Williams 0656542.9, 2056512.9, 3056512.9, 0656541.9, 1056511.9 Owner's Manual

...
30,000
Btu/hr. Model
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
6,000 and 10,000
Btu/hr. Model
Williams Furnace Co.  250 West Laurel Street Colton, California 92324 U.S.A.
20,000
Btu/hr. Model
Installation must conform
to local codes. ln the
absence of local codes,
installation must conform
with the current:
National Fuel Gas Code
ANSI Z223.1
and
ANSI z21.11.2
Owner’s Manual Save this manual for future reference.
Blue Flame Unvented Gas Heater
Model Numbers:
0656542.9; 1056512.9; 1056542.9, 2056512.9; 3056512.9
Unvented room heaters are for installation in SINGLE FAMILY TYPE DETACHED RESIDENCES ONLY, and the installation is limited to ONE (1) unit per residence. Unvented room heaters are only to be used as supplementary heat and NOT AS PRINCIPAL SOURCE OF HEAT for the room in which the unit is installed.
Unvented room heaters are for installation in rooms having space which shall limit the appliance input to a maximum of "20 BTUH" per cubic foot of room space. Unvented room heaters are NOT TO BE USED IN BEDROOMS, MOBILE HOMES, TRAILERS AND RECREATIONAL VEHICLES.
EXCEPTION: If local codes permit, models 0656542.9 and
0656541.9 may be used in a bathroom, bedroom or mobile home. Models 1056511.9, 1056512.9, 1056541.9 and
1056542.9 may be used in a bedroom or mobile home (check local codes prior to installation).
In the Canadian provinces of British Columbia and Manitoba, unvented heaters shall be limited to those having INPUT RATINGS OF UP TO 25,000 BTU PER HOUR MAXIMUM.
Unvented room heaters are NOT FOR COMMERCIAL OR INDUSTRIAL USE.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 7.
FOR USE WITH NATURAL GAS ONLY Model Numbers:
0656541.9; 1056511.9; 1056541.9, 2056511.9; 3056511.9
FOR USE WITH PROPANE GAS ONLY READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE
YOU INSTALL YOUR NEW WILLIAMS WALL HEATER.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
What to do if you smell gas:
Open all windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Extinguish any open flame.
Immediately call your gas supplier from a
neighbor’s phone. Follow gas supplier’s
instructions; call the fire department.
– If you cannot, installation and service must be
performed by a qualified installer, service agency or the gas supplier.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or for additional information consult a qualified installer, service agency or the gas supplier.
WARNING: Do not install any of these heaters (Natural or L.P. Gas) in mobile homes, trailers or recreational vehicles.
1
Warranty & Installation Record – 2
Warranty
The Manufacturer, Williams Furnace Co., warrants this wall heater or heater to the original purchaser under the following conditions:
LIMITED ONE-YEAR WARRANTY
1. Any part thereof which proves to be defective in material or workmanship within one year from date of original purchase for use will be repaired or replaced at the Manufacturer’s option, FOB, its factory.
2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.
LIMITED EXTENDED WARRANTY
1. In addition to the above limited one-year warranty on the complete unit, any combustion chamber which burns out or rusts under normal installation, use and service conditions during a period of nine years following expiration of the one-year warranty period will be exchanged for a like or functionally similar part.
2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.
LIMITATIONS
1. THIS LIMITED WARRANTY IS THE ONLY WARRANTY MADE BY THE MANUFACTURER, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO THE SAME ONE YEAR TERM AS THE EXPRESS WARRANTY. UNDER NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY DEFECT IN THE PRODUCT OR ANY COMPONENT OR FROM THE USE THEREOF THE REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVE REMEDIES AVAILABLE TO THE USER AND ARE IN LIEU OF ALL OTHER REMEDIES.
Some states do not allow limitation on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
2. This warranty does not include any charge for labor or installation.
3. This warranty does not extend to painted surfaces nor to damage or defects resulting from accident, alteration, misuses or abuse or improper installation.
