Willoughby E1L1, E1L2 Installation & Operation Manual

Material:
2 Of 3
Part Number:
E1L11
2 Places +/- �03
3 Places +/- �015
Fractions +/- 1/32"
B
Willoughby Industries Inc.
Indianapolis, Indiana
Sheet:
Tolerances
Except as
N/A
Noted
Date:
Title or Part Description:
Drawing #:
Revision #:
E1L11 SINGLE TEMP ELECTRONIC VALVE ASSEMBLY O&M PAGE 2 ISO
TRB
STANDARD DWG�
980576
Job Name:
3/15/11
Drawn By:
N/A
Scale:
1:8
Qty:
Angle +/- 1
11/13/12
3
2
1
5 6
7
4
8
9
10
OPTIONAL 3/8" x 3/8" ELBOW
8
10
7
8
6
1
10
11
5
4
3
2
9
OPTIONAL 3/8" x 3/8" ELBOW
N/A
2 Places +/- �03
3 Places +/- �015
Fractions +/- 1/32"
Title or Part Description:
Material:
N/A
Job Name:
Drawn By:
Date:
Revision #:
E1L21 DUAL TEMP ELECTRONIC VALVE ASSEMBLY O&M PAGE 4 ISO
TRB
Drawing #:
A
980610
Approved By:
Part Number:
E1L21
5/1/12
Scale:
1:8
Qty:
Sheet:
2 Of 3
Angle +/- 1
Installation &
Operation Manual
E1L1 and E1L2 Lead-Free Electronic Series Valves (Plastic Bodied)
Table of Contents
Pre-Installation Information �������������������������������������3 General Specications ��������������������������������������������4
E1L1
E1L2
Physical Dimensions ������������������������������������������������
E1L1 Single Temp Solenoid Valve Assembly #980408 �������������������������������������������������������������� 5 E1L11 Valve Breakdown �������������������������������������6 E1L12 Manifold Valve Breakdown ���������������������� 7 E1L21 Valve Breakdown������������������������������������� 8
E1L22 Manifold Valve Breakdown ���������������������� 9 Checking Contents ����������������������������������������������� 11 Installation Instructions ����������������������������������������� 12
Electronic Piezo Switch Detail �������������������������� 13
Jaco Fitting Instructions ������������������������������������ 14 Care and Maintenance ���������������������������������������������
Electronic Valve Assembly Operation and
Maintenance ����������������������������������������������������� 15
Cleaning Instructions ���������������������������������������� 16
Troubleshooting Electronic Valves �����������������������17 Replacement Part Numbers �������������������������������������
E1L1 Single Temp Solenoid Valve Assembly
#980408 ������������������������������������������������������������ 18
Checkstop Breakdown P/N 980183 ������������������19
Drawings ������������������������������������������������������������������
Pushbutton Assembly #600313 ������������������������ 20
Pushbutton Assembly #600314LR ������������������� 21
Warranty ���������������������������������������������������������������22
Rev. 6/2019
Willoughby Industries, Inc.
5105 West 78th Street Indianapolis, IN 46268 Toll Free: (800) 428-4065 Local: (317) 875-0830 Fax: (317) 875-0837 www.willoughby-ind.com
E1L1 and E1L2 Electronic Series Valves
(Page left intentionally blank)
Installation & Operation Manual
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 2www.willoughby-ind.comRev. 6/2019
E1L1 and E1L2
INSTALLATION INSTRUCTIONS
Installation notice!
INSTALLATION INSTRUCTIONS
Installation notice!
