Winco HPS12000HEA User Manual
TRI-FUEL
PORTABLE
OWNERS MANUAL
MODELS
HPS6000HE/E
HPS9000VE/C
HPS12000HE/A
GENERATORS
HPS9000VE
HPS6000HE
HPS12000HE
INSTALLATION, OPERATION,
and MAINTENANCE INSTRUCTIONS
Read and understand all instructions in the manual before starting and
operating the generator set.
USING THIS MANUAL
Congratulations on your choice of a WINCO HOME
POWER generator set. You have selected a highquality, precision-engineered generator set designed
and tested to give you years of satisfactory portable
service.
To get the best performance from your new engine
generator set, it is important that you carefully read and
follow the operating instructions in this manual.
Should you experience a problem please follow the
“Things To Check” section near the end of this manual.
The warranty listed in this manual describes what you
can expect from WINCO, Inc should you need service
assistance in the future.
PROPER USE AND INSTALLATION
You must be sure your new engine generator set is:
* Properly serviced before starting
* Operated in a well ventilated area
* Operated so that exhaust gases are dispersed safely
* Wired by a qualified electrician
* Operated only for its designed purposes
* Used only by operators who understand its operation
* Properly maintained
COPY YOUR MODEL AND SERIAL
NUMBER HERE
No other HOME POWER generator has the same serial
number as yours. It is important that you record the
number and other vital information here. If you should
ever need to contact us on this unit it will help us to
respond to your needs faster.
TABLE OF CONTENTS
INTRODUCTION i
GUIDE TO PRODUCT SAFETY 1
SPECIFICATIONS 2
Intended Uses 2
Restricted Uses 2
Unit Capabilities 3
PREPARING THE UNIT 3
Unpacking the unit 3
Unit Preparation 4
Battery Installation 4
Battery Charging 5
Low Oil Level Shutdown System 5
LP/NG INSTALLATION 5
Installing the Fuel Line 6
Fuel Pressure 6
Tank Sizing 7
Changing Fuel Types 7
STARTING INSTRUCTIONS 7
Initial Starting 7
Starting 7
Starting Hints 8
Stopping And Storage 8
Operating Speed 8
Connecting The Loads 9
Wiring 9
OPERATOR CARE AND MAINTENANCE 10
Engine Care 10
Generator Care 10
Cleaning 11
Troubleshooting - Things To Check BEFORE
You Call For Service 11
WARRANTY 13
MODEL______________________________________
SERIAL NUMBER _____________________________
PURCHASE DATE_____________________________
DEALER_____________________________________
Page i
GUIDE T O PR ODUCT SAFETY
This engine generator set has been designed and
manufactured to allow safe, reliable performance. Poor
maintenance, improper or careless use can result in potential
deadly hazards; from electrical shock, exhaust gas
asphyxiation, or fire. Please read all safety instructions
carefully before installation or use. Keep these instructions
handy for future reference. Take special note and follow all
warnings on the unit labels and in the manuals.
ANSI SAFETY DEFINITIONS
______________________________________________________
DANGER:
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme
situations.
______________________________________________________
______________________________________________________
WARNING:
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
______________________________________________________
______________________________________________________
CAUTION:
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
______________________________________________________
NOTE:
CAUTION is also used on the unit labels and in this manual
to indicate a situation that could result in serious damage or
destruction of the equipment and possible personal injury.
______________________________________________________
1.ELECTRIC SHOCK- The output voltage present in this
equipment can cause a fatal electric shock. This equipment
must be operated by a responsible person.
a. Do not allow anyone to operate the generator without
proper instruction.
b. Guard against electric shock.
c. Avoid contact with live terminals or receptacles.
d. Use extreme care if operating this unit in rain or snow.
. e. Be sure the unit is properly grounded to an external
ground rod driven into the earth.
3.DEADLY EXHAUST GAS - Exhaust fumes from any
gasoline engine contain carbon monoxide, an invisible,
odorless and deadly gas that must be mixed with fresh air.
a. Operate only in well ventilated areas.
b. Never operate indoors.
c. Never operate the unit in such a way as to allow
exhaust gases to seep back into closed rooms (i.e.
through windows, walls or floors).
4.NOISE HAZARD - Excessive noise is not only tiring, but
continual exposure can lead to loss of hearing.
a. Use hearing protection equipment when working
around this equipment for long periods of time.
b. Keep your neighbors in mind when permanently
installing this equipment.
5.CLEANLINESS- Keep the generator and surrounding
area clean.
a. Remove all grease, ice, snow or materials that
create slippery conditions around the unit.
b. Remove any rags or other material that could create
potential fire hazards.
c. Carefully wipe up any gas or oil spills before starting
the unit.
d. Never allow leaves or other flammable material to
build up around the engine exhaust area.
