 1 FLAP, TANK DEBRIS
5 86006480 67514 1 RETAINER, MAIN BAG
6 86010630 87013 8 WASHER, 1/4 ID X 5/8 OD SS
7 86271940 57299 8 NUT, 1/4-20 ACORN SS
8 86246080 51368 1 LANYARD, 18.0 W/LOOP & EYE
9 86003350 28063 1 DOME, COVER, 10 X 13
10 86004010 35274 1 GASKET, DOME EDGE
11 86310180 - 1 PLATE, STRAINER BASKET
12 86310190 - 1 BASKET, STRAINER, DOME
13 86006860 70403 6 SCR, #10 1/2 PPHST TYPE B SS
14 86256100 730333 1 STRAINER, 3/4-MPT, 12 MESH
15 86276840 70744 8 SCR, 1/4-20 X 1 PFH BLK SS
16 86006760 70305 6 SCR, 5/16-18 X 3/4 HHCS GR5 PLTD
17 86279630 87212 6 WASHER, .344 ID X 1.13 OD X .09 TPLT
18 86064920 75473 1 TANK, DUAL VAC
19 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
20 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/TRIM
21 86004000 35255 1 GASKET, TANK LID
22 86277560 70866 1 SCR, #6 X 1/2 SHT MTL SS
23 86033570 78934 1 TUBE ASM
24 86027800 34463 1 FLOAT, SINGLE SYSTEM
25 86227120 04095 1 ADAPTER, FLOAT 30 DEG
26 86199840 090-12A 1 FLOAT SCREEEN CAGE ASSY
27 86311740 - 1 HOSE, 2.0 X 37.0, DRAIN
- 86004430 39707 1 HOSE ASM, 2 X 37.0 DRAIN
28 86002380 20046 2 CLAMP, 2.25” WORM GEAR
29 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .312
30 86257570 51407 1 TETHER, DRAIN HOSE, 1.5
31 86264950 27746 1 CABLE TIE, .19W X 11.5L BLK
32 86309210 - 1 BAFFLE, FLOAT
33 86371430 - - KIT, DOME BASKET
34 86328980 - 1 DRAIN CAP ASSEMBLY
* SEE SERIAL NUMBER PAGE.
**CALL MANUAFACTURER FOR SERIAL NUMBER
TANK
SERIAL NO.
FROM NOTES:
*(8)
*(8)
**
ASM, HOSE &
*(4)
*(4)
CAP
86037880 CHARIOT EXTRACTOR 11/20/12
5-34
Page 86
VACUUM
1
2
3
4
5
14
16
15
6
7
8
17
9
10
11
12
13
5-35
86067880 CHARIOT EXTRACTOR 01/16/07
Page 87
REF PART NO. PRV NO. QTY DESCRIPTION
1 86236540 34437 2 FOAM, POLY, 1/2 X 2 CURVED W/ADH
2 86238040 36243 4 GASKET, .25 T X .75 W X 24 L
3 86236530 34436 1 FOAM, POLYESTER, 1X3X18
4 86090140 270139 1 VAC CHANNEL COVER
5 86082110 62913 1 PLATE, CHAIN GUARD LT
6 86064740 270100 1 VAC CHANNEL COVER
7 86078650 36241 1 PLATE, CHAIN GUARD RT
8 86274070 70086 4 SCR, 10-24 X 1/2 PPHMS
9 86237890 35277 2 GASKET, VAC MOUNT
10 86237880 35276 2 GASKET, 5.7 VAC MOTOR
11 86005500 53809 2 VAC MOTOR 36VDC 3STG
12 86083100 66439 2 PLATE, HORIZ FLANGE RT
13 86083010 66428 2 PLATE, VAC SPACER
14 86270990 57090 8 NUT, 10-32 HEX NYLOCK SS
15 86270830 57023 6 NUT, 5/16-18 HEX NYLOCK SS
16 86083030 66430 2 PLATE, VAC MOTOR ADAPT
17 86270860 57028 4 NUT, 10-24 U-TYPE SPEED
VACUUM
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 1/16/07
5-36
Page 88
VACUUM SHOES
9
1
2
3
4
5
6
7
8
16
10
11
12
14
13
15
5-37
86037880 CHARIOT EXTRACTOR 06/29/09
Page 89
VACUUM SHOES
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:
1 86006580 70085 10 SCR, 1/4-20 X 1/2 PPHMS SS
2 86075450 27246 1 COVER, VAC SHOE
3 86237910 35279 1 GASKET, VAC SHOE OUTER
4 86237920 35280 1 GASKET, 5.0 OD X 2.0 ID X .50T
5 86237930 35281 1 GASKET, VAC SHOE RIGHT
6 86237940 35282 1 GASKET, VAC SHOE CENTER
7 86237950 35283 1 GASKET, VAC SHOE WIPER
8 86295390 - 1 WIPER, VAC SHOE
9 86275950 70568 4 SCR, 10-24 X 3/8 PPHMS SS
10 86293190 - 3 PIN, CLEVIS
11 86310740 - 1 WIPER, W/GASKET
12 86310750 - 1 ASSEMBLY, GASKETS, VAC SHOE
13 86296410 - 1 PLATE, VACSHOE
14 86302700 - 10 SCR, M6 X 16 PH, SS
15 86296550 - 1 VACSHOE, 13 IN
16 86296350 - 1 BUSHING, BRONZE, PM, 15.93 ID
* SEE SERIAL NUMBER PAGE
NOTE: Two vacuum shoe assemblies per machine.
