Wilkerson L50 User Manual

OPERATIONS
®
WARNING
DO NOT PLACE PLASTIC BOWL UNIT IN SERVICE
Plastic bowl units are sold only with metal bowl guards. To minimize the danger of flying fragments in the event of plastic bowl failure, the metal bowl guards should not be removed. If the unit is in service without the metal bowl guard installed, manufacturer's warranties are void, and the manufacturer assumes no responsibility for any resulting loss.
IF UNIT HAS BEEN IN SERVICE AND DOES NOT HAVE A METAL BOWL GUARD, ORDER ONE AND INSTALL BEFORE PLACING BACK IN SERVICE..
Certain compressor oils, chemicals, household cleaners, solvents, paints and fumes will attack plastic bowls and can cause bowl failure. Do not use near these materials. When bowl becomes dirty replace bowl or wipe only with clean, dry cloth. Reinstall metal bowl guard or buy and install a metal bowl guard. Immediately replace any crazed, cracked, damaged or deteriorated plastic bowl with a metal bowl or a new plastic bowl and metal bowl guard.
Acetaldehyde Chlorobenzene Methylene chloride Acetic acid (conc.) Chloroform Methylene salicylate Acetone Cresol Milk of lime (CaOH) Acrylonitrile Cyclohexanol Nitric acid (conc.) Ammonia Cyclohexanone Nitrobenzene Ammonium flouride Cyclohexene Nitrocellulose lacquer Ammonium hydroxide Dimethyl formamide Phenol Ammonium sulfide Diozane Phosphorous hydroxy Anaerobic adhesives Ethane tetrachloride chloride
and sealants Ethyl acetate Phosphorous trichloride Antifreeze Ethyl ether Propionic acid Benzene Ethylamine Pyridine Benzoic acid Ethylene chlorohydrin Sodium hydroxide Benzyl alcohol Ethylene dichloride Sodium sulfide Brake fluids Ethylene glycol Styrene Bromobenzene Formic acid (conc.) Sulfuric acid (conc.) Butyric acid Freon (refrig. & propell.) Sulphural chloride Carbolic acid Gasoline (high aromatic) Tetrahydronaphthalene Carbon disulfide Hydrazine Tiophene Carbon tetrachloride Hydrochloric acid (conc.) Toluene Caustic potash solution Lacquer thinner Turpentine Caustic soda solution Methyl alcohol Xylene
TRADE NAMES OF SOME COMPRESSOR OILS, RUBBER COMPOUNDS AND OTHER MATERIALS THAT WILL ATTACK POLYCARBONATE PLASTIC BOWLS.
Atlas "Perma-Guard" National Compound #N11 Buna N "Nylock" VC-3 Cellulube #150 and #220 Parco #1306 Neoprene Crylex #5 cement *Permabond #910 *Eastman 910 Petron PD287 Garlock #98403 (polyurethane) Prestone Haskel #568-023 Pydraul AC Hilgard Co.'s hil phene Sears Regular Motor Oil Houghton & Co. oil #1120. #1130 & #1055 Sinclair oil "Lily White" Houtosafe 1000 Stauffer Chemical FYRQUEL #150 Kano Kroil Stillman #SR 269-75 (polyurethane) Keystone penetrating oil #2 Stillman #SR 513-70 (neoprene) *Loctite 271 Tannergas *Locite 290 Telar *Loctite 601 Tenneco anderol #495 & #500 oils Loctite Teflon-Sealant Titon Marvel Mystery Oil *Vibra-tite Minn. Rubber 366Y Zerex
*When in raw liquid form.
WE CANNOT POSSIBLY LIST ALL HARMFUL SUBSTANCES, SO CHECK WITH MOBAY
CHEMICAL OR THE GENERAL ELECTRIC OFFICE FOR FURTHER INFORMATION ON
E X C E P T as otherwise specified by the manufacturer, this product is specifically designed for
compressed air service, and use with any other fluid (liquid or gas) is a misapplication. For example, use with or injection of certain hazardous liquids or gases in the system (such as alcohol or liquid petroleum gas) could be harmful to the unit or result in a combustible condition or hazardous external leakage. Manufacturer's warranties are void in the event of misapplication, and manufacturer assumes no responsibility for any resulting loss. Before using with fluids other than air, or for non-industrial applications, or for life support systems consult manufacturer for written approval.
(see reverse side for Installation and Maintenance Instructions)
WITHOUT METAL BOWL GUARD INSTALLED
C A U T I O N
SOME OF THE MATERIALS THAT WILL ATTACK
POLYCARBONATE PLASTIC BOWLS.
