Wilkerson MI 49083 User Manual [en, es, fr]

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Richland, MI 49083 Tel: (269) 629-5000
WARNING
To avoid unpredictable system behavior that can cause personal injury and property damage:
• Disconnect electrical supply (when necessary) before installation, servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature, and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.
Introduction:
Follow these instructions when installing, operating, or servicing the product.
Application Limits
These products are intended for use in general purpose compressed air systems only.
Operating Pressure: kPa PSIG bar
Maximum Inlet Pressure:
Metal Bowl 1734 250 17.3 Poly Bowl 1024 150 10.2
Operating Temperature:
Maximum Temperature 80°C (175°F) Minimum Temperature 0°C (32°F)
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Installation and Service Instructions 83-960-000
12 Series Modular Kits ISSUED: May, 2005
Supersedes: November, 2001
Doc.# 83960000, ECN# 050500, Rev. 2
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3-Unit Modular Combo:
ABB1CDE
8.72 5.35 5.12 2.24 2.05 1.45
222mm 136mm 130mm 57mm 52mm 37mm
F G H J (Slot)
2.35 2.6 1.46 0.280 x 0.430
60mm 66mm 37mm 7mm x 11mm
Note: All Dimensions Nominal.
Installation
Attach inner clamp to wall bracket using the screw provided. See Figure 1 for screw torque values. Mount wall bracket to wall using spacing shown in Figure 2. The wall brackets are designed to use 1/4 inch screws. Attach the port blocks to pipe threads using a small amount of thread sealant. The unit will leak if the port blocks are not positioned properly. Assemble each inner and outer clamp with the tube seal and spacer installed as shown. The inner and outer clamp must be installed with proper orientation as shown in Figure 1. Install the clamp screws with one thread of engagement. Position the filter, regulator, or lubricator with the angled surface of body ears engaged with the angled surface of the inner and outer clamp. The regulator must be installed with knob pointing down. The filter / regulator must be installed with the knob pointing up.
WARNING
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2-Unit Modular Combo:
ABB1CDE
6.38 5.35 5.12 3.19 2.05 1.45
162mm 136mm 130mm 81mm 52mm 37mm
F G H J (Slot)
4.72 2.6 1.46 0.280 x 0.430
120mm 66mm 37mm 7mm x 11mm
Note: All Dimensions Nominal.
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FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
12 Series Modular Kits 83-960-000
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Tighten the clamp screws alternating between the two screws per connector until both screws are snug. Check the alignment of each body to verify fit between body and clamp. The bottom flange of the inner and outer clamp must be positioned below the bottom edge of the body. Pressurize the assembly and check for air leaks. If air leaks are found, depressurize the unit. Loosen the outer clamp and check fit between the body and clamps. Retighten the screws and check for air leaks.
GPA-96-301
thru
GPA-96-309 GPA-96-310
Removal
Disconnect air supply and depressurize all air lines before removing any modular units.
WARNING
Loosening the outer clamp screws may cause the filter, regulator, lubricator, or accessory to dislodge and fall. It is important to take necessary precautions when loosening the outer clamp screws to prevent the unit from falling and causing injury.
Loosen the outer clamp screws 8-9 turns. It is not necessary to completely remove the screws. Slide the unit down until it disconnects from the clamps. It may be necessary to pull the outer clamp out when removing one of the units from the assembly.
Wall Bracket
racket Screw orque T o .5 - 5.1Nm
40 - 45 In. Lbs.)
Tube Seal (Assemble Through Spacer)
Inner Clamp
Outer Clamp
Clamp Screw
Start Screws Approximately 1 Turn By Han Assemble To Bodies Or Port Blocks And Torque To 3.4 - 4.5 Nm (30 - 40 In. Lbs.)
Figure 1
GPA-96-311
Service Kits Available
Description Kit Number
1/8" NPT Port Block GPA-96-301 1/4" NPT Port Block GPA-96-302 3/8" NPT Port Block GPA-96-303 1/8" BSPP Port Block GPA-96-304 1/4" BSPP Port Block GPA-96-305 3/8" BSPP Port Block GPA-96-306 1/8" BSPT Port Block GPA-96-307 1/4" BSPT Port Block GPA-96-308 3/8" BSPT Port Block GPA-96-309 Modular Connector Kit GPA-96-310 Wall Bracket Kit GPA-96-311 1/4" Lock Ball Kit GPA-96-312
GPA-96-312
Figure 2
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