Windsor SC326, 10052220, 10052260, BSCSC326, 10052890 Operating Instructions Manual

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Page 1

Walk Behind Scrubber

Operating instructions (ENG)

MODELS:

SC326

10052220

SCC326

10052260

BSCSC326

10052890

86039090-BP 04/03/14

IPX4

Read these instructions before using the machine.

Page 2

Machine Data Label

Overview

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

www.windsorind.com/WarrantyRegistration.aspx

2 86039090 CUTTER 36V

To register you product go to :

For customer assistance:

1-800-444-7654

Page 3

Table of Contents

Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety

Important Safety Instructions . . . . . . . . . . . . . . . . . .5

Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . .6

Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . .7

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8

How The Machine Works . . . . . . . . . . . . . . . . . . . .10

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .16

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .16

Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .16

Emergency Stop Procedures . . . . . . . . . . . . . . . . .16

Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .16

Normal Scrubbing. . . . . . . . . . . . . . . . . . . . . . . . . .17

Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Lift Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Lift Handle Linkage . . . . . . . . . . . . . . . . . . . . . . . . 48

Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Scrub Brush/Pad Driver 32 IN. . . . . . . . . . . . . . . . 52

Scrub Deck Aqua-Mizer . . . . . . . . . . . . . . . . . . . . 54

Scrub Deck Motors . . . . . . . . . . . . . . . . . . . . . . . . 56

Scrub Deck Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Scrub Deck Lift Linkage . . . . . . . . . . . . . . . . . . . . 60

Scrub Deck Lift Linkage . . . . . . . . . . . . . . . . . . . . 62

Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Squeegee Lift Linkage (Lower). . . . . . . . . . . . . . . 70

Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Wheels & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Wiring Group - Control Panel . . . . . . . . . . . . . . . . 78

Wiring Group - Main Harness . . . . . . . . . . . . . . . . 80

Wiring Group - Schematic-SC326. . . . . . . . . . . . . 82

Wiring Group - Schematic-SCC326 . . . . . . . . . . . 83

Options

Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Accessory Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 90

Battery Charger-SCC326 . . . . . . . . . . . . . . . . . . . 92

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .19

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

To Charge The Batteries. . . . . . . . . . . . . . . . . . . . .22

Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .23

Squeegee Blades. . . . . . . . . . . . . . . . . . . . . . . . . . .24

Adjusting Squeegee . . . . . . . . . . . . . . . . . . . . . . . .24

To Remove Squeegee Assembly . . . . . . . . . . . . . .24

To Adjust Squeegee Pitch . . . . . . . . . . . . . . . . . . .25

To Adjust Amount of Rear Squeegee Deflection . .25

To Replace Aqua-Mizer Squeegee Blades. . . . . . .25

Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Recovery Tank Float Shut-Off . . . . . . . . . . . . . . . .26

Solution Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Changing Brush Motors . . . . . . . . . . . . . . . . . . . . .27

Traction Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Brush Shroud & Brush Skirts . . . . . . . . . . . . . . . . .28

Vacuum Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Machine Troubleshooting . . . . . . . . . . . . . . . . . . . .31

Parts

Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Cover (Front) & Tank Mount . . . . . . . . . . . . . . . . . 38

Cover (Top) & Tank Mount . . . . . . . . . . . . . . . . . . 40

Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Electrical Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 94

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How To Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

•Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is located on the back of the machine.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERAT IONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Batteries

• Scrub Brushes

• Adjusting Squeegee

•Scrub Deck Skirts

• Squeegee Blade

• Service Schedule

The PARTS LIST section contains assembled p arts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower left corner of the front cover.

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Safety

Important Safety Instructions

When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

T o reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dr opped, damage d, left out doors, or droppe d intowater, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable f or commercial use, for example in hotels, s chools, hospita ls, factories, shop s and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other

brushes may affect its safety. Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the

machine.

READ AND SAVE THESE INSTRUCTIONS

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Safety

The following symbols are used throughout this guide as indicated in their descriptions:

Hazard Intensity Level

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.

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Safety Label Location

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

2% GRADE WARNING

SEE MANUAL CIRCUIT BREAKER DECAL 86243610

SAFETY DECAL 86252530

BATTERY CAUTION 86252520

Safety

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Operations

Technical Specifications

ITEM DIMENSION/CAPACITY

Nominal power 2160 W Rated Voltage 36 Volt DC Rated Amperage 60 amps Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate Scrub Brush Motors 2 x .75 hp (.56 kW ) Vacuum Motor 3 Stage .75 hp (.56 kW ) Propelling Motor .75 hp (.56 kW ) Mass (GVW) 1265 lb (574 kg) w/335 AH batteries Weight empty without batteries 433 lb (196 kg)

Solution Control Solution tank capacity 32 gal (118 L)

Recovery tank capacity 35 gal (123 L) Scrub brush diameter 32 in. (81 cm) scrub head 16 in (41 cm) Scrub brush pressure Mechanical, 80 lbs floating 130 lbs restricted (356n-578n) Scrub brush speed 200 rpm Tires 2 x 12 in (30.5 cm) Non-Mark Foam Fill Casters 2 x 4 in (10.2 cm) polyurethane, Non-Mark Foundation Pressure 64 lbs/in² (441 kPa) Maximum Speed 3.2 miles/hour (5.2 kW/hour) Frame Construction Powder coated steel Brakes (optional) Tire lock parking Minimum aisle u-turn width with 32 in. (81 cm) scrub

head Maximum rated climb and descent angle with empty

tanks and without optional parking brake Maximum rated climb and descent angle with full tanks

and without optional parking brake

Gravity feed, fully variable with automatic shut-off in neutral

69 inches (175 cm)

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Technical Specifications

HEIGHT

WIDTH

LENGTH

ITEM MEASURE

Height 46 in (117 cm) Length with 32 in. (81 cm) scrub head 71 in (180) Width without squeegee and scrub head 28 in (71 cm) Width of squeegee for 32 in. (81 cm) scrub head 39 in (99 cm) Width of scrub path for 32 in. (81 cm) scrub head 32 in (81 cm)

Operations

SPECIAL NOTES:

The sound pressure level at the operator's ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneo us sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator's arms was mea sured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measuremen t made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

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Operations

How The Machine Works

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.

The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.

The function of the scrub system is to scrub the floor. The scrub system consists of two rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lever is used to raise and lower the deck.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball filter, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into th e recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recover y tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.

The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, contro ller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls.The speed control knob actuates a potentiom e te r, which signals speed. The controller interprets the forward/ reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.

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Components

Operations

1. Control Panel

2. Front Cover

3. Recovery Tank

4. Recovery Tank Drain Hose

5. Scrub Head Shrouds

6. Solution Tank

7. Solution Tank Cover

8. Solution Tank Drain Hose

9. Solution Strainer

10. Squeegee

11. Aqua-Mizer

12. Top Cover

13. Vacuum Motor

14. Recovery Tank Dome

15. Accessory Pump Port (Optional)

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Operations

Controls

86039090 CUTTER 36V

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Operations

1. Key Switch

2. Emergency Shut-Off Switch

3. Speed Control Knob

4. Propel Control Lever

5. Reverse Button

6. Brush Switch

7. Brush Lift Lever

8. Solution Control Knobs

9. Vacuum Switch

10. Squeegee Lift Lever

11. Squeegee Pitch Adjustment Knob

12. Squeegee Deflection Adjustment Knobs

13. Battery Charge Level Indicator

14. Parking Brake (Optional)

15. Hour Meter (Optional)

1. KEY SWITCH

4. PROPEL CONTROL LEVERS

Controls the machine direction, and scrub brushe s and solution flow.

To propel machine forward, squeeze either propel lever.

The scrub brushes will not rotate and the solution will not flow to scrub deck with the propel levers in neutral.

5. REVERSE BUTTON

Controls the reverse function. To propel machine backward, push the reverse button

while squeezing either propel lever.

6. BRUSH SWITCH

Controls the scrub brush motors. To turn scrub brushes on, press the bottom of the

switch. The brushes will not rotate with the propel control levers in neutral.

To turn scrub brushes off, press the top of the switch.

Controls the power for machine functions. To turn machine on, rotate key clockwise. To turn machine off, rotate key counterclockwise.

FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement.

2. EMERGENCY SHUT-OFF SWITCH (OPTIONAL)

Shuts off machine. To shut off machine, push the switch. To restart machine, rotate the switch clockwise.

3. SPEED CONTROL KNOB

Controls the speed of the machine. To increase speed, rotate knob clockwise. To decrease speed, rotate knob counterclockwise.

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Operations

7. BRUSH PRESSURE LEVER

Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck.

To apply brush pressure, lower brush pressure lever to floating position.

To apply additional pressure, place lever in restricted position. Lock the lever into the lower notch. Push the lever forward to move in a downward motion. Pull back on lever and release for floating position.

