Wilkerson X02 User Manual

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Richland, MI 49083 Tel: [phone]

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Installation & Service Instructions
83-108-000

Drain Model X02 with
Variations and Accessories

ISSUED: February, 2006
Supersedes: December, 2004

Doc.# 83108000, ECN# 060135, Rev. 3

WARNING

To avoid unpredictable system behavior that can cause personal

injury and property damage:

• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected
to this product before installation, servicing, or conversion.

• Op er at e w it hi n t he m an uf ac tu re r’s s pe cified pr essure,
temperature, and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below
freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is
present, or the product does not operate properly, do not put into
use.

• Warnings and specifications on the product should not be
covered by paint, etc. If masking is not possible, contact your
local representative for replacement labels.

CAUTION

Polycarbonate bowls, being transparent and tough, are ideal for use with
Filters and Lubricators. They are suitable for use in normal industrial
environments, but should not be located in areas where they could be
subjected to direct sunlight, an impact blow, nor temperatures outside
of the rated range. As with most plastics, some chemicals can cause
damage. Polycarbonate bowls should not be exposed to chlorinated
hydrocarbons, ketones, esters and certain alcohols. They should not be
used in air systems where compressors are lubricated with fire-resistant
fluids such as phosphate ester and diester types.

Metal bowls are recommended where ambient and/or media conditions
are not compatible with polycarbonate bowls. Metal bowls resist the
action of most such solvents, but should not be used where strong acids
or bases are present or in salt laden atmospheres. Consult the factory
for specific recommendations where these conditions exist.

TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND
WATER ONLY! DO NOT use cleansing agents such as acetone,

benzene, carbon tetrachloride, gasoline, toluene, etc., which are
damaging to this plastic.

Bowl guards are recommended for added protection of polycarbonate
bowls where chemical attack may occasionally occur.

WARNING

To avoid polycarbonate bowl rupture that can cause personal injury or
property damage, do not exceed bowl pressure or temperature ratings.
Polycarbonate bowls have a 150 PSIG pressure rating and a maximum
temperature rating of 125°F.

INSTALLATION

1. Refer to Warnings and Cautions.

2. Install unit in a vertical position.

3. Piping to this unit should be taken from the bottom of air line, sump,
reservoir or pneumatic device to be drained.

4. On units with a mechanical drain installed (X02-04-F00), a 3/8" or
10mm ID flexible tube may be attached to drain port, if desired.

5. Do not use rigid plumbing for discharge por t at bottom of drain; use
flexible hose connections to dampen plant vibrations from traveling
into the drain.

6. Maximum pressure rating is 150 psig (10.3 bar) for transparent plastic
bowls, and 200 psig (13.8 bar) for metal bowls. Temperature range is
32°F to 125°F (0°C to 52°C) for transparent plastic bowls, and 32°F to
150°F (0°C to 65.5°C) for metal bowls.

MAINTENANCE

1. Under normal operating conditions, this should be trouble-free.

2. Before removing bowl shut off air supply and reduce pressure in unit
to zero.

3. A. IF UNIT IS EQUIPPED WITH A MANUAL PETCOCK, drain bowl
at least once per work shift.

B. IF UNIT IS EQUIPPED WITH A MANUAL DRAINER:

1) Clean the small screen around the drain seat.

4. DO NOT PRESSURIZE UNIT unless bowl and bowl guard are
reinstalled and the clamp ring is securely locked in place.

REPAIR KITS AND REPLACEMENT PARTS

Plastic bowl with Flexible Drain (5 oz. size) No Guard..........FRP-95-017

Flexible Drain ........................................................................FRP-95-610

Plastic Bowl (5-oz. size)

with Automatic Drain and Bowl Guard ............................. GRP-95-845

Bowl Guard (5-oz. size) .......................................................GRP-95-846

Plastic Bowl (5-oz. size)

with Flexible Drain and Bowl Guard ..................................FRP-95-847

Automatic Drain (w/ Nitrile Seals) ....................................... GRP-95-973

Automatic Drain (w/ Fluorocarbon Seals) ............................ GRP-95-981

Metal Bowl w/ Manual Drain ................................................ GRP-95-539

Petcock Kit ........................................................................... GRP-95-182

––– OVER –––

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR

RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.

This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for
further investigation by users having technical expertise. It is important
that you analyze all aspects of your application, including consequences of
any failure and review the information concerning the product or systems
in the current product catalog. Due to the variety of operating conditions
and applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.

The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject to
change by The Company and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

Drain Model X02 with Variations and Accessories 83-108-000

PRESS
TURN

Petcock

Cover

Flex-Drain™

(plastic bowls

only)

Bowl
O-Ring

Bowl

Insert

Automatic
Drain
(Optional)

Transparent
Plastic
Bowl
Assembly

Metal

Bowl

Clamp

Ring

Nut

(for use

with Auto.

Mechanical

Drain)

Petcock

(for metal

bowls only)

Nut

Bowl
Guard

O-Ring

O-Ring