WIL-RICH QX2 Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS
FIELD CULTIVATOR
Printed in USA (74304) 1/2011
WIL-RICH
PO Box 1030
PH (701) 642-2621
Fax (701) 642-3372
www.wil-rich.com
1
QX2 ASSEMBLY MANUAL 74304 1/11
WARRANTY
The only warranty Wil-Rich gives and the only warranty the dealer is authorized to give is as follows:
We warrant products sold by us to be in accordance with our published specifications or those specifications agreed to by us in writing at time of sale. Our obligation and liability under this warranty is expressly limited to repairing, or replacing, at our option, within 12 months after date of retail delivery, any product not meeting the specifications. We make no other warranty, express
or implied and make no warranty of merchantability or of fitness for any particular purpose.
Our obligation under the warranty shall not include any transportation charges or costs or installa­tion or any liability for direct, indirect or consequential damage or delay. If requested by us, products or parts for which a warranty claim is made are to be returned transportation prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by us, or any alteration or repair by others in such manner as in our judgment affects the product materially and adversely shall void this warranty. No employee or representative is authorized to change this
warranty in any way or grant any other warranty.
Wil-Rich reserves the right to make improvement changes on any of our products without notice.
When warranty limited or not applicable: Warranty on hoses, cylinders, hubs, spindles, engines, valves, pumps or other trade accessories are limited to the warranties made by the respective manufactures of these components. Rubber tires and tubes are warranted directly by the respec­tive tire manufacturer only, and not by Wil-Rich.
Warranty does not apply to any machine or part which has been repaired or altered in any way so as in the our judgment to affect its reliability, or which has been subject to misuse, negligence or accident.
A Warranty Validation and Delivery Report Form must be filled out and received by Wil-Rich to initiate the warranty coverage.
WARRANTY CLAIMS PROCEDURE
1. The warranty form must be returned to Wil-Rich within fifteen (15) working days from the repair date.
2. Parts returned to Wil-Rich without authorization will be refused. The parts must be retained at the dealership for ninety (90) days after the claim has been filed. If the Service Department would like to inspect the parts, a packing slip will be mailed to the dealer. The packing slip must be returned with the parts. The parts must be returned prepaid within thirty (30) days of receiving authorization. After the parts are inspected and warranty is verified, credit for the return freight will be issued to the dealer.
3. Parts that will be scrapped at the dealership will be inspected by a Wil-Rich Sales Representa­tive, District Sales Manager or Service Representative within the ninety (90) day retaining period.
QX2 ASSEMBLY MANUAL 74304 1/11
2
PERSONAL SAFETY IS IMPORTANT!
ALL PERSONNEL INVOLVED WITH THE ASSEMBLY AND/OR OPERATION OF THIS EQUIPMENT MUST BE INFORMED OF PROPER SAFETY PROCEDURES. OPERATOR’S/ ASSEMBLY MANUALS PROVIDE THE NECESSARY INFORMATION. IF THE MANUAL IS LOST FOR A PARTICULAR IMPLEMENT, ORDER A REPLACEMENT AT ONCE. OPERATOR’S AND ASSEMBLY MANUALS ARE AVAILABLE AT NO CHARGE UPON RE­QUEST.
The Safety Alert symbol iden-
This Safety Alert symbol means ATTENTION! BE­COME ALERT YOUR SAFETY IS INVOLVED!
tifies important safety mes­sages on the Wil-Rich Quad X Field Cultivator and in this manual. When you see this symbol, be alert to the possi­bility of personal injury or death. Follow the instructions in the safety message.
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guidelines:
Why is SAFETY important to you?
Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided
DANGER
An immediate and spe­cific hazard which WILL result in severe personal injury or death if the proper precautions are not taken.
ADDRESS INQUIRIES TO: WIL-RICH PO BOX 1030
WAHPETON, ND 58074
PH (701) 642-2621 FAX (701) 642-3372
WARNING
A specific hazard or un­safe practice which COULD result in severe personal injury or death if the proper precautions are not taken
3
QX2 ASSEMBLY MANUAL 74304 1/11
CAUTION
Unsafe practices which COULD result in per­sonal injury if proper practices are not taken, or as a reminder of good safety practices.
