Page 1
iGLOSS
®
Operating Instructions (ENG)
PRIOR TO SERIAL #10020080000118
MODELS: CB20
10020080
CBE20
10020100
BE
86037750 12/06/10
PRV 980259
Read these instructions before using the machine.
Page 2
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial
use. The appliance applies a high luster to hard floor surfaces.
2
86037750 CHARIOT BURNISHER 01/17/07
Page 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Burnsiher Controls ............................................3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine ..........................................3-11
Operating The Machine................................ 3-11
Emergency Stop Procedures....................... 3-11
To Begin Burnishing..................................... 3-12
MAINTENANCE
Service Schedule .........................................4-1
Batteries....................................................... 4-2
Dust Bag Replacement................................4-7
Pad Installation.............................................4-7
Pad Driver Replacement.............................. 4-8
Shunt Adjustment......................................... 4-10
Drive Motor & Brake..................................... 4-11
Circuit Protection.......................................... 4-14
Troubleshooting............................................ 4-15
TABLE OF CONTENTS
GROUP PARTS LIST
Bumper..............................................................5-1
Control Panel.....................................................5-3
Controls & Housing ...........................................5-5
Decal .................................................................5-7
Filter...................................................................5-9
Frame-Lower.....................................................5-11
Frame-Upper.....................................................5-13
Hood..................................................................5-15
Pedal Platform...................................................5-17
Rear Cover........................................................5-21
Deck Lift Mechanism.........................................5-23
Deck Lift Linkage...............................................5-25
Steering.............................................................5-27
Wheel-Front Drive.............................................5-29
Wheel-Front Brake............................................5-31
Wheel-Rear....................................................... 5-33
Wiring-Batteries.................................................5-35
Wiring-Components...........................................5-37
Wiring-Control Panel.........................................5-39
Wiring-Drive Motor ............................................5-41
Wiring-Main Harness.........................................5-43
Wiring-Pedal Platform .......................................5-45
Wiring Diagram..................................................5-47
Suggested Spare Parts.....................................5-48
Back-Up Alarm – Option....................................5-49
Battery Cart – Option.........................................5-51
Seat – Option ....................................................5-55
Warning Light – Option......................................5-57
EC Declaration.................................................. 5-59
Warranty............................................................5-60
86037750 CHARIOT BURNISHER 01/17/07
3
Page 4
BURNISHER
PARTS
86037750 CHARIOT BURNISHER 01/17/07
Page 5
BUMPER
10
1
2
7
6
6
8
7
10
9
11
3
5
1
4
5-1
86037750 CHARIOT BURNISHER 01/17/07
Page 6
BUMPER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS
2 86007070 70849 2 SCR, #12 X 1.25 PPHMS SS
3 86063230 140813 1 BUMPER, LEFT
4 86063240 140814 1 BUMPER, RIGHT
5 86071020 140783 1 BRKT, FRONT BUMPER
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 4 WASHER, 5/16 FLAT SS
8 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE
9 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
10 86279130 87083 4 WASHER, 5/16 SPLIT LOCK
11 86251750 67602 2 RISER, BUMPER
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-2
Page 7
CONTROL PANEL
35
34
47
37
36
34
39
17
31
40
32
45
33
38
44
29
48
27
41
26
25
46
45
22
23
15
18
19
21
20
16
16
11
2
1
9
10
12
13
4
3
5
6
7
8
28
24
42
43
44
17
17
49
14
30
17
5-3
86037750 CHARIOT BURNISHER 08/14/07
Page 8
CONTROL PANEL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
2 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
3 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
4 86274380 70192 2 SCR, M5 X 15 PPHMS PLTD
5 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS
6 86070670 140722 1 BRKT, BATTERY CONNECTOR
7 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS
8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
9 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS
10 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
11 86237000 80688 1 FUSE, 80 AMP
12 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS
13 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
14 86007180 72160 1 SWITCH, EMERGENCY STOP
15 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS
16 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
17 86255900 73538 8 STANOFF, 6-32 X 5/8 HEX NYL
18 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C
19 86257140 72196 1 SWITCH ASM, SEALED PB RND GRN
20 86007190 72161 1 SWITCH KEY DPST
21 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
22 86257110 72189 1 SWITCH, 4P3T FIXED POS ROCKER
23 86257280 81371 1 SWITCH, PUSH BUTTON
24 86005560 54199 1 METER, 36V LED BATTERY
25 86008900 80845 1 BOOT, SEAL-PUSH BUTTON 7/16-28
26 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
27 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
28 86246980 54201 1 METER, 0-50 AMP DC
29 86007130 72128 1 SWITCH, DPDT 2-POSITION ROCKER
30 86251410 67506 1 RELAY, 15A 36V MINI
31 86226560 36082 1 GROMMET, 1/2 ID X 3/32 GROOVE
32 86249290 62283 1 PLATE, METER RETAINING
33 86237830 35264 1 GASKET, AMP METER
34 86002760 270092 1 CONTROLLER, CHAIN DRIVE BASIC
35 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
36 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
37 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
38 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD
39 86010670 87029 2 WASHER, 5/16 FLAT SS
40 86271120 57125 2 NUT, 5/16-18 BRASS
41 86002000 14717 1 BREAKER, 3 AMP
42 86229770 140805 1 BLOCK, SHUNT MOUNT
43 86279300 87134 4 WASHER, #6 LOCK
44 86273990 70067 4 SCR, 6-32 X 3/8 PPHMS
45 86005530 54154 1 METER, 12-48 VDC LED HOUR
46 86001910 14606 1 BREAKER, 30A 50VDC CIRCUIT
47 86078170 61479 1 PANEL, BURNISHER
48 86246920 54131 1 METER, 0-70 AMP DC 1000149060
49 86246930 54144 1 METER, 36V BATTERY CHARGE LEVEL 1000155520
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 09/06/07
5-4
Page 9
CONTROLS & HOUSING
14
23
12
22
DETAIL 'A'
24
10
15
1
25
4
3
2
2
19
SEE DETAIL 'A'
10
13*
12
11
18
16
17
21
10
20
5
6
7
8
9
5-5
86037750 CHARIOT BURNISHER 12/06/10
Page 10
CONTROLS & HOUSING
REF PART NO. PRV NO. QTY DESCRIPTION
1 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP
2 86277480 70850 2 SCR, 5/16-18 X 1/2 PTHMS SS
3 86237900 35278 3 GASKET, .125 T X .25 W X 23.L
4 86010670 87029 4 WASHER, 5/16 FLAT SS
5 86070710 140726 1 BRKT, LEFT CONSOLE MOUNT
6 86274710 70261 2 SCR, 6.32 X 1.00 PPHMS
7 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C
8 86006530 70057 4 SCR, 1/4-20 X 1 PPHMS SS
9 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
10 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK SS
11 86273300 00-000277 5 SCR, MACH 6MM X 14MM
12 86010780 87162 5 WASHER, 1/4 SPLIT LOCK PLTD
13 86286430 270106 1 CONTROLLER, PAD MOTOR
14 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
15 86229770 140805 1 BLOCK, SHUNT MOUNT
16 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL
17 86251410 67506 1 RELAY, 15A 36V MINI
18 86279750 87252 4 WASHER, RET, PUSHNUT, 5/16 BOLT
19 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57
20 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
21 86070700 140725 1 BRKT, RIGHT CONSOLE MOUNT
22 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
23 86253600 73445 1 SHUNT, 50MV 70AMP
24 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS
25 86062220 270117 1 CONSOLE
* P/N 98409370, KIT, IGLOSS 20 MOTOR RETRO FIT (CONTACT WINDSOR TECHNICAL SUPPO RT FOR
DETAILS.)
