Wilkerson F16 User Manual
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Richland, MI 49083 Tel: (269) 629-5000
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Installation & Service Instructions
83-848-000
Filter Models F16 with
Variations and Accessories
ISSUED: February, 2006
Supersedes: September, 1995
Doc.# 83848000, ECN# 060135, Rev. 2
WARNING
To avoid unpredictable system behavior that can cause personal
injury and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
Disconnect air supply and depressurize all air lines connected
•
to this product before installation, servicing, or conversion.
Op er at e w it hi n t he m an uf ac tu re r’s s pe cified pressure,
•
temperature, and other conditions listed in these instructions.
Medium must be moisture-free if ambient temperature is below
•
freezing.
Service according to procedures listed in these instructions.
•
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
•
After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is
present, or the product does not operate properly, do not put into
use.
Warnings and specifications on the product should not be
•
covered by paint, etc. If masking is not possible, contact your
local representative for replacement labels.
CAUTION
Polycarbonate bowls, being transparent and tough, are ideal for use with
Filters and Lubricators. They are suitable for use in normal industrial
environments, but should not be located in areas where they could be
subjected to direct sunlight, an impact blow, nor temperatures outside
of the rated range. As with most plastics, some chemicals can cause
damage. Polycarbonate bowls should not be exposed to chlorinated
hydrocarbons, ketones, esters and certain alcohols. They should not be
used in air systems where compressors are lubricated with fire-resistant
fluids such as phosphate ester and diester types.
Metal bowls are recommended where ambient and/or media conditions
are not compatible with polycarbonate bowls. Metal bowls resist the
action of most such solvents, but should not be used where strong acids
or bases are present or in salt laden atmospheres. Consult the factory
for specific recommendations where these conditions exist.
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND
WATER ONLY! DO NOT use cleansing agents such as acetone,
benzene, carbon tetrachloride, gasoline, toluene, etc., which are
damaging to this plastic.
Bowl guards are recommended for added protection of polycarbonate
bowls where chemical attack may occasionally occur.
WARNING
To avoid polycarbonate bowl rupture that can cause personal injury or
property damage, do not exceed bowl pressure or temperature ratings.
Polycarbonate bowls have a 150 PSIG pressure rating and a maximum
temperature rating of 125°F.
INSTALLATION
1. Refer to Warnings and Cautions.
2. Install as close as possible to point where air is being used.
3. Install the unit with the air flowing through the body in the direction
indicated by arrow.
4. Install the same pipe-size unit as the pipeline in use. Avoid using
fittings, couplings, etc., that restrict air flow.
5. Do not install this unit on any application where the pressure drop will
exceed 20 psi.
6. A
drain line with 3/8" or 10mm ID flexible tube may be attached to
drain port if desired.
7. Maximum inlet pressure and operating temperature ratings are:
transparent plastic bowls, 150 psig (10 bar) and 125°F (52°C);
metal bowls, 250 psig (17 bar) and 175°F (79°C).
8. Install unit in a vertical position.
MAINTENANCE
1. TO CLEAN BOWL OR REPLACE FILTER ELEMENT:
a. Depressurize unit.
b. Inspect and replace crazed, cracked, damaged or deteriorated
seals and bowls with original manufacturer’s approved seals and
bowls.
c. IF BOWL BECOMES DIRTY, replace it or clean it by wiping it with
a soft dry cloth.
2. FILTER ELEMENT, replace or clean it periodically. Remove element
and tap on a hard surface. Use an air gun to blow out residual dirt.
3. IF METAL BOWL HAS A MANUAL PETCOCK, drain bowl at least
once per work shift.
4. BEFORE PLACING UNIT IN SERVICE, reinstall bowl and bowl guard
and lock them securely in place.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for
further investigation by users having technical expertise. It is important
that you analyze all aspects of your application, including consequences of
any failure and review the information concerning the product or systems
in the current product catalog. Due to the variety of operating conditions
and applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject to
change by The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
Filter Models F16 with Variations and Accessories 83-848-000
Screw
Retainer
Sight
Gauge
Kit
REPAIR KITS AND REPLACEMENT PARTS
Filter Element with Bowl O-ring. ...........................................FRP-95-160
Element, O-ring, Deflector Vane and Element Retainer Kit ..FRP-96-943
Bowl O-ring kit ..................................................................... GRP-95-009
Transparent Plastic Bowl Assemblies:
with Flex-Drain™ ..............................................................FRP-95-017
with Bowl Guard, Automatic Mechanical Drain .................FRP-95-015
with Bowl Guard, Flex-Drain™..........................................FRP-95-014
Bowl Guard Kit ..................................................................... GRP-95-013
Metal Bowl Assemblies:
with Manual Drain .............................................................FRP-95-178
with Automatic Drain with Fluorocarbon Seals .................FRP-95-950
with Sight Gauge, Petcock (for units with
“G” in model no.) .............................................................. GRP-95-133
Drains:
Automatic Drain with Nitrile Seals ...................................GRP-95-973
Automatic Drain with Fluorocarbon seals ........................GRP-95-981
Brass Petcock Kit .............................................................GRP-95-182
Flex-Drain™ for Plastic Bowl ............................................FRP-95-610
ACCESSORIES
Wall Mounting Bracket .........................................................GRP-95-016
Flex-Drain
(Plastic
Bowls
Only)
Filter
Element
TM
Automatic
O-ring
Drain
Element
Retainer
NNR
Body
O-ring
Deflector
Vane
Bowl
Insert
O-ring
Transparent
Bowl
Bowl
Guard
Nut
Metal
Bowl
Insert
Retainer
Petcock
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