Wilding Wallbeds 22 Installation Instruction

Page 1
Side Mount
Revision 7/13 BK22
INSTRUCTION BOOKLET #22
WARNING! ALL MURPHY/WALLBED SYSTEMS CONTAIN STORED ENERGY. FAILURE TO USE AND FOLLOW THESE INSTRUCTIONS DURING THE INSTALLATION PROCESS COULD RESULT IN SEVERE PERSONAL INJURY TO USER OR DAMAGE TO PRODUCT. PLEASE CONTACT CUSTOMER SERVICE AT 866-725-6401 FOR ANY QUESTIONS.
Page 2
Page 3
Tools Needed
Ratchet
Step Ladder
1/2” Socket
Phillips screwdriver
Large regular screwdriver
Small regular screwdriver
3/8” Socket
7/16” Socket
Crescent wrench
1/2” open end wrench
1/4” wood drill bit
1/4” Allen wrench
studsensor
Stud finder
Cordless screw driver with Phillips bit
STAN LEY
Tape measure
Page 4
Hardware Page
Bag 7
Item
5/16’’ Plain Hexagon Nut
5/16’’ Nylock Hexagon Nut
3/4’’ Cam Washer
Qty
10
6
2
Item
3/16’’ Nylock Hexagon Nut
3/16” Washer
3/16’’x 1 Black Flathead Screw
1/4’’
Bag 8
Qty
16
2
2
2
Item
1/4’’x 3/4’’ Hex Head Bolt
3/4’’ Flat head Screw
4 hole corner bracket
Qty
Other Hardware
Item
2
Cam Fitting
6
Connecting Bolts
4
1/4’’
1 Square Drive Wood Screw
1/2’’
3 Wood Screw
Qty
4
32
160
3
7/8” Washer
5/16’’ x 1 1/4’’ Flat Head Bolt
5/16’’ Allen Head Bolt
5/16’’ x 3/4’’ Hex Head Bolt
4 mm x 1/4’’ Flat Head Screw
2
10
2
4
4
1/4” Star Washer
5/8’’ Pan head Screw
3/16’’ x 1/2’’ Black Truss head screw
Leg Stop
2’’ Flathead Wood Screw
135
14
2
“L” Bracket
Spacer Plate
6
1 left
(
1 right
1
3
Square Tip Bit
Bed Handles
2
)
Bed Models
Remington
Newport
Aspen
7/16’’
1
Dakota
4
1”
4
Page 5
Step 1: Locate the left and right Side Boards
and then from the square white box locate the two Lift Mechanisms, hardware bags and springs.
Cut out for room base molding
Finished edge
X 2
Lift Mechanism
Left Side Board Right Side Board
Step 2:
The number of springs in the Lift Mechanism required varies with the different weights of mattresses. If you purchased your mattress with your bed from Wilding Wallbeds refer to the chart to the right. This will also be a good reference point for mattresses not purchased with your Wall bed.
NOTE: After you have completed installing and checking operation of your Wallbed, you may find it necessary to add or remove springs to achieve the correct lift effort of between 5 and 10 pounds.
Install the first spring in hole #5 (center position) on both the Mounting Plate and the Tension Arm. Hook one end of the spring under the upturned edge of the Mounting Plate. Lay the spring down and slide it under the matching hole in the Tension Arm. See illustration 1.
HELPFUL HINT: You may find it easier to fit the hook under the Tension Arm if you pry up the Arm Bracket with a wooden wedge or similar device.
Install Springs in the Lift Mechanisms
Bed Size
Queen
Full/Double
Twin/Single
Number of Springs
Illustration 1
Continue by working out from the center, alternating top and bottom, until you have installed the required number of springs.
Hole #1
Upturned edge of
(Right lift mechanism)
mounting plate
5
3
1
IMPORTANT! Be sure that holes of the Mounting Plate correspond to the holes in the Tension Arm and use the same number of springs and the same configura tion on both Lift Mechanisms
Repeat Step 2 for Left Lift Mechanism.