Perchlorethylene
and others
POLYCARBONATE PLASTIC.
C A U T I O N
TRANSPARENT
PLASTIC BOWL
BOWL
GUARD
PLASTIC
PETCOCK KNOB
(Optional with
Plastic Bowl)
ASSEMBLY NNR
NNR=NOT NORMALLY REPLACED
FILL PLUG
FORCE-FILL
ADAPTER KIT
O-RING
SCREW
(6 Required)
FLOW-GUIDE®
VARIABLE
ORIFICE
ADAPTER
NNR
CLAMP RING
I N S TA L L ATION AND
MAINTENANCE SHEET
Lubricator Model L50
with Variations and Accessories
SIGHT DOME
O-RING
TAMPER-RESISTANT KIT (Optional)
ADJUSTING SCREW
CHECK
VALVE
GASKET
NNR
RETAINING SCREW AND O-RING NNR (For Plastic Petcock Knob)
METAL BOWL
PRESS TURN
O-RING
BODY NNR
BALL
O-RING
ADAPTER
SIPHON TUBE
BOWL O-RING
ASSEMBL Y
NUT NNR
83-301-000-FL 8/99
Printed in the U.S.A.
NUT (1 Required)
SIGHT GAUGE (See Reverse Side for Parts Breakdown)
PETCOCK (For Metal Bowls only)
INSTALLATION
1.Refer to the warning on front page.
2.Install as close as possible to the equipment requiring lubrication.
3.Install the unit with the air moving through the body in the direction indi­cated by the arrow.
4.Install a unit with the same pipe size as the line in use. Avoid using fittings, couplings, etc., that restrict the airflow or baffle the oil out of the air at the lubricator outlet.
5.The unit may be filled under pressure by removing the fill plug and pouring the oil through the fill port. The bowl may be taken off after the fill plug is removed if a more rapid fill is required. DO NOT replace the fill plug until the bowl and bowl guard are in position and the clamp ring is locked in place. N O T E : As the fill plug is removed, the air pressure in the bowl will be released.
6.Use only clean nondetergent oil. SAE 10 or lighter is usually best.
7.The rate of oil delivery may be controlled by turning the adjusting screw counterclockwise for more and clockwise for less oil delivery. This lubricator delivers all the oil downstream which passes through the sight dome. The oil delivery rate will change automatically to deliver more oil during higher airflows and less oil for airflows lower than that at which the original setting was made.
8.Maximum pressure and temperature ratings for transparent plastic bowls are 150 psig (10,3 bar) and 125°F (52°C), and for metal bowls, 200 psig (14 bar) and 175°F (79.4°C).
MAINTENANCE
1.Given clean operating conditions, this unit will be trouble-free.
Contaminants from dirty oil may collect on the siphon tube inlet filter, requiring the filter to be cleaned by tapping on a hard surface and blowing off with an air blow gun.
2.If the oil delivery rate drops, the lubricator should be cleaned. Shut off air
supply and reduce pressure in unit to zero. Remove the Flow-Guide® variable orifice screw and clean its air passage with a small wire. Check the bore that the screw fits into for contaminants and clean, if necessary. Be sure that the passageway from the sight dome cavity into the Flow­Guide® variable orifice post is open. Remove the adjusting screw and clean the needle and the seat in the body. Inspect and clean the passage from the needle seat down into the adapter.
3.Drain off any contaminants which collect in the bottom of the bowl.
4.Lubricate o-rings with Parker O-Lube before assembly.
5.Clean plastic bowl with a clean, dry cloth only. KITS AND REPLACEMENT PARTS
Repair Kit - O-Rings...............................................................LRP-95-060
Bowl O-Ring Kit.....................................................................GRP-95-256
Sight Dome Kit ......................................................................LRP-95-249
Siphon Tube Assembly Kit.....................................................LRP-96-182
Fill Plug Kit.............................................................................LRP-95-250
Flow-Guide® Variable Orifice Kit...........................................LRP-95-252
Bowl Assembly Kit (No Guard) ..............................................LRP-96-160
Bowl Guard ...........................................................................GRP-95-808
Plastic Bowl w/Plastic Petcock
and Bowl Guard...................................................................LRP-95-830
Plastic Petcock Kit .................................................................LRP-95-181
Metal Gauge Bowl w/Petcock ...............................................GRP-95-676
Check Ball and O-Ring Kit.....................................................LRP-95-310
ACCESSORIES
Sight Gauge Kit.....................................................................LRP-95-771
Tamper Resistant Kit ...........................................................LRP-95-587
Force Fill Adapter..................................................................LRP-96-420
SIGHT GAUGE KIT
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