To decrease brush pressure, raise lever to up position.

8. SOLUTION CONTROL KNOB

Controls solution flow to scrub deck. To increase flow, rotate knob clockwise. To decrease flow, rotate knob counterclockwise. If the brush motors are turned off or the propel control

levers are in neutral, the flow is automatically interrupted until the motors are turned on again. This feature prevents unintention al drain i n g of the solu tio n tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted.

9. VACUUM SWITCH

Controls the vacuum motor. To start vacuum motor, press the bottom of the switch.

10. SQUEEGEE LIFT LEVER

Raises and lowers the squeegee. To lower the squeegee, lift the lever from its raised

position. To raise the squeegee, lift the lever from its lowered

position.

11. SQUEEGEE PITCH ADJUSTMENT KNOB

Adjusts the deflection at the ends of the squeegee. To increase squeegee blade deflection at the ends,

turn knob counterclockwise. To decrease squeegee blade deflection at the ends,

turn knob clockwise.

12. SQUEEGEE DEFLECTION ADJUSTMENT KNOBS

Adjusts the deflection along the entire length of the squeegee.

To increase squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends counter-clockwise.

To decrease squeegee blade deflection along the entire length, turn the two knobs at th e squ eeg ee en ds clockwise.

To stop vacuum motor, press the top of the switch.

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13. BATTERY CHARGE LEVEL INDICATOR

Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar

illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.

When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.

14. P ARKING BRAKE (OPTIONAL)

Locks front wheels to prevent unintentional movement. To set parking brake, push down to lock notch. To release parking brake, push down and over out of

the lock down notch.

15. HOUR METER (OPTIONAL)

Operations

Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.

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Operations Machine Operation

Pre-Run Machine Inspection

Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.

NOTE: See maintenance section for pre-run machine inspection checklist items.

Starting Machine

NOTE: Perform pre-run machine check before operating machine.

FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.

1. Turn the machine power on.

2. Release the parking brake, if your machine is equipped with this option.

3. Engage the direction propel levers for the desired direction.

Emergency Stop Procedures

1. Release the propel levers.

Filling Solution Tank

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

1. Turn the machine power off.

2. Set the parking brake if your machine is equipped with this option.

3. Remove solution tank cover.

4. Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity filled to 2" (5 cm) from bottom of fill inlet is 23 gallons (87 liters). The water must not be hotter than 140 F (60 C) to prevent damage to the tank.

5. Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system.

NOTE: Read the chemical manufacturers recommended proportion instructions.

2. Turn machine power off with key switch.

3. If an electrical problem is suspected push in emergency stop button, if machine is equipped with this option.

4. Apply brakes, if your machine is equipped with this option.

6. Replace solution tank cover.

Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.

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Operations

INEFFICIENT SCRUBBING PATH

RECOMMENDED SCRUBBING PATH

Normal Scrubbing

Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee.

NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in brushes or squeegee.

To Begin Scrubbing

When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.

Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.

1. Turn the machine power on.

2. Lower the squeegee.

3. Turn the vacuum on.

4. Lower the scrub brushes to the floor.

5. Turn the scrub brushes on (brushes will start when machine is propelled).

6. Drive machine forward to begin scrubbing.

NOTE: Shut machine off immediately if water or foam is expelled from the machine.

7. Adjust the speed of the machine, solution flow and scrub brush pressure as necessar y.

NOTE: Once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when brush motors stop. When brush motors are activated, flow automatically resumes.

To Stop Scrubbing

1. Release the propel levers.

2. Turn the scrub brushes off.

3. Raise the scrub brushes.

4. Raise the squeegee.

5. Turn the vacuum off.

6. Turn the machine power off.

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Operations

RECOVERY TANK DRAIN

RECOVERY TANK COVER

SOLUTION TANK COVER

SOLUTION TANK DRAIN

Double Scrub

For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub.

1. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, Aqua-Mizer removed and brushes down. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brushes. Allow time for the first application to stay in contact with the floor. Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down and again the solution and brushes on will further loosen soil. The additional application of solution will further assist the difficult cleaning job.

FOR SAFETY: When using machine, go slow on inclines and slippery services.

Emptying And Cleaning Tanks

Recovery Tank

1. Unhook the large drain hose from the retainer. Unscrew the T-handle on plug enough to loosen plug, then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force. Slowly remove plug from drain hose.

2. Remove the recovery tank dome. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.

3. Clean off the float shut-off system and inspect for free movement of float. The float shut-off system is located in the rear of the recovery tank.

4. Replace the drain plug and secure drain hose in bracket.

5. If machine is to be stored, leave the recovery tank dome off.

2. Park the machine next to a floor drain. Drain hose is on left rear corner of the machine.

3. Turn the machine power off and set parking brake, if your machine is equipped with this option.

Solution Tank

1. Loosen small drain hose from the retainer, then lower hose in direction of the drain.

2. Remove the solution tank cover.

3. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.

NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur.

4. Secure drain hose into the retainer.

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Service Schedule

Maintenance

MAINTENANCE DAILY WEEKLY MONTHLY

Check batteries after charging; add water if necessary

Check pad wear to prevent buildup of chemicals

Check linkages and connectors for wear and damage

Check hoses for wear, blockages, or damage

Clean squeegee; check for adjustment; inspect for wear

Check handles, switches, knobs, domes, and gaskets for damage

Clean out recovery tank * Clean out solution tank; remove and clean

screen Clean outside of all tanks; check for

damage Run vac motor for at least one minute to

allow motor to dry Store with dome of f tank to allow the tank to

dry Check scrub deck splash skirt * Check batteries for corrosion, cracks and

evidence of overheating Check all bearings for noise * Check all gaskets for wear and leakage * Check vac motor carbon brushes * Check brushes for wear; ensure bristles

are not damaged Check linkages for wear and damage * Grease wheels and casters * Grease axle * Check squeegee blades for wear and

frame for damage Check overall performance of machine * Lubricate squeegee caster * Clean batteries and terminals * Thoroughly clean the machine * Check carbon brushes in all vacuum, brush

drive, and propel motors Blow out dust in motors * Inspect motor commutators * Clean chains, cables and pulleys * Clean pivot points on squeegee and scrub

deck linkages

HRS

100

HRS

200

HRS

86039090 CUTTER 36V

Page 20

Maintenance

1. Batteries

2. Squeegee

3. Aqua Mizer

4. Scrub Brushes

5. Recovery Tank Float Shut-Off

6. Solution Strainer

7. Brush Motor

8. Traction Motor

9. Circuit Breakers

10. Brush Shroud & Brush Skirts

11. Vacuum Motor

12. Actuator Scrub Deck

86039090 CUTTER 36V

Page 21

Batteries

Maintenance

The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.

The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area.

BATTERY MAINTENANCE

1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.

2. Maintain the proper electrolyte level in e ach battery cell. If a cell should accidentally overflow , clean immediately.

3. Wipe off the top of the batteries at least once a week.

4. Test battery condition with a hydrometer at least once a week.

5. Ensure that all connections are tight and all corrosion removed.

6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.

86039090 CUTTER 36V

Page 22

Maintenance

Checking Battery Specific Gravity

Use a hydrometer to check the battery specific gravity.

CHECKING GRAVITY

a. Hydrometer b. Battery

NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.

To Charge The Batteries

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area. Leave the battery cover open.

Use a 36 volt, 18 amp maximum output or 25 amp (depending on the size of the batter ies), DC charger which will automatically shut off when the batteries are fully charged.

1. Stop the machine in a clean, well ventilated area next to the charger.

2. Turn "OFF" machine.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

3. Raise the battery cover

Check the hydrometer readings against this chart.

SPECIFIC GRA VITY @

80°F (27°C)

1.265 100% CHARGED

1.225 75% CHARGED

1.190 50% CHARGED

1.155 25% CHARGED

1.120 DISCHARGED

NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C) , the reading must be temperature corr ected.

To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C).

Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).

BATTERY CONDITION

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the ele ctrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine.

86039090 CUTTER 36V

Page 23

Maintenance

RED BLK

BLK

RED

BLK

RED

BLK

RED

FRONT OF MACHINE

5. Replace the battery caps, and leave them in place while charging.

6. Unplug the battery connector from the machine.

FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.

7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.

8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.

11. Lower the battery cover.

Changing Batteries

Stop the machine in a clean area next to the charger. Turn off machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

1. Raise the battery cover.

2. Disconnect battery pack from machine.

3. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.

4. Disconnect main positive lead and secure cable terminals away from batteries.

5. Loosen both terminals on each jumper cable and remove one at a time.

6. Prepare a suitable site to place the batteries.

7. Attach suitable battery lifting device and lift batteries from the machine.

Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.