SERIAL NO.
FROM
NOTES:
*
86037750 CHARIOT BURNISHER 12/06/10
5-6
Page 11
DECALS
6
4
5
3
2
1
7
8
5-7 86037750 CHARIOT BURNISHER 01/17/07
Page 12
DECALS
REF PART NO. PRV NO. QTY DESCRIPTION
1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
2 86244760 501224 1 DECAL, CHARIOT SIDE IGLOSS RT WAS 500884
3 86244770 501225 1 DECAL, CHARIOT, SIDE IGLOSS LT WAS 500885
4 86244190 500882 1 LABEL, PANEL BASIC LEFT
5 86244290 500943 1 LABEL, PANEL DECAL , RH
6 86243990 500780 1 LABEL, COVER PANEL
7 86244350 501050 1 LABEL, PAD ALIGNMENT
8 86244730 501221 1 LABEL, NO-SCRUB
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-8
Page 13
FILTER
12
14
5
10
2
3
10
13
4
6
1
7
1
1
8
9
1
11
5-9
86037750 CHARIOT BURNISHER 01/17/07
7
Page 14
FILTER
REF PART NO. PRV NO. QTY DESCRIPTION
1 8600 6590 70088 6 SCR, 10-32 X 1/2 PPHMS SS
2 8623 9750 140869 1 HOSE ASM, 1.5 BLK VAC X 80
3 8600 2840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE
4 86072500 14398 1 BRKT, FILTER COVER LATCH
5 86002380 20046 1 CLAMP, 2.25” WORM GEAR
6 8607 9280 620094 1 PLATE, FAN/BAG, MOUNT
7 86270970 57081 5 NUT, 10-32 CAPTIVE J-TYPE
8 8627 6890 70752 2 SCR, 5/16-18 X 3/4 PTHMS SS
9 8607 9250 620091 1 PLATE, FAN/BAG MOUNT
10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
11 86271820 57270 2 NUT, 5/16-18 CAPTIVE “J” PLTD
12 86063790 27880 1 COVER FILTER
13 86072510 14399 1 BRKT, FILTER COVER HINGE
14 86284870 2003SM - SM FILTER BAG PACKS 10/PKG
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-10
Page 15
FRAME-LOWER
14
16
17
21
18
15
13
3
11
2
3
3
10
3
3
3
19
20
6
12
1
4
8
5
3
6
7
22
9
9
9
7
5-11 86037750 CHARIOT BURNISHER 01/17/07
1
2
Page 16
FRAME-LOWER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86092510 34440 1 FRAME, MAIN ASM
2 86088760 75458 1 TRAY, SLIDE, LEFT
3 86270830 57023 18 NUT, 5/16-18 HEX NYLOCK SS
4 86071430 140863 1 BRKT, BRACE, RGT FRONT
5 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR
6 86010670 87029 4 WASHER, 5/16 FLAT SS
7 86064300 140790 2 PAD, TIPPING BAR
8 86070740 140730 1 BRKT, LINKAGE, RIGHT
9 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
10 86091420 05251 1 AXLE, REAR WELDMENT
11 86088750 75457 1 TRAY, SLIDE, RIGHT
12 86277470 70848 6 SCR, 5/16-18 X 1.5 CARRIAGE SS
13 86071130 140812 1 BRKT, TIP BRACE, LEFT, REAR
14 86070750 140731 1 BRKT, LINKAGE, LEFT
15 86070760 140733 1 BRKT, BRACE, LEFT FRONT
16 86279130 87083 4 WASHER, 5/16 SPLIT LICK PLTD
17 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
18 86079290 620097 2 PLATE, REAR COVER ADJ. 1000149450
19 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS 1000149450
20 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS 1000149450
21 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS 1000149450
22 86079320 620101 2 PLATE, PAD RETAINER *
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-12
Page 17
FRAME-UPPER
1
2
3
2
3
4
7
2
4
2
3
8
4
2
4
5
2
3
6
4
5-13 86037750 CHARIOT BURNISHER 01/17/07
3
Page 18
FRAME-UPPER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER
2 86270830 57023 9 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 87029 8 WASHER, 5/16 FLAT SS
4 86276070 70593 8 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86079240 620090 1 PLATE VERTICAL SUPPORT
6 86074160 270101 1 CHANNEL, RIGHT DELUXE
7 86073500 270090 1 BRKT, SIDE CHANNEL L
8 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-14
Page 19
HOOD
12
11
10
7
8
9
5
4
5
6
1
2
3
16
1
15
13
6
14
5-15 86037750 CHARIOT BURNISHER 01/17/07
Page 20
HOOD
REF PART NO. PRV NO. QTY DESCRIPTION
1 86274460 70205 6 SCR, 1/4-20 X 3/8 HHCS PLT
2 86259420 87232 2 WASHER, THRUST .51 ID X 1 OD
3 86062300 270110 1 COVER, BURNISHER
4 86006840 70390 3 SCR, 1/4-20 X 1 FHCS PLTD
5 86005810 57245 5 NUT, 1/4-20 HEX NYLOCK SS
6 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS
7 86076710 41533 1 HINGE, TANK
8 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS SS NP
9 86226370 14493 2 BUSH, BRZ FLG .25 X .38 X .38
10 86273830 70020 3 SCR, 1/4-20 X 1/2 HHCS SS
11 86076720 41534 1 HINGE, LID
12 86031140 51408 1 LID, BURNISHER
13 86275570 70505 2 SCR, 1/4-20 X 1 HHCS GR5 PLTD
14 86226910 80819 2 WASHER, .31 ID X 1.175 D X 1/8 NYL
15 86250250 66286 2 PLUSNUT, 1/4-20 FLATHEAD
16 86279630 87212 2 WASHER, .344 ID X 1.13 OD X .09 T PLT
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-16
Page 21
PEDAL PLATFORM
28
30
10
11
12
1
2
9
3
4
5
6
31
22
23
26
20
17
8
27
32
24
25
9
10
11
12
29
14
17
13
18
7
15
16
19
5-17
86037750 CHARIOT BURNISHER 10/04/07
21
20
17
Page 22
PEDAL PLATFORM
REF PART NO. PRV NO. QTY DESCRIPTION
1 86217650 34432 1 DIVIDER
2 86222700 34429 1 PLATFORM
3 86216380 140713 2 BUSHING, 8MM X 10LG CLY
4 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP
5 86279720 87248 4 WASHER, M4 INT STAR
6 86272040 57503 4 NUT, M3.5 X 2.8 HEX