4. This warranty does not cover claims which do not involve defective workmanship or materials.
DUTIES OF THE CONSUMER
1. The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeowner’s instructions furnished with the equipment.
2. Any travel, diagnostic costs, service labor, and labor to repair the defective unit will be the responsibility of the owner.
3. A bill of sale, cancelled check, payment record or permit should be kept to verify purchase date to establish the warranty period.
4. Have the installer enter the requested information in the space below.
GENERAL
1. The Manufacturer neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with said equipment.
2. Service under this warranty should be obtained by contacting your dealer. Provide the dealer with the model number, serial number, and purchase date verification.
3. If, within a reasonable time after contacting your dealer, satisfactory service has not been received, contact: Customer Service Department, 250 West Laurel Street, Colton, CA 92324 for assistance.
4. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
Installation Record
Original Purchaser ____________________________________________________________________________________________
Model No. ______________________________________________________________ Serial No. ___________________________
Address ____________________________________________________________________________________________________
City and State ___________________________________________________________ Zip ________________________________
Dealer _____________________________________________________________________________________________________
Address ____________________________________________________________________________________________________
City and State ___________________________________________________________ Zip ________________________________
Installation date _______________ Signed by ______________________________________________________________________
(Dealer or authorized representative who certifies that this appliance in accordance with manufacturer’s instructions and local codes.)
2
Contents
Your Williams Warranty ................................................................. 2
Installation Record ......................................................................... 2
Table of Contents .......................................................................... 3
Safety Rules .................................................................................. 4
Introduction ................................................................................ 5-6
Provisions for Adequate Combustion and Ventilation Air .............. 7
Installing Your Heater .............................................................. 8-12
Operating Your Heater .......................................................... 12-13
Caring for Your Heater ................................................................ 14
Troubleshooting Your Heater ................................................ 15-16
Order Replacement Parts ...................................................... 17-24
Installing and Operating Your Blower Accessory ......................... 25
Installing Your Floor Base Accessory …. .................................... 26
Additional References ........................................................... 27-28
Service Hints ............................................................................... 28
3
Safety Rules
WARNING: Read these rules and the instructions carefully. Failure to follow these rules and instructions could cause a malfunction of the heater. This could result in death, serious bodily injury and/or property damage.
INSTALLATION MUST CONFORM TO LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, INSTALLATION MUST CONFORM TO THE NATIONAL FUEL GAS CODE, ANSI Z223.1.
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE TECHNICIAN. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE TECHNICIAN. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM SOME CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
SEE CARBON MONOXIDE WARNING ON PAGE 12.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE.
ANY SAFETY SCREEN, GUARD OR PARTS REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE TO AVOID PROPERTY DAMAGE, BODILY INJURY OR DEATH.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARD OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: Any change to this heater or its controls could cause injury or death.
1. Use only manufacturer’s replacement parts. Use of any other
parts could cause injury or death.
2. Be sure the heater is for type of gas to be used. Do not change it to use with other gases. Unsafe operation could result and could cause bodily injury and death.
3. It is prohibited to install the heater in a bedroom, trailer or recreational vehicle/mobile home, etc (see exceptions on the front page). If installed in a garage or basement, heater must be a minimum of 24" above the floor.
4. Use joint compound (pipe dope) on threaded joints of gas piping that is resistant to the action of liquefied petroleum gas.
5. Use only ground joint unions in gas piping.
6. Install a manual shutoff valve and union ahead of the controls so that the controls and heater may be removed for servicing, if necessary.
7. Include a 1/8 NPT plugged tapping accessible for test gauge connection immediately upstream of the gas supply connection to the heater.
8. Never test for gas leaks with an open flame. Use soap suds to check all gas connections. This will avoid the possibility of fire or explosion.