86039090 CUTTER 36V

Page 24

Maintenance

SIDE VIEW OF SQUEEGEE BLADE

SQUEEGEE DEFLECTION

TOO MUCH

CORRECT

NOT ENOUGH

Squeegee Blades

The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.

The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.

Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/ 2 the original thickness.

Adjusting Squeegee

Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. Knobs on each end of the squeegee control this.

To Remove Squeegee Assembly

1. With the squeegee in the up position, turn key switch "OFF".

2. Disconnect vacuum hose from squeegee and loosen both knobs.

3. Pull squeegee assembly rearward from the lifting carrier.

4. Inspect or repair as necessary and reinstall.

To Replace or Rotate Rear Squeegee Blades

1. With the squeegee in the up position, turn key switch "OFF".

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

2. Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade.

3. Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions.

4. Install blade on locating pins of squeegee assembly.

5. Install squeegee retainer strap.

6. Fasten and lock latch, adjust latch only tight enough to take up slack in retaining strap.

To Replace or Rotate Front Squeegee Blades

1. With the squeegee in the up position, turn key switch "OFF".

2. Remove the squeegee from the machine. Loosen three thumbscrews and remove the retainer strap and squeegee blade.

3. Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions. When installing the front blade, tighten the center thumbscrew first. Insure that the retainer strap is pressed against the blade before tightening the outer screws.

86039100 CUTTER 36V

Page 25

Maintenance

SIDE VIEW OF SQUEEGEE BLADE

SQUEEGEE DEFLECTION

CORRECT

3 8

(9.5mm)

To Adjust Squeegee Pitch

1. Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.).

2. With the squeegee down, stop the machine. Do not allow machine to roll back.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. The bubble level should also indicate when the squeegee is adjusted properly. When the air bubble is in the center of the vial, the deflection should be even across the squeegee blade.

4. To decrease the deflection of the squeegee blade at the ends, tighten knob near the squeegee center. To increase the deflection at the ends of the squeegee assembly, loosen knob.

5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee bla de.

To Adjust Amount of Rear Squeegee Deflection

1. Choose a smooth, level surface. Lower the squeegee and drive forward at least 2 feet (60cm).

2. With the squeegee down, stop the machine. Do not allow machine to roll back.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

3. Observe the amount of squeegee deflection. It should deflect 3/8 in. (9.5mm) across the entire width of the squeegee.

4. To increase the squeegee deflection, turn the 2 knobs at the squeegee ends counter-clockwise. To decrease the deflection, turn the knobs clockwise.

NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation.

5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet (60cm).

6. Repeat steps 2 through 4 until deflection of 3/8 in. (9.5mm) is reached.

To Replace Aqua-Mizer Squeegee Blades

These squeegee blades have two wear edges. To use the second edge:

1. Remove deck shrouds.

2. Remove brushes or pad drivers.

3. Remove each of the Aqua-Mizer squeegee systems.

4. Remove the hardware from each system that retains the blade.

5. Flip the blades and replace hardware.

6. Re-install each Aqua-Mizer system, brushes or pad drivers and shrouds.

86039100 CUTTER 36V

Page 26

Maintenance

Scrub Brushes

There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.

Uncoated Floors

Aggressive Grit is a nylon fiber impregnated with

silicone carbide grit. It grinds away stain, soil, and removes surface material.

Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications.

Polypropylene is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.

Finished Floors

Nylon bristles are used in a variety of applications on

coated or uncoated surfaces. White Pads (Polishing) are used for dry polishing to

achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.

Replacing or Installing Scrub Brushes

1. With the scrub deck up, turn "OFF" the machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key.

2. Remove the brush cover shrouds.

3. Locate release lever on top of brush or pad driver. Rotate release lever counter-clockwise and the brush/pad driver will release and drop down.

4. To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position.

5. Replace the brush cover shrouds.

NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur.

Recovery Tank Float Shut-Off

When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.

Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish.

Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt.

Black Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing.

The scrub brushes should be checked before each days work for wire, string, wear and damage.

1. The float shut-off screen can be cleaned in or out of the machine.

2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.

3. To remove the float shut-off, grasp the screen with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it of f the barb on the tube.

4. To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.

86039100 CUTTER 36V

Page 27

Maintenance

Solution Strainer

The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble. Make sure the O-ring gasket is in place when re-assembled

Brush Motor

Do not use a pressure washer to clean around the brush motors. Use tap pressure only.

Changing Brush Motors

1. With the scrub deck in the stored position, disconnect brush motor wiring connector from harness.

2. Remove shrouds from scrub deck to access and remove scrub brushes or pad drivers.

3. Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.

4. Remove 4 brush motor mounting bolts located under scrub deck.

5. Remove brush motor.

6. Reverse steps to install.

Brush Motor Carbon Brush Replacement

1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts.

2. Remove end cap from motor.

NOTE: Motors contain two wave washers in cap. Do not lose these.

3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

4. Retract spring and install new brush. Install connector screw and lead.

5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

6. Carefully place end cap onto bearing on motor shaft.

NOTE: Use care to assure wave washer alignment.

7. With end cap in partially installed position, release all brushes to contact position with motor commutator.

NOTE: Failure to insure all brushes are released will result in motor failure.

8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.

9. Maintain alignment between motor barrel base and cap.

86039100 CUTTER 36V

Page 28

Maintenance

30 Amp. Protects the left scrub brush motor.

30 Amp. Protects the right scrub brush motor.

25 Amp. Protects the vacuum motor.

25 Amp. Protects the propel motor.

3 Amp. Protects the machine controls.

Traction Motor

Do not use a pressure washer to clean around the motors. Use tap pressure only.

Traction Motor Carbon Brush Replacement

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

1. Disconnect batteries from machine.

2. Disconnect the electrical connection to the traction motor.

3. Remove brush cap.

4. Release brush from spring tension. Remove screw connecting brush wire lead to brush holde r. Clean brush holder to insure free movement.

5. Install new brush and reinstall connecting screw and lead.

6. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

7. Carefully replace brush cap onto bearing on motor shaft.

Circuit Breakers

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.

Brush Shroud & Brush Skirts

Contain the water in the shroud area. The skirt will flex over uneven floors and also as the brush or pad wears. As the brush wears the shrouds can be adjusted so that skirt does not have to flex so much.

Remove three bolts on each side that fasten the bracket to the cover and re-assemble in the top holes. When the brushes are replaced with new ones move the covers back to the lower set of holes.

86039100 CUTTER 36V

Page 29

Vacuum Motor

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3 8

[9.5mm]

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3/8 (9.5mm)

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Note:

Place stop in groove.

(Refer to the Vacuum Group in the parts section of manual)

Do not use a pressure washer to cl ean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes.

CHANGING VACUUM MOTOR

1. Disconnect batteries from machine.

2. Remove front cover.

3. Disconnect electrical connector to the vacuum motor.

4. Loosen clamp and disconnect hose from vacuum intake.

5. Remove vacuum motor mounting bracket bolts.

6. Remove vacuum motor from mounting bracket.

7. Reverse steps to install.

Maintenance

86039100 CUTTER 36V

Page 30

Maintenance

RECOMMENDED GREASING:

1-2 strokes of Mobiltemp®78 or compatible clay-based

or calcium-based grease. NOTE: Use hand operated grease gun only.

Greasing Axle

86039090 CUTTER 36V

Page 31

Maintenance

Machine T roubleshooting

PROBLEM CAUSE SOLUTION

Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris

Worn squeegee blades Vacuum hose clogged Clear obstruction from hose

Vacuum hose damaged Replace vacuum hose

Recovery tank not sealed

Foam filling recovery tank

Vacuum motor does not run, or runs slowly Recovery tank full Drain recovery tank Recovery tank float system dirty Clean float system Circuit br ea ke r tripped Reset circuit breaker

Loose connection Faulty vacuum switch Replace switch

Poor scrubbing performance Debris caught in scrub brushes Remove debris

Brush motors do not run, or runs slowly Circuit breaker(s) tripped Reset circuit breaker(s)

Vacuum hose disconnected from squeegee or recovery tank

Worn vacuum motor brushes

Worn brushes or pads Rep lace brushes or pads Improper detergent, brus h or pad

used Low scrub brush down pressure Increase brush pressure Low battery charge Charge batteries

Loose connection Faulty brush motor contactor Replace contactor Worn brush motor brushes

Rotate or replace squeegee blades

Reconnect vacuum hose

Place recovery tank dome on tank. Replace damaged gaskets.