7 86223580 67502 2 ROD, PIVOT, 8.5MM X 77
8 86222520 34431 1 PEDAL, BRAKE
9 86277390 70836 4 SCR, M3.5 X 38 PHMS
10 86233170 20054 3 CLAMP, 3/8 NYLON UL/CSA
11 86279730 87249 4 WASHER, M5 INT STAR
12 86277380 70835 4 SCR, M4.8 X 16 PHTF
13 86222510 34430 1 PEDAL, THROTTLE
14 86254970 730304 2 SPRING, COMP 18MM OD X 83 X 2
15 86222780 620047 2 PLATE, PIVOT
16 86277360 70833 2 SCR, M6 X 10 PH
17 86274340 70179 11 SCR, M6 X 16 PH
18 86224360 730325 2 SPACER 12.7MM ID X 2.78W X 6L
19 86222810 620050 1 PLATE, COVER
20 86279140 87085 9 WASHER, M6 SPLIT LOCK DIN127B
21 86288720 57277 2 NUT, M6 NYLOCK PLATED
22 86250280 66135 1 POTENTIOMETER, 5K OHMS
23 86222790 620048 1 PLATE, THROTTLE
24 86278060 70759 2 SET SCR, M4 X 4MM NP
25 86224350 730305 1 SPACER, 8MM 16L
26 86277370 70834 1 SCR, M5 X 30 SHCS
27 86221850 34433 1 LINK, THROTTLE
28 86218810 23717 1 HARNESS, TWISTER PEDAL
29 86136310 57086 1 NUT, M5 HEX
30 86264920 27049 1 CABLE TIE, 7” UL/CSA
31 86224750 73993 1 SPRING, COMP, .480D X .91 1000157501
32 86223260 66085 1 PLUNGER, PLATFORM SWITCH 1000157501
NOTE: Complete platform assembly is available, Part No. 41532
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-18
Page 23
PEDAL PLATFORM
18
14
2
3
17
16
6
6
15
11
14
13
12
19
20
5
8
1
22
5
9
7
8
4
21
5
8
23
12
11
10
5-19
86037750 CHARIOT BURNISHER 01/17/07
Page 24
PEDAL PLATFORM
REF PART NO. PRV NO. QTY DESCRIPTION
1 86277430 70843 1 SCR, 1/4-20 X 3.00 SHCS
2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 27049 3 CABLE TIE, 7” UL/CSA
4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86259430 87485 4 M12 FLAT WASHER
7 86010770 87143 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS
9 86256470 70852 2 STUB AXLE, M12-1.75 X 45MM
10 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
11 86010810 87191 2 WASHER, 1/4” IDX1.0OD FLAT SS
12 86004480 629993 1 PLATE, SWITCH BASE
13 68286580 47479 1 SPACER, ACTUATOR SWITCH
14 86007780 73576 1 SPRING, COMP .60D X2.0L X .045W
15 86279760 87256 2 WASHER, 1/4 LOCK HICOLLAR PLT
16 86259440 87486 2 WASHER, M12 SPRING LOCK
17 86271190 57142 2 NUT, M12 X 1.75 HEX DIN934 PLT
18 86248920 66487 1 PIN, CLEVIS 1/2 X 2.25 1000157501
19 86278850 80613 2 WASHER, .506 ID X .94D X .064 NYL 1000157501
20 86008680 80607 1 COTTER, 1/2” RING 1000157501
21 86256130 730402 1 STRAP, STATIC, .2T X 1W X 3L
22 86276980 70775 1 SCR, 5/16 X 2 HHCS SS
23 86279630 87212 1 WASHER, .344ID X 1.13 OD X .09T PLT
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-20
Page 25
REAR COVER
12
11
9
10
9
8
7
6
5
14
13
4A
4B
3
2
3
1
2
15
16
5-21 86037750 CHARIOT BURNISHER 01/17/07
Page 26
REAR COVER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS
2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD
3 86010670 87029 5 WASHER, 5/16 FLAT SS
4A 86031790 270701 1 COVER, REAR, BASIC
4B 86031780 270082 1 COVER, REAR, DELUXE
5 86005860 57273 2 NUT, 1/4-20 X 12MM HEX BARREL
6 86228980 09152 2 BEARING FLANGED .377ID X .505OD
7 86276610 70697 2 SCR, 1/4-20 X 1.25 PPHMS SS
8 86242140 72193 1 KNOB, 3/8-16 X 1.5
9 86010770 87143 2 WASHER, 7/16ID X 1D X .08FLT SS
10 86248380 66433 1 PAD, FLAT LEANING
11 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
12 86071030 140786 1 BRKT, ASSEMBLY, REAR COVER
13 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
14 86271940 57299 2 NUT, 1/4-20 ACORN SS
15 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS
16 86066940 140891 1 BAR, COVER
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-22
Page 27
DECK LIFT MECHANISM
36
1
2
37
10
7
11
12
34
14
39
10
10
14
15
SEE DETAIL 'A'
3
5
4*
6
7
8
9
10
11
12
39
10
13
16
38
33
31
32
29
30
DETAIL 'A'
28
26
25
24
35
27
34
41
22
21
17
18
19
20
23
40
5-23 86037750 CHARIOT BURNISHER 12/06/10
Page 28
DECK LIFT MECHANISM
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS
2 86279130 87083 3 WASHER, 5/16 SPLIT LOCK PLTD
3 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG
4 86028170 53269 1 MOTOR, 36VDC 4HP 2000RPM *
5 86277030 70780 4 SCR, 5/16-18 X 1.25 CARRIAGE SS
6 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS
7 86010670 87029 4 WASHER 5/16 FLAT SS
8 86231090 80809 2 BUMPER, RUBBER 5/16” ID X 1.50
9 86071480 140868 1 BRKT, MOTOR MOUNT
10 86270830 57023 14 NUT, 5/16-18 HEX NYLOCK SS
11 86228840 09124 8 BEARING, FLANGED .314 ID X .502 OD
12 86259420 87232 12 WASHER, THRUST .51 ID X 1 OD
13 86083510 66834 1 PLATE, MOTOR SPACER 1000146045
14 86276070 70593 8 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86073440 149992 1 BRKT, SWITCH MOUNT
16 86026450 730352 1 SHROUD, 20 IN BURNISHER
17 86278910 87003 4 WASHER, 3/8 OD X 7/8 OD SS
18 86010790 87163 4 WASHER, 3/8 SPLIT LOCK
19 86276920 70755 4 SCR, 3/8-16 X 1 HHCS SS NP
20 86248280 64110 1 PAD DRIVER ASSEM 20”, .88 BORE INCLUDES 40 & 41