9. Turn off heater and let cool before servicing. Only a qualified service person should service and repair this heater.
10. DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR THE APPLIANCE.
11. DO NOT modify or alter the heater in any way.
12. Clean the heater and periodically inspect the pilot and burner flame as described in the maintenance section of this manual.
13. Disconnect the heater during supply line pressure testing.
14. Follow the lighting and operating procedures given in this manual.
15. Since the vent-free gas heaters may easily increase the amount of humidity in the room, the larger the burner size the more humidity present. This can cause excessive moisture accumulation on windows and other surfaces.
16. If L.P. gas is required, the L.P. supply tank must be placed outside the house. It must be installed in a well ventilated area away from the house. The distances must be placed as prescribed by the law. Check local and state codes and laws in order to comply with proper safety requirements.
WARNING:
Do not use this unvented room heater if any part has been under water. Immediately call a qualified service technician to inspect the unvented room heater and to replace any part of the control system and any gas control which has been under water.
4
Introduction – 5
Introduction
Please read our instructions before you install and use your heater. This will help you obtain the full value from this heater. It could help you avoid needless service costs, if the answer to the problem is found within this instruction manual. If the answer is not found, call our Customer Service Department at (909) 825-0993 before returning the heater to your supplier.
Today's homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible. While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Basic Description
Unvented heaters are shipped ready to install. No electric power is needed for the heater except when the optional accessory blower is used. Then, a standard three prong receptacle (electrical outlet) is needed near the heater.
Always consult your local heating or plumbing inspector, building department or gas utility company regarding regulations, codes or ordinances which apply to the installation of an unvented heater.
The heater contains a single, multi-slot gas burner. Combustion air is drawn to the heater from the room in which it is
installed. It must receive enough air to enable it to operate properly. See page 7 of this instruction manual for more information.
Convection causes room air to circulate from the floor upward along the front, back and sides of the heater, and then back to the room.
The heater cabinet is built of heavy-gauge steel treated for corrosion resistance and has an enamel paint finish. The heater controls are located on the top of the cabinet. All models are equipped with AGA/CGA listed gas valves and pilots.
Piezo Ignition System
This unit has a piezo igniter. This system requires no matches, batteries, or other sources to light the heater.
Thermostatic Heat Control
Thermostat models have a thermostat sensing bulb and a control valve. This results in the greatest heat comfort. This can also result in lower gas bills.
Safety Device
This unit has a pilot with an Oxygen Depletion Sensor shutoff system (ODS). The ODS/pilot is a required feature for unvented room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air. When the normal oxygen content (approximately 21 %) is reduced to 18%, the pilot and main burner will turn off and cannot be relighted. When the pilot flame is extinguished by wind or interruption of gas supply, it will also turn off. Relighting is possible in this condition.
Basic Materials Needed
Pipe and fittings to make connections to heater. Black iron gas pipe and fittings - 1/2". Pipe Joint Compound resistant to L.P. gases.
Electrical supplies only required if accessory blower is being installed. Electrical wiring supplies as needed. Minimum wire size is #14 gauge copper.
Basic Tools Needed
Pipe Wrenches Screwdriver 6 ft. folding rule or tape
Level Pipe cutting and threading tools Gloves and safety glasses
Helpful Installation Information
The following booklets will help you in making the installation:
ANSI/NFPA 70, or current edition “National Electrical Code”. In Canada: CSA C22.1 Canadian Electrical Code. American National Standard Z223.1 or current edition “National Fuel Gas Code”, also known as NFPA 54. In Canada: CAN/CGAB149.
Obtain from the American National Standard Institute, Inc., 1430 Broadway, New York NY 10018.
5
Model
No.
Btu/hr.
Max. Supply Pressure
Min. Gas
Inlet
Pressure
Manifold
Pressure
Manifold
Dimensions
Weight
0656542.9
6,000
7"W.C
5"W.C.
4"W.C.
5 1/4X13 3/4X18 1/8
15
0656541.9
6,000
13"W.C
11"W.C.
10"W.C.