Empty recovery tank Use less or different detergent Use defoamer

Check motor wires and connections

Replace brushes, check commutator

Contact equipment or application specialist

Check motor wires and connection

Replace brushes, check commutator

86039090 CUTTER 36V

Page 32

Maintenance

Machine T roubleshooting

PROBLEM CAUSE SOLUTION

Little or no solution flow to the floor

Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoid valve obstructed or stuck Clean or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated (If included) Reset Battery connections corroded Clean connections Faulty main contactor Replace contactor Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries

Solution tank empty Fill solution tank

Wheels spin Decrease brush pressure

Allow cool down period

Controller overheated

Adjust brush shroud if needed

Loose connection Check motor wires and connection

86039090 CUTTER 36V

Page 33

Notes:

86039090 CUTTER 36V

Page 34

Notes:

86039090 CUTTER 36V

Page 35

Parts

PARTS

86039090 CUTTER 36V

Page 36

Control Handle

86039090 CUTTER 36V

Page 37

Control Handle

REF PART NO. QTY DESCRIPTION

1 86238730 1 HANDLE, LEFT 2 86257230 2 SWITCH, SPST MOM NO W/LEVER 3 86254920 2 SPRING, COMP .24ODX1.25X.018 4 86231480 2 BUTTON, PROPEL 5 86277070 2 SCREW, 4-40 X .625 PHPNHMS STL ZNPLT 6 86240990 2 HOUSING, BUTTON 7 86277060 4 SCREW, 8-32 X .875 PHPNHTC 8 86277050 4 SCREW, 5/16-18 X .75 SCHCS SS

9 86238740 1 HANDLE, RIGHT 10 86004120 - PROPEL HANDLE ASM LEFT SERVICE ONLY 11 86004130 - PROPEL HANDLE ASM RIGHT SERVICE ONLY

SERIAL NO.

FROM

NOTES

3786039090 CUTTER 36V

Page 38

Cover (Front) & Tank Mount

86039090 CUTTER 36V

Page 39

Cover (Front) & Tank Mount

REF PART NO. QTY DESCRIPTION

1 86073690 2 BRT, REC TO SOL W/BRAKE 36V

2 86010670 2 WASHER 5/16 FLAT SS

3 86276780 5 SCREW, 5/16-18 X .75 HHCS SS

4 86062550 1 COVER, FRONT, 36V, GRY

5 86004790 2 KNOB, 5/16-18 4 PRONG

6 86276380 4 SCREW, 5/16-18 X 1.25 SCHSET CP SS

7 86279630 3 WASHER, 5/16 X 1.13 X .09 FLT

8 86065990 1 ARM, TANK SUPPORT

9 86010720 1 WASHER, M10 X 30 X 2.5 FNDR ZNPLT 10 86276920 1 SCREW, 3/8-16 X 1 HHCS SS NP

SERIAL NO.

FROM

NOTES

3986039090 CUTTER 36V

Page 40

Cover (Top) & Tank Mount

86039090 CUTTER 36V

Page 41

Cover (Top) & Tank Mount

REF PART NO. QTY DESCRIPTION

1 86062560 1 COVER, TOP, 36V, GRY

2 86271840 3 NUT 5/16-18 HEX NYLOCK THIN SS

3 86010670 10 WASHER 5/16 FLAT SS

4 86239650 1 HINGE, COVER TO TANK 36V

5 86276780 4 SCREW, 5/16-18 X .75 HHCS SS

6 86069840 1 BRKT, TANK LEFT 36V

7 86069850 1 BRKT, TANK RIGHT, 36V

8 86233390 1 CLAMP, 7/8 DIA "P~CUSHIONED

9 86271870 1 NUT, 1/4-20 HEXTHIN NYLOCK SS 10 86276490 3 SCREW, 5/16-18 X .625 HHCS SS

- 86292630 1 NET, CARGO NOT SHOWN

11 86276780 3 SCREW , 5/16-18 X .75 HHCS SS

SERIAL NO.

FROM

NOTES

4186039090 CUTTER 36V

Page 42

Decal

86039090 CUTTER 36V

Page 43

Decal

REF PART NO. QTY DESCRIPTION

1 86243560 1 LABEL, CUTTER RIGHT

2 86243620 1 LABEL, ELEC. PANEL 36V BASIC

3 86243610 1 LABEL, ELECT PANEL, LOWER 36V

4 86243600 1 LABEL, SQUEEGEE LEVER

5 86243590 1 LABEL, BRUSH LEVER

6 86243550 1 LABEL, CUTTER LEFT

7 86243710 1 LABEL, SOLUTION FILL 36V

8 86004970 1 LABEL WINDSOR LOGO DOMED

SERIAL NO.

FROM

NOTES

4386039090 CUTTER 36V

Page 44

Electrical Panel

12AB

DETAIL 'A'

SEE DETAIL 'A'

86039090 CUTTER 36V

Page 45

Electrical Panel

REF PART NO. QTY DESCRIPTION

1 86276290 7 SCREW, 10 X .75 PHPNHMS BLK ZNPLT

2 86294250 7 WASHER, .19ID X .5 X .09TK BLK

3 86007140 2 SWITCH SPST 2-POSITION ROCKER

4 86242110 2 KNOB, .90OD X .25 COLLET

5 86008900 4 BOOT, SEAL-PUSH BUTTON 7/16-28

6 86082850 1 PLATE, ELEC. PANEL, 36V BASIC

7 86237820 1 GASKET, ELEC. PANEL, 36V

8 86279300 8 WASHER, 6 X .25 X .031 SPL SS

9 86273990 12 SCREW, 6-32 X .375 PHPNHMS SS 10 86001910 4 BREAKER, 30A 50VDC CIRCUIT 11 - - -

12A 86007170 1 SWITCH KEY TWO POSITION 12B 86193750 - SW,RTRY NON-ILLUM TM OPTIONAL

13 86371450 2 RELAY 36VDC 100AMP HD 14 86005700 4 NUT, 10-32 HEXSTRW LK STL ZNPLT 15 86279480 4 WASHER, 5/16 X .588 X .028 EXTLK 16 86271120 4 NUT, 5/16-18 BRASS 17 86010760 2 WASHER, 5/16 X .688 X .065 FLT STL ZNPLT 18 86082820 1 PLATE, ELECT. PANEL, BACK 19 86254440 2 SPACER,.166IDX.313ODX.375L AL 20 86002940 1 CONTROLLER, 36VDC PROPEL MOTOR 21 86270850 2 NUT, 8-32 HEX NYLOCK SS 22 86003250 1 CIRCUIT BOARD SOL FLOAT WIRED 23 86276880 1 SCREW, 1/4-20 X .375 HHCS SS 24 86255890 2 STANDOFF, 6-32 X 1.0 HEX NYL 25 86255910 1 STANDOFF, 1/4-20 X 1.0 HEX INS 26 86006850 1 SCREW, 1/4-20 X 1.25 SCHSET CP SS 27 86005710 1 NUT, 1/4-20 HEXSTRW LK STL ZNPLT 28 86273910 2 SCREW, 8-32 X 1 PHPNHMS SS 29 86271870 6 NUT, 1/4-20 HEXTHIN NYLOCK SS 30 86246930 1 METER,36V BATTERY CHARGE LEVEL 31 86002000 1 BREAKER, 3 AMP 1681-090-300 32 86006310 1 POTENTIOMETER, 50K OHMS SERVICE ONLY 33 86257030 1 SWITCH, MOMENTARY DPST 34 86002010 1 BOOT, 3/8 CIRCUIT BREAKER 35 86004860 1 KEY, SWITCH SERVICE ONLY 36 86005530 4 METER, 12-48 VDC LED HOUR 1000096610 37 86255900 1 STANDOFF, 6-32 X 5/8 HEX NYL 1000099610 38 86267340 2 WIRE, 22" RED/18 76040 X 76075 1000099610 NOT SHOWN 39 86267360 1 WIRE, 14" BLK/18 76011 X 76040 1000099610 NOT SHOWN 40 86238030 2 GASKET, SWITCH CARLING

SERIAL NO.

FROM

NOTES

4586039090 CUTTER 36V

Page 46

Lift Handle

86039090 CUTTER 36V

Page 47

Lift Handle

REF PART NO. QTY DESCRIPTION

1 86077260 1 LEVER, DECK SWING

2 86082900 1 PLATE LEVER NOTCH BASIC 36V

3 86259400 2 WASHER THRUST.51 ID X 1 ODBRO

4 86010670 6 WASHER 5/16 FLAT SS

5 86276780 4 SCREW, 5/16-18 X .75 HHCS SS

6 86006930 2 SCREW, 5/16-18 X 1 SCHBTNHCS SS

7 86066860 1 BAR, SQG LIFT SWING 36V

8 86238360 1 GRIP, 3/16 X 1.0 ORANGE

9 86228840 2 BUSHING, .314 X .502 X .5 FLG 10 86271840 2 NUT 5/16-18 HEX NYLOCK THIN SS 11 86238350 1 GRIP, 3/16 X 1.0 BLUE

SERIAL NO.

