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TB2400/E
TB4800/A
TB7200/C
TWO BEARING
GENERATORS
TB7200
INSTALLATION AND
OPERATORS
MANUAL
WINCO INC. • 225 S. CORDOVA AVE. • LE CENTER, MN 56057 • 507-357-6821
SERVICE DEPT. 507-357-6831
wincogen.com
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TABLE OF CONTENTS
TESTING POLICY 2
SPECIFICATIONS 3
TB2400/E
TB4800/A
TB7200/C
INTRODUCTION 3
SAFETY 4
IMPORTANT SAFETY INSTRUCTIONS
ANSI SAFETY DEFINITIONS
CALIFORNIA PROPOSITION 65
UNIT CAPABILITIES 5
GENERATOR CONNECTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed
during installation and maintenance of the generator. Read and
understand all instructions in the manual before starting and operating
the generator.
USING THIS MANUAL
Congratulations on your choice of a WINCO generator. You have
selected a high-quality, precision-engineered generator designed and
tested to give you years of satisfactory service.
To get the best performance from your new generator, it is important
that you carefully read and follow the operating instructions in this
manual.
STARTING ELECTRIC MOTORS 5
PREPARING THE UNIT 6
UNPACKING
CONNECTING THE LOADS 6
APPLYING THE LOAD
UNIT INSTALLATION 7
PLAN THE INSTALLATION
MOUNTING
TROUBLESHOOTING 8
WIRING SCHEMATICS 9
TB2400
TB4800
TB7200
12 MONTH LIMITED WARRANTY 12
Should you experience a problem please follow the “Troubleshooting
Tables” near the end of this manual. The warranty listed in the manual
describes what you can expect from WINCO should you need service
assistance in the future.
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours. It
is important that your record the number and other vital information
here. If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
REV C
TESTING POLICY
Before any generator is shipped from the factory, it is fully checked
for performance. The generator is loaded to its full capacity, and the
voltage, current, and frequency are carefully checked.
Rated output of generator is based on engineering tests of typical units,
and is subject to, and limited by, the temperature, altitude, fuel, and
other conditions specied by the manufacturer of applicable engines.
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SPECIFICATIONS
INTRODUCTION
TB2400/E
Watts 2,400
Volts 120
Amps 20
Receptacles (1) NEMA 5-20 Duplex
Moisture Protection IP 23
Generator End
Manufacturer Mecc Alte
Model S15W-85
Capacitor 16 µF
Capacitor Part Number 16346-802
TB4800/A
Watts 4,800
Volts 120/240
Amps 40/20
Receptacles (1) NEMA 5-20 Duplex
(1) NEMA L14-30R
Moisture Protection IP 23
Generator End
Manufacturer Mecc Alte
Model S16W-130/2
Capacitor 25 µF
Capacitor Part Number 16346-612
These generators are a 3600 RPM two-bearing, belt-driven, brushless,
rotating eld design. The generators are self excited and inherently
regulated to +/- (plus or minus) 5% - no load to full rated load. It can be
operated under any load within its rating without being damaged. The
frequency regulation is determined by the sensitivity of the customer
supplied prime mover’s governor. It is desirable to maintain this speed
to within 3 cycles variation (61.5 Hz - 58.5 Hz) no load to full rated load
(3690 RPM - 3510 RPM)
TB7200/C
Watts 7,200
Volts 120/240
Amps 60/30
Receptacles (1) NEMA L14-30R
Moisture Protection IP 23
Generator End
Manufacturer Mecc Alte
Model S20W-110/2
Capacitor 35 µF
Capacitor Part Number 16346-312
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REV C
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SAFETY
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important information that should be understood
and followed before the installation, operation and maintenance of the
generator. Failure to follow the safety instructions in this manual could
result in serious injury or death. Keep this manual available for future
reference.
ANSI SAFETY DEFINITIONS
DANGER:
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. This signal word is to be
limited to the most extreme situations.
WARNING:
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
4. CLEANLINESS -
Keep the generator and surrounding area clean.
A. Remove all grease, ice, snow or materials that create slippery
conditions around the unit.
B. Remove any rags or other materials that could create a
potential re hazard.
C. Carefully clean up any gas or oil spills before starting the unit.
5.SERVICING EQUIPMENT -
All service, including the installation or replacement of service parts,
should be performed only by a qualied technician.
A. Use only factory approved repair parts.
B. Do not work on this equipment fatigued.
C. Use extreme caution when working on electrical components.
High output voltages from this equipment can cause serious
injury or death.
D. Installing a generator is not a “do-it-yourself” project. Consult
a qualied, licensed electrician or contractor. The installation
must comply with all national, state, and local codes.
CAUTION:
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may be used to alert
against unsafe practices.
NOTE: CAUTION is also used on the unit labels and in this manual to
indicate a situation that could result in serious damage or destruction of
the equipment and possible personal injury.
1. ELECTRIC SHOCK -
The output voltage present in this equipment can cause a fatal electric
shock. This equipment must be operated by a responsible person.
A. Do not allow anyone to operate the generator without proper
instruction.
B. Guard against electric shock.
C. Avoid contact with live terminals or receptacles.
D. Use extreme care if operating this unit in rain or snow.
E. Use only three-prong grounded plugs and extension cords.
F. Be sure the unit is properly grounded to an external ground rod
driven into the earth.
2. FIRE HAZARD -
A. Keep a re extinguisher nearby and know its proper use. Fire
extinguishers rated ABC by NFPA are appropriate.
CALIFORNIA PROPOSITION 65
WARNING: This product contains crude oil, gasoline,
diesel fuel and other petroleum products, Antifreeze to
which can expose you to chemicals including toluene
and benzene, Ethylene glycol (ingested) which are
known to the State of California to cause cancer, birth defects or other
reproductive harm and developmental issues.
For more information go to www.P65Warning.ca.gov.
3. NOISE HAZARD -
Excessive noise is not only tiring, but continual exposure can lead to
loss of hearing.
A. Use hearing protection when working around this
equipment for long periods of time.
B. Keep your neighbors in mind when permanently installing this
equipment.
REV C
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