Winco GM100 User Manual
Operator Manual
Auto St art Generator Controller
Mechanical Diesel or Gaseous Engines
Part Number: GM100 14 (102-2003)
Version 1.0
______________________________________________________________________________________________________________________________________
Copyright © Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com
Basic Controller Operation
1) Manual Start
a. Place selector switch in the RUN position.
b. Controller will begin start sequence.
• Preheat (if programmed).
• Crank and fuel systems are energized.
• Control will crank disconnect
automatically once the engine has
been started.
2) Manual Stop
a. Place selector switch in the OFF position.
• Power to fuel solenoid will be turned
off.
3) Automatic Operation
a. Place selector switch in the AUTO position.
b. Close the “REMOTE START” circuit to ground
for engine start.
• Preheat (if programmed).
• Crank and Fuel energized.
• Control will crank disconnect
automatically once the engine has
been started.
c. Open the “REMOTE START” circuit to stop the
engine.
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1. Introduction
The GM100 is a microprocessor-based controller for industrial engines. It is
based on the Controls, Inc. 1100-000 series controller platform.
• The product is housed in an 14”W x 10”H x 10”D
metal enclosure.
• The controller is designed to accept generic wiring
harnesses using circuit board mounted Molex
connectors.
• Color-coded engine and AC wiring harnesses are
available from Controls, Inc. for simple installations.
• The backlit digital display is 1”H x 4”W with two rows
of 16 characters. Character height is approximately
½”. Operating temperature is –20C to +70C.
Extreme temperature ranges available.
Model
• Operating voltage is 12 or 24 VDC.
• AC Voltages can range from single or three phase
systems up to 600 VAC. Controller automatically
senses.
• Current transformers can be used up to 2000:5
amps.
• Engine pre alarm and alarm parameters are
monitored with corresponding amber or red LED
illuminations above the digital display.
• Optional Remote Annunciation or Remote Relay
modules available for expansion.
PART NUMBER BREAKDOWN
GM100 14 252 K
Enclosure
14X10X10
CT Size (250:5)
And Qty (2)
“Kit” Includes
Harness
Press / Temp Senders
(2) Diodes, Fuse
2
2. Interface
• LCD Display – The backlit digital display is 1”H x
4”W with two rows of 16 characters. Character
height is approximately ½”.
• Eight full-time display parameter are:
· Water Temp (Degrees F) · Batter Volts
· Oil Pressure (PSI) · Fuel Level
· AC Current · AC Voltage
· Frequency (Hertz) · Phase
• Panel Operation Toggle Switch – Auto / Off / Run
• Running Time / Scroll Lock Toggle Switch
• Amber (Pre Alarm) LED and Red (Alarm) LED
located above the digital display.
3
3. Enclosure
• The product is housed in an 14”W x 10”H x 10”D
metal enclosure and supplied with four vibration
isolators to mount the unit to a horizontal surface.
• Removing the eight sheet metal screws holding the
wrapping lid in place can access the inside of the
enclosure.
• Wiring harness exits out a guarded hole in the
bottom of the enclosure.
Wire Harness Exit
AC Harness
GM-H-5-AC
(Sold Separately)
Vibration Isolators
X 4
Engine Harness
GM100-H-10-E
(Sold Separately)
4
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