Wilkerson L26 User Manual

Richland, MI 49083 Tel: (269) 629-5000
!
To avoid unpredictable system behavior that can cause personal injury and property damage:
• Disconnect electrical supply (when necessary) before installation, servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature, and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.
CAUTION
!
Polycarbonate bowls, being transparent and tough, are ideal for use with Filters and Lubricators. They are suitable for use in normal industrial environments, but should not be located in areas where they could be subjected to direct sunlight, an impact blow, nor temperatures outside of the rated range. As with most plastics, some chemicals can cause damage. Polycarbonate bowls should not be exposed to chlorinated hydrocarbons, ketones, esters and certain alcohols. They should not be used in air systems where compressors are lubricated with fire-resistant fluids such as phosphate ester and di-ester types.
Metal bowls are recommended where ambient and/or media conditions are not compatible with polycarbonate bowls. Metal bowls resist the action of most such solvents, but should not be used where strong acids or bases are present or in salt laden atmospheres. Consult the factory for specific recommendations where these conditions exist.
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND WATER ONLY! DO NOT use cleansing agents such as acetone, benzene, carbon
tetrachloride, gasoline, toluene, etc., which are damaging to this plastic.
Bowl guards are recommended for added protection of polycarbonate bowls where chemical attack may occur.
INSTALLATION
1. Refer to warning.
2. Install as close as possible to the equipment which is being lubricated.
3. Install the unit with the air flowing through the body in the direction indicated by the arrow.
4. Install a unit with the same pipe size as the line in use.
OPERATION
1. The maximum pressure and temperature ratings are: transparent plastic bowl, 150 PSIG (10,3) and 125°F(51,7°C); metal bowls, 200 PSIG (13,8 bar) and 175°F (79,4°C0.
2. The lubricator may be filled under pressure by removing the fill plug and pouring the oil into the bowl through the fill port. The bowl may be taken off after the fill plug is removed if a more rapid fill is required. DO NOT replace the fill plug until the bowl and the bowl guard are in position and securely locked in place. NOTE: As the fill plug is removed, the air pressure in the bowl will be relieved.
3. Use clean oil preferably SAE 10 or lighter. The rate of oil delivery may be controlled by turning the adjusting screw counterclockwise for more and clockwise for less oil delivered. This L26 lubricator delivers all the oil downstream that passes through the sight dome. The oil delivery rate will change automatically to deliver more oil during higher airflows and less oil for airflows lower than the one at which the setting was made.
Installation & Service Instructions 83-179-000
Lubricator Model L26 with Variations and Accessories
ISSUED: April, 2006 Supersedes: August, 1995
Doc.# 83179000, ECN# 060135, Rev. 1
MAINTENANCE
1. Given clean operating conditions, this unit will be trouble-free.
2. IF OIL DELIVERY RATE DROPS, the lubricator should be cleaned. Shut off air supply and reduce pressure to zero. Remove Flow­Guide® variable orifice screw and clean its passage with a small wire. Check orifice screw’s bore for contaminants and clean it if necessary. Be sure that the passageway from the sight dome cavity into Flow-Guide® variable orifice post is open. Remove adjusting screw, clean needle and seat in body. Inspect and clean passage from needle seat to siphon tube adapter.
3. Drain off contaminants that collect in bottom of bowl and wipe it clean with a soft cloth.
4. Lubricate o-rings with Dow Corning 200 silicone oil or equivalent before assembly.
5. Do not pressurize the unit until the bowl and bowl guard are in position and locked in place.
REPAIR KITS AND REPLACEMENT PARTS
O-Ring Repair Kit (bowl, fill plug,
adjusting screw and sight dome o-rings) ....................... LRP-95-059
O-ring Kit for Adjusting Screw (10 per kit) ...................... GRP-95-255
Bowl O-Ring Kit ................................................................ GRP-95-900
Siphon Tube Assembly Kit ................................................ LRP-96-137
Sight Dome Kit ................................................................... LRP-95-239
Fill plug kit .......................................................................... LRP-95-253
Flow-Guide® (1/4" models) .............................................. LRP-95-241
Flow-Guide® (3/8" models) .............................................. LRP-95-242
Flow-Guide® (1/2" models) .............................................. LRP-95-243
Transparent Plastic Bowl Kits:
with bowl guard, plastic petcock .................................... LRP-95-967
Plastic Bowl Assembly ...................................................... LRP-95-958
Auto-Fill™ Lubricator Adapter
(includes plastic bowl) .................................................... LRP-95-965
Plastic bowl - no drain ....................................................... LRP-96-938
Metal Bowl Kits
with brass petcock, sight gauge ................................... GRP-95-931
Adjusting Screw (5 per kit) ............................................... LRP-95-163
Check Ball and O-ring Kit ................................................. LRP-95-310
ACCESSORIES
Wall Mounting Bracket ...................................................... GPA-95-946
Sight Gauge Kit (metal bowl units) .................................. GRP-95-079
Tamper Resistant Kit ......................................................... LRP-95-587
Force Fill Adapter ............................................................. GRP-96-394
WARNING
!
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
ASSEMBLIES
83-179-000
FORCE-FILL ADAPTER (Optional)
Flow-Guide
®
VARIABLE ORIFICE (1/4" Models)
SPACER
SCREW
Flow-Guide
®
VARIABLE ORIFICE (1/2" Models)
Flow-Guide VARIABLE ORIFICE (3/8" Models)
FILL PLUG KIT (Standard)
®
SIGHT DOME KIT
TAMPER-RESISTANT CAP (Optional)
ADJUSTING SCREW
O-RING
BODY NNR
BALL
O-RING
ADAPTER
SIPHON TUBE ASSEMBLY
FOR AUTO-FILL™ LUBRICATOR ORDER
ADAPTER ASSEMBLY NO. LRP-95-965
SHOWING PROPER INSTALLATION OF
SIPHON TUBE METAL BRACKET TO ALLOW
FREE TRAVEL OF FLOAT
Insert top of siphon tube onto barb fitting in
METAL BRACKET Install on tube (as shown left) as near as possible to barb.
Float should be able to freely move up and down after tube and bracket are in place.
FLOAT ASSEMBLY
OIL INLET FITTING
TRANSPARENT PLASTIC BOWL (shown without bowl guard)
RETAINING SCREW NNR
O-RING
PLASTIC BOWL
METAL BOWL
METAL BOWL GUARD
O-RING
BOWL INSERT
O-RING
RETAINER
NUT
Kit includes Float Assembly, Insert, O-ring, Stem Assembly, Siphon Tube, Transparent Plastic Bowl, and Bowl Guard.
NOTE: DO NOT ATTEMPT TO REPAIR THE AUTO-FILL ASSEMBLY
MECHANISM IN THE FIELD: IF IT MALFUNCTIONS, PURCHASE A NEW ASSEMBLY.
SCREW
PLASTIC PETCOCK KNOB (Optional with plastic bowl)
NNR=NOT NORMALLY REPLACED
PETCOCK (for metal bowls only)
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