21 86254310 730355 1 SPACER, BURNISHER HUB
22 86277540 70863 1 SCR, 7/16-20 X 1 HHCS PLTD
23 86010710 87080 1 WASHER, .5 X 1.25 FLAT GR8 PLTD
24 86007780 73576 1 SPRING, COMP .60D X 2.0L X .045W
25 86270270 27721 2 CLIP, RETAINING 7/16
26 86223270 66482 1 PLUNGER, MICRO SWITCH
27 86276950 70772 2 SCR, 1/4-20 X 3/4 CARRIAGE SS
28 86276010 70580 2 SCR, 4-40 X 1.0 PPHMS
29 86072460 14387 1 BRKT, MIRCOSWITCH MOUNT
30 86087520 73456 2 SPACER, PLUNGER SWITCH
31 86007160 72157 1 SWITCH, 10A ROLLER MINI
32 86271280 57163 2 NUT, 4-40 W/STAR WASHER
33 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
34 86008670 80606 2 COTTER, 3/8” RING
35 86071470 140867 1 BRKT, HEAD ATTACH
36 86007020 70673 4 SCR, 5/16-18 X 1.25 HHCS SS
37 86071460 140866 4 BRKT, HEAD ATTACH
38 86216230 730074 - BRUSH, STRIP (PACKAGE OF 6)
39 86279650 87222 8 WASHER, SEAL 5/16 X 3/4 OD SS
40 86226930 51419 - LOCK, PAD DRIVER YELLOW
41 86161960 70222 - SCR, #8 X 1/2 PPHST BLK
* P/N 98409370, KIT, IGLOSS 20 MOTOR RETRO FIT (CONTACT WINDSOR TECHNICAL SUPPO RT FOR
DETAILS.)
SERIAL NO.
FROM
INCLUDES BRUSH
NOTES:
STRIPS (730074)
86037750 CHARIOT BURNISHER 12/06/10
5-24
Page 29
DECK LIFT LINKAGE
5
2
20
21
19
15
22
23
24
DETAIL 'A'
34
7
10
29
27
32
1
33
3
4
6
31
8
9
DETAIL 'A'
DETAIL 'B'
11
30
26
12
11
25
18
17
16
DETAIL 'B'
28
13
14
5-25
86037750 CHARIOT BURNISHER 01/17/07
15
Page 30
DECK LIFT LINKAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86004870 48077 1 KNOB, 3.50 OD X 3/8-16 THRU HOLE
2 86278910 87003 1 WASHER, 3/8 ID X 7/8 OD SS
3 86005690 57085 1 NUT, 3/8-16 HEX JAM
4 86253260 730348 1 SHAFT, PAD ADJ, UPPER
5 86006610 70124 2 SET SCR, 1/4-20 X 1/4 SH KCP
6 86234620 270107 1 COUPLER, PAD ADJ
7 86259410 87206 1 WASHER, THRUST .51 ID X 1 OD X .063
8 86071330 140846 1 BRKT, ARM SUPPORT RT
9 86248980 81438 1 PIN, CLEVIS 3/8 X 1.75 PLTD
10 86231330 14664 2 BUSH, BRZ FLG .63 X .75 X 1.0
11 86008670 80606 1 COTTER, 3/8” RING
12 86012130 - 1 ACTUATOR, 36VDC DBLSPD, NOOK 1000165977 WAS 05147
13 86071320 140845 1 BRKT, ARM SUPPORT LFT
14 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS
16 86066980 149990 3 BAR, COMP. SPRING RETAINER
17 86255100 73443 1 SPRING, DIE COMP. 1.25 OD X 3.0 LG
18 86090360 87492 2 WASHER, SPRING RETAINER
19 86078730 51412 1 PLATE ADJUSTMENT ROD
20 86272010 57310 4 NUT, 3/8-24 LH THN HEX SS
21 86253270 730349 1 SHAFT, PAD ADJ, LOWER
22 86273820 70019 1 SCR, 1/4-20 X 1.25 HHCS
23 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
24 86277470 70848 1 SCR, 5/16-18 X 1.5 CARRIAGE SS
25 86091830 140847 1 BRKT, ADJUSTMENT ARM
26 86254580 80835 1 SPACER, .32 ID X .71 OD X .79 L NYL
27 86249190 66826 1 PIVOT, PAD ADJUST, L/H THD
28 86248980 81438 1 PIN, CLEVIS 3/8 X 1.75 PLTD
29 86011230 - 1 ROD, ACT CONTROL ARM 1000165977 WAS 51411
30 86001660 41236 1 HUBCAP, 5/8” SHAFT
31 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS SS 1000149060
32 86010680 87030 2 WASHER, 3/8 ID X 3/4 OD NYLON 1000149060
33 86254590 81247 1 SPACER, .500 OD X .391 ID X .300 1000149060
34 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 1000149060
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-26
Page 31
STEERING
6
8
28
1
2
3
4
5
7
9
10
11
12
22
24
21
23
18
26
25
27
29
17
20
19
15
13
14
14
19
16
7
5-27 86037750 CHARIOT BURNISHER 01/17/07
Page 32
STEERING
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271610 57228 1 NUT, 5/8-16 HEX NYLOCK THN
2 86234810 27945 1 COVER, STEERING WHEEL
3 86259610 730117 1 WHEEL, STEERING 40 SPLINE HUB
4 86224050 730318 1 SHAFT, UPPER STEERING
5 86228790 09111 1 BEARING, FLANGE .88ODX.75IDX.75
6 86091740 140720 1 BRKT, UPPER STEERING
7 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
8 86005610 57016 1 NUT, 7/8 DIA PUSHLOCK
9 86219600 45012 1 JOINT, UNIVERSAL FEMALE
10 86272900 67416 1 RING, 3/4” KLIP
11 86224060 730319 1 SHAFT, LOWER STEERING
12 86219650 48110 1 KEY, 5MM SQ X 39MM L
13 86228670 09072 1 BEARING, 3/4” BORE FLANGED
14 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
15 86224800 730315 2 SPROCKET, STEERING SHAFT
16 86010670 87029 2 WASHER, 5/16 FLAT SS
17 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG
18 86275190 70377 1 SCR, 3/8-16 X 1.25 HHCS SS
19 86008610 80595 2 FLANGE, BEARING PRESS STEEL
20 86001030 09148 1 BEARING, BALL 3/4 BORE SPHERED
21 86224320 730221 1 SPACER, .63 OD X .385ID X .64L
22 86224810 730316 1 SPROCKET, DRIVE WHEEL STEERING
23 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
24 86002750 270088 1 CHAIN, ISO 08B, 12.7MM PITCH
25 86278940 87008 2 WASHER, 1/4 ID X 1-1/4OD
26 86010780 87162 1 WASHER, 1/4 SPLIT LOCK PLTD
27 86274330 70175 1 SCR, M6 X 20HHMS PLTD
28 86279130 87083 2 WASHER, 5/16 SPLIT LOCK
29 86253200 70806 1 SET SCR, M6 X 25 NP
- 86232780 279001 - CHAIN, MASTERLINK 12.7MM
SERIAL NO.