-
Hole #5
(Center)
Hole #9
Hole #5 (Center)
Arm Bracket
Tension Arm
Page 1
Page 6
Hardware needed for next 2 steps from Bag #7
x 8
5/16” Plain Hex Nut
5/16” x 1 1/4” Flathead Slot Machine Screw
Step 3: Install the Lift Mechanism by inserting a 5/16”
x 1 1/4” Flathead Machine Screw through holes “C” and “D” from the outside (countersunk holes) of the Right Side Board. Position the corresponding Right Lift Mechanism holes. Loosely thread on a 5/16” Plain Hex Nut on each. Insert the same type screw through holes “A” and “B”. At hole “A” use one of the Hexagon Cam Washers in the slot of the mounting plate so that the LARGER PART OF THE CAM IS UP. At hole “B” use a 5/16” x 7/8” washer. Thread a nut on each. Tighten the four nuts evenly, making sure the hexagon cam washer does not rotate while tightening. See illustration 2.
IMPORTANT! Over tightening the nuts will pull the head of the screw too deeply into the Side Board. Tighten only until the head of the screw is flush with the Side Board.
Repeat step 3 with the Left Side Board and Lifting Mechanism.
x 8
Hole A
Hole B
Hexagon Cam Washer
Hole C
Hole D
Finished Edge
x 2
Right Side Board
x 2
7/8” Washer
Illustration 2
All holes are countersunk in this side of sideboard
Base Board Notch
White Cam Fitting
Step 4:
Lay the right and left Side Boards down as illustrated and screw Connecting Bolts into the holes provided and place Cam Fittings into sockets provided as shown.
Hardware needed for next step
x 7
Left Side Board
x 14
Connecting Bolt
Right Side Board
Un-finished Edges
Page 2
Page 7
Solid Wood Anchor support
Hardware needed for next step
x 11
Connecting Bolt
Step 5: Locate the Bridge Board and
Insert 11 Connecting Bolts into the holes provided. Screw the bolts in until they tight against the bed part.
Bridge Board Receives 11 Connecting Bolts
Step 6:
and Insert 4 Cam Fittings.
Locate the Bridge Support
Hardware needed for next step
x 4
Cam Fitting
Front Bridge Support
2
3/16”
Page 3
Page 8
Head Boards have 2 options. Option 1 is Standard depth and Option 2 is Extra depth. De­termine which Wallbed you have and then proceed with the correct option below.
OPTION 1
STANDARD DEPTH HEAD BOARD
Insert 6 Cam Fittings in the back of the Head Board
Insert 9 Cam Fit tings in the back of the extra deep Head Board
Insert 3 Connecting Bolts in the bottom of the Head Board Shelf.
Turn the Head Board Shelf over and insert the Con necting Bolts into the Cam Fittings and tighten them with a Phillips screw driver.
-
OPTION 2
EXTRA DEPTH HEAD BOARD
Extra depth Head Board shelf
Front
-
Front
Important! Don’t over tighten Cam Fittings a 1/2 turn is suffi cient.
-
-
Page 4
1/2 turn to right
Page 9
Hardware needed for next step
x 8
Step 7: Locate the 2 Stretcher
Boards (same size) and insert four Cam Fittings into the back of each Stretcher.
Cam Fitting
X 2
Step 8:
the wall to which it will be installed. Note the “Front Stretcher” (illustrated below) should be positioned so the Cam Fittings are at the bottom of the bed.
IMPORTANT! Tighten the cam fittings with a hand screw driver by turning the Phillips head clockwise 1/2 turn to tight.
HELPFUL HINT: It is easier to tighten the Cam Fittings if the two bed parts are snug together.
Assemble the Bed Cabinet face down with the bottom of the bed nearer
5”
Illustration 5
Cam fittings on bottom
Bed Bottom
Head Board
Front Stretcher
Rear Stretcher
Optional Head Board Shelf for extra deep
1/2 Turn to tight
Connecting Bolt
Cam Fitting
Side Boards
Page 5
Page 10
INSTALLATION WALL
Step 9:
2 feet between cabinet and the wall so you have space to work behind the bed
Stand the bed cabinet up and leave
Step 10:
low. Place it on to the Side Boards and tighten all Cam Fittings.
Position the Bridge Board as illustrated be
Anchor support
-
Back
Finished edge
Page 6
Page 11
Step 11:
between the Side Boards and on to the Connecting bolts.