GENERAL INFORMATION .......................................... 5
TRANSPORT SAFETY .................................................. 6
ASSEMBLY
OPENING BUNDLE ....................................................7-8
AXLES AND WALKING TANDEMS ............................. 9
MAIN FRAME .............................................................. 10
HITCH ASSEMBLY ...................................................... 11
HITCH ASSEMBLY CONTINUED ............................... 12
7’, 9’4”, & 11’8” WINGS ............................................ 13
3’ OUTER WING .......................................................... 14
5’ FLOATING OUTER WING W/GAUGE WHEEL ...... 15
6’ FLOATING OUTER WING W/GAUGE WHEEL ...... 16
WING LIFT COMPONENTS ....................................... 17
OUTER WING HYDRAULIC GAUGE WHEEL ............ 18
HYDRAULICS-OUTER GAUGE WHEEL .................... 19
PARALLEL LINK GAUGE WHEELS ...........................20
DEPTH INDICATOR .................................................... 21
SINGLE POINT DEPTH CONTROL ........................... 22
SINGLE POINT HANDLE ............................................ 23
CHECK VALVE ............................................................. 24
CHECK VALVES .......................................................... 25
HOSE CLAMP ............................................................. 26
LIFT HYDRAULICS
QX2 27 ................................................................. 27
QX2 32 ................................................................. 28
QX2 37 ................................................................. 29
WING FOLD HYDRAULICS
QX2 27 ................................................................. 30
QX2 32 & 37 ....................................................... 31
QX2 32 & 37 W/OUTERWINGS ..................... 32
CHARGING LIFT SYSTEM . .. ......................................33
CHARGING WING FOLD SYSTEM ............................ 34
OPTIONAL- HYD WEIGHT BALANCE KIT ..............35
BLANK PAGE FOR NOTES . ....................................... 36
TWIN SPRING SHANK ASSEMBLY ............ 37
SINGLE SPRING SHANK ASSEMBLY ........ 38
SHANK PLACEMENTS
13’ MAIN FRAME ...........................................39
7’ WING .............................................................. 40
9’ 4” WING ................................................................... 41
11’8” WING ................................................................. 42
2' OUTER RIGID STUB & 3’ OUTER WIN ................. 43
5' OUTER WING .......................................................... 44
6’ OUTER WING .......................................................... 45
OPTIONAL - HD AUXILIARY HITCH ......................... 46
LIGHTS ........................................................................47
SAFETY DECALS .................................................. 48-49
BLANK PAGE FOR NOTES . ....................................... 50
CONTENTS
QX2 ASSEMBLY MANUAL 74304 1/11
4
ASSEMBLY INFORMATION
Remove all wires and arrange the parts con­veniently.
NOTE: Always wear safety glasses or goggles and be careful when cutting wires and steel bands as they are under tension and will spring back when cut.
Wherever the terms "left" and "right" are used, it must be understood to mean from a posi­tion behind and facing the machine.
Lubricate all bearings and moving parts as you proceed and make sure they work freely.
Loosely install all bolts connecting mating parts before final tightening.
When tightening bolts, they must be torqued to the proper number of foot-pounds as indi­cated in the table unless specified. It is im­portant that all bolts be kept tight.
On new machines, all nuts and bolts must be rechecked after a few hours of operation.
When replacing a bolt, use only a bolt of the same grade or higher. Except in shear bolt applications, where you must use the same grade bolt.
Bolts with no markings are grade 2
Grade 5 bolts furnished with the machine are identified by three radial lines on the head.
Grade 8 bolts furnished with the machine are identified by six radial lines on the head.
All U-bolts are grade 5.
THIS SYMBOL USED TO CALL YOUR ATTEN­TION TO INSTRUCTIONS CONCERNING YOUR PERSONAL SAFETY. BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS
GRADE 2 GRADE 5 GRADE 8
TORQUE IN FOOT POUNDS
BOLT DIA 3/8 1/2 5/8 3/4 7/8 1
HEX HEAD 9/16 3/4 15/16 1-1/8 1-5/1 1-1/2
UNC GR2 18 45 89 160 252 320
UNC GR5 30 68 140 240 360 544
UNC GR8 40 100 196 340 528 792
UNF GR2 21 51 102 178 272 368
UNF GR5 32 70 168 264 392 572
UNF GR8 48 112 216 368 792 840
CAUTION
FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL
INJURY AND/OR EQUIPMENT DAMAGE.
Just before and during operation be sure no one is on or around the implement.