5 1/4X13 3/4X18 1/8
15
1056542.9
10,000
7"W.C
5"W.C.
4"W.C.
5 1/4X13 3/4X18 1/8
15
1056541.9
10,000
13"W.C
11"W.C.
10"W.C.
5 1/4X13 3/4X18 1/8
15
1056512.9
10,000
7"W.C
5"W.C.
4"W.C.
5 1/4X13 3/4X18 1/8
15
1056511.9
10,000
13"W.C
11"W.C.
10"W.C.
5 1/4X13 3/4X18 1/8
15
2056512.9
20,000
7"W.C
5"W.C.
4"W.C.
6 7/8X18 5/8X23 1/8
18
2056511.9
20,000
13"W.C
11"W.C.
10"W.C.
6 7/8X18 5/8X23 1/8
18
3056512.9
30,000
7"W.C
5"W.C.
4"W.C.
6 7/8X26 1/8X23 1/8
25
3056511.9
30,000
13"W.C
11"W.C.
10"W.C.
6 7/8X26 1/8X23 1/8
25
Introduction
Optional Accessories
Floor Base Model 4287, may be used with models:
2056512.9; 2056511.9
Model 4288 may be used with models:
3056512.9; 3056511.9
Blower Model 2205, equipped with a thermostat control may be used with models: 2056512.9; 2056511.9; 3056512.9; 3056511.9
Model 2206 equipped with a manual control may be used with models: 2056512.9; 2056511.9; 3056512.9; 3056511.9
Specifications
6
Provisions for Adequate Combustion and Ventilation Air
Supplying Adequate Ventilation
The following information will help you provide adequate ventilation. Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere
have a continuous water vapor retarder with a rating of one perm (6 x 10 openings gasketed or sealed and
b. weather stripping has been added on openable
windows and doors and
c. caulking or sealants are applied to areas such as
joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air.
-11
kg per pa-sec-m2) or less with
WARNING: If the area in which the heater may be operated is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSIZ223.1, Section 5.3 or applicable local codes.
Determining If You Need Additional Fresh Air. Space: Includes the room in which you will install heater plus
any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height=_______cu. ft. (volume of space)
Example: Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3,168 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/hr the space can support, (volume of space) divided by 50 cu. ft. = (Maximum Btu/hr the space can support.
Example: 3,168 cu. ft. (volume of space) divided by 50 cu. ft. = 63.36 or 63,360 (maximum Btu/hr the space can support)
3. Add the Btu/hr of all fuel burning appliances in the space.
Gas water heater* _____________Btu/hr Gas heater _______________Btu/hr Vented gas heater ______________Btu/hr Gas fireplace logs __________Btu/hr Other gas appliances* +__________Btu/hr Total =_____________Btu/hr
Example: Gas Heater 30,000 Btu/hr Vent-free heater +39,000 Btu/hr Total =69,000Btu/hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/hr the space can support with the actual amount of Btu/hr used.
__________Btu/hr (maximum the space can suppot)
__________Btu/hr (actual amount of Btu/hr used)
Example: 63,360 Btu/hr (maximum the space can suppot)
69,000 Btu/hr (actual amount of Btu/hr used)
If you must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining
room. If the extra space provides necessary air, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Install a lower Btu/hr heater, if lower Btu/hr size
makes room unconfined.
If the actual Btu/hr used is less than the maximum Btu/hr the space can support, you will need no additional fresh air ventilation.
Ventilation Air from Inside Building
This fresh air would come from an adjoining room. When ventilating to an adjoining room, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces. You can also remove door into adjoining room.
Ventilation Air from Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 541 ANSI 2223. 1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT. Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
In Canada:
When combustion air supply is for the unvented room heater only, it shall be sized at the rate of one (1) square inch per 1000 Btu/hr (.29KW) from outdoors. However, combustion air is acceptable when available from the principal heat source and sized to the current CAN/CGA B149.1 or .2 requirements. Where unvented equipment is installed in an area separated from a combustion air supply by a door, then permanent openings, grilles or louvers shall be provided. One shall be within 18 inches (46 cm) from the ceiling, and one 18 inches (46 cm) from the floor, sized to one (1) square inch per 1000 Btu (0.29 KW) to allow free movement of air with the source of combustion air supply.