FROM

NOTES

4786039090 CUTTER 36V

Page 48

Lift Handle Linkage

86039090 CUTTER 36V

Page 49

Lift Handle Linkage

REF PART NO. QTY DESCRIPTION

1 86069830 1 BRKT, LEVER, PIVOT BOTTOM 36V

2 86238430 1 GROMMET 1.00 ID 3/16 GRIP

3 86276920 2 SCREW, 3/8-16 X 1 HHCS SS NP

4 86276780 5 SCREW, 5/16-18 X .75 HHCS SS

5 86010670 5 WASHER 5/16 FLAT SS

6 86082890 1 PLATE, PIVOT TOP

7 86228840 1 BUSHING, .314 X .502 X .5 FLG

8 86259400 3 WASHER THRUST.51 ID X 1 ODBRO

9 86008650 1 COTTER, 1/4" RING 10 86271840 2 NUT 5/16-18 HEX NYLOCK THIN SS

11 86228900 2 BUSHING, .252 X .503 X .75 FLG 12 86273820 2 SCREW, 1/4-20 X 1.25 HHMS SS 13 86271870 2 NUT, 1/4-20 HEXTHIN NYLOCK SS 14 86010630 4 WASHER, 1/4 X .625 FLT SS 15 86066840 1 BAR, DECK LIFT FIXED, 36V 16 86005630 2 NUT, 3/8-16 HEXTHIN NYLOCK SS 17 86077210 1 LEVER SQG LIFT FIXED 18 86003240 1 CABLE .125X26.5,0707,SS,LB ,E-E 19 86009560 1 PIN, CLEVIS 1/4 X .625 STL ZNPLT 20 86007020 1 SCREW, 5/16-18 X 1.25 HHCS SS NP 21 86006560 1 SCREW, 5/16-18 X 1 HHCS SS NP

SERIAL NO.

FROM

NOTES

4986039090 CUTTER 36V

Page 50

Recovery Tank

86039090 CUTTER 36V

Page 51

Recovery Tank

REF PART NO. QTY DESCRIPTION

1 86273950 1 SCR, 6-32 X 1/2 PPHMS SS 2 86003340 1 DOME, 13 X 11 3 86003990 1 GASKET, DOME 4 86246080 1 LANYARD, 18.0 W/ LOOP & EYE 5 86270920 1 NUT, 6-32 HEX NYLOCK SS 6 86032560 1 TANK REC, 36V,GRY 7 86276290 5 SCREW, 10 X .75 PHPNHMS BLK ZNPLT 8 86001190 1 BRACKET, RECOVERY HOSE MTG

9 86089630 1 TUBE, 1.5 PVC X 24.0 10 86237650 2 GASKET, 1 1/2 COMPRESSION 11 86372080 2 NUT 1.5 SLIP JOINT 12 86002400 3 CLAMP, 2.0" WORM GEAR X .312W 13 86004180 1 HOSE 1.5 BLK VAC X 28" 14 86002840 1 CUFF, 1.5 SLIP X 1.5 HOSE 15 86008400 1 TETHER, DRAIN PLUG 16 86006240 1 DRAIN PLUG 1 1/4" 17 86004450 1 HOSEBARB, 1.5 DOUBLE MCHD 18 86004260 1 HOSE 1.5 X 24.0 DRAIN 19 86271870 2 NUT, 1/ 4- 20 H EXTHIN NYL OC K SS 20 86075540 1 COVER, VACUUM HOSE 21 86069780 1 BRKT, VAC INTAKE 22 86010630 2 WASHER, 1/4 X .625 FLT SS 23 86273810 2 SCREW, 1/4-20 X 1 HHCS SS 24 86236410 1 FLOAT VAC SHUT OFF 25 86257860 1 TUBE, 1.5 WASTE

SERIAL NO.

FROM

NOTES

5186039090 CUTTER 36V

Page 52

Scrub Brush/Pad Driver 32 IN

2A 2C

86039090 CUTTER 36V

Page 53

Scrub Brush/Pad Driver 32 IN

REF PART NO. QTY DESCRIPTION

1 86000290 2 PAD DRIVER, 16" SD 2A 86000300 2 BRUSH 16" POLYPROPYLENE SD 2B 86000310 2 BRUSH 16" NYLON SD

2C 86000320 2 BRUSH 16" NYLON POLISH SD 2D 86000330 2 BRUSH 16" MILD GRIT SD 2E 86000340 2 BRUSH 16" SUPER AGGRESSIVE SD

3 86005070 1 LOCK PAD CENTER SNAP,TWO STEP

4 86276590 3 SCREW, 12-11 X 1 PHPNHSMS SS TYPEA

5 86276580 4 SCREW, 8-32 X .75 PHTRHMS SS

6 86276600 3 SCREW, 10-12 X .75 PHTRHSMS SS TYPEA

7 86007910 1 SPRING EXT .31D X 2.0L X .03W

8 86007280 1 SOCKET, DRIVE BRUSH

9 86005940 1 PLATE BRUSH RELEASE

SERIAL NO.

FROM

NOTES

5386039090 CUTTER 36V

Page 54

Scrub Deck Aqua-Mizer

1 2

86039090 CUTTER 36V

Page 55

Scrub Deck Aqua-Mizer

REF PART NO. QTY DESCRIPTION

1 86006930 4 SCREW, 5/16-18 X 1 SCHBTNHCS SS

2 86228840 4 BUSHING, .314 X .502 X .5 FLG

3 86259420 4 WASHER, .510 X 1 X .093 THR

4 86259400 4 WASHER THRUST .51 ID X 1 OD BRO

5 86255060 2 SPRING, EXT .43D X2.50L X.047W

6 86249590 1 PLATE, AQ LOCK LEFT 16 IN

7 86010630 13 WASHER, 1/4 X .625 FLT SS

8 86271870 11 NUT, 1/4-20 HEXTHIN NYLOCK SS

9 86256020 2 STRAP, AQ, BACK, R 16 INCH 10 86256010 2 STRAP, AQBACK, L 16 INCH

11A 86001430 1 BLADE AQ LEFT 16 INCH 11B 86135160 1 BLADE, AQ LT 16 INCH URETHANE

12 86273810 2 SCREW, 1/4-20 X 1 HHCS SS 13 86082870 1 PLATE, AQ ATTACH L, 16 " 14 86276960 9 SCREW, 1/4-20 X 1 CARR SS 15 86005630 6 NUT, 3/8-16 HEXTHIN NYLOCK SS 16 86082880 1 PLATE, AQ, ATTACH R 16 IN 17 86228910 6 BUSHING, .377 X .502 X 1.25 FLG BRZ 18 86276860 6 SCREW, 3/8-16 X 1.75 SCHBTNHCS SS

19A 86001420 1 BLADE AQ RIGHT 16 INCH 19B 86135170 1 BLADE, AQ RT 16 INCH URETHANE

20 86082380 4 NUT, 5/16-18 HEX NYLOCK THIN SS 21 86249600 1 PLATE, AQ LOCK RIGHT 16 IN 22 86236670 1 FRAME, 36V SCRUB DECK 23 86024960 - AQUA-MIZER 32 IN SCRUBHEAD LT SERVICE ONLY 24 86004700 - AQUA-MIZER 32IN SCRUBHEAD RT SERVICE ONLY

SERIAL NO.

FROM

NOTES

5586039090 CUTTER 36V

Page 56

Scrub Deck Motors

86039090 CUTTER 36V

Page 57

Scrub Deck Motors

REF PART NO. QTY DESCRIPTION

1 86005340 2 MOTOR 36VDC 200RPM 3/4HP GEAR

2 86002830 2 CABLE TIE .375 X 24.7

3 86010790 8 WASHER, 3/8 X .680 X .094 SPL STL ZNPLT

4 86276970 8 SCREW, 3/8-16 X .75 HHCS SS

5 86007020 2 SCREW, 5/16-18 X 1.25 HHCS SS NP

6 86279130 2 WASHER, 5/16 X .583 X .078 SPL STL ZNPLT

7 86279630 2 WASHER, 5/16 X 1.13 X .09 FLT

8 86003420 2 DRIVER, BRUSH SD

9 86004810 2 KEY, 1/4 X 1/4 X 1 LCSTL 10 86279640 2 WASHER, .780 X 1.63 X .25 FLT YW ZNPLT

SERIAL NO.

