Winco TB4000, TB1500C, TB6000, TB2400C, TB7200 Owner's Manual
...
BRUSHLESS
TWO-BEARING
A
Div~sion
of
Technology
Znc
GENERATORS
INSTALLATION, OPERA TION,
and
MAINTENANCE INSTRUC-
TIONS
OWNERS MANUAL
--
-
A
Division
of
-Dy& Techno/oogy
fnc
Read and understand all instructions in the manual
before starting and operating the generator set.
USING THIS MANUAL
Congratulations on your choice of a Wnco generator
set. You have selected a high-quality, precision-engineered generator set designed and tested to give you
years of satisfactory portable service.
To get the best performance from your new engine
generator set, it is important that you carefully read and
follow the operating instructions in this manual.
Should you experience a problem please follow the
"Things To Check" near the end of this manual. The
warranty listed in this manual describes what you can
expect from WlNCO should you need service assistance
in the future.
TABLE OF CONTENTS
INTRODUCTION
12
MONTH WARRANTY
GUIDETOPRODUCTSAFETY
BASIC INFORMATION
Specification Table
Unit Capabilities
Unpacking the unit
lNSTALLATIONlOPERATlON
Assembly
Plan The Installation
Connecting The Load
Common Problems
PROPER USE AND INSTALLATION
You must be sure your new generator set is:
*
Properly serviced before starting
*
Wired by a qualified electrician
*
Operated only for its designed purposes
*
Used only by operators who understand its operation
Properly maintained
COPY YOUR MODEL AND SERIAL
NUMBER HERE
No other WlNCO generator has the same serial number as
yours. It is important that you record the number and other vital
information here. If you should ever need to contact us on this
unit it will help us to respond to your needs faster.
MODEL
SERIAL NUMBER
i
PURCHASE DATE
i
1
DEALER
WINCO,
Inc.
12
Month Limited
Warranty
WINCO, Incorporated warrants to the original purchaser for
12
months that goods manufactured or supplied by it will
be free from defects in workmanship and material, provided such goods are installed, operated and maintained in
accordance with
Winco written instructions.
WINCO's sole liability, and Purchaser's sole remedy fora failure under this warranty, shall be limited to the repairof the
product. At
WINCO's option, material found to be defective in material or workmanship under normal use andservice
will be repaired or replaced. For warranty service, return the product within
12
months from the date of purchase,
transportation charges prepaid, to your nearest WlNCO Authorized Service Center or to WINCO, Inc. at Le Center
Minnesota.
THERE IS NO OTHER EXPRESS WARRANTY.
To the extent permitted by law, any and all warranties, including those of merchantability and fitness for a particular
purpose, are limited to
12
months from date of purchase. In no event is WINCO liable for incidental or consequential
damages.
Note: Somestates do notallowlimitation on the duration ofimplied warrantyandsomestates do notallowthe exclusion
or limitation of incidental or consequential damages, so the above limitations may not apply in every instance. This
warranty gives you specific legal rights which may vary from state to state.
WlNCO reserves the right to change or improve its products without incurring any obligations to make such changes
or improvement on products purchased previously.
EXCLUSIONS:
WlNCO does not warrant engines, batteries, or other component parts that are warranted by their respective
manufacturers.
WlNCO does not warrant modifications or alterations which were not made by WINCO, Inc.
GUIDE TO PRODUCT SAFETY
This engine generator set has been designed and manufactured to allow safe, reliable performance.
Poor
mainte-
L
nance, improper or careless use can result in potential
deadly hazards; from electrical shock, exhaust gas asphyxiation, or fire. Please read all safety instructions carefully
before installation or use. Keep these instructions handy for
future reference. Take special note and follow all warnings
on the unit labels and in the manuals.
ANSI SAFETY DEFINITIONS
2.
FIRE HAZARD-Gasolineand otherfuelsalways present
a hazard of possible explosion andlor fire.
a. Do not refuel when the engine is running or hot. Allow
the engine to cool at least two minutes before refueling.
b. Keep fuel containers out of reach of children.
c. Do not smoke or use open flame near the generator set
or fuel tank.
d. Keep a fire extinguisher nearby and know its proper
use. Fire extinguishers rated ABC by NFPA are appropriate.
e. Store fuel only in an approved container, and only in a
well-ventilated area.
DANGER:
DANGER indicates an imminently hazard-
ous situation which,
if
not avoided, will
result
in
death w serious injury. This
signal word is to be limited to the most
extreme situations.
WARNING:
WARNING indicates a potentially hazard-
oussituation which,
if
notavoided, could
result
in
death or serious injury.
CAUTION:
CAUTION indicatesa potentially hazardous
situation which,
if
not avoided, may re-
sult
in
minor or moderate injury. It may
also be used to alert against unsafe
practices.
NOTE:
CAUTION
is
also usedon the unitlabels and
in
this
manual to indicate a situation that
could result
in
serious damage or de-
struction of the equipmentandpossible
personalinjury.
1.
ELECTRIC SHOCK- The output voltage present in this
equipmentcan
causeafatalelectric shock. Thisequip-
ment must be operated by a responsible person.
a. Do not allow anyone to operate the generator without
proper instruction.
b. Guard against electric shock.
c. Avoid contact with live terminals or receptacles.
d. Use extreme care if operating this unit in rain or snow.
e. Use only three-prong grounded receptacles and exten-
L
sion cords.
f. Be sure the unit is properly grounded to an external
ground rod driven into the earth.
3.
DEADLY EXHAUST GAS -Exhaustfumesfrom any gasoline enginecontain carbon monoxide, an invisible, odorless and deadly gas that must be mixed with fresh air.
a. Operate only in well ventilated areas.
b. Never operate indoors.
c. Never operate the unit in such
a
way as to allow exhaust
gases to seep back into closed rooms (i.e. through
windows, walls or floors).
4.
NOISE HAZARD - Excessive noise is not only tiring, but
continual exposure can lead to loss of hearing.
a.Use hearing protection equipment when working
around this equipment for long periods of time.
b. Keep your neighbors in mind when permanently in-
stalling this equipment.
5.
CLEANLINESS- Keep the generator and surrounding
area clean.
a. Remove all grease, ice, snow or materials that create
slippery conditions around the unit.
b. Remove any rags or other material that could create
potential fire hazards.
c. Carefully wipe up any gas or oil spills before starting the
unit.
d. Never allow leaves or other flammable material to build
up around the engine exhaust area.
6.
SERVICING EQUIPMENT-All service, including the
in-
stallation or replacement of service parts, should be
performed only by a qualified technician.
a. Use only factory approved repair parts.
b. Do not work on this equipment when fatigued.
c. All belts,
pullies andlor drive shafts must have protective guards andlor covers permanently installed by the
assembler.
d. Never remove the protective guards, cover, or recep-
tacle panels while the engine is running.
e. Use extreme caution when working on electrical com-
ponents. High output voltages from this equipment can
cause serious injury or death.
f. Always avoid hot mufflers, exhaust manifolds, and
engine parts. They all can cause severe burns instantly.
Page
1
TB
SERIES
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