WILDWOOD OVENS &BBQ’S MILANO OVEN Installation Instructions

MILANO OVEN INSTALLATION INSTRUCTIONS 4.0
WILDWOOD OVENS &BBQ’S
5020 EAGLE ROCK BLVD. LOS ANGELES, CA 90041
TEL. 323-255-6578 FAX. 323-306-5689
www.wildwoodovens.com info@wildwoodovens.com
SAVE THESE INSTRUCTIONS!
READ ALL INSTUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. WHEN THIS OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTRUCTIONS. A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
WE RECOMMEND THAT YOU CONTACT A LOCAL BUILDING OR FIRE OFFICIAL CONCERNING ANY INSTALLATION RESTRICTIONS OR NEED FOR INSPECTION OF THE OVEN INSTALLATION PRIOR TO CONSTRUCTION. THIS OVEN IS TO BE INSTALLED BY A QUALIFIED PERSONNELL ONLY.
OBTAIN THE NECESSARY PERMIT TO CONSTRUCT. IN MOST AREAS THIS WILL INCLUDE A PERMIT TO CONSTRUCT THE OVEN AND A PERMIT FOR THE EXHAUST SYSTEM. ALL CONSTRUCITON MUST COMPLY WITH LOCAL BUILDING CODES. WHICHEVER IS MOST RESTRICTIVE MUST BE FOLLOWED.
TO MAINTAIN THE U.L. LISTING OF THE OVEN THE VENTING APPLICATION MUST BE INSTALLED PER UL-103 STANDARD AND NEEDS TO BE INSTALLED IN ACCORDANCE WITH THE GUIDELINES SPECIFIED IN THIS INSTALLATION INSTRUCTION GUIDE.
TABLE OF CONTENTS
MILANO Oven Kit Parts List 1
Oven Base and Enclosure Material List 2
Minimum Clearances 3
Safety Plaque Information 4
Minimum Footprint Requirements 4
Wood-Fired Oven Operating Tips 5
Wood-Fired Oven Maintenance Tips 7
Pre-Construction Checklist 8
Building Foundation and Base 9
Oven Assembly Instructions 11
Roofing and Finishing the Exterior 15
Commercial Application 17
Curing the Oven 18
Cooking Pizza in the Oven 19
Using Your Oven 20
Milano
Wood Fired Oven
Installation Instructions
Version 4.0
INSTALLATION INSTRUCTIONS: Failure to follow instructions may result in significant oven damage and may void your warranty.
Before you Begin
Please read this entire manual before installing the oven. Failure to follow instructions may result in property damage, bodily injury, or even death. Be sure to place orders early for any items that are necessary to complete your project. It is best to have everything you need prior to beginning construction.
MILANO OVEN KIT PARTS LIST
A 2-Pre-cast hearth sections
B 4-Pre-cast dome sections
C 1-Steel oven door (available in stainless steel)
D 4-Tubes Fireplace Mortar *
E 1-Fiber insulation blanket (12 ft roll, 24 in wide)
F 1-SAFETY INFORMATION PLAQUE **
ADDITIONAL RECOMMENDED MATERIALS:
G 3-1” Thick Heat stopper board (48”x48”)
H 1 Roll of Diamond Lath Mesh (8 ft roll, 27 in wide) ***
himney System customized to fit the oven application (see pg 16 for contact information)
C
1-Tube of high temperature sealant for anchor plate
24-48 Alcohol Can Heat (used for buffet tray warmers) Available at Wildwood!
*Oven has to reach 350 degrees on first initial curing. Never cure an insulated oven.
*Fireplace Mortar p
the only sealant/adhesive used in oven assembly. Do not use an alternate sealant/adhesive.
** SAFETY INFORMATION PLAQUE must be adhered to the facade of the oven, at a location that is visible to the
user at all times. Do not remove this plaque. Please refer to Safety Plaque Location Diagram on page 4 for recommended locations.
*** DIAMOND LATH MESH can be purchased from any local home improvement/hardware store.
©Wildwood Ovens and BBQs LLC 2009 WWW.WILDWOODOVENS.COM 323.255.6587 All specifications subject to change without notice
rovided by Wildwood is tested and approved to meet safety standards and therefore must be
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Milano
Wood Fired Oven
Installation Instructions
Version 4.0
OVEN BASE AND ENCLOSURE MATERIAL LIST
The following list is provided for your convenience only; the materials are not part of the oven kit. List may vary depending on construction method.
MASONARY CONSTRUCTION METHOD
FOUNDATION AND SLAB
Stakes and forms (for smooth finish melamine can be used to build forms)
1500 Lb or higher strength concrete mix
#4 Rebar
WALLS & SHELF
Forms
6” x 8” x 16” masonry blocks
Masonry mortar
#4 Rebar
1500 Lb or higher strength concrete mix
Optional alternative metal stand (contact a wildwood representative for prices)
OOF
R
Non-flammable roofing material
CHIMNEY SYSTEM *
1 Anchor plate for 6” pipe
1 Double or triple wall chimney pipe (exact length will depend on individual installation
needs)
1 Chimney cap with spark arrestor
1 Tube high temperature sealant for anchor plate (withstanding up to 2000 degrees F)
IMPORTANT:
Oven shall only be installed with exhaust hoods constructed in accordance with NFPA 96 or
LISTED building heating appliance chimneys also LISTED as grease ducts.