*(5)
*(9)
*(9)
*(9)
*(9)
*(9)
*(9)
86037880 CHARIOT EXTRACTOR 06/29/09
5-38
Page 90
VACUUM SHOES LIFT
1
2
6
1
3
5
16
7
8
9
8
10
17
15
8
14
13
12
5-39
86037880 CHARIOT EXTRACTOR 11/15/08
Page 91
VACUUM SHOES LIFT
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:
1 86276690 70715 8 SCR, 5/16-18 X 1.75 CARR SS
2 86278330 70641 1 SHOULDER BOLT, 3/8OD X 3/8L SS
3 86224370 730335 4 SPACER, 1 OD X .391 ID X .500
4 86259420 87232 4 WASHER, THRUST .51ID X 1 OD
5 86228840 09124 4 BEARING, FLANGED .314 ID X .502 OD
6 86010670 87029 4 WASHER, 5/16 FLAT SS
7 86080420 62416 1 PLATE, LIFT SLIDE
8 86270830 57023 13 NUT, 5/16-18 HEX NYLOCK SS
9 86080410 62415 4 PLATE, LIFT, WEIGHT
10 86093700 62424 1 PLATE, LIFT, ASSY
11 OPEN - - 12 86219690 48080 2 KNOB, 1.5 OD X 5/16-18
13 86276650 70707 2 SCR, 5/16-18 X 1.5 BSHCS SS
14 86310730 - 2 VAC SHOE
15 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
16 86259400 87205 4 WASHER, THRUST 051 ID X 1 ODBRO
17 86295380 - 2 PLATE, VAC SPACER
* SEE SERIAL NUMBER PAGE
**CALL MANUFACTURER FOR SERIAL NUMBER
*(9)
*(5)
*(5)
86037880 CHARIOT EXTRACTOR 11/15/08
5-40
Page 92
VACUUM SHOE LIFT HANDLE
1
2
6
3
8
9
5
10
26
4
11
7
12
11
12
12
20
21
13
13
17
19
11
17
12
27
22
18
23
24
17
12
14
15
16
13
11
14
5-41
86037880 CHARIOT EXTRACTOR 08/14/07
11
12
25
24
12
Page 93
VACUUM SHOE LIFT HANDLE
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86238360 36215 1 GRIP, 3/16 X 1.0 ORANGE
2 86076610 38319 1 HANDLE, LIFT
3 86257120 72192 1 SWITCH, DPST SNAP ACTION
4 86008650 80604 1 COTTER, 1/4” RING
5 86279450 87161 2 WASHER, #6 FLAT SAE
6 86277490 70851 2 SCR, #6-32 X 1.38 PPHMS
7 86259420 87232 2 WASHER, THRUST .51D X 1 OD
8 86009560 82053 1 PIN, CLEVIS 1/4 X .63 PLTD
9 86270920 57049 2 NUT, 6-32 HEX NYLOCK SS
10 86007020 70673 1 SCR, 5/16-18 X 1.25 HHCS SS NP
11 86010670 87029 7 WASHER, 5/16 FLAT SS
12 86270830 57023 9 NUT, 5/16-18 HEX NYLOCK SS
13 86231150 09151 5 BUSHING FLANGE, .314 ID X .502 OD
14 86276760 70724 3 SCR, 5-16 X 1.25 BSHCS SS
15 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS
16 86083440 66824 1 PLATE, PULLEY MOUNTING, CENTER
17 86223370 66464 4 PULLEY, PLASTIC 3.0 DIA
18 86231570 270105 1 CABLE, LIFT
19 86073600 66833 1 BRKT, PULLEY RETAINER, SINGLE
20 86083500 66832 1 PLATE, PULLEY RETAINER, CORNER
21 86083490 66831 1 PLATE, PULLEY MOUNT,CORNER
22 86066130 89501 1 ASM, HANDLE RETAINER
23 86254280 730331 1 SPACER, 1.00 OD X .32 ID X .375
24 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
25 86091820 140807 1 BRKT, SIDE CHANNEL R
26 86295860 - 1 INSULATOR, SWITCH
27 86274720 70264 1 SCR, 5/16-18 X 1.50 HHCS SS
* SEE SERIAL NUMBER PAGE
FROM NOTES:
*(6)
86037880 CHARIOT EXTRACTOR 08/14/07
5-42
Page 94
VACUUM HOSES
5
4
TO DOME
6
3
7
8
2
1
5-43
86037880 CHARIOT EXTRACTOR 01/24/09
Page 95
REF PART NO. PRV NO. QTY DESCRIPTION
1 86240320 39729 1 HOSE ASM, 1.5 BLK VAC X 36
2 86177050 03-000176 3 CLAMP, HOSE #20
3 86320330 - 2 HOSE ASM, 1.5 BLK VAC X 12
4 86003010 27759 1 CUFF, HOSE 1.5” BLK A 2161
5 86264950 27746 2 CABLE TIE, .19 W X 11.5L BLK