FROM
SERVICE
ONLY
SERVICE
ONLY
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-28
Page 33
WHEEL-FRONT DRIVE
1
2
3
18
17
33
32
31
20
27
26
4
18
5
17
8
9
10
23
15
24
11
12
19
13
14
15
16
17
18
6
7
25
1
21
22
14
9
9
30
29
28
5-29
86037750 CHARIOT BURNISHER 01/17/07
Page 34
WHEEL-FRONT DRIVE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86223980 09134 4 SEALED BALL BRNG, 25MM X 52MM
2 86223480 67450 2 RING, 52MM INTERNAL SNAP
3 86219420 41510 1 STEERING, HUB
4 86224040 730306 1 SHAFT, ASM, DRIVE PIVOT
5 86005510 53810 1 MOTOR, 36V 180RPM GEAR
- 86216210 53820 - BRUSH SET MOTOR 53810
- 86227440 05261 1 ARMATURE 53810 MOTOR
6 86136360 57275 1 NUT, M10X1.5 HEX NYLOCK PLTD
7 86010720 87086 1 WASHER, M10 X 30 PLTD
8 86222730 620038 1 PLATE, DRIVE WHEEL YOKE
9 86277320 70828 11 SCR, M10 X 30 SHCS
10 86275640 70515 4 SCR, 3/8-24 X 3/4 HHCS GR5 PLTD
11 86279700 87244 5 WASHER, M10 X 18 FLAT
12 86219620 48106 1 KEY, 1/4 SQ. X .63
13 86007620 730310 1 SPROCKET, MOTOR SHAFT
14 86279710 87245 3 WASHER, M8 X 32 FLAT
15 86136640 70262 2 SCR, M8-1.25 X 20HHMS PLTD
16 86222710 620036 1 PLATE, CHAIN COVER
17 86279690 87243 12 WASHER, M6 SPLIT LOCK
18 86277340 70830 12 SCR, M6 X 15 HHCS
19 86002730 270085 1 CHAIN, ISO 08B 12.7MM PITCH/LINK
- 86232770 279000 - CHAIN, OFF-SET LINK 12.7MM SERVICE ONLY
- 86232780 279001 - CHAIN, MASTERLINK 12.7MM SERVICE ONLY
20 86222760 620041 1 PLATE, DRIVE YOKE RH
21 86007630 730311 1 SPROCKET, DRIVE WHEEL
22 86002710 270076 1 CHAIN TENSIONER
23 86224270 730293 1 SLEEVE, CHAIN TENSIONER
24 86277330 70829 1 SCR, M10 X 45 HHCS
25 86222720 620037 1 PLATE, BEARING RETAINER
26 86224330 730294 1 SPACER, 25.5ID X 45OD X 65L
27 86219630 48107 1 KEY, 3/16 SQ X .67
28 86000850 05231 1 AXLE, TWISTER
29 86219640 48108 1 KEY, 1/4 SQ X 1.5
30 86259940 89275 1 WHEEL, 10X2, W/KEYWY, GRY, NT
31 86222750 620040 1 PLATE, DRIVE YOKE FRONT
32 86224340 730295 1 SPACER, 25.5ID X 45OD X 43L
33 86222770 620042 1 PLATE, BEARING COVER
34 86217720 29269 - DRIVE ASM, MOTOR COMPLETE
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-30
Page 35
WHEEL-FRONT BRAKE
15
1
2
3
14
16
13
12
10
11
4
7
8
6
9
5
5-31 86037750 CHARIOT BURNISHER 01/17/07
Page 36
WHEEL-FRONT BRAKE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86010790 87163 4 WASHER,3/8 SPLIT LOCK PLTD
2 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS
3 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L
4 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
5 86277320 70828 1 SCR, M10 X 30 HHCS
6 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406DIA
7 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
8 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
9 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
10 86257490 76155 2 TERMINAL MOUNT
11 86006840 70390 2 SCR, 1/4-20 X 1 FHCS PLTD
12 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
13 86273340 00-000289 4 SCR, 8-32 X 3/8 SHCS SS
14 86007660 730341 1 SPACER, 36 VOLT BRAKE
15 86001740 140816 1 BRAKE, 36VDC W/CONNECTOR
16 86002830 27196 2 CABLE TIE, .375 X 24.7
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-32
Page 37
WHEEL-REAR
5-33
86037750 CHARIOT BURNISHER 01/17/07
1
2
3
Page 38
WHEEL-REAR
REF PART NO. PRV NO. QTY DESCRIPTION
1 86259950 89276 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT
2 86008710 80623 2 RING, ¾” EXT SNAP H-D
3 86232130 17309 2 CAP, 2.75 ID X 1.0 L BLK VINYL
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-34
Page 39
WIRING-BATTERIES
1
2
3
4
1
20A
20B
5
9
24
25
10
23
7
26
8
11
6
19
22
13
14
15
16
5-35
86037750 CHARIOT BURNISHER 02/20/07
17
18
Page 40
WIRING-BATTERIES
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86260200 80872 2 WIRE, 4X14.5BK 5/16RINGX5/16RING
1B 86002510 23125 2 WIRE, 4X15 BCLAMPXBCLAMP
2 86008920 80889 6 BOOT, RUBBER TERM. ISOLATOR
3 86271910 57295 6 NUT, 5/16-18 FLEXLOCK
4 86010670 87029 6 WASHER, 5/16 FLAT SS
5 86264960 27915 2 CABLE TIE, .375 X 43”
6A 86260610 880836 1 WIRE, 4X25RD CTERM X 3/8RING 1000160355
6B 86002570 23190 1 WIRE, 4X27 RD BCLAMP X CTERM