Tighten all Cam Fittings.
Locate the Front Bridge Support and insert it
Part and hardware needed for next step
3/4’’ Pan head Screw
Locate the metal Bridge Stiffener from the long white cardboard box. There are several (5) parts that look the same as the Stiffener you will identify it from the others by a length of double stick tape across the top edge.
X 12
Double stick tape
Metal Bridge Stiffener
Page 7
Page 12
Step 12:
Remove the double stick tape cover and pass the Bridge Stiffener between the Side Boards and up behind the Front Bridge Support. The double stick tape should stick to the bottom of the Bridge Board. Anchor the Stiffener to the Front Bridge support and the Bridge board using 3/4” screws through holes in the Stiffener. DO NOT use the lower holes on either end of the Stiffener as illustrated.
Bridge Board
Bridge Stiffener placement
Front Bridge support
DO NOT USE THIS HOLE
DO NOT USE THIS HOLE
Cut away side view
Page 8
Page 13
WARNING! THE NEXT STEP MAY REQUIRE PROFESSIONAL HELP.
IF YOUR WALLS ARE NOT TRADITIONAL WOOD FRAMING, YOU MAY NEED TO HIRE A HANDY MAN OR CONTRACTOR TO HELP IN ANCHORING THE BED TO YOUR WALL. FAILURE TO PROP­ERLY ANCHOR CABINET COULD CAUSE SEVERE PERSONAL INJURY. CALL TECHNICAL SUP­PORT AT 866-725-6401 IF YOU HAVE ANY QUESTIONS.
Hardware needed for next step
x 3
3.5” Wood Screws
Step: 13: Using a Stud Finder locate and mark at least 3 studs in the wall behind the bed cabinet. Pre drill with a 1/4” drill bit through the Anchor Support Board at the back of the Bridge Board corresponding with the studs in your wall. Using the 3 1/2” wood screws provided anchor the bed cabinet to the wall through the pre drilled holes.
IMPORTANT! Bed cabinet requires 3 studs, It is VERY important that the bed cabinet be anchored securely to the wall. For technical support call 866-877-7803 toll free.
Pre-drill 1/4” hole through the Anchor Sup port board corresponding with wall studs
-
Stud
Studs in wall
3.5” Wood Screw
Page 9
Page 14
Important note: It is critical to orient the bed face panels and bed rails in the next 5 steps correctly. All of the ren derings (drawings) in the next 5 steps assume that you are looking away from the wall you just installed the cabinet against in the previous step. There is a note under each of the renderings indicating “your bed cabinet installed on this side” which indicates that is where the bed cabinet is in relation to the face panels and rails.
-
Step 14: Locate the Front
Panel(s) and lay them on the floor face down (finished side). Position them in front of where the Bed Cabinet was installed and leave enough room to work around them.
HELPFUL HINT: Two of the pan els have holes drilled for handles. Those panels should be the middle two panels with the holes next to each other and away from the bed cabinet installed on your wall.
Step 15: Arrange the mattress
rails on the face panels as shown. Rails are in the long white card board box.
Holes for handles
-
Your bed cabinet is installed on this side
HELPFUL HINT: Side mount beds can be slept on in either direction. The rails referred to as “Head/Foot rail” can act as either the head or foot of the bed, depending on which way a sleeper lies.
Head/Foot rail
Head/Foot rail
Side rail
Bottom rail
Your bed cabinet is installed on this side
Page 10
Page 15
Step 16: From hardware bag 8 locate the hardware shown above. Finger
tighten the hardware as shown in illustration 7 attaching two of the 4 hole corner brackets on the Head/Foot rail end of the mattress frame. Note the lower hole on each side rail uses the Leg Stop with the longer screw (3/16” x 1 1/4”). Repeat on the opposite foot rail corner.