6 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS
7 86270830 57023 2 5/16 HEX NYLOCK SS
8 86093200 54212 1 MANIFOLD
VACUUM HOSES
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 01/24/09
5-44
Page 96
WHEEL-FRONT DRIVE, GEAR
1
2
40
GEAR REPLACEMENT KIT
19
14
13
12
11
24
10
25
39
20
21
33
31
18
37
36
35
6
7
38
29
23
9
26
22
30
8
15
28
27
5
34
16
19
32
3
4
17A
17B
5-45
86037880 CHARIOT EXTRACTOR 10/21/11
Page 97
WHEEL-FRONT DRIVE, GEAR
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS
2 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD
3 86002830 27196 1 CABLE TIE, .375 X 24.7
4 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L
5 86264930 27050 1 CABLE TIE, 3.5” UL/CSA
6 86301950 - 1 PLATE, BRAKE SPACER
7 86001740 140816 1 BRAKE, 36 VDC W/CONNECTOR
8 86273340 00-000289 4 SCR, CAP 8-32 X 3/8 SHCS SS
9 86006840 70390 2 SCR, 1/4-20 X 1 FHCS PLTD
10 86257490 76155 2 TERMINAL MOUNT
11 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
12 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
13 86273740 70010 2 SCR, 1/4-20 X 1.5 HHCS
14 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
15 86233410 81270 1 CLAMP, 3/4 IDA CUSHION .406 DIA
16 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
17A 86259940 89275 1 WHEEL, 10 X 2.5 W/KEYWAY, GRY, NT
17B 86259920 89273 1 WHEEL, 10 X 2.5 W/KEYWAY, GRY
18 86317190 - 1 GEAR BOX DRIVE UNIT HELICAL
19 86223980 09134 3 SEALED BALL BRNG, 25MM X 52MM
20 86219420 41510 1 HUB STEERING
21 86223480 67450 2 RING, 52MM INTERNAL SNAP
22 86136640 70262 1 SCR, M8-1.25 X 20 HHMS PLTD
23 86318830 - 10 SCR, M10 X 30 SHCS
24 86277340 70830 4 SCR, M6 X 15 HHCS BLK
25 86279690 87243 4 WASHER, M6 SPLIT LOCK BLK
26 86279710 87245 1 WASHER, M8 (2THK X 26 OD)
27 86225810 87506 1 WASHER, ANTI-ROTATION
28 86222720 620037 1 PLATE, BEARING RETAINER
29 86222760 620041 1 PLATE, DRIVE YOKE RH
30 86222770 620042 1 PLATE, BEARING COVER
31 86224020 730233 1 SHAFT ASM, DRIVE PIVOT
32 86224440 730387 1 SPACER, 25.51 ID X 45 OD X 39.1 L
33 86317200 - 1 DRIVE MOTOR ASSEMBLY HELICAL
- 86216210 53820 - BRUSH SET MOTOR, 53810 86005510
34 86270990 57090 3 NUT, 10-32 HEX NYLOCK SS
35 86301960 - 1 SKIRT, BRAKE
36 86010650 87018 3 WASHER, #10 X 9/16 OD
37 86274290 70162 3 SCR, 10-32 X 3/8 PPHMS SS
38 86320870 - 1 SWITCH, 36V BRAKE
39 86214990 03126 1 AXLE, DRIVE
40 98411260 - 1 KIT, DRIVE GEAR
* SEE SERIAL NUMBER PAGE
FROM NOTES:
*(7)
WHEEL NOT
*(7)
*(7)
*(7)
*(7)
OPTION
INCLUDED
86037880 CHARIOT EXTRACTOR 10/21/11
5-46
Page 98
WHEEL-REAR
1
2
3
5-47
86037880 CHARIOT EXTRACTOR 01/16/07
Page 99
REF PART NO. PRV NO. QTY DESCRIPTION
1 86259950 89276 2 WHEEL, 10X2.5X.787ID BEARINGS
2 86008710 80623 2 RING, ¾” EXT SNAP H-D
3 86232130 17309 2 CAP, 2.75 ID X 1.0 L BLK VINYL
WHEEL-REAR
SERIAL NO.
FROM NOTES:
86037880 CHARIOT EXTRACTOR 01/16/07
5-48
Page 100
WIRING-BATTERIES
2
1
7
6
3
4
20A
20B
5
9
24
25
23
26
8
10
11
22
12
13
14
15
16
19
5-49
86037880 CHARIOT EXTRACTOR 08/14/07
17
18
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