Wilkerson M00 User Manual

WARNING
DO NOT PLACE PLASTIC BOWL UNIT IN SERVICE
WITHOUT METAL BOWL GUARD INSTALLED
Plastic bowl units are sold only with metal bowl guards except miniature models. To minimize the danger of flying fragments in the event of plastic bowl failure, the metal bowl guards should not be removed. If the unit is in service without the metal bowl guard installed, manufacturer's warranties are void, and the manu­factuer assumes no responsibility for any resulting loss.
CAUTION
Certain compressor oils, chemicals, household cleaners, solvents, paints and fumes will attack plastic bowls and can cause bowl failure. Do not use near these materials. When bowl becomes dirty replace bowl or wipe only with clean, dry cloth. Reinstall metal bowl guard or buy and install a metal bowl guard. Immediately replace any crazed, cracked, damaged or deteriorated plastic bowl with a metal bowl or a new plastic bowl and metal bowl guard.
EXCEPT as otherwise specified by the manufacturer, this product is specifically designed for com­pressed air service, and use with any other fluid (liquid or gas) is a misapplication. For example, use with or injection of certain hazardous liquids or gases in the system (such as alcohol or liquid petroleum gas) could be harmful to the unit or result in a combustible condition or hazardous external leakage. Manufacturer's warranties are void in the event of misapplication, and manufacturer assumes no responsibility for any resulting loss. Before using with fluids other than air, or for non-industrial applica­tions, or for life support systems consult manufacturer for written approval.
83-211-000 REV REL
Printed in the U.S.A. 7/95
Some of the materials that will attack
polycarbonate plastic bowls.
Acetaldehyde Chlorobenzene Methylene chloride Acetic acid (conc.) Chloroform Methylene salicylate Acetone Cresol Milk of lime (CaOH) Acrylonitrile Cyclohexanol Nitric acid (conc.) Ammonia Cyclohexanone Nitrobenzene Ammonium flouride Cyclohexene Nitrocellulose lacquer Ammonium hydroxide Dimethyl formamide Phenol Ammonium sulfide Dioxane Phosphorous hydroxy Anaerobic adhesives Ethane tetrachloride chloride
and sealants Ethyl acetate Phosphorous trichloride Antifreeze Ethyl ether Propionic acid Benzene Ethylamine Pyridine Benzoic acid Ethylene chlorohydrin Sodium hydroxide Benzyl alcohol Ethylene dichloride Sodium sulfide Brake fluids Ethylene glycol Styrene Bromobenzene Formic acid (conc.) Sufuric acid (conc.) Butyric acid Freon (refrig. & Propell.) Sulphural chloride Carbolic acid Gasoline (high aromatic) Tetrahydronaphthalene Carbon disulfide Hydrazine Tiophene Carbon Tetrachloride Hydrochloric acid (conc.) Toluene Caustic potash solution Lacquer thinner Turpentine Caustic soda solution Methyl alcohol Xylene
Perchlorethylene and others
Trade names of some compressor oils, rubber compounds and other
materials that will attack polycarbonate plastic bowls.
Atlas "Perma-Guard" National Compound #N11 Buna N "Nylock" VC-3 Cellulube #150 and #220 Parco #1306 Neoprene Crylex #5 cement *Permabond 910 *Eastman 910 petron PD287 Garlock #98403 (polyurethane) Prestone Haskel #568-023 Pydraul AC Hilgard Co.'s hil phene Sears Regular Motor Oil Houghton & Co. oil#1120.#1130 & #1055 Sinclair oil "Lily White" Houtosafe 1000 Stauffer Chemical FYRQUEL #150 Kano Kroil Stilman #SR 269-75 (polyurethane) Keystone penetrating oil #2 Stillman #SR 513-70 (neoprene) *Loctite 271 Tannergas *Locite 290 Telar *Loctite 601 Tenneco anderol #495 & #500 oils Loctite Teflon-Sealant Titon Marvel Mystery Oil *Vibra-tite Minn. Rubber 366Y Zerex
*When in raw liquid form.
We cannot possibly list all harmful substances, so check with Mobay or the General Electric office for further information on polycarbonate plastic.
(see reverse side for Installation and Maintenance Instructions)
®
OPERATIONS
INSTALLATION AND
MAINTENANCE SHEET
Coalescing Filter Model M00 With
Variations and Accessories
PLASTIC
BOWL
METAL
BOWL
GUARD
(optional)
O-RING
COALESCING ELEMENT
METAL BOWL
CHECK VALVE
O-RING
Body
INSTALLATION
1. Refer to the warning on front page.
2. Purge downstream air line of oil.
3. Install as close as possible to point where air is being
used.
4. Install the unit with the air flowing through the body in the
direction indicated by arrow on body.
5. Maximum inlet pressure and operating temperature ratings
are: transparent plastic bowls, 150 psig (10,3 bar) and 125°F
(51,7°C); metal bowl
TYPICAL INSTALLATION
A. PREFILTER-It is recommended that a 5-micron-rated prefilter,
be installed upstream from the coalescer filter to prolong ele­ment life.
B. AIR DRYER-(Refrigerated or Desiccant) An air dryer is gen-
erally preferred to optimum results, but is optional.
C. OIL VAPOR FILTER- The Type D element is an adsorption
type for removing oil vapors, oil-associated odors, whether petroleum base or synthetic base. Element service life is approximately 1200 hours.
D. DIFFERENTIAL PRESSURE GAUGE-Maximum recommend-
ed pressure drop across coalescer filters is 10 psi (0,7 bar). This can be monitored by installing a differential pressure gauge.
E. VALVE-Do not use a valve or shutoff device in conjunction
with a coalescer filter that will allow a momentary or surge pressure drop greater than 50 psi (3,4 bar). To avoid high surges which can either ruin the element or momentarily allow downstream contamination, use a slow-opening type valve.
MAINTENANCE
1. The element operates effectively when it is saturated. The ele-
ment's useful life will end only when the resistance to flow becomes too high and the maximum permissible pressure is reached. The element cannot be cleaned or reused and must be replaced at the end of its useful life.
2. Drain the unit at least once per shift.
3. When bowl becomes dirty replace the bowl or clean by wiping
with a clean, dry cloth.
4. Before placing the unit in service, make sure that the bowl and
bowl guard are securely locked in place.
REPAIR KITS AND REPLACEMENT PARTS
Element Type B....................................................................MSP-95-991
Element Type C....................................................................MTP-95-547
Element Type D....................................................................MXP-95-054
Plastic Bowl w/Check Valve .................................................GRP-96-310
Metal Bowl with check valve.................................................GRP-96-506
Metal Bowl Guard.................................................................GRP-96-309
ACCESSORIES
Mounting Bracket..................................................................GRP-95-754
D
B
A
E
M00
C
Loading...