* Material list for chimney system may vary depending on oven application. Interior installations may require
additional parts.
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©Wildwood Ovens and BBQs LLC 2009 WWW.WILDWOODOVENS.COM 323.255.6587 All specifications subject to change without notice
Milano
Wood Fired Oven
Installation Instructions
Version 4.0
MINIMUM CLEARANCES
Please refer to the Minimum Clearance Diagram below.
1. Build your oven in such an area where smoke will not infiltrate your home or homes close to you. The minimum clearance from combustibles is 30 inches (762 mm) to each side of the door opening, and 36 inches (914 mm) in front of the door opening. The minimum clearance from combustible materials to the oven is 3” from the side walls, 24” from the top of the oven and 1” from side of the oven base. WARNING: DO NOT PACK REQUIRED CLEARANCES (AIR SPACES) WITH INSULATION OR OTHER MATERIALS.
2. Check that there is adequate clearance at the ceiling. A height of 83 inches is needed for a basic installation with direct venting.
3. Check that there is a minimum clearance of 3 inches around assembled oven (measured off of the fiber insulation blanket and wire mesh) to any adjacent sidewall construction composed of combustibles. Any adjacent combustible sidewalls which projects beyond the front of the oven opening must be a minimum of 48 inches, measured from the side of the oven opening closest to the wall to the surface of the wall. If the distance is less than 48 inches a wall shield must be mounted on the wall. Any adjacent combustible floor which projects in front of the oven opening must be a minimum of 30 inches away from each side of the door opening and 36 inch from the front of the door opening.
Minimum Clearance Diagram:
* NOTE: 3” minimum clearance is measured from the outer edge of the diamond lath mesh, not the oven refractory.
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©Wildwood Ovens and BBQs LLC 2009 WWW.WILDWOODOVENS.COM 323.255.6587 All specifications subject to change without notice
Milano
Wood Fired Oven
Installation Instructions
Version 4.0
SAFETY PLAQUE INFORMATION
* NOTE: Diagram above shows recommendations for the location of SAFETY INFORMATION PLAQUE on finished oven. Oven
designs and finishes vary; therefore one or more of the options may not apply. Locate plaque where visible and do not remove.
MINIMUM FOOTPRINT REQUIREMENTS
* NOTE: Minimum footprint illustrated above does not include thickness of the enclosure and finish material. Enclosure and finish
material varies based on design.
©Wildwood Ovens and BBQs LLC 2009 WWW.WILDWOODOVENS.COM 323.255.6587 All specifications subject to change without notice
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Milano
Wood Fired Oven
Installation Instructions
Version 4.0
WOOD-FIRED OVEN OPERATING TIPS
WARNING-KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
WOOD-FIRED OVEN IS INTENDED FOR OPERATION BY TRAINED AND QUALIFIED
PERSONNEL ONLY. INQUIRE ABOUT OUR OVEN OPERATION/COOKING CLASSES AT
WILDWOOD!
THIS OVEN IS A HIGH HEAT PRODUCING APPLIANCE AND MAY CAUSE SEVERE BURNS IF
TOUCHED DURING OPERATION.
DO NOT OVERFIRE THE OVEN. IF FLAME SPILLS OUT OR TEMPERATURE
XCEEDS 700 DEGREES FAHRENHEIT, YOU ARE OVERFIRING. OVER-FIRING
E
CAN CAUSE OVEN DAMAGE AND IS NOT RECOMMENDED. SPILLAGE OCCURS WHEN FLAME PERMEATES THE CHIMNEY AND THE OPENING-PHYSICALLY COMING BEYOND THE OPENING FOR THE OVEN DOOR.
IMPORTANT! A WOOD-FIRE RATED FIRE EXTINGUISHER MUST BE KEPT IN CLOSE
PROXIMITY TO THE OVEN AT ALL TIMES. NOTIFY ALL OVEN OPERATORS ABOUT THE LOCATION AND USE DURING EMERGENCIES.
IN CASE OF OVERFIRING THE OVEN, CLOSE DOOR TIGHTLY.
CAUTION: NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’ A FIRE IN THIS OVEN. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE OVEN WHEN IN USE.
WHEN USED INDOORS, PROVISIONS MUST BE MADE TO SUPPLY SUFFICIENT
COMBUSTION MAKE-UP AIR INTO STRUCTURE, WHEN USING THIS OVEN. COMBUSTION AIR MUST BE SUPPLIED IN ACCORDANCE WITH LOCAL BUILDING CODES.
DO NOT ELEVATE THE FIRE. BUILD THE FIRE DIRECTLY ON THE HEARTH.
DO NOT LEAVE A FIRE UNATTENDED. YOU MUST CLOSE THE OVEN DOOR TIGHTLY TO
EXTINGUISH THE FIRE BEFORE LEAVING OVEN UNATTENED.
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©Wildwood Ovens and BBQs LLC 2009 WWW.WILDWOODOVENS.COM 323.255.6587 All specifications subject to change without notice
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