Windsor 10052530, SGJ32 User Manual
A
SCRUBBER
MODELS: SGJ32
10052530
FTER SN: 1000136404
PRV
Operating Instructions
Read these instructions before using the machine
N
86037680 11/05/08
PRV NO. 980230
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
For the name and address of your dealer contact: Windsor Industries
OVERVIEW
The Saber Glide is a battery powered, ride-on, hard floor scrubber intended for commercial use.
The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads,
and then vacuums the soiled water back into the recovery tank.
SGJ32 86037680 01/03/07
2
3
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
OPERATIONS
Technical Specifications.......................................3-1
How the Machine Works......................................3-3
Components.........................................................3-4
Controls................................................................3-5
Machine Operation............................................ 3-14
Pre-Run Machine Inspection ......................... 3-14
Starting Machine............................................ 3-14
Filling the Solution Tank.................................3-14
Scrubbing....................................................... 3-14
Emergency Stop Procedures......................... 3-15
Emptying & Cleaning Tanks........................... 3-16
MAINTENANCE
Maintenance............................................ ............4-1
Batteries...............................................................4-2
Battery Maintenance............................................4-2
Checking Battery Specific Gravity.....................4-2
Charging the Batteries. .....................................4-3
Changing Batteries............................................4-4
Battery Connections..........................................4-4
Squeegee.............................................................4-5
Adjusting Pitch ..................................................4-5
Replace/Rotate Rear Squeegee Blade.............4-6
Removing Squeegee Assembly........................4-6
Replace/Rotate Front Squeegee Blade............4-6
Side Squeegee..................................................4-7
Replace/Rotate Side Squeegee Blades............4-7
Adjusting the Side Squeegee Deflection...........4-7
Scrub Brush Replacement...................................4-8
Brake....................................................................4-9
Steering Chain Tensioner ....................................4-9
Vacuum Motor................................................... 4-10
Brush Motor....................................................... 4-11
Traction Motor................................................... 4-12
Fuse ..................................................................4-12
Circuit Breakers................................................. 4-12
Squeegee Actuator ...........................................4-13
Scrub Deck Actuator......................................... 4-14
Transporting Machine .......................................4-15
Jacking Machine ............................................... 4-16
TABLE OF CONTENTS
Service Schedule. .............................................4-17
Machine Troubleshooting..................................4-18
GROUP PARTS LIST
Brake....................................................................5-1
Circuit Breaker......................................................5-3
Control Panel........................................................5-5
Decal. ...................................................................5-7
Front Bumper & Floor...........................................5-9
Fwd/Rev Pedal..................................................5-11
Scrub Brush/Driver............................................5-13
Scrub Deck Lift-32 in.........................................5-15
Scrub Deck-32 in...............................................5-17
Scrub Deck Side Squeegee-32 in..................... 5-19
Seat & Side Cover.............................................5-21
Solution Delivery ...............................................5-23
Squeegee –32 in...............................................5-25
Squeegee Lift....................................................5-27
Steering-Upper..................................................5-29
Steering-Lower..................................................5-31
Tank ..................................................................5-33
Tank Cover........................................................5-35
Vacuum.............................................................5-37
Wheel & Frame .................................................5-39
Wiring-Battery....................................................5-41
Wiring-Main Harness.........................................5-43
Wiring-Main Harness Connection .....................5-45
Wiring-Control Panel Group..............................5-47
Wiring-Drive Motor ............................................5-49
Wiring Diagram..................................................5-51
Suggested Spare Parts.....................................5-52
Serial Numbers..................................................5-53
SGJ32 86037680 11/05/08
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers.
When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright 2002 Windsor Industries, Printed in USA
The model and serial number of your machine are
located to the front of the battery compartment for
the machine.
1-1
SGJ32 86037680 11/05/08
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
IMPORTANT SAFETY INSTRUCTIONS
!
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting
of other brushes may affect its safety.
SAVE THESE INSTRUCTIONS
SGJ32 86037680 01/03/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries.
Do not smoke around batteries.
! WARNING
Disconnect batteries before working on machine. Only qualified personnel should work inside
machine. Always wear eye protection and protective clothing when working on or near batteries.
Avoid skin contact with the acid contained in the batteries.
! WARNING
Never allow metal to lie across battery tops.
2-2
SGJ32 86037680 01/03/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
BATTERY CAUTION
86248210
PRV NO. 500109
SAFETY DECAL
86242480
PRV NO. 500111
CIRCUIT BREAKER
86244130
PRV NO. 500859
BRUSH CAUTION
86242510
PRV NO. 500115
HORN DECAL
86248210
PRV NO. 81349
BRUSH CAUTION
86242510
PRV NO. 500115
PINCH POINT WARNING
86243830
PRV NO. 500663 (2)
SGJ32 86037680 01/03/07
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal power 2.9 kW
Rated Voltage 36 Volts DC
Rated Amperage 80 amps
Batteries 6 x 6 Volt 250-335 AH @20 hr. rate
Scrub Brush Motors 2 x 1.0 HP (746 W)
Vacuum Motor(s) 1 x .75 HP (560 W) Standard, second motor
optional
Propelling Motor 1.3 HP (932 W)
Mass (GVW) 1810 lbs (820 kg)
Weight empty without batteries 790 lbs (360 kg)
Solution Control Gravity feed, fully variable with automatic
shut off in neutral
Solution tank capacity 30 gal (115 L)
Recovery tank capacity 30 gal (115 L)
Scrub brush diameter for 32 in. (81 cm) disk scrub head 16 inch (40.6 cm)
Scrub brush pressure 0-225 lbs (0-1000N)
Scrub brush speed 300 rpm
Tires 12 in. (30.5 cm) Solid Scrubber Compound
Foundation Pressure 108 lbs./in² (745 kPa)
Maximum Speed 4.1 miles/hour (6.5 Km/hour)
Coverage with 32 in. (81 cm) scrub head 48,840 ft²/hr @ 3.7 mph with 2 in. overlap
Frame Construction Powder coated steel
Brakes Self centering mechanical 7 in. (17.7 cm)
disc with hand lock parking brake
Minimum aisle u-turn width 32 in. (81 cm) disk scrub head 66 inches (168 cm)
Maximum rated climb and descent angle 7.5 degrees
3-1
SGJ32 86037680 01/03/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 1 51 inches (130 cm)
Height 2 56.6 inches (144 cm)
Length 63.5 inches (161 cm)
Width without squeegee and scrub head 31 inches (79 cm)
Width of squeegee 33 inches (84 cm)
Width of scrub path for 32 in. (81 cm) 32 inches (81 cm)
WIDTH
LENGTH
HEIGHT 2
HEIGHT 1
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 72.3 dBA. This was a nearfield, broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
SGJ32 86037680 01/03/07
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.