7A 86260230 80876 1 WIRE, 4X30 BK CTERM X 3/8RING
7B 86002580 23191 1 WIRE, 4X27 BK BCLAMP X CTERM
8 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS
9 86229700 08071 3 BLOCK, 3.0 X 1.5 X 1.5
10 86008300 78242 1 TRAY, BATTERY LINEAR
11 86008410 78568 1 TRAY, BATTERY
12 86272810 67132 1 RING, 1/2 EXT. SNAP H-D
13 86092910 51396 1 LATCH ROD, BATTERY TRAY
14 86254990 730313 1 SPRING, COMP, 63ODX3.5LX.074W
15 86278150 70117 8 SHOULDER BOLT, 5/16 OD X 1.0 L
16 86259910 89265 8 WHEEL, BATTERY TRAY
17 86088790 78571 2 TRAY, STANDARD STOP
18 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
19 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
20A 86228410 10023 3 BATTERY, 12V, 195AH
20B 86283410 10030 3 BATTERY, 12V, 215AH
21 86284090 02456 1 CHARGER, 36V, 20A, 115V, C175 NOT SHOWN
22 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK, SS
23 86233360 28038 1 CLAMP, CABLE KIT SY945 1000154660
24 86273980 70066 1 SCREW, 10-32 X ¾ PPHMS SS
25 86010650 87018 1 WASHER, #10 X 9/16 OD
26 86270890 57034 1 NUT, ACORN 10-32
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 05/07/07
5-36
Page 41
WIRING-COMPONENTS
1
2
3
4
5
7
6
8
9
10
13
11
7
12
86037750 CHARIOT BURNISHER 01/17/07
5-37
Page 42
WIRING-COMPONENTS
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
2 86010780 87162 2 WASHER, 1/4 SPLIT LOCK PLTD
3 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS
4 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
6 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
7 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
8 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
9 86238500 81427 2 GROMMET, 1.703 ID X 2.5 OD X .125 GRV
10 86276070 70593 1 SCR, 5/16-18 X 3/4 CARRIAGE SS
11 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA
12 86270830 57023 1 NUT, 5/16-18 HEX NYLOCK SS
13 86239720 41520 1 HORN, 108DB MINIATURE PIEZO
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-38
Page 43
WIRING-CONTROL PANEL
25 BLK
23 BLK
16 LT BLU
23 RED
23 RED
22 RED
17 WHT/YLW
25 BLK
51 WHT/RED
50 RED
REMOVABLE
JUMPER
15 RED
14 RED
TO SHUNT
58 BLK
63 BLK
13 BLK
57 BLK
TO BURNISHER
52 BLK
65 BLK
45 BLK
24 BLK
RELAY
43 BLK
EDCB
2 BLK
1 WHT
54 ORG53 LT BLU
52 BLK
44 RED
30A
56 RED
3 LT BLU
42 RED
37 RED
59 RED
49 WHT
20 WHT
48 WHT
47 RED
45 BLK
46 BLK
G
4
36 RED
41 RED
35 RED
40 RED55 RED
3A
39 RED
28 GRN 27 YLW
26 YLW
30 GRN
19 BLK
46 BLK
8 BRN
9 BRN
29 GRN
32 BLU
61 BLK
33
47 RED
49 WHT
4 RED
48 WHT
12 ORG
11 ORG
31 GRY
J
7
1
DIAGRAM A
DIAGRAM F
29273
A
26 YLW
31 GRY
60 RED
18 WHT/ BLU
10 GRN
32 DK BLU
MAIN
RELAY
1 WHT
21 LT BLU
34 RED
7 BRN
5 ORG
DIAGRAM G
56 RED
57 BLK
2 BLK
3
29204
55 BLK
38 RED
F
2
DIAGRAM B
7 BRN
20 WHT
16 LT BLU 17 WHT/YLW
13 BLK
DIAGRAM H
MAIN
RELAY
29204
22 RED
14 RED
53 BLU
40 RED
43 BLK
MAIN
RELAY
39 RED
44 RED
55 RED
H
4
DIAGRAM C
6
7
8 BRN
19 BLU
12
1
12 ORG
DIAGRAM J
3 BLU
4 RED
33
67619
32 BLU
61 BLK
3
4
10 GRN
9 BRN
6 ORG
6
1
31 GRY
6
5
DIAGRAM D
64 RED
61 BLK
FUSE
65 BLK
63 BLK62 RED
60 RED
DIAGRAM E
15 RED
51 WHT/RED
18 WHT/BLU
54 ORG
50 RED
21 BLU
3
4
6
1
5-39
86037750 CHARIOT BURNISHER 10/11/07
Page 44
WIRING-CONTROL PANEL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86239180 41537 1 HARNESS, CONTROL PANEL BRSHR
2 86261250 29273 1 DIODE ASM, FAST RECOVERY 1000150256
3 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING
4 86261210 29204 2 DIODE ASM, 76008 X 76008
5 86237000 80688 1 FUSE, 80 AMP
6 86260560 880428 1 WIRE, 4X10RD 5/16RING X 5/16RING
7 86251490 67619 1 RESISTOR ASM, 1/2 WATT 33 OHM 1000156013
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-40
Page 45
WIRING-DRIVE MOTOR
1 WHT
RED
2 BLK
BLK
1
WHT
CONTROL PANEL
BLK
HARNESS
1 WHT
2 BLK
2 BLK
5-41
86037750 CHARIOT BURNISHER 01/17/07
Page 46
WIRING-DRIVE MOTOR
120
REF
1 86239120 41522 1 HARNESS, CHARIOT PROPEL
PART NO. PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-42
Page 47
WIRING-MAIN HARNESS
DRIVE
MOTOR
BRAKE
HORN
12 ORG
13 BLK
20 WHT
19 BLK
7 BRN
8 BRN
DIAGRAM A
6
6
4
5
R
B
E
L
D
K
12 ORG
17 WHT/YLW
19 BLK
8 BRN
13 BLK
16 BLU
20 WHT
7 BRN
TO FUSE
TO GND TERMINAL