FROM

NOTES

5786039090 CUTTER 36V

Page 58

Scrub Deck Skirt

86039090 CUTTER 36V

Page 59

Scrub Deck Skirt

REF PART NO. QTY DESCRIPTION

1 86006930 11 SCREW, 5/16-18 X 1 SCHBTNHCS SS

2 86070050 1 BRKT, SHROUD RETAINER LEFT 1000094309

3 86271900 19 NUT, 10-24 HEXTHIN NYLOCK SS

4 86010650 19 WASHER, 10 X .562 X .032 FLT STL PSVT

5 86022470 1 SHROUD, SCRUBDECK 32 IN (RAW)

6 86277110 19 SCREW, 10-24 X .75 PHPNHMS SS 1000094309

7 86161800 1 LATCH & CONCEALED KEEPER

8 86271840 1 NUT 5/16-18 HEX NYLOCK THIN SS 1000094309

9 86292500 12 WASHER, 5/16 X .562 X .063 FLT STL PSVT 10 86270920 4 NUT, 6-32 HEX NYLOCK SS 11 86 273 95 0 4 SCR, 6-32 X 1/2 PPHMS SS 10000943 09 12 86062970 1 SHROUD, SCRUB DECK 32 IN RIGHT 13 86011020 1 WHEEL 3" DIA CUSHION RUBBER 14 86001350 1 BUSHING, SPANNER .435 X 1.10 15 86277150 1 SCREW, 5/16-18 X 2 SCHBTNHCS SS 1000094309 16 86082950 1 PLATE, BUMPER WHEEL ATTACH 1000094309 17 86070040 1 BRKT, SHROUD RETAINER RIGHT 18 86066410 1 BAND, SKIRT LEFT 32 INCH 19 86007530 1 SKIRT 32 INCH LEFT 20 86066400 1 BAND, SKIRT RIGHT 32 INCH 21 86007540 1 SKIRT 32 INCH RIGHT 22 86004710 - SHROUD ASM 32" RIGHT SCRUBHEAD SERVICE ONLY 23 86004720 - SHROUD ASM 32" LEFT SCRUBHEAD SERVICE ONLY 24 86244100 1 LABEL, AQUA-MIZER

SERIAL NO.

FROM

NOTES

5986039090 CUTTER 36V

Page 60

Scrub Deck Lift Linkage

86039090 CUTTER 36V

Page 61

Scrub Deck Lift Linkage

REF PART NO. QTY DESCRIPTION

1 86066820 1 BAR VERT. LINKAGE, REAR

2 86070000 1 BRKT, BELLCRANK SPRT. REAR 36V

3 86066830 1 BAR, DECK LINKAGE, REAR

4 86228900 1 BUSHING, .252 X .503 X .75 FLG

5 86010630 6 WASHER, 1/4 X .625 FLT SS

6 86273820 1 SCREW, 1/4-20 X 1.25 HHMS SS

7 86271870 3 NUT, 1/4-20 HEXTHIN NYLOCK SS

8 86259410 5 WASHER, .510 X 1 X .063 THR

9 86228920 2 BEARING,.252 ID X.503 ODX.1.0 10 86276780 4 SCREW, 5/16-18 X .75 HHCS SS

11 86259400 5 WASHER THRUST.51 ID X 1 ODBRO 12 86271840 4 NUT 5/16-18 HEX NYLOCK THIN SS 13 86066800 1 BAR, LINKAGE, FRONT 14 86070010 1 BRKT, FRAME MOUNT 36V 15 86273740 2 SCREW, 1/4-20 X 1.5 HHCS SS

SERIAL NO.

FROM

NOTES

6186039090 CUTTER 36V

Page 62

Scrub Deck Lift Linkage

86039090 CUTTER 36V

Page 63

Scrub Deck Lift Linkage

REF PART NO. QTY DESCRIPTION

1 86273820 7 SCREW, 1/4-20 X 1.25 HHMS SS 2 86010630 24 WASHER, 1/4 X .625 FLT SS 3 86228900 8 BUSHING, .252 X .503 X .75 FLG 4 86259400 20 WASHER THRUST.51 ID X 1 ODBRO 5 86259410 6 WASHER, .510 X 1 X .063 THR 6 86271870 18 NUT, 1/4-20 HEXTHIN NYLOCK SS 7 86070200 1 BRKT, SCRUB DECK LIFT, R.H. 8 86066850 2 BAR, LINKAGE RIGHT

9 86228920 4 BEARING, .252 ID X .503 OD X 1.0 10 86070030 2 BRKT, ANGLE SUPPORT 36V 11 86273780 8 SCREW, 1/4-20 X .75 HHCS SS NP 12 86273740 4 SCREW, 1/4-20 X 1.5 HHCS SS 13 86254880 1 SPRING,COMP 1.687ODX4.5LX.234W 14 86066760 2 BAR, TENSIONER 15 86090270 4 WASHER, RECTANGULAR HOLE 16 86070210 1 BRKT, SCRUB DECK LIFT, L.H. 17 86276610 1 SCREW, 1/4-20 X 1.25 PHPNHMS SS

SERIAL NO.

FROM

NOTES

6386039090 CUTTER 36V

Page 64

Solution

HOSE FROM

FILTER ASM.

86039090 CUTTER 36V

Page 65

Solution

REF PART NO. QTY DESCRIPTION

1 86273950 1 SCR, 6-32 X 1/2 PPHMS SS

2 86234790 1 COVER, CLP SOLUTION

3 86246080 1 LANYARD, 18.0 W/ LOOP & EYE

4 86014810 1 NUT, 6-32 ACORN SS

5 86032550 1 TANK SOL, 36V, BLU

6 86240460 1 HOSEBARB 1/2MPT X 1.0 HOSE

7 86282050 1 HOSE 1ID X .12W CLR X 24.5"

8 86233110 1 CLAMP, 1.0" WORM GEAR

9 86271840 4 NUT 5/16-18 HEX NYLOCK THIN SS 10 86276380 4 SCREW, 5/16-18 X 1.25 SCHSET CP SS 11 86233150 1 CLAMP, 3/8 HOSE (D-SLOT) 12 86197910 1 HOSEBARB 1/2 MPT X 1/2 POLY DL 13 86070090 1 BRKT, SOLUTION FILL 36V 14 86276920 7 SCREW, 3/8-16 X 1 HHCS SS NP 15 86278910 2 WASHER, 3/8 X .875 X .05 FLT SS WAS 87003 16 86005630 7 NUT, 3/8-16 HEXTHIN NYLOCK SS 17 86010670 4 WASHER 5/16 FLAT SS 18 86070190 1 BRKT, SCRUB DECK GUIDE 36V

SERIAL NO.

FROM

NOTES

6586039090 CUTTER 36V

Page 66

Solution

TO SOLUTION TANK

86039090 CUTTER 36V

Page 67

Solution

REF PART NO. QTY DESCRIPTION

1 86273750 2 SCREW, 1/4-20 X .625 HHCS SS NP

2 86233150 3 CLAMP, 3/8 HOSE (D-SLOT)

3 86070020 1 BRKT, FLTR/SOLND MOUNT 36V

4 86271870 4 NUT, 1/4-20 HEXTHIN NYLOCK SS

5 86282190 1 HOSE, 1/2ID WIRE BOUND X 13"

6 86264940 2 CABLE TIE 11.38" UL/CSA

7 86271690 2 NUT, 10-24 JT CONN BLK

8 86007560 1 STRAINER 1/2 HOSE 20 MESH

- 86005870 - O-RING SEAL FILTER RON-VIK SERVICE ONLY

- 86007750 - SCREEN, 20 MESH STRAINER SCRBR SERVICE ONLY

- 86002860 - CAP STRAINER 26/32 SERVICE ONLY

9 86009710 1 VALVE 36VDC SOL.1/2" HOSEBARB

- 86003460 - PROTECTION PART SRVC PART SLND SERVICE ONLY

- 86136820 - SERVICE SLND SPRG KIT SERVICE ONLY 10 86281100 1 HOSE 1/2ID WIRE BOUND X 7" 11 86003580 1 FITTING, 1/2" X 3/8 X 3/8 RED. T 12 86280820 2 HOSE 3/8ID NYLOBRD X 10" 13 86001550 2 HOSEBARB, 3/8MPT X3/8 90D 14 86240280 1 HOSE, 1/2ID WIRE BOUND X 8"

SERIAL NO.

