Winco W6010DEF User Manual

INSTALLATION, OPERATIONS and
MAINTENANCE INSTRUCTIONS

60706-215

W6010DE/F

OWNERS MANUAL

Read and understand all instructions in the manual

before starting and operating the generator set.

USING THIS MANUAL

Congratulations on your choice of a Winco generator set.
You have selected a high-quality, precision-engineered
generator set designed and tested to give you years of
satisfactory portable service.
.
To get the best performance from your new engine
generator set, it is important that you carefully read and
follow the operating instructions in this manual.

Should you experience a problem please follow the
“Things To Check” near the end of this manual. The
warranty listed in this manual describes what you can
expect from WINCO should you need service assistance
in the future.

TABLE OF CONTENTS

INTRODUCTION i
GUIDE TO PRODUCT SAFETY 1
Specification Table 2
Intended Uses 2
Restricted Uses 2
Unit Capabilities 2
Unpacking the unit 3
Unit Preparation 3
Operation/Installation 4
Starting 5
Starting Hints 5
Operating Speed 5
Connecting The Load 6
Wiring 6
Engine Care 7
Low Oil Level Shutdown System 7
Generator Care 7
Cleaning 8
Things To Check BEFORE
You Call For Service 8
AC Wiring Diagram 9
12 MONTH WARRANTY 10

PROPER USE AND INSTALLATION

You must be sure your new engine generator set is:
* Properly serviced before starting
* Operated in a well ventilated area
* Exhaust gases are dispersed safely
* Wired by a qualified electrician
* Operated only for its designed purposes
* Used only by operators who understand its operation
* Properly maintained

COPY YOUR MODEL AND SERIAL
NUMBER HERE

No other WINCO generator has the same serial number
as yours. It is important that you record the number and
other vital information here, if you should ever need to
contact us on this unit it will help us to respond to your
needs faster.

MODEL____________________________________
SERIAL NUMBER____________________________
PURCHASE DATE____________________________
DEALER___________________________________

This engine generator set has been designed and manufac­tured to allow safe, reliable performance. Poor maintenance,
improper or careless use can result in potential deadly
hazards; from electrical shock, exhaust gas asphyxiation, or
fire. Please read all safety instructions carefully before instal­lation or use. Keep these instructions handy for future refer­ence. Take special note and follow all warnings on the unit
labels and in the manuals.

ANSI SAFETY DEFINITIONS

b.Keep fuel containers out of reach of children.
c. Do not smoke or use open flame near the generator set

or fuel tank.

d.Keep a fire extinguisher nearby and know its proper use.

Fire extinguishers rated ABC by NFPA are appropriate.

e.Store fuel only in an approved container, and only in a

well-ventilated area.

3.DEADLY EXHAUST GAS - Exhaust fumes from any gaso­line engine contain carbon monoxide, an invisible, odor­less and deadly gas that must be mixed with fresh air.

DANGER:

DANGER indicates an imminently hazardous situ­ation which, if not avoided, will result in death or
serious injury. This signal word is to be limited to the
most extreme situations.
***********************************************************

WARNING:

WARNING indicates a potentially hazardous situa­tion which, if not avoided, could result in death or
serious injury.
***********************************************************

CAUTION:

CAUTION indicates a potentially hazardous situa­tion which, if not avoided, may result in minor or
moderate injury. It may also be use to alert against
unsafe practices.
************************************************************

NOTE:

CAUTION is also used on the unit labels and in this
manual to indicate a situation that could result in
serious damage or destruction of the equipment
and possible personal injury.

1. ELECTRIC SHOCK- The output voltage present in this
equipment can cause a fatal electric shock. This equip­ment must be operated by a responsible person.

a. Do not allow anyone to operate the generator without

proper instruction.
b. Guard against electric shock.
c. Avoid contact with live terminals or receptacles.
d.Use extreme care if operating this unit in rain or snow.
e.Use only three-prong grounded receptacles and exten-

sion cords.
f. Be sure the unit is properly grounded to an external

ground rod driven into the earth.

2.FIRE HAZARD- Gasoline and other fuels always present a
hazard of possible explosion and/or fire.

a.Do not refuel when the engine is running or hot. Allow the

engine to cool at least two minutes before refueling.

a.Operate only in well ventilated areas.
b. Never operate indoors.
c. Never operate the unit in such a way as to allow exhaust

gases to seep back into closed rooms (i.e. through
windows, walls or floors).

4.NOISE HAZARD - Excessive noise is not only tiring, but
continual exposure can lead to loss of hearing.

a.Use hearing protection equipment when working around

this equipment for long periods of time.

b.Keep your neighbors in mind when permanently install-

ing this equipment.