TO CONTROL PANEL
1
DECK LIFT
ACTUATOR
21 DK BLU
22 DK BLU
16 LT BLU
17 WHT/YLW
2
DIAGRAM B
18 WHT/BLU
51 WHT/RED
15 WHT/RED
8
1
21 DK BLU
50 RED
54 ORG
4
5
SWITCH
BRUSH MOTOR
(BASIC ONLY)
3
BURINSHER
MOTOR
4
5
E
8
9 BLK
10 BLK
11 BLK
7 GRN
54 ORG
8 WHT/GRN
23 WHT/GRN
23 WHT/GRN
25 RED
10 RED
14 RED
18 WHT/BLU
22 BLU
D
9
6
7
64 BLK
68 RED
61 BLK
60 RED
65 BLK
67 RED
B
A
C
FAN
25 RED
24 BLK
25 RED
24 BLK
50 RED
51 WHT/RED
DIAGRAM C
DIAGRAM D
DIAGRAM E
65 BLK
63 BLK
60 RED
6
11 BLK
8 GRN
9 BLK
7 WHT/GRN
34
64 RED
62 RED
61 BLK
1
10 BLK
5A BLK
6A SHIELD
1A WHT
2A GRN
3A BLU
4A RED
5-43
86037750 CHARIOT BURNISHER 01/17/07
29204
SHOWS OPTIONAL EQUIPMENT
Page 48
WIRING-MAIN HARNESS
REF
1 86239170 41528 1 HARNESS, BRAKE
2 86239190 41538 1 HARNESS, MAIN BRSHR
3 86239520 880446 1 HARNESS, HALL SENSOR
4 86260220 80875 3 WIRE4X30BK 5/16RINGX5/16RING
5 86009000 81131 1 WIRE4X9.5BK 5/16RINGX5/16RING
6 86260600 880445 1 WIRE, 4X36 RD 5/16 RING
7 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING
8 86260580 880443 1 WIRE, 4X12 RD 5/16 RING
9 86261210 29204 1 DIODE ASM, 76008 X 76008
PART NO. PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-44
Page 49
WIRING-PEDAL PLATFORM
B
A
1
BRN
BLU
DIAGRAM A
5 ORG
6 BRN
4 RED
7 GRN
3 LT BLU
DIAGRAM B
BRN
RED
5 GRN
10 BRN
6 ORG
5-45
86037750 CHARIOT BURNISHER 01/17/07
Page 50
WIRING-PEDAL PLATFORM
REF PART NO. PRV NO. QTY DESCRIPTION
1 86218810 23717 1 HARNESS, TWISTER PEDAL
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-46
Page 51
WIRING DIAGRAM
86261210
PRV 880446
86260220
86260220
PRV 80875
86261210
PRV 29204
PRV 880445
86260580
PRV 880443
86260600
86260220
PRV 80875
8/GRN
PRV 80875
86009000
PRV 81131
50/RED
SHUNT
7/WHT-GRN
23A/WHT-GRN
51/WHT-RED
24/BLK
54/ORG
86260590
PRV 880444
17/WHT-YLW
16/LT BLU
22/RED
23/RED
25/BLK
23/RED
25/BLK
24/BLK
25/RED
24/BLK
51/WHT-RED
50/RED
22/RED
24/BLK
2
1
25/RED
26/YLW
9
HEAD
12/ORG
12/ORG
PRV 29204
38/RED
22/RED
LIGHT
R
E
H
S
A
L
F
I
N
U
T
13/BLK
63/BLK
65/BLK
61/BLK
62/RED
64/RED
64/RED
63/BLK
19/BLK
42/RED
42/RED
59/RED
86261210
PRV 29204
60/RED
4/RED
9/BRN
11/ORG
41/RED
46/BLK
59/RED
28/GRN
29/GRN
30/GRN
61/BLK
32/BLU
33
86251490
PRV 67619
4/RED
6/ORG
3/BLUE
10/GRN
6/ORG
28/GRN
30/GRN
29/GRN
45/BLK
100K
200K
31/GRY
37/RED
36/RED
41/RED
E-STOP
220K
12/ORG
35/RED
11/ORG
HORN
SWITCH
59/RED
35/RED
61/BLK
65/BLK
64/RED
62/RED
60/RED
5/ORG
40/RED
44/RED
26/YLW
27/YLW
46/BLK
8/BRN
9/BRN
36/RED
37/RED
48/WHT
47/RED
49/WHT
12/ORG
14/RED
21/BLU
14/RED
22/BLU
10/RED
10/RED
23/WHT-GRN
15/RED
50/RED
51/WHT-RED
21/BLU
54/ORG
15/RED
18/WHT-BLU
8 PIN DEUTSCH
21/BLU
15/RED
50/RED
54/ORG
18/WHT-BLU
51/WHT-RED
15/RED14/RED
3A
32/BLU
1
1/WHT
M1 M2 B- B+
5/ORG
10/GRN
18/WHT-BLU
60/RED
7/BRN
21/BLU
34/RED
31/GRY
1/WHT
24/BLK
57/BLK
2/BLK
56/RED
57/BLK
58/BLK
17/WHT-YLW
16/LT-BLU
2/BLK
16/LT-BLU
16/LT BLU
63/BLK
45/BLK
13/BLK
65/BLK
1
52/BLK
52/BLK
53/LT BLU
43/BLK
56/BLK
86261250
PRV 29273
55/RED
14/RED
53/LT-BLU
43/BLK
86260580
PRV 880443
8/BLK
7/BLK
19/BLK
20/BLK
8/BLU
7/BRN
20/WHT
19/BLK
13/BLK
8/BRN
7/BRN
19/BLK
20/WHT
17/WHT-YLW
8/BRN
7/BRN
19/BLK
13/BLK
20/WHT
17/WHT-YLW
40/RED
86261210
3/LT BLUE
56/RED
55/RED
54/ORG
39/RED
2
20/WHT
3
39/RED
38/RED
44 RED
5-47
86037750 CHARIOT BURNISHER 01/17/07
86237000
PRV 80688
86260570
PRV 880429
86010860
PRV 880353
Page 52
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86284870 2003SM SM FILTER BAG PACKS 10/PKG
86001910 14606 BREAKER, 30A 50VDC CIRCUIT
86002000 14717 BREAKER, 3 AMP
86002010 14942 BOOT, 3/8 CIRCUIT BREAKER
86004870 48077 KNOB, 3.50 OD X 3/8-16
86248280 64110 PAD DRIVER ASSEMBLY 20”, .88 BORE
86251410 67506 RELAY, 15A 36V MINI
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86007170 72159 SWITCH KEY TWO POSITION
86007190 72161 SWITCH KEY DPST
86007240 72190 SWITCH, SEALED PB ROUND
86237000 80688 FUSE, 80 AMP
86001740 140816 BRAKE, 36 VDC W/CONNECTOR
86002730 270085 CHAIN, ISO 08B 12.7 MM PITCH
86216230 730074 BRUSH, STRIP (PACKAGE OF 6)
86026450 730352 SHROUD, 20” BURNISHER
86064370 66829 PAN, BURNISHER PAD
86226930 51419 LOCK, PAD DRIVER YELLOW
SERIAL NO.