Electronic Series Valves
Installation & Operation Manual
Pre-Installation Information
Check Rough-In location PRIOR to installation
Flush lines thoroughly PRIOR to hook-up
When installing the Willoughby Industries' E1L1 and E1L2 Lead-free Electronic Series Valves:
Before step 1 of the installation instructions, ensure that rough-ins are in the correct location�
The valve assembly, including the spray head, MUST NOT BE connected until after
all lines have been ushed to remove the small particles of debris that are inherent with new construction projects and all chemicals that are used in ushing are purged
from the system�
Chemicals used in ushing plumbing systems can attack the internal components of the valve and spray head and severely damage them, so any ushing of the system must be followed by a full ushing with pure water to clear any harsh chemicals
remaining in the system� Debris in the system if allowed to enter the valve assembly and spray head can cause poor performance or outright failure�
Again DO NOT attempt to connect the valve assembly and spray head until after all
ushing is complete and pure water is the only media that will be passing through the
system� Damage to the valve assembly or spray head caused by harsh chemicals or debris will not be covered by the manufacturer's warranty�
Check Rough-In location PRIOR to installation
Flush lines thoroughly PRIOR to hook-up
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 3www.willoughby-ind.comRev. 6/2019
E1L1 and E1L2 Electronic Series Valves
Installation & Operation Manual
General Specications
Electronic valve assembly shall be Willoughby Model No� E1L1 or E1L2 as noted� Valve shall be con­structed of plastic and stainless steel materials and complies with NSF-61 standard�
Stainless steel pushbutton switches on the xture shall be wired to an appropriate electronic valve
control (select from the list of control choices)� The vandalproof pushbuttons shall be keyed and
non-removable from the front of the xture. The pushbuttons shall require less than 5 lbs. of force to
operate�
The single temperature solenoid valve assembly shall include a stainless steel screwdriver stop and
an integral mounting bracket. Replaceable stainless steel strainer and optional 0.5 GPM ow control shall be eld serviceable. The connection to the ller/bubbler/showerhead shall be 3/8" O.D. exible tubing. The water inlet shall be 1/2" FPT (S/S exible supply line) and shall be reversible for
either top or bottom supply� Valve assembly shall be accessible from the pipe chase only�
Flexible tubing shall be supplied for walls up to 8 inches thick� Recommended operating pressure shall be 35-70 psi� The valve shall withstand pressures up to 90 psi� Cost reducing manifolded valves shall consist of multiple valve assemblies served by a common supply line� A 24 volt AC
source shall be required for timer and valve operation.
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 4www.willoughby-ind.comRev. 6/2019
E1L1 and E1L2
3 Places +/- �015
3/15/11
Willoughby Industries Inc.
Indianapolis, Indiana
Tolerances
Except as
Title or Part Description:
Material:
Drawn By:
Date:
Revision #:
Drawing #:
Fractions +/- 1/32"
Approved By:
TRB
Sheet:
980408
Job Name:
Part Number:
N/A
Scale:
Qty:
E1L VALVE ASSEMBLY
1 Of 1
E
Noted
2 Places +/- �03
Angle +/- 1
ITEM # SUB-ASSY# PART # DESCRIPTION QTY�
WILLOUGHBY
Electronic Series Valves
Installation & Operation Manual
Physical Dimensions
E1L1 Single Temp Solenoid Valve Assembly #980408
1 N/A 980534 NYLON NUT, 5/16-18 1
2 N/A 980532 COIL, 24V DC 1
3 N/A 980170 #8-32 x 1/2 " SCREW 4
4 N/A 980002 SPLIT LOCK WASHER 4
5 N/A 980530 ARMATURE CAP, 24v VALVE 1
6 N/A 980533 SPRING, 5/8 24v VALVE 1
7 N/A 980565 ARMATURE BUMPER ASSEMBLY, EL VALVE 1
8
9 980129 WATER SIDE DIAPHRAGM 1
10 N/A 980420 SINGLE TEMP BASE W/INSERTS 1
NOTE:
NOTE:
980305
REPAIR KIT ORDERING #'S ARE LISTED IN THE EXPLODED VIEW�
PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY
980128 3 PRONGED INSERT 1
10
8
ASSEMBLED VIEW
(1-9) PLUS (*) BELOW
EVK-4 KIT
2
1
4
3
7
5
6
* EVK-4 KIT INCLUDES 380897 VALVE SEAT W/ 0-RING (NOT SHOWN)
9
PVK-3 (8,9)
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 5www.willoughby-ind.comRev. 6/2019
E1L1 and E1L2
Material:
2 Of 3
Part Number:
E1L11
2 Places +/- �03
3 Places +/- �015
Fractions +/- 1/32"
B
Willoughby Industries Inc.