CAUTION
TO AVOID INJURY AND/OR MACHINE DAMAGE: Refer to Operator's Manual for safety instructions.
Do not stand or climb on machine when operating. Use clean hazard flashers and SMV sign when transporting. Observe highway traffic regulations.
MODIFICATIONS
It is the policy of Wil-Rich to improve its prod­ucts whenever possible and practical to do so. We reserve the right to make changes, im­provements and modifications at any time without incurring obligation to make such changes, improvements on any equipment sold previously.
Before activating the hydraulic system, check hoses for proper connections.
Before lowering the wings for the first time, make sure the entire system has been charged with oil.
With wings down always install hydraulic cylinder channel lock(s) for transporting.
23325
53334
5
QX2 ASSEMBLY MANUAL 74304 1/11
SAFETY
1/4NCx3/4 BOLT
SMV MOUNTING BRACKET
The safety chain should be hooked long enough to permit full turns. Unnecessary slack should be taken up.
SAFETY CHAIN MOUNT
SAFETY CHAIN
SMV EMBLEM
CLEVIS END TO TRACTOR
Intermediate support is to be used if there is more than 6" of unsupported chain on either side of the primary attaching point.
NYLON TIE WRAP
CI-77643
The bracket provided is designed to mount to numerous frame sizes and can be orientated in different positions to avoid interference with implement components.
The SMV emblem is to be secured as near to the rear and centered, or as near to the left of center of implement as practical.
Emblem is to be 2 to 6 feet above the ground measured from the lower edge of the emblem.
Keep safety decals clean. Replace any safety decals that are damaged, destroyed, miss­ing, painted over or can no longer be read. Replacement safety decals are available through your dealer.
The intermediate support should not be mounted more than 6" from the primary at­taching point. (See figure below)
The intermediate support is available from your Wil-Rich dealer.
6" MAX
INTERMEDIATE SUPPORT
PRIMARY ATTACHING POINT
CI-77825
The purpose of the safety chain is to provide an auxiliary attaching system to retain the con­nection between towing and towed machine in the event of separation of the primary at­taching system.
QX2 ASSEMBLY MANUAL 74304 1/11
6
OPENING BUNDLE
Step #1
Lay bundle down, supporting frame securely 36 to 40 inches off the ground.
Step #2
Unfold front frame and bolt into place using 3/4x2 inch grade 8 bolts as shown on main frame and wing assembly pages.
7
QX2 ASSEMBLY MANUAL 74304 1/11
OPENING BUNDLE
Step #3
After bundle is unfolded and the two frame halves are bolted together remove shipping stands and brackets.
After the shipping stands and brackets are removed the rest of the cultivator may be as­sembled as shown in this book.
Remove
shipping stands
Remove
shipping brackets
QX2 ASSEMBLY MANUAL 74304 1/11
8
1” FLAT WASHER (88196)
ROLL PIN 1/4x2-1/4 (42484)
PIN 1x6-3/8 (68033)
1/2NFx3-1/4 GR5 BOLT (88429)
LK NUT 1/2NF (88304)
MAIN AXLE & WALKING TANDEM
AXLE ANCHOR (220769)
3/4NCx2-3/4 GR5 BOLT (88841)
2” HUB & SPINDLE (14131)
WHEEL ASSY
NOTE: WING WALKING TANDEM COMPONENTS ARE THE SAME AS THE MAIN AXLE WALKING TAN­DEM.