FROM
PAD INSTALLATION
NOTES:
TOOL
86037750 CHARIOT BURNISHER 01/17/07
5-48
Page 53
BACK-UP ALARM - OPTION
3
1
2
4
5-49
86037750 CHARIOT BURNISHER 01/17/07
Page 54
BACK-UP ALARM - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86071140 140817 1 BRKT, BACK UP ALARM
2 86231500 80882 1 BUZZER, PIEZO 6-28VCD
3 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS
4 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THN SS
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-50
Page 55
BATTERY CART - OPTION
27
23
22
28
3
30
5
24
3
9
15
5
3
26
2
6
25
29
8
1
2
3
3
3
10
8
9
3
5
5
6
7
3
11
4
12
13
14
20
21
16
5-51
19
18
17
86037750 CHARIOT BURNISHER 01/17/07
8
15
16
3
3
Page 56
BATTERY CART - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006930 70514 2 SCR, 5/16-18 X 1.00 BSHCS SS
2 86254290 730338 4 SPACER, 10D X .343ID, .5 LG
3 86270830 57023 33 NUT, 5/16-18 HEX NYLOCK SS
4 86077010 41517 1 HOUSING, BATTERY CART
5 86010670 87029 7 WASHER, 5/16 FLAT SS
6 86228840 09124 3 BEARING, FLANGED .314D X .502OD
7 86259410 87206 1 WASHER, THRUST .51 ID X 1 OD X .063
8 86259400 87205 6 WASHER, THRUST .51 ID X 1 ODBRO
9 86254890 730018 3 SPRING, EXT, .50D X 4.0L
10 86068490 140019 1 BRKT, TRAY CATCH
11 86254280 730331 2 SPACER, 1.00 OD X .32 ID X .375
12 86083120 66442 1 PLATE, BATTERY CART BACK
13 86076600 38318 2 HANDLE, BATTERY CART
14 86004070 36196 2 GRIP, POLISHER HANDEL
15 86276790 70732 4 SCR, 5/16-18 X 1.75 HHCS SS
16 86276690 70715 8 SCR, 5/16-18 X 1.75 CARR SS
17 86199430 040-03 2 CASTER SWIVEL 4” 250# CPCTY
18 86078890 620020 4 PLATE, CASTER SPACER
19 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
20 86136730 70763 1 SCR, M6-1 X 40MM PLTD
21 86232590 18032 2 CASTER, 4” HARD RUBBER RIGID
22 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
23 86011020 89202 2 WHEEL, 3” DIA CUSHION RUBBER
24 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
25 86008130 73958 2 SPACER, 3/8OD X .62W X .312L, AL
26 86274730 70265 2 SCR, 1/4-20 X 3/4 SHCS PLTD
27 86070790 140737 2 BRKT, BATTERY LOCK MOUNT
28 86087340 730339 2 SPACER, LATCH GUIDE
29 86070800 140738 2 BRKT, BATTERY TRAY LOCK
30 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-52
Page 57
BATTERY CART - OPTION
1
2
4
3
5
11
7
7
5
6
10
3
17
3
6
10
8
9
12
5-53
86037750 CHARIOT BURNISHER 01/17/07
13
14
15
6
10
3
3
10
16
Page 58
BATTERY CART - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86078330 66478 1 PEDAL, BATTERY CART
2 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
3 86270830 57023 12 NUT, 5/16-18 HEX NYLOCK SS
4 86087800 730307 2 STIFFENER, PEDAL, BATTERY CART
5 86228840 09124 4 BEARING, FLANGED .314ID X .502OD
6 86259410 87206 6 WASHER, THRUST .51 ID X 1 OD X .063
7 86006560 70083 4 SCR, 5/16-18 X 1 HHCS SS
8 86077140 51404 2 LATCH, BATTERY CART
9 86226830 73268 2 SPRING, EXT .68D X 3.00L X .098W
10 86010670 87029 10 WASHER, 5/16 FLAT SS
11 86244280 500934 1 LABEL, BATTERY CAR OPERATION
12 86276060 70590 4 SCR, 5/16-18 X 2.5 CARR GR5
13 86254280 730331 12 SPACER, 1.00 ODX .32ID X .375
14 86231150 09151 4 BUSHING FLANGE, .314 X .502 OD
15 86259400 87205 8 WASHER, THRUST .51 ID X 1 OD
16 86276690 70715 16 SCR, 5/16-18 X 1.75 CARR SS
17 86077530 51403 2 LINKAGE, LATCH, BATT CART
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-54
Page 59
SEAT - OPTION
2
16
14
1
3
4
5
6
8
7
17
18
19
9
13
12
11
10
15
5-55
23
24
20
22
21
86037750 CHARIOT BURNISHER 01/17/07
Page 60
SEAT - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86248390 730324 1 PAD, REAR REST
2 86082640 629995 1 PLATE, SEAT COVER
3 86276890 70752 4 SCR, 5/16-18 X 3/4 PTHMS SS
4 86279460 87164 2 WASHER, 1/2 SPLIT LOCK
5 86270710 01-000277 1 NUT, WING 3/8-16
6 86271930 57297 1 NUT, 3/8-16 HEX NYLOCK SS
7 86278910 87003 3 NUT, 3/8-16 HEX NYLOCK SS
8 86070830 140742 1 BRKT, LEFT REAR SEAT
9 86070840 140743 1 BRKT, RIGHT REAR SEAT
10 86277710 730347 1 SCR, 3/8-16 X 2.75 HHCS SS
11 86008650 80604 1 COTTER, 1/4” RING
12 86246320 51142 1 LEVER, HANDLE LOCK
13 86272300 66133 1 PIN, CLEVIS 3/16 X .88 PLTD
14 86251860 66481 1 ROD, ARM HANDLE LOCK 4” LG
15 86279620 87200 2 WASHER, .41D X 1.3OD NYLON
16 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
17 86277510 70857 1 SCR, 3/8-16 X 5.0 HHCS SS FT
18 86009200 81535 1 KNOB, 3/8-16 4 PRONG ALUM
19 86254300 730350 1 SPACER, SEAT LOCK
20 86094000 05246 1 SEAT MOUNT POST
21 86276710 70717 2 SCR, 5/16-18 X 2.0 CARRIAGE SS
22 86093790 05247 1 RECEIVER ASSY, SEAT MOUNT
23 86010670 87029 4 WASHER, 5/16 FLAT SS
24 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-56
Page 61
WARNING LIGHTS - OPTION
6
FRONT
5
1
2
3
3
4
7
3
6
5-57
86037750 CHARIOT BURNISHER 01/17/07
1
2
REAR
Page 62
WARNING LIGHTS - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
2 86010650 87018 4 WASHER, #10 X 6/16 OD
3 86276820 70740 4 SCR, 10-32 X 1/2 PTHMS BLK
4 86071490 140871 1 BRKT, UPPER WARNING LIGHT
5 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
6 86246200 51454 2 LED AMBER LIGHT, 12V
7 86071500 140872 1 BRKT, LOWER WARNING LIGHT
SERIAL NO.
FROM
NOTES:
86037750 CHARIOT BURNISHER 01/17/07
5-58
Page 63
5-59
5-97
86037750 CHARIOT BURNISHER 01/17/07
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