Winco TB2400/E, TB7200/C, TB4800/A Insallation And Operators Manual

TB2400/E
TB4800/A
TB7200/C
GENERATORS
TB7200
INSTALLATION AND
OPERATORS
MANUAL
WINCO INC. • 225 S. CORDOVA AVE. • LE CENTER, MN 56057 • 507-357-6821
SERVICE DEPT. 507-357-6831
wincogen.com
TABLE OF CONTENTS
TESTING POLICY 2 SPECIFICATIONS 3
TB2400/E TB4800/A TB7200/C
INTRODUCTION 3 SAFETY 4
IMPORTANT SAFETY INSTRUCTIONS ANSI SAFETY DEFINITIONS CALIFORNIA PROPOSITION 65
UNIT CAPABILITIES 5
GENERATOR CONNECTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and maintenance of the generator. Read and understand all instructions in the manual before starting and operating the generator.
USING THIS MANUAL
Congratulations on your choice of a WINCO generator. You have selected a high-quality, precision-engineered generator designed and tested to give you years of satisfactory service.
To get the best performance from your new generator, it is important that you carefully read and follow the operating instructions in this manual.
STARTING ELECTRIC MOTORS 5 PREPARING THE UNIT 6
UNPACKING
CONNECTING THE LOADS 6
APPLYING THE LOAD
UNIT INSTALLATION 7
PLAN THE INSTALLATION MOUNTING
TROUBLESHOOTING 8 WIRING SCHEMATICS 9
TB2400 TB4800 TB7200
12 MONTH LIMITED WARRANTY 12
Should you experience a problem please follow the “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future.
COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. It is important that your record the number and other vital information here. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
REV C
TESTING POLICY
Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked.
Rated output of generator is based on engineering tests of typical units, and is subject to, and limited by, the temperature, altitude, fuel, and
other conditions specied by the manufacturer of applicable engines.
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OPM-122
SPECIFICATIONS
INTRODUCTION
TB2400/E
Watts 2,400 Volts 120 Amps 20 Receptacles (1) NEMA 5-20 Duplex Moisture Protection IP 23
Generator End
Manufacturer Mecc Alte Model S15W-85 Capacitor 16 µF Capacitor Part Number 16346-802
TB4800/A
Watts 4,800 Volts 120/240 Amps 40/20 Receptacles (1) NEMA 5-20 Duplex (1) NEMA L14-30R Moisture Protection IP 23
Generator End Manufacturer Mecc Alte Model S16W-130/2 Capacitor 25 µF Capacitor Part Number 16346-612
These generators are a 3600 RPM two-bearing, belt-driven, brushless,
rotating eld design. The generators are self excited and inherently
regulated to +/- (plus or minus) 5% - no load to full rated load. It can be operated under any load within its rating without being damaged. The frequency regulation is determined by the sensitivity of the customer supplied prime mover’s governor. It is desirable to maintain this speed to within 3 cycles variation (61.5 Hz - 58.5 Hz) no load to full rated load (3690 RPM - 3510 RPM)
TB7200/C
Watts 7,200 Volts 120/240 Amps 60/30 Receptacles (1) NEMA L14-30R Moisture Protection IP 23
Generator End
Manufacturer Mecc Alte Model S20W-110/2 Capacitor 35 µF Capacitor Part Number 16346-312
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REV C
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important information that should be understood and followed before the installation, operation and maintenance of the generator. Failure to follow the safety instructions in this manual could result in serious injury or death. Keep this manual available for future reference.
ANSI SAFETY DEFINITIONS
DANGER:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.
WARNING:
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
4. CLEANLINESS -
Keep the generator and surrounding area clean.
A. Remove all grease, ice, snow or materials that create slippery conditions around the unit. B. Remove any rags or other materials that could create a
potential re hazard.
C. Carefully clean up any gas or oil spills before starting the unit.
5.SERVICING EQUIPMENT -
All service, including the installation or replacement of service parts,
should be performed only by a qualied technician.
A. Use only factory approved repair parts. B. Do not work on this equipment fatigued. C. Use extreme caution when working on electrical components. High output voltages from this equipment can cause serious injury or death. D. Installing a generator is not a “do-it-yourself” project. Consult
a qualied, licensed electrician or contractor. The installation
must comply with all national, state, and local codes.
CAUTION:
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may be used to alert against unsafe practices.
NOTE: CAUTION is also used on the unit labels and in this manual to indicate a situation that could result in serious damage or destruction of the equipment and possible personal injury.
1. ELECTRIC SHOCK -
The output voltage present in this equipment can cause a fatal electric shock. This equipment must be operated by a responsible person.
A. Do not allow anyone to operate the generator without proper instruction. B. Guard against electric shock. C. Avoid contact with live terminals or receptacles. D. Use extreme care if operating this unit in rain or snow. E. Use only three-prong grounded plugs and extension cords. F. Be sure the unit is properly grounded to an external ground rod driven into the earth.
2. FIRE HAZARD -
A. Keep a re extinguisher nearby and know its proper use. Fire
extinguishers rated ABC by NFPA are appropriate.
CALIFORNIA PROPOSITION 65
WARNING: This product contains crude oil, gasoline, diesel fuel and other petroleum products, Antifreeze to which can expose you to chemicals including toluene
and benzene, Ethylene glycol (ingested) which are known to the State of California to cause cancer, birth defects or other reproductive harm and developmental issues. For more information go to www.P65Warning.ca.gov.
3. NOISE HAZARD -
Excessive noise is not only tiring, but continual exposure can lead to loss of hearing.
A. Use hearing protection when working around this equipment for long periods of time. B. Keep your neighbors in mind when permanently installing this equipment.
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