Wilding Wallbeds CPS 10 Installation Instructions

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CLINICAL PRO SERIES INSTALLATION INSTRUCTION
INSTRUCTION BOOKLET #CPS 10
Watch step by step installation instructions at:
https://www.wallbedsbywilding.com/installation-cps/
WARNING! ALL MURPHY SYSTEMS CONTAIN POWERFUL LIFTING COMPONENTS. FAILURE TO USE AND FOLLOW THESE INSTRUCTIONS DURING THE INSTALLATION PROCESS COULD RE­SULT IN SEVERE PERSONAL INJURY TO USER OR DAMAGE TO PRODUCT. PLEASE CONTACT CUSTOMER SERVICE AT 866-725-6401 FOR ANY QUESTIONS.
Revision 7/16
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Hardware Supplied
Tools Needed
1 1/4” Wood Screw
1 1/2” Wood Screw
1 3/4” Wood Screw
2” Wood Screw
1 1/4” Pocket Hole Screw
3 1/2” Wood Screw
Qty
10
4
4
4
4
Cam Fitting
Connecting Bolt
Square Tip Bit
5/8’’ Pan head Screw
Qty
4
Spare
4
Spare
1
25
3
Cordless Screw Driver Or Power Drill with Phillips bit
Pliers
Small Regular Screw Driver
Phillips Screw Driver
Stubby Phillips Screw Driver
Studsensor
Stud Sensor
STANLEY
Tape Measure
6’ Step Ladder
1/4” Drill Bit
(Attached to the top of the Bridge Board)
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Wall Bed Parts List
Mattress Box (complete unit)
A
B
Bridge Board
C
Left Side Board
D
Right Side Board
E
Head Board Face
F
Head Board Top
(See Below for Head Board Parts)
G
Male Pivot Point
H
Upper Plate
Lower Plate
I
J
Female Pivot Point
K
Stretcher Board
L
Lift Piston
Handle
N
Bed Stop
M
C
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K
M
B
D
F
E
L
H
G
I
N
A
Equipment Head Board Parts List
Head Board Hinged Top
A
B
Top Shelf
C
Bottom Shelf
D
Cat 5-6
E
Head Board Face
F
Power Strip
G
Right Center Partition
H
Left Center Partition
Outer Partion
I
J
Lid Support
K
Cam/Connecting Bolt
L
1/4” Back Panel
Barrel Catch Assembly (inside)
M
Hinge Assembly (inside)
N
N
J
L
I
K
C
B
A
N
H
N
M
I
D
L
F
G
E
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NOTICE: THE ILLUSTRATIONS IN THESE INSTRUCTION SHOW ASSEMBLY WITH EXAM CABINET ON THE RIGHT. YOUR CABINETS AND CABINET PARTS MAY VARY FROM THESE DRAWING IN THE FORM OF A MIRROR IMAGE.
Side Board Illustration
For ease of assembly, familiarize yourself with side board parts below.
Headboard Connecting
Base board cut out
Base board/Stretcher Connecting Bolts
Bolts
Male Pivot post (E-clip attached)
Upper Plate
(Right side board shown)
Finished edge
Grommet
Bridge board Connecting bolts
Bed Stop
Installation Wall
Left Side Board
Step 1: Position the Mattress Box and the right and left Side Boards face down on the floor with the bottom of the Mattress Box approximately 2.5 feet from the wall where the bed will be installed.
Step 2: With a pair of pliers, remove the E-clips from the pivot posts on the Side Boards. Leave the white nylon spacers in place on the posts.
E-clip
Right Side Board
Mattress Box
Mattress Box Top
Step 3: Slide the Side Board pivot posts through the pivot holes in the Mattress Box as illustrated. Replace the E-clips.
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Upper end
Lift Piston Illustration
Lower end
Piston Socket
: Attach the lower end of the Lift
Step 4 Piston (skinner end) onto the Lower An chor Plate on both sides of the Mattress Box by positioning the socket end of the piston directly over the ball stud on the anchor plates and pushing them on. The piston socket will snap into place over
the ball.
Spread the Side Board tops so
Step 5: the Mattress Box has clearance to pass through the Mattress Box Stops on the Side Boards. (Illustration 1)
Upper Anchor Plate
Grommet Hole
Piston
-
Left Side Board
Mattress Box
Lower Anchor Plate
Mattress Box
Snap
This step will require two people.