7
Installing Your Heater
Unpack Your Unvented Gas Heater
The heater is shipped assembled. The cabinet must be removed for the heater installation.
1. Open carton and carefully lift out heater.
2. Stand heater upright.
3. Hardware included with heater: (2) metal mounting brackets (4) screws (4) plastic anchors (1) mounting bracket paper template
Locating Unvented Gas Heater
Consider the following points before attempting to install the heater:
1. This heater is designed to be mounted on a wall. It can
also be located on the floor, away from the wall, using an optional floor mounting stand.
2. Select a location for the heater that will provide exposure
of the radiant surface to the room, but will not be subjected to accidental contact. Adequate clearance must be available around the air opening.
3. Be sure to read the section "Provisions for Adequate
Combustion and Ventilation Air" requirements before
4. Properly dispose of shipping material.
NOTE
Check the burner rating plate, located inside the cabinet on the bottom, to make sure your heater is equipped to operate on the type of gas available (either Natural or L.P. Gas). DO NOT convert the heater from Natural Gas to L.P. Gas or from L.P. Gas to Natural Gas.
deciding where you install this heater. The heater must have enough fresh air suitable for proper combustion.
4. For proper combustion of the heater, you may need to provide one or more fresh air openings to the room where the heater is located.
5. This heater creates warm air currents that move heat to wall surfaces next to heater. Installing the heater next to vinyl or cloth wall coverings or operating heater where impurities in the air (such as tobacco smoke) exist, may discolor walls.
Clearances
Adequate clearances must be provided for accessibility for purposes of servicing and proper operation.
Wall Mounted
1. Minimum clearance to adjacent walls is 6".
2. Minimum clearance to floor (top surface of carpeting, tile or other combustible material) is 6".
3. Minimum clearance between the heater and ceiling is 36".
Floor Mounted With Optional Base
1. Minimum clearance between the heater and adjacent walls is 6".
2. Minimum clearance between the heater and ceiling is 36".
8
Models
0656541.9; 0656542.9; 1056511.9; 1056512.9
1056541.9; 1056542.9
Installing Your Heater
Installation and repair should be done by a qualified service technician.
An inspection of the heater and attached systems should be performed at least once each year by a qualified service technician. More frequent inspections are advisable if the heater is installed or operated in a manner that might cause the accumulation of dust or dirt in the heater, or the failure of component parts may occur more rapidly than would normally be expected.
In Canada:
Installation must conform with local codes or, in the absence of local codes, with the current standard CAN/CGA - B 149.1 Natural Gas Installation Code or CAN/CGA - B149.2 Propane Installation Code.
If the unvented room heater is installed in a residential garage, the following precautions must be taken.
The heater pilot and burner must be at least 24-inches
above the floor.
The heater must be located and protected, so as not to
be subjected to damage by a moving vehicle.
All flammable fuels must be removed.
Connect the unvented room heater to the gas supply line as specified by the "Gas Supply and Piping Requirements" section on page 10 of this manual.
Wall Mounting
1. Install mounting brackets on wall. Use enclosed "paper template" for proper location of holes. It may be necessary to use plastic or lead anchors for plaster walls. These are standard hardware items, available locally.
Floor Mounting
1. The floor mounting stand is required if floor mounted.
WARNING: This installation is not complete until floor mounting stand is installed.
2. Refer to page 26 for further floor base instructions.
2. After mounting brackets are installed, hang unvented room heater on mounting brackets in holes provided at the rear of the heater.
3. The illustration above details the mounting bracket positions. This assures proper clearances once the heater is mounted on the wall. Use the paper template to locate the bracket height. See minimum clearances on page 8.
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