FROM

NOTES

6786039090 CUTTER 36V

Page 68

Squeegee

3 4

86039090 CUTTER 36V

Page 69

Squeegee

REF PART NO. QTY DESCRIPTION

1 86009200 2 KNOB, 3/8-16 4 PRONG ALUM 1000099023 WAS 4 2 86010680 6 WASHER, 3/8 FLT NYL 3 86007780 2 SPRING COMP .60D X 2.0L X .045W 4 86008660 2 COTTER 5/16" RING 5 86001350 4 BUSHING, SPANNER .435 X 1.10 6 86271870 2 NUT, 1/4-20 HEXTHIN NYLOCK SS 7 86005630 4 NUT, 3/8-16 HEXTHIN NYLOCK SS 8 86274130 2 SCREW, 8-32 X .375 PHPNHTC 9 86009910 1 VIAL, LEVEL

10 86082460 1 PLATE, SQUEEGEE TOP 40"

11 86082480 1 PLATE, SQG REAR 40"

12A 86007490 1 SQUEEGEE, REAR BLADE, LINTEX 12B 86137040 1 STRIPPER BLADE REAR URETHANE

13 86066360 1 BAND, SQUEEGEE REAR 14 86009180 1 STRIKER, SQUEEGEE STRAP REAR 15 86001330 1 BAND, SQUEEGEE REAR (S) 16 86009170 1 LATCH, SQUEEGEE STRAP 17 86006400 4 RIVET, 5/32 X .062-.125GL POP AL 18 86276920 2 SCREW, 3/8-16 X 1 HHCS SS NP 19 86010790 2 WASHER, 3/8 X .68 0 X .094 SPL ST L ZNPLT 20 86005840 2 NUT, 3/8-16 CPL SS 21 86082490 1 PLATE, SQUEEGEE BOTTOM 40" 22 86008390 1 TUBE ASM, SQUEEGEE VAC 23 86276990 2 SCREW, 3/8-16 X 3.5 CARR SS 24 86276870 2 SCREW, 3/8-16 X 2.5 CARR SS

25 86082470 1 PLATE, SQG FRONT 40" SPACER 26A 86009830 1 SQUEEGEE FRONT BLATT LINATEX 26B 86137050 1 STRIPPER BLADE FRONT URETHANE

27 86066350 1 BAND, SQUEEGEE FRONT

28 86277000 2 SCREW, 5/16-18 X 1 THUMB SS

29 86007040 3 SCREW, 5/16-18 X 1 THUMB SS

30 86271820 3 NUT, 5/16-18 X .028-.056PR CAGE

31 86271840 2 NUT 5/16-18 HEX NYLOCK THIN SS

32 86005650 2 NUT, 5/16-18 HEX STL ZNPLT

33 86010670 4 WASHER 5/16 FLAT SS

34 86011020 4 WHEEL 3" DIA CUSHION RUBBER

35 86276980 2 SCREW, 5/16-18 X 2 HHCS SS

36 86006270 2 PIN, CLEVIS 5/16 X 1.63 PLTD

37 86069870 2 BRKT, SQG WHEEL

38 86026540 - SQUEEGEE ASM, 32 IN SCRUBHEAD SERVICE ASM

39 86004890 2 KNOB,ALUM 3/8-16 NYLOCK NUT SS 1000099023

SERIAL NO.

FROM

NOTES

6986039090 CUTTER 36V

Page 70

Squeegee Lift Linkage (Lower)

86039090 CUTTER 36V

Page 71

Squeegee Lift Linkage (Lower)

REF PART NO. QTY DESCRIPTION

1 86008670 2 COTTER 3/8" RING 2 86069450 1 BRKT, SQG PIVOT LIFT 3 86271840 2 NUT 5/16-18 HEX NYLOCK THIN SS 4 86228840 2 BUSHING, .314 X .502 X .5 FLG 5 86259410 2 WASHER, .510 X 1 X .063 THR 6 86009200 1 KNOB, 3/8-16 4 PRONG ALUM 7 86279510 1 WASHER 3/8 FLAT 8 86082150 1 PLATE, SQUEEGEE MOUNT

9 86007270 1 SPRING COMP 1.10OD X 2.0L X .148W 10 86005630 1 NUT, 3/ 8- 16 H EXTHIN NYL OC K SS 11 86072530 1 BRKT, CAMBER PIVOT 12 86276870 1 SCREW, 3/8-16 X 2.5 CARR SS 13 86277130 2 SCREW, 5/16-18 X 1 CARR SS 14 86249060 1 PIN, CLEVIS 3/8 X 4.625 STL ZNPLT 15 86008870 2 BUSHING, 3/8 X .688 FLG 16 86259400 2 WASHER THRUST.51 ID X 1 ODBRO 17 86008860 1 PIN, CLEVIS 3/8 X 5.5 STL ZNPLT

SERIAL NO.

FROM

NOTES

7186039090 CUTTER 36V

Page 72

Vacuum

86039090 CUTTER 36V

Page 73

Vacuum

REF PART NO. QTY DESCRIPTION

1 86276920 3 SCREW, 3/8-16 X 1 HHCS SS NP

2 86278910 3 WASHER, 3/8 X .875 X .05 FLT SS

3 86005630 3 NUT , 3/8-16 HEXTHIN NYLOCK SS

4 86001620 1 HOSE ASSEMBLY 1.5 BLK VAC X 67

5 86002400 2 CLAMP, 2.0" WORM GEAR X .312W

6 86271870 3 NUT , 1/4-20 HEXTHIN NYLOCK SS

7 86069820 1 BRKT, VACUUM MOUNT, 36V

8 86005450 1 VAC MOTOR ASM, 36VDC 3 STAGE

- 86230800 - BRUSH SET, 36V 3ST VAC AMETEK SERVICE ONLY

- 86326980 - BRUSH SET 24/36V VAC WINDSOR 1000122411 SERVICE ONLY

9 86010630 3 WASHER, 1/4 X .625 FLT SS 10 86273810 3 SCREW, 1/4-20 X 1 HHCS SS 11 86091170 1 TUBE, 2.0 OD X 1.0L 12 86233430 1 CLAMP 2.50 WORM GEAR 13 - - 14 86064910 1 MUFFLER, VAC MOTOR 1000122451

SERIAL NO.

FROM

NOTES

7386039090 CUTTER 36V

Page 74

Wheels & Frame

PRIOR TO SERIAL NO. 1000105226

86039090 CUTTER 36V

Page 75

Wheels & Frame

REF PART NO. QTY DESCRIPTION

1 86271840 4 NUT 5/16-18 HEX NYLOCK THIN SS

2 86215770 2 BRKT, TRANSAXLE MOUNT 36V

3 86010090 6 NUT, 7/16-20 WHL STL ZNPLT

4A 86090640 2 WHEEL ASM, 12" FMFL N-MARKING

4B 86137410 - WHEEL ASM, 12" SOLID SCBR CMPD OPTIONAL 4C 86010370 2 WHEEL ASM, 12" FMFL BLK KNOBBY

5 86000770 1 AXLE, MOTOR DRIVE 36VDC

- 86001360 - BRUSH SET, CCL MOTORS SERVICE ONLY

- 86135870 - HUB KIT, TRANSAXLE 8.600-077.0 SERVICE ONLY 6 86238430 1 GROMMET 1.00 ID 3/16 GRIP 7 86270880 8 NUT, 3/8-16 SERFLG STL ZNPLT 8 86006560 4 SCREW, 5/16-18 X 1 HHCS SS NP 9 86236660 1 FRAME, MAIN 36 VOLT

10 86002310 2 CASTER, 4DIA X 2 W X 3.56 R 11 86087270 2 SPACER, TRANXZXLE 36V 1000105226 SERVICE ONLY

SERIAL NO.

FROM

NOTES

OPTIONAL

(STANDARD ON

BSCSC326)

7586039090 CUTTER 36V

Page 76

Wiring-Battery

86039090 CUTTER 36V

Page 77

Wiring-Battery

REF PART NO. QTY DESCRIPTION

1 86008760 1 CONNECTOR 175 DCA GRY W/O TERMS 2 86271870 2 NUT, 1/4-20 HEXTHIN NYLOCK SS 3 86271910 12 NUT, 5/16-18 FLEX LK STL GRA CDPLT 4 86008920 12 BOOT, RUBBER TERM. ISOLATOR 5 86009000 5 WIRE, 4 X 9.5 BK 5/16 RING X 5/16 RING 6 86010850 1 WIRE, 4X20RD CTERM X 5/16RING 7 86010860 1 WIRE, 4X20 BK CTERM X5/16RING 8 86260520 2 WIRE, 4X67 BK CTERM X 5/16RING 9 86233360 1 CLAMP, CABLE KIT

10 86312710 2 BLOCK, 3.5 X 4 X 5 FOAM

SERIAL NO.