AXLE & WALKING TANDEM 7’, 9’4” & 11’8” WING
WING AXLE ASSY LH - (220782) RH - (220781)
ROLL PIN 1/4x2-1/4 (42484)
1” FLAT WASHER (88196)
PIN 1x6-3/8 (68033)
10.8 MAST ANCHOR (221261)
10.8 WING MAST ANCHOR (221261)
79144.PLT
19-7/8
3/4NCx2-3/4 GR5 BOLT - (88841)
9
QX2 ASSEMBLY MANUAL 74304 1/11
MAIN FRAME
NOTE - ORIENTATION
QUADX AXLE ANCHOR
(220769)
QUADX MAIN MAST TUBE
(221461)
3/4NC X 2-3/4
GR5 BOLT
(88841)
3/4NCx2
GR8 BOLT
(88290)
1-1/4NC JAM NUT
(88622)
WING REST (240818)
MUST BE MOUNTED
BEFORE MAST TUBE
NOTE: OFFSET ANCHOR
ON ARM, RIGHT SHOWN,
LEFT IS OPPOSITE
5/8NCx3x5-1/4
U-BOLT
(88503)
1/4x2-1/4
SPIRAL PIN
(42484)
CLEVIS
ADJUST
ROD
3/4NCx6 GR5
(88293)
1-1/4 FLAT
WASHER
(88440)
TUBE PIN
1-1/4 X 3-3/8
(54800)
(68034)
SEE PAGE 20 FOR
ASSY HDWR
COMPONENT LIST
GAUGE WHEEL LOCATION
QX2 ASSEMBLY MANUAL 74304 1/11
74304-1
10
HITCH ASSEMBLY
ASSY HDWR 74304-2
LEFT HITCH TUBE
(220796)
3/4NCx6 GR5
BOLT
(88293)
4 HOLE PLATE
(3-3/4x4-11/16)
DIAMOND
5/8NCx2 GR5
(68040)
1-1/4NC JAM
NUT
BOLT
(88622)
1-1/4NCx6-1/2 GR5
BOLT
NOTE: ASSEMBLE ALL RIGHT, LEFT AND CEN­TER HITCH TUBE BE­FORE TIGHTENING
(88294)
(88349)
RIGHT HITCH TUBE
(220795)
HITCH TUBE-
(220792)
HITCH
(221445)
3/8 LOCK
3/8 FLAT
WASHER
(88362)
WASHER
( 88282)
RUBBER
3/8 HEX NUT
EDGING
(236092)
(88103)
3/8x6x4-3/4
U-BOLT
(89069)
SAFETY CHAIN
(24459)
JACK
(24415)
HITCH BOLT
(11638)
1-1/4NC
SLOTTED
NUT
DUAL HITCH
(18236)
(88350)
79149-3-2006
LIGHT PLUG
RETAINER
1/4NCx1 GR5
(223329)
TUBE HOLDER
BOLT
(88203)
11
(234313)
1/4NCx3/4 GR5
BOLT
(88993)
TUBE-OPERATORS
MANUAL
(234313)
QX2 ASSEMBLY MANUAL 74304 1/11
3/16x2 COTTER
PIN
UTILITY POLE
(236142)
(88133)
HITCH ASSEMBLY CONTINUED
LIGHT PLUG RETAINER (223329)
UTILITY POLE (236142)
TUBE & TUBE HOLDER (234313)
1/4NCx3/4 GR5 BOLT (88993)
1/4NCx1 GR5 BOLT (88203)
1/4 FLAT WSAHER (88261)
RUBBER EDGING (236092)
1/4 LOCK WASHER (88262)
1/4 NC NUT (88172)
3/16x2 COTTER PIN (88133)
1-1/4 SLOTTED NUT (88350)
DUAL HITCH (18236)
HITCH BOLT (11638)
3/8NC HEX NUT (88103)
3/8 LOCK WASHER (88362)
3/8NCx5x4 U­BOLT (89069)
3/8 FLAT WASHER (88282)
700160
SAFETY CHAIN (24459)
JACK (24415)
QX2 ASSEMBLY MANUAL 74304 1/11
12
1/4X2-1/4
ROLL PIN
(42484)
MACHINERY BUSHING
(1-1/4x1.78x14 GA.)