Step 6: One person will kneel down in front of the Mattress Box and lift it up about 4 to 5 inches while the second person positions the upper socket end of the Lift Piston directly over the ball stud on the upper an
­chor plate and snap it into place. The first person may need to raise and lower the Mattress Box slightly to allow the Piston to snap on. Repeat step on opposite piston to be snapped into place. (Illustration 2)
Illustration 1
Upper anchor plate
Left side board
Mattress
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box (slightly raised)
Mattress Box Stop
Snap
Illustration 2
Base board cut out
Piston
Lower anchor plate
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Step 7:
on the right side of the Bridge Board, tighten the Cam fittings using a Phillips screw driver turning them 1/2 turn clockwise. Do this procedure by hand to insure the Cam fittings are tight but not over tightened. DO NOT USE A POWER SCREW DRIVER. Once the Cam fittings are tight insert two (per side) pocket hole screws into the Pocket Holes and screw them into the Side Boards.
Position the Bridge Board by inserting the 3 connecting bolts on the right Side Board into the 3 Cam Fittings
HELP FULL HINT
: It is easier to engage the Bridge Board’s cam fittings to the Side Boards if you (with your helper) raise the end of the Side Boards just above the Bed Box. Raise both Side Boards at the same time as you fit the Bridge Board
Mattress Box Bottom
Bridge Board
Optional light holes
Finished side
Finished edge
Step 8:
Install the Head Board Face with the Wall Bed remaining face down on the floor. WITH THIS STEP.
HAVE SOMEONE HELP
Slide the Headboard between the Side Boards and under the Connecting Bolts line it up with the Con necting Bolts as illustrated. Now with a Phillips screw driver tighten the Cam
fittings by turning them clockwise.
Pocket Holes
Bridge Board
Cam Fittings up
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Cam Fittings on this side.
Power strip
Step 9:
Install the Head Board Bottom Shelf as illustrated. Make sure to orient the self as shown with the Cam Fittings
down.
Step 10:
Install the Head Board Top Shelf as illustrated. Make sure to orient the shelf as shown with the Cam Fittings
down.
Bottom
Cam Fittings on this side
Step 11:
Install the two Center Partitions as illustrated. Make sure to orient the partitions as shown with the Cam Fittings facing each other toward the
INSIDE. Grommet holes down.
Bottom
Cam Fittings on this side
Grommet
Bottom
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Step 12: Outer Partitions as illus
Install the two
­trated. Make sure to orient the partitions as shown with the Cam Fittings facing OUTSIDE. Use the Stubby Phillips screw driver if necessary to tighten Cam
Fittings.
Step 13: Install the Hinged Head Board Top as illus-
trated.
Cam Fittings on this side.
Cam Fittings on this side.
Bottom
Hinged Headboard Top
Helpful hint: Lift the Hinged Top to get the unit positioned correctly. Once in place snap the barrel catch together holding the Hinged Head Board Top closed.
Step 14:
Install the two 1/4”
plywood back panels using the 5/8” Screws provided.
Bottom
1/4” Back Panel
20
5/8’’ Pan head Screw
Bottom
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Step 15: Locate the Stretcher Board and slide it between the Side Boards at the bottom of the Wall Bed Cabinet. Insert the Cam Fit­tings onto the Connecting Bolts and tighten them by turning the cam clockwise.
If Wall Bed lights were purchased for the bed, you must install the lights at this point
STOP
in the installation process. Light Kit instructions are included in the Light Kit box.
Stretcher Board
Step 16: This step will require 2 people. From the top of the Wall Bed Cabinet, lift it to the standing position. Be care­ful, the front is heavier and the unit may not stand on its own.
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Positioning Unit in Room
The following illustration is a birds eye view with dimensions to be considered in locating the unit during installation. The illustration shows the Exam cabinet on the right but your unit may have it on the left.
TWIN SIZE UNIT
109”
Overall Height of unit
23”
23”
86.5”
30”
Cabinet
30”
Cabinet
43”
TWIN SIZE
Wall Bed
FULL SIZE UNIT
124”
58”
FULL SIZE
Wall Bed
36”
Exam
Cabinet
36”
Exam
Cabinet
30”
29.25”
30”
29.25”
Overall Height of unit
23”
Overall Height of unit
Cabinet
86.5”
30”
86.5”
QUEEN SIZE UNIT
130”
64”
QUEEN SIZE
Wall Bed
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36”
Exam
Cabinet
30”
29.25”
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Step 17: Once the Wall Bed is standing, slide it back and position it against the wall where it is to be installed (See page 7) . Check the gap between the Side Boards and the Mattress Box Front on both sides. The gap at this point will probably need to be adjust­ed. You can adjust the gap by pushing a Side Board to one side or the other at the top. Pushing it will even out the gap from top to bottom on each side. At this point don’t worry if one side has a larger gap than the other as long as each side’s gap is about the same from top to bottom. (Illustration 4)
PUSH HERE....OR HERE TO ADJUST GAP
Illustration 4
Gap
Gap
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WARNING: THE NEXT 2 STEPS MAY REQUIRE PROFESSIONAL HELP.