2
.
3-2
HOW THE MACHINE WORKS
The Saber Glide is a battery powered, selfpropelled, hard floor scrubber intended for
commercial use. The appliance applies a cleaning
solution onto a hard floor, scrubs the floor with
brushes, and then vacuums the soiled water back
into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and
operator control system.
The function of the solution system is to store
cleaning solution and deliver it to the scrub system.
The solution system consists of the solution tank,
strainer, valve and controls. The solution tank
stores cleaning solution (water and detergent) until it
is delivered to the scrub system. The strainer
protects the valve from debris. The valve is a
solenoid type valve, which controls the delivery of
cleaning solution to the scrub system. The valve
automatically prevents solution flow unless the scrub
brushes are turned on and the machine is being
propelled. The solution control switch controls the
amount of cleaning solution delivered to the scrub
system by controlling the amount of time the valve is
open.
The function of the scrub system is to scrub the
floor.
The disk scrub systems consists of two rotary type
disk scrub brushes, motors, scrub deck skirt, lift
actuator and controls. The brushes scrub the floor
as the motors drive the brushes. The brush drive
hubs allow the scrub brushes to follow irregularities
and changes in the floor without loosing contact with
the floor. The scrub deck skirts and side squeegees
control the cleaning solution on the floor so that the
squeegee can pick it up. The one touch switch
controls the motors and lift actuator to turn the
motors on and lower the deck, or turn the motors off
and raise the deck. The brush pressure switch
controls the down pressure on the scrub deck.
3-3
SGJ32 86037680 01/03/07
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The
recovery system consists of the squeegee, vacuum
motor, filter, recovery tank and controls. The
squeegee wipes the dirty solution off the floor as the
machine moves forward. The vacuum motor
provides suction to draw the dirty solution off the
floor and into the recovery tank. The filter protects
the vacuum fan from debris and foam. The recovery
tank stores the dirty solution.
The float switch in the tank activates the recovery
tank full indicator, shuts off the scrub motors and
solution flow, raises the scrub deck then squeegee,
and shuts off vacuum motor.
The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the
direction/speed control pedal, steering wheel, brake
pedal, propel controller, and drive wheel. The
direction/speed pedal signals forward or reverse
direction and speed. The controller interprets signals
from the direction/speed pedal to command the drive
wheel to propel or slow the machine. The steering
wheel points the drive wheel in the direction desired
by the operator. The brake can be used to hold the
machine on slopes.
COMPONENTS
6
5
11
1
3
2
7
10
1. Control panel
2. Front cover
3. Side cover
4. Tank
5. Recovery tank cover
6. Recovery tank dome
7. Recovery tank drain hose
4
12
13
9
8. Scrub head
9. Scrub head side squeegee
10. Solution tank drain hose
11. Solution tank cover
12. Squeegee
13. Vacuum motor
8
SGJ32 86037680 01/03/07
3-4
CONTROLS
3
7
5
6
4
18
19
8
10
20
1
2
17
16
14
15
12
3-5
20
SGJ32 86037680 01/03/07
13
11
9
CONTROLS
1. Key switch
2. Emergency stop button
3. One touch switch
4. Brush pressure switch
5. Solution control switch
6. Vacuum/squeegee switch
7. Display toggle switch
• Information Screen 1
• Information Screen 2
• Hour meter
• Fault codes and special icons
• Battery meter
1. KEY SWITCH
Controls the power for the machine functions. To turn the machine power on, rotate key clockwise. When the
key is turned on the battery symbol will flash for 12 seconds while the system runs self-diagnostics and
returns scrub deck and squeegee to raised position, if necessary. The controller will not respond to other
commands until this routine is complete. To turn the machine power off, rotate key counterclockwise.
8. Recycle switch (optional)
9. Recycle indicator light (optional)
10. Headlight switch (optional)
11. Brake pedal
12. Parking brake lever
13. Directional control pedal and speed
reduction feature.
14. Steering wheel
15. Steering tilt lever
16. Horn button
17. Seat adjustment grab bar
18. Squeegee camber adjustment knob
19. Squeegee deflection adjustment knob
20. Side squeegee deflection adjustment knob
INFORMATION DISPLAY
2. EMERGENCY STOP BUTTON
This safety feature is designed to cut all power to the machine at any time. To shut the machine power off,
push the Emergency Stop switch. To reset the machine, rotate the switch clockwise.
INFORMATION DISPLAY
SGJ32 86037680 01/03/07
3-6
Loading...