5.CLEANLINESS- Keep the generator and surrounding area
clean.

a. Remove all grease, ice, snow or materials that create

slippery conditions around the unit.

b. Remove any rags or other material that could create

potential fire hazards.

c. Carefully wipe up any gas or oil spills before starting the

unit.

d.Never allow leaves or other flammable material to build

up around the engine exhaust area.

6.SERVICING EQUIPMENT- All service, including the instal­lation or replacement of service parts, should be per­formed only by a qualified technician.

a.Use only factory approved repair parts.
b.Do not work on this equipment when fatigued.
c. Never remove the protective guards, cover, or receptacle

panels while the engine is running.

d.Use extreme caution when working on electrical compo-

nents. High output voltages from this equipment can
cause serious injury or death.

e.Always avoid hot mufflers, exhaust manifolds, and en-

gine parts. They all can cause severe burns instantly.

f. This generator set is not intended for permanent instal-

lation. Consult dealer for units intended for stand-by
service. Installing a generator set is not a “do-it-yourself”
project. Consult a qualified, licensed electrician or con­tractor. The installation must comply with all national,
state, and local codes.

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2020-000

SPECIFICATIONS

RESTRICTED USES

MODEL W6010DE/F
Generator

Surge Watts 6000
Continuous Watts 5500
Volts 120/240
AMPs @ 240 Volts 22.9
AMPs @ 120 Volts 45.8

Engine
Size 9.9 HP
Model Yanmar L100V
Type - See Engine Shroud For Type
Fuel Capacity- 7 gal
Fuel Consumption .7 gal/hr
Starting System 12 Volt Electric

Key
Muffler Low Tone
Stop System Key

Complete Unit
Weight (dry) 288 LBS
Dimensions LxWxH 32 X 22 X23

Owner Must Provide
Fuel #2 Diesel
Oil Type 10W-30 CD or higher

See engine manual for additional oil information.
Oil Capacity 1.7 Qts (1.6 L)

for -4

0

F to 860F

INTENDED USES

1.DO NOT remove from the base assembly. Removal of
the generator from the base assembly or operating
without the shock mounts installed may cause excessive
vibration and damage to the engine generator set.

2. DO NOT operate this generator without the
compartment door open., i.e. generator compartment of
rescue vehicles, motor homes or travel trailers. Closed
compartments will not allow enough free flow fresh air to
reach the engine generator set for cooling. Overheating
will cause damage to both the engine and the generator.
Small compartments may also develop hot spots where
there is very little air flow and could cause fire.

3. DO NOT attempt to operate this unit at 50 cycles. These
units are designed and governed to operate at 60 Cycles
only.

UNIT CAPABILITIES

Generator Connections - The diagram below represents

a typical 5500 watt generator. Receptacles A and B are
the two 120 Volt duplex receptacles. Up to 2750 watts at
120 volts (22.9 Amps) can be taken from the generator at
each of the receptacles. This generator produces 120
and 240 volt, 60 Hz (Hertz), AC (Alternating Current).

CAUTION: EQUIPMENT DAMAGE

CAUTION MUST BE EXERCISED TO PREVENT
OVERLOADING EITHER OF THE GENERATORS
120 VOLT OUTPUT CIRCUITS (A OR B).

1. These engine generator sets have been designed
specifically for Vehicle mounting and mobile use. The
generator output is available in the junction box on the top
of the generator shell. Receptacles are not provided in the
“control box” since the unit is intended to be wired into the
vehicles electrical distribution system. The vehicle
electrical distribution system must include a main line
circuit breaker (MLCB) to protect the generator and your
wiring. The vehicle distribution wiring and receptacles
carry the generator output power to the loads (portable
lights appliances and tools). These units are dual wound
generators, with two separate 120 Volt windings. These
windings can be connected for full power 120 volt OR 120/
240 volt output. When connected for 120/240 dual voltage,
the 120 volt loads must be split and balanced to avoid
overloading one of the generator 120 volt windings. See
unit capabilities for further explanation.

2. These units require large quantities of fresh air for
cooling of both the engine and the generator. Fresh air is
drawn from both the engine end and the generator end
and is exhausted at the center of the unit. For safety, long
life and adequate performance, these units should not be
run in small compartments without the access door open
to allow positive fresh air flow.

Check the appliance or tool nameplates for the current
and voltage to insure compatibility. Remember that
power taken from receptacle C reduces the power
available at both A and B. Any remaining 120 volt loads
should be equally divided between A and B. Failure to
split the load will cause permanent damage to the stator.
Although circuit breakers are provided, damage due to
overloading constitutes abuse and will not be warranted.

2020-000

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60706--215