FAILURE TO PROPERLY ANCHOR THE WALL BED TO YOUR WALL COULD CAUSE THE UNIT TO FALL CAUSING SEVERE PERSONAL INJURY OR DEATH. CALL TECHNICAL SUPPORT AT 866-725-6401 IF YOU HAVE ANY QUESTIONS.
Step 18: Standing on a ladder in front of the Wall Bed, locate the studs in your wall with a stud finder, then mark them with a pencil just above the Anchor Board located at the back of the Bridge Board. (See illustration 5) You should be able to find at least 3 studs for Queens and Fulls, Twin size units require 2. It is highly recommended that you run a test screw into your wall just above the An­chor Board to verify that you have found the stud location. IF YOUR WALLS ARE NOT TRADITIONAL WOOD FRAMING, YOU MAY NEED TO HIRE A HANDY MAN OR CONTRAC­TOR TO HELP IN ANCHORING THE UNIT SECURELY TO YOUR WALL.
Step 19: Using a 1/4” drill bit (provided) pre-drill holes through the Anchor Board corresponding with the studs in your wall DO NOT PRE-DRILL THE STUDS. Now, using the 3 1/2” Wood Screws, (or screws appropriate for your wall type) anchor the Wall Bed to the wall.
Anchor Board
3 1/2” Wood Screw
Studs in your wall
Illustration 5
Bridge Board
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Step 20: Check the gap alignment again. If it looks right skip this step. If the gap is not right, meaning that the Mattress Box is too close to the side board or even touching it at the top on one side. It can be adjusted even after the Wall Bed is attached to the wall but it will require two people. The procedure will require the bottom of the Wall Bed Cabinet to be moved slightly to the left or right depending on which top corner is too close. If the Mattress Box is too close on the top right side for instance, the right side (bottom) will need to be slid to the left slightly. Have one person push the Side Board at the bottom with his feet while the second person pulls at the opposite bottom side.
Push side­board over at bottom to align
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STOP
ONLY PERFORM THE FOLLOWING STEP IF THE EXAM TABLE IS TO BE POSITIONED AT A 22.5 ANGLE TO THE SIDE OF THE WALL BED.
Angle Supports are designed to assist in positioning and anchoring the Exam Cabinet at a 22.5 degree angle to the Wall Bed. It is important that the Exam Cabinet be mounted to the Wall Bed to gain support for operating the exam table. THE EXAM CABINET WILL FALL OVER UPON OPENING THE EXAM TABLE IF IT IS NOT AT TACHED TO THE WALL BED OR WALL PROPERLY.
NOTE: these instructions illustrate the Exam Cabinet being positioned to the RIGHT of the Wall Bed, your installation may be a mirror im age of these instructions.
Step 21 (Option step) Using four 1.5” wood screws for each support, attach the exam cabinet supports to the Wall Bed’s Side Board as illustrated. Note that there are small pre drilled holes in the side board for proper po sitioning of the Angle Supports.
-
Exam Cabinet Angle Supports
-
-
Warning, the Exam Cabi net will need to be prop erly attached to the Wall Bed via the exam cabinet supports to prevent the exam cabinet from tipping over.
-
-
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Step 22: With the Exam Cabinet evenly in place against the Angle Supports and the front cor­ner against the Wallbed 2” back, use 1 3/4” wood screws through the holes provided right be­hind the face frame of the Exam Cabinet to fasten the front edge of the cabinet to the Wallbed.
4
1 3/4” Wood Screw
Face Frame
Wallbed
Top View
Angle Support
Flush against corner support
Exam Cabinet
Corner touching Wallbed 2” back
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WARNING! THE NEXT STEP REQUIRES TWO PEOPLE. DO NOT OPEN THE EXAM TABLE ALONE IT WILL FALL OVER.
Step 23: While someone holds the Exam Cabinet to prevent it from falling over, carefully pull down the exam table and insert four 2” long wood screws through the holes provided in the side panel of the cabinet driving the screws into the Angle Supports attached to the Wall Bed’s cabinet as illustrated below.
4
2” Wood Screw
WARNING Exam Cabinet must be
attached properly to the Wall Bed or wall. Failure to properly attach cabi­net could result in cabinet falling over resulting in injury.
WARNING: Do not sit on foot rest, MAX weight 150LBS
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Step 24: Position the Diagnostic cabi­net (Or other type Cabinet) next to the Wall Bed and attach it to the Bed using
1.25” screws through holes drilled in the side of the cabinet.
6
1 1/4” Wood Screw
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