6.SERVICING EQUIPMENT- All service, including the
installation or replacement of service parts, should be
performed only by a qualified technician.
a. Use only factory approved repair parts.
b. Do not work on this equipment when fatigued.
c. Never remove the protective guards, cover, or
receptacle panels while the engine is running.
d. Use extreme caution when working on electrical
components. High output voltages from this
equipment can cause serious injury or death.
e. Always avoid hot mufflers, exhaust manifolds, and
engine parts. They all can cause severe burns
instantly.
f. Installing a home-standby generator is not a “do-ityourself” project. Consult a qualified, licensed
electrician or contractor. The installation must comply
with all national, state, and local codes.
2.FIRE HAZARD- Gasoline and other fuels always present a
hazard of possible explosion and/or fire.
a. Do not refuel when the engine is running or hot. Allow
the engine to cool at least two minutes before refueling.
b. Keep fuel containers out of reach of children.
c. Do not smoke or use open flame near the generator
set or fuel tank.
d. Keep a fire extinguisher nearby and know its proper
use. Fire extinguishers rated ABC by NFPA are
appropriate.
e. Store fuel only in an approved container, and only in
a well-ventilated area.
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SPECIFICATIONS
MODEL CSAHPS6000HE
Generator
Surge Watts* 6000
Continuous Watts* 5500
Volts 120/240
AMPs @ 240 Volts 22.9
AMPs @ 120 Volts 45.8
* Derate 10% for LP and 20% for NG
Engine Honda
Size 11 HP
Model GX340K1WE2
Type - See Engine Shroud For Type
Fuel Capacity- 4.5 gal
Fuel Consumption
Gasoline 1.0 gal/hr
LP 1.6 gal/hr
NG 160 cu ft/hr
Starting System Recoil/12V Electric
Stop System Key
Complete Unit
Weight (dry) 212 LBS
Dimensions LxWxH 30 X 22 X 22
Owner Must Provide
Fuel Gasoline/LP/NG
Oil Type SG SF/CC CD
Oil Weight (for general use) 10W -30
See engine manual for additional information
Oil Capacity 1.2 Quarts
Battery 12 Volt U1/235CCA
MODEL CSAHPS9000E
Generator
Surge Watts* 9000
Continuous Watts* 8000
Volts 120/240
AMPs @ 240 Volts 33.3
AMPs @ 120 Volts 66.7
* Derate 10% for LP and 20% for NG
Engine Briggs & Stratton
Size 16 HP
Model 303447
Type - See Engine Shroud For Type
Fuel Capacity- 4.5 gal
Fuel Consumption
Gasoline 1.3 gal/hr
LP 1.9 gal/hr
NG 180 cu ft/hr
Starting System Recoil/12V Electric
Stop System Key
Complete Unit
Weight (dry) 274 LBS
Dimensions LxWxH 32 X 22 X 22
Fuel Gasoline/LP/NG
Oil Type SE SG SF
Oil Weight See Engine Manual
specific information
Oil Capacity 1.75 Quarts
Battery 12 Volt U1/235CCA
MODEL HPS12000HE
Generator
Surge Watts* 12000
Continuous Watts* 10800
Volts 120/240
AMPs @ 240 Volts 45.0
AMPs @ 120 Volts 90.0
* Derate 10% for LP and 20% for NG
Engine Honda
Size 20 HP
Model GX620K1VXE2
Type - See Engine Shroud For Type
Fuel Capacity- 15 gal
Fuel Consumption
Gasoline 1.67 gal/hr
LP 2.2 gal/hr
NG 200 cu ft/hr
Starting System 12V Electric
Stop System Key
Complete Unit
Weight (dry) 274 LBS
Dimensions LxWxH 32 X 22 X 22
Fuel Gasoline/LP/NG
Oil Type SG SF/CC CD
Oil Weight (for general use) 10W -30
See engine manual for additional information
Oil Capacity 1.3 Quarts
Battery 12 Volt Group U1/235CCA
INTENDED USES
These engine generator sets have been designed primarily
for portable use. Both 120 and 240 Volt AC receptacles are
provided in the 'control panel' to plug in your loads (lights,
portable tools, and small appliances). These units are dual
wound generators, therefore the 120 Volt loads must be
equally split with 1/2 of the rated capacity available on each
of the two 120 Volt circuits. See unit capabilities for further
explanation.
These portable units require large quantities of fresh air for
cooling of both the engine and the generator. Fresh air is
drawn from both the engine end and the generator end and is
exhausted at the center of the unit. For safety, long life and
adequate performance, these units should never be run in
small compartments or enclosed areas without positive fresh
air flow.
RESTRICTED USES
DO NOT remove from the cradle assembly. Removal of the
generator from the cradle assembly may cause excessive
vibration and damage to the engine generator set.