FROM

FOR 86312720

BATTERIES

NOTES

7786039090 CUTTER 36V

Page 78

Wiring Group - Control Panel

BRUSH

RIGHT

NEGATIVE

BATTERY

CABLE

BATTERY

POSITIVE

1/65 RED

13 RED

MAIN

KEY

SWITCH

27 GRN

6 BLK

12 RED

30A

56 RED

PROPEL

16 RED

11 RED

10 RED

VAC MTR

52 RED

14 RED

CONTROLLER

8 BLU

9 BLU

28 WHT

7 RED

47 RED

48 BLK

16 RED

19 BLK

BOARD

29 YLW

57 RED

1 RED

2 BLK

SOLUTION CONTROL

METER

30A

51 RED

LEFT

BRUSH

15 RED

HOUR

POT

32 RED

REV

VAC

ROCKER

10 RED

64 RED

49/50 BLK

43/59 BLK

19/66 BLK

E-STOP

58 RED

SWITCH

61 BLK

28 WHT

27 GRN

62 BLK

26 RED

61 BLK

26 RED

63 RED

DIAGRAM B

29 YLW

30 RED

METER

6 BLK

20 BLU

BRUSH

ROCKER

57 RED

BRUSH

86267340

20 BLU

RELAY

8 BLU

7 RED

POT

14/15 RED

43 BLK

50 BLK

BATTERY

65 RED 2 BLK

26 RED

62 RED

63 BLK

52 RED

48 BLK

47 RED

51 RED

DIAGRAM A

49 BLK

56 RED

FORWARD

SWITCH SWITCH

FORWARD

66 BLK

13 RED

12 RED

64 RED

RELAY

58 RED

MAIN

54 RED

59 BLK

20 BLU 9 BLU

30 RED

INDICATES OPTIONAL ACCESSORY.

11 RED

86039090 CUTTER 36V

Page 79

Wiring Group - Control Panel

REF PART NO. QTY DESCRIPTION

1 86239000 1 HARNESS, PANEL BASIC 2 86261210 2 DIODE ASM, 76008 X 76008 3 86003410 1 DIODE ASM, 76075 X 76075 4 86267340 2 WIRE, 22" RED/18 76040 X 76075 5 86269300 1 WIRE, 16" RED/18 STRIP X STRIP 6 86267360 1 WIRE, 14" BLK/18 76011 X 76040

SERIAL NO.

FROM

NOTES

7986039090 CUTTER 36V

Page 80

Wiring Group - Main Harness

LEFT BRUSH MOTOR

RIGHT BRUSH MOTOR

76 RED

77 BLK

74 RED

75 BLK

69 RED

68 GRN/YLW

SOLENOID

VAC

MOTOR

72 RED

73 BLK

78 RED

79 BLK

A B

DIAGRAM A

77 BLK

73 BLK

DIAGRAM B

76 RED

75 BLK

74 RED

79 BLK

68 GRN/YLW

69 RED

6 BLK

5 BRN

VALVE

78 RED

72 RED

PROPEL

79 BLK

MOTOR

78 RED

PRIOR TO SERIAL NUMBER: 1000105226

MOTOR

PROPEL

86039090 CUTTER 36V

Page 81

Wiring Group - Main Harness

REF PA RT NO. QTY DESCRIPTION

1 86238980 1 HARNESS, MAIN 2 86260400 1 WIRE ASM, REV POALRITY JUMPER SERVICE ONLY

SERIAL NO.

FROM

NOTES

8186039090 CUTTER 36V

Page 82

Wiring Group - Schematic-SC326

INDICATES OPTIONAL ACCESSORY

86003410

86261210

86039090 CUTTER 36V

Page 83

Wiring Group - Schematic-SCC326

86003410

INDICATES OPTIONAL ACCESSORY

86261210

8386039090 CUTTER 36V

Page 84

Notes:

86039090 CUTTER 36V

Page 85

Options

OPTIONS

Page 86

Brake

86039090 CUTTER 36V

Page 87

Brake

REF PART NO. QTY DESCRIPTION

1 86248370 2 PAD, BRAKE 2 86006220 3 PIN, ROLL 1/4 X 1.25 STL ZNPLT 3 86251800 1 ROD BRAKE 36V 4 86231330 2 BUSHING, .6270 X .753 X 1 FLG BRZ 5 86255060 2 SPRING, EXT .43D X2.50L X.047W 6 86070070 1 BRKT, LOWER BRAKE MOUNT 24V 7 86234850 1 CRANK, BRAKE 8 86272610 2 PIN, CLEVIS 5/16 X .75 STL ZNPLT

9 86231820 1 CABLE, PARK BRAKE 10 86008660 2 COTTER, 5/16" RING 11 86010630 6 WASHER, 1/4 X .625 FLT SS 12 86271870 5 NUT, 1/4-20 HEXTHIN NYLOCK SS 13 86070150 1 BRKT, TANK MOUNT 24V 14 86259400 2 WASHER THRUST.51 ID X 1 ODBRO 15 86228900 1 BUSHING, .252 X .503 X .75 FLG 16 86273820 1 SCREW, 1/4-20 X 1.25 HHMS SS 17 86077280 1 LEVER, BRAKE

SERIAL NO.

FROM

NOTES

8786039090 CUTTER 36V

Page 88

Emergency Stop

86039090 CUTTER 36V

Page 89

Emergency Stop

REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES

1 86007180 1 SWITCH EMERGENCY STOP

2 86269300 1 WIRE, 16" RED/18 STRIP X STRIP NOT SHOWN

8986039090 CUTTER 36V

Page 90

Accessory Pump

TO SOLENOID

TO FILTER

TO COUPLING

(EXISTING HOSE)

BRACKET

RECOVERY

SOLUTION

86039090 CUTTER 36V

Page 91

Accessory Pump

REF PART NO. QTY DESCRIPTION

1 86006100 1 PUMP ASM, 36V ACCESSORY

2 86010650 4 WASHER, 10 X .562 X .032 FLT STL PSVT

3 86197940 1 HOSEBARB, 3/8MPT X 1/2 90D DL

4 86233150 6 CLAMP, 3/8 HOSE (D-SLOT)

5 86280750 1 HOSE, 1/2 WIREBOUND X 21"

6 86240410 1 HOSEBARB, 1/2 TEE

7 86282110 1 HOSE, 1/2ID WIRE BOUND X 5.5"

8 86282200 1 HOSE 3/8ID WIRE BOUND X 40"

9 86001550 1 HOSEBARB, 3/8MPT X 3/8 90D 10 86270990 4 NUT, 10-32 HEX NYLOCK SS 11 86197620 1 HOSEBARB, 1/4MPT X 3/8 45D DL 12 86002470 1 COUPLING, 1/4 ANCHOR W/1" HEX 13 86005590 1 NIPPLE, 1/4 CLOSE 14 86005580 1 NIPPLE 1/4 FPT QD

- 86239020 1 HARNESS PUMP KIT ADAPTER NOT SHOWN

- 86264940 1 CABLE TIE 11.38" UL/CSA NOT SHOWN

SERIAL NO.

FROM

NOTES

9186039090 CUTTER 36V

Page 92

Battery Charger-SCC326

86039090 CUTTER 36V

Page 93

Batter y Charger-SCC326

REF PART NO. QTY DESCRIPTION

1 86232950 1 CHARGER, DELTA-Q, 36 V, 21A

2 86031800 1 COVER, TOP, 36V GRY OBC

3 86073430 2 BRKT, CHARGER DELTA-Q

4 86226550 1 GROMMET, 1/2 ID X 1/4 GROOVE

5 86005810 6 NUT, 1/4-20 HEX NYLOCK SS

6 86275490 6 SCREW, 1/4-20 X 1 SCHBTNHCS BLKOX

7 86279520 8 WASHER, 1/4 X .625 X .065 FLT BLK ZNPLT

8 86268010 1 WIRE, 20" RED/16 76033 X STRIP

9 86268000 1 WIRE, 12" RED/16 76033 X 76009 10 86268020 1 WIRE, 20" BLK/16 76001 X 76033 11 86251410 1 RELAY 15A 36V MINI 12 86133400 0.125 TAPE, 1/32T X 1.0 2SA 13 86234390 1 SP CORD ASM, 16/3 SJTW X 2M IEC 14 86268060 1 WIRE, 2" GRN/16 76033 X 76044 15 86075390 1 COVER, CHARGER DELTA-Q

SERIAL NO.

FROM

NOTES

9386039090 CUTTER 36V

Page 94

Suggested Spare Parts

PART NO. DESCRIPTION

86001910 BREAKER, 30A 50VDC CIRCUIT 86002000 BREAKER, 3 AMP 1681-090-300 86006370 RELAY 36VDC 100AMP HVY DUTY 86007140 SWITCH SPST 2-POSITION ROCKER 86009200 KNOB, 3/8-16 4 PRONG ALUM 86007490 SQUEEGEE, REAR BLADE, LINTEX 86009830 SQUEEGEE FRONT BLATT LINATEX 86003990 GASKET, DOME 86236410 FLOAT VAC SHUT OFF 86001430 BLADE AQ LEFT 16 INCH 86001420 BLADE AQ RIGHT 16 INCH 86004860 KEY, SWITCH 86007530 SKIRT 32 INCH LEFT 86007540 SKIRT 32 INCH RIGHT 86230800 BRUSH SET, 36V 3ST VAC AMETEK 86326980 BRUSH SET 24/36V VAC WINDSOR

SERIAL

NO.FROM

NOTES

86039090 CUTTER 36V

Page 95

Notes:

86039090 CUTTER 36V