Indianapolis, Indiana
Sheet:
Tolerances
Except as
N/A
Noted
Date:
Title or Part Description:
Drawing #:
Revision #:
E1L11 SINGLE TEMP ELECTRONIC VALVE ASSEMBLY O&M PAGE 2 ISO
TRB
STANDARD DWG�
980576
Job Name:
3/15/11
Drawn By:
N/A
Scale:
1:8
Qty:
Angle +/- 1
11/13/12
Electronic Series Valves
Physical Dimensions
E1L11 Valve Breakdown
Installation & Operation Manual
1
2
10
ITEM NO� PART # DESCRIPTION QTY
9
3
7
4
OPTIONAL 3/8" x 3/8" ELBOW
5 6
1 980408PR E1L VALVE ASSEMBLY, RIGHT-PLUGGED PORT 1
2 980140 SPRING CLIP 2
3 980183 CHECKSTOP ASSEMBLY 1
4 800133 #10-16 SELF TAP TYPE B HEX HEAD SCREW 4
5 980506 (OPTIONAL) 6" STAINLESS STEEL FLEX HOSE 1
5 980520 (OPTIONAL) 20" STAINLESS STEEL FLEX HOSE 1
6 600523 FLEXIBLE TUBING 3/8" (10mm) O�D� 20 FT� TOTAL PERFOOT
7 980600A VALVE FITTING ASSEMBLY, 3/8" ELBOW 1
8 320566 (OPTIONAL) CONNECTOR, 3/8" TUBE x 3/8" MPT 1
8 320577 (OPTIONAL) ELBOW, 3/8" TUBE x 3/8" MPT 1
9 380138 FLOW CONTROL 0�5 GPM (RED) 1
10 980501 PM1 VALVE BRACKET 1
8
8
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 6www.willoughby-ind.comRev. 6/2019
E1L1 and E1L2 Electronic Series Valves
Physical Dimensions
E1L12 Manifold Valve Breakdown
Installation & Operation Manual
1
2
3
4
6
8
7
13
12
11
OPTIONAL 3/8" x 3/8" ELBOW
9
105
10
ITEM NO� PART # DESCRIPTION QTY
1 980408PR E1L VALVE ASSEMBLY, RIGHT-PLUGGED PORT 1
2 980164 'O'-RING, #015 2
3 980197 PLASTIC VALVE COUPLING 1
4 980140 SPRING CLIP 5
5 980408 E1L VALVE ASSEMBLY 1
6 980183 CHECKSTOP ASSEMBLY 1
7 980506 (OPTIONAL) 6" STAINLESS STEEL FLEX HOSE 1
7 980520 (OPTIONAL) 20" STAINLESS STEEL FLEX HOSE 1
8 800133 #10-16 SELF TAP TYPE B HEX HEAD SCREW 6
9 600523 FLEXIBLE TUBING 3/8" (10mm) O�D� 20 FT� TOTAL PER FOOT
10 320566 (OPTIONAL) CONNECTOR, 3/8" TUBE x 3/8" MPT 2
10 320577 (OPTIONAL) ELBOW, 3/8" TUBE x 3/8" MPT 2
11 980600A VALVE FITTING ASSEMBLY, 3/8" ELBOW 2
12 380138 FLOW CONTROL 0�5 GPM (RED) 2
13 9805012 PM1-MA2 VALVE BRACKET-PLASTIC 1
Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837
Page 7www.willoughby-ind.comRev. 6/2019
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