DO NOT install and operate these portable generators in a
small compartment., i.e. generator compartment of vehicles,
motor homes or travel trailers. These compartments will not
allow enough free flow fresh air to reach the engine
generator set for cooling and will cause the unit to overheat,
damaging both the engine and the generator. Small
compartments will also develop hot spots where there is very
little air flow and may cause a fire.
DO NOT attempt to operate at 50 cycles. These units are
designed and governed to operate at 60 Cycles only.
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Page 2 60707-117
UNIT CAPABILITIES
Generator Connections - The diagram below represents a
typical 5500 watt generator. Receptacles A and B are the
two 120 Volt duplex receptacles. Up to 2750 watts at 120
volts (22.9 Amps) can be taken from the generator at each
of the receptacles. This generator produces 120 and 240
volt, 60 Hz (Hertz), AC (Alternating Current).
CAUTION: EQUIPMENT DAMAGE
CAUTION MUST BE EXERCISED TO PREVENT
OVERLOADING EITHER OF THE GENERATORS
120 VOLT OUTPUT CIRCUITS (A OR B).
Check the appliance or tool nameplates for the current and
voltage to insure compatibility. Remember that power taken
from receptacle C reduces the power available at both A
and B. Any remaining 120 volt loads should be equally
divided between A and B. Failure to split the load will cause
permanent damage to the stator. Although circuit breakers
are provided, damage due to overloading constitutes abuse
and will not be warranted. Refer to the generator nameplate
for your unit's capabilities.
Starting Electric Motors - Electric motors require much
more current (amps) to start them than to run them. Some
motors, particularly low cost split-phase motors, are very
hard to start and require 5 to 7 times as much current to
start them as to run them.
start and usually require 2 to 4 times as much current to
start them as to run them.
the easiest to start and usually require 1 1/2 to 2 1/2 times
as much to start them as to run them.
Most fractional horsepower motors take about the same
amount of current to run them whether they are of
Repulsion-Induction (RI), Capacitor (Cap), or Split-Phase
(SP) type. The chart below shows the approximate current
required to start and run various types and sizes of 120 volt
60 cycle electric motors under average load conditions.
RUNNING STARTING AMPS
HP AMPS SP CAP RI
1/6 3.2 16 TO 22 6 TO 13 5 TO 8
1/4 4.5 22 TO 32 9 TO 18 7 TO 12
1/3 5.2 26 TO 35 10 TO 21 8 TO 17
1/2 7.2 NOT MADE14 TO 29 11 TO 18
1 13.0 NOT MADE26 TO 52 20 TO 33
Capacitor motors are easier to
Repulsion Induction motors are
The figures given above are for an average load such as a
blower or fan. If the electric motor is connected to a hard
starting load such as an air compressor, it will require more
starting current. If it is connected to a light load, or no load
such as a power saw, it will require less starting current.
The exact requirement will also vary with the brand or
design of the motor.
Self-excited generators respond to severe overloading
differently than the power line. When overloaded, the
engine is not able to supply enough power to bring the
electric motor up to operating speed. The generator
responds with high initial starting current, but the engine
speed drops sharply. The overload may stall the engine. If
allowed to operate at very low speeds, the electric motor
starting winding will burn out in a short time. The generator
winding might also be damaged.
CAUTION: EQUIPMENT DAMAGE
RUNNING THE GENERATOR SET UNDER THESE
CONDITIONS MAY RESULT IN DAMAGING THE
GENERATOR STATOR AS WELL AS THE MOTOR
WINDING.
Because the heavy surge of current required for starting
motors is required for only an instant, the generator will not
be damaged if it can bring the motor up to speed in a few
seconds of time. If difficulty is experienced in starting
motors, turn all other electrical loads off and if possible
reduce the load on the electric motor.
UNPACKING
CAUTION: EQUIPMENT DAMAGE
THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.
Failure to maintain the engine oil at the proper level will
result in serious engine damage.
When you unpack your new ENGINE GENERATOR be sure
to remove all the information sheets and manuals from the
carton.
1. This power plant was in good order when shipped.
Inspect the power plant promptly after receiving it. If
damage is noted, notify the transportation company
immediately; request proper procedures for filing a
“concealed damage” claim. Title to the equipment
and responsibility for filing a claim rests with you
when a generator is sent F.O.B. shipping point. Only
you can legally file a claim.
2. Before proceeding with the preparation of your new
engine generator set for operation, take a couple of
minutes to insure that the unit you have received is
the correct model and review the specification pages
in this manual to insure that this unit fits your job
requirements.
3. After removing the engine generator from the carton
locate and remove the shipping strap attached to the
generator shock mount. See attached tag for
removal instructions.
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