(88440)
3/4NC X 2-3/4
GR5 BOLT
10.8 MAST ANCHOR
(221261)
PIN (1-1/4x2.88)
(68034)
(88841)
3/4NCx13 GR5 BOLT
1NCx6GR5 BOLT
(89165)
(88264)
AXLE CLAMP ASSY
7’, 9' 4”AND 11’8” WING
11’8” LEFT WING
(SHOWN)
(34132)
AXLE CLAMP ASSY
(34132)
6-1/2” SHANK STUB
(68021)
BOLT PLATE
(65688)
1/2NCx3-1/2
GR5 BOLT
(88507)
WING TUBE
1NCX8
(221504)
1NC NUT(3)
(88125
ADJUSTMENT
ROD
(48890)
3” ANGLE IRON
TO ANGLE IRON
1NCx6
GR5 BOLT
(88264)
WING
ADJUST
ARM
SEE PAGE 17 FOR
COMPONENT LIST
(67709)
5/8NCx1-1/2
GR5 BOLT
(88577)
1 FLAT
WASHER
(88196)
ADJUSTER ROD
1X3-7/8 PIN
(221714)
1-1/4NC
JAM NUT
79143-3-2006.DWG
(9.5)
(69799)
GAUGE TUBE
(88622)
TIGHTEN JAM
1NC NYLON
LOCK NUT
(89075)
SEE PAGE 20 FOR
ADJUST BRACKET
NUT TO BACK
COMPONENT LIST
(220843)
OF ADJUST
EAR
5-1/2” TUBE
TO PLATE
ALIGN GAUGE WHEEL AN-
CHOR WITH WING ADJUST
TUBE & WING AXLE ANCHOR
ASSY HDWR 74304-3
13
1/4X2-1/4 ROLL PIN
(42484)
QX2 ASSEMBLY MANUAL 74304 1/11
3' OUTER WING
HINGE AREA
TOP VIEW
ASSY HDWR
PIN (1x3-1/4)
SPIROL PIN
(42844)
LINKAGE ARM
(67903)
1NC LOCK NUT
NOTE: DO NOT OVERTIGHTEN WING
FOLD LINKAGE BOLTS. LINKS NEED
TO ROTATE FREELY.
PLATE
(67934)
(89075)
1NCx5 GR5 BOLT
(88312)
1NC LOCK NUT
(89075)
(42472)
1 FLAT WASHER
(88196)
1NCx5 GR5 BOLT
(88312)
5/8NCx3x5-1/4 U-BOLT
(88503)
79146
74302-4
(67924)
(67925)
3FT OUTER WING - RIGHT
3FT OUTER WING - LEFT
NOTE: POSITION WING REST TO CONTACT
OUTER TUBE WHEN FOLDED.
QX2 ASSEMBLY MANUAL 74304 1/11
EXC OUTER WING REST
(68066)
5/8NCx3x5-1/4 U-BOLT
(88503)
37-3/16”
14
1NCx6 GR5 BOLT
(/88264)
EXC WING HINGE
RH- (68023)
LH- (68024)
1/2NCx1-1/2 GR5
SHIM
(51469)
5/8NCx3-1/2
GR5 BOLT
(88292)
1NC LOCK NUT
(89075)
BOLT
(88475)
STACK SHIMS AS REQUIRED
TO CONTROL WING LEVEL
5’ FLOATING OUTER WING W/GAUGE WHEEL
1NCx5 GR5 BOLT
(88312)
1NC LOCK NUT
(89075)
1 FLAT WASHER (88196)
LINKAGE ARM (67903)
PIN (1x3-1/4) (42473)
NOTE: DO NOT OVERTIGHTEN
WING FOLD LINKAGE BOLTS.
LINKS NEED TO ROTATE FREELY.
PLATE
(67934)
700405
5FT OUTER WING
(241884-RH)
(241885-LH)
12" SADDLE STUB (49025)
TOP ADJUST ASSY (15485)
1/2NC LOCK NUT
(88304)
1/4x2-1/2
ROLL PIN
(42484)
WING HINGE
(68024-LH)
(68023-RH)
5/8NCx3x5-1/4
U-BOLT
(88503)
5/8NCx3x5-1/4 U-
NOTE: POSITION WING REST TO CONTACT
OUTER TUBE WHEN FOLDED.
BOLT (88503)
1/2NCx1-1/2 GR5
BOLT (88475)
44-1/16”
BACKING
PL ATE
WING HINGE
(67932)
(26817)
5/8NCx2-1/2x3-3/4 U-BOLT (88311)
GAUGE WHEEL LEG (15475)
(88388)
5/8NCx4x3-1/4 U-BOLT
1/2NFx3 GR5 BOLT (88313)
1-3/4" HUB & SPINDLE (41233)
1/2NCx1-1/2 GR5
BOLT (88475)
95Lx15 WHEEL ASSY (16290)
OUTER WING REST
(68066)
ASSY HDWR 74302-5
1NCx6 GR5
BOLT (88264)
15
5/8NCx3-1/2
GR5 BOLT
(88292)
WING FOLD STOP (222156)
HOLDS OUTER WING APPROX
1NC LOCK
NUT (89075)
QX2 ASSEMBLY MANUAL 74304 1/11
LEVEL WITH MAIN FRAME,
REMOVE IF OUTER WING
DOWN - FLOAT IS REQUIRED
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