3/16” x 1 1/4”
3/16” x 1/2”Leg Stop
3/16” Nylock hex nut
4 hole corner bracket
Spacer Plate
Hardware needed for next 2 steps from Bag #8
x 2
1 Left 1 Right
x 4 x 2 x 2 x 14 x 16
4 hole corner bracket
3/16” Nylock hex nut
Leg stop (black barrel spacer)
3/16” x 1/2” truss head screw (black)
3/16” x 1 1/4” flat head screw (black)
3/16” x 1/2” truss head screw
3/16” Nylock hex nut
4 hole corner bracket
Spacer Plate
(Black)
(Black)
(Black)
Illustration 7
Illustration 8
Page 11
Step 18: Finger tighten
the hardware as shown in illustration 8 attaching the 4 hole corner brackets on the inside of the rails and the Spacer Plate is attached on the outside. Repeat opposite Lower Rail corner.
Step 17: Once all sides
are finger tight go back to each corner and align the corners as they are tight­ened using either a 3/8” socket or wrench and a Phillips screw driver.
Your bed Cabinet installed on this side
Lower Rail
Page 16
Hardware and parts needed for next steps
x 2
x 3
Wood Mattress Support
3/4” Washer (Hardware bag #8)
x 160
1 1/4” Square drive wood screw
3/4” Pan head screw (Hardware bag #8)
Step 19: Using the Spacer Plates (illustration 9) as a reference on either end of
the lower Bed Frame rail, align the Rail and the wood Face Panels. For proper alignment the lower rail should be FLUSH with the Face Panels and the Head/ Foot Rails should have a 1” offset top to bottom on both sides. See illustration 9.
Step 20: Using the 3/4” pan head screws secure the
Bed Frame (rails) to the Face Panels using 1 screw in each corner first ensuring that the frame and panels are square to each other. Once the Frame is secure insert the balance of the screws around the Rails.
x 85
Illustration 11
x 1
Velcro Strap
Velcro Strap
Step 21:
evenly over the face panel seams allowing their ends to over lap the Upper and Lower Rails (illustration
10). Use the 1 1/4” square drive wood screws in the holes provided to mend the face panels together. DO NOT STRIP SCREWS.
Step 22
holding the mattress in place) about 12” from the Side Rail of the bed. Put the hooks part of the strap on one side of the bed and the loops part of the strap on the other side. Insure that the hooks and loops will face each other and interlock. See Illustration 11
Place the Mattress Supports
Helpful hint: One of the Mattress Supports may have an area cut out to allow for the bed handle holes.
Attach the Velcro Straps (for
;
Flush to edge of Face Panel
Mattress Supports
Upper rail
Illustration 10
Lower rail
Your bed Cabinet installed on this side
Spacer Plate
1”
Flush to end of Face Panel
Illustration 9
Page 12
Page 17
Lower Rail
Bolt hole 1
Bolt hole 3
Bolt hole 2
Step 23: As illustrated below, insert the Allen Key Bolt through bolt hole # 1 and tighten it down securely using a Nylock Nut.
Now insert a 5/16” x 3/4” Hex head bolt through hole # 3 and thread the Nylock nut ONLY UNTIL IT IS FLUSH WITH THE BOLT END. Bolt hole #2 will be used in a later step.
Hardware needed for next step from hardware bag #7
5/16” Nylock Nut
X 4
X 2
X 2
5/16” x 3/4”
Allen Key Bolt
Page 13
Step 24: Assemble Legs by first removing the nut and the first TWO washers that come pre-installed on the Leg. Leave the
washer with a black edge and the thin plastic washer in place on the leg. Insert the Leg Bolt with the first two washers through the Head/Foot Rails. DISCARD the thick silver washer then place the black washer and the nut back on the Leg Bolt and tighten.
Step 25: Position the Cross Bar between the Legs. Place 1/2” Star washer on one of the 5/16 X 3/4” Hex Head bolts apply 2
drops of Loc-tite and thread the bolt through the Leg and into the Cross Bar and tighten. Repeat on other side.
Hardware needed for next step from hardware bag #8
X 2
5/16” x 3/4”
X 2
1/2” Star Washer
LOCTITE
Loc-tite
X 1
Discard silver washer
Discard silver washer
Cross Bar
Foot Rail
Leg Stop
LOCTITE
LOCTITE
Page 18
WARNING: There is tremendous force involved in the next step, do not place hands be­tween the front of the side boards and the tension arms as you set the mechanism.
Step 26: Brace one foot against
the front edge of the side board and using the 13” length of PVC tubing provided, lever the lift mechanism tension arm out and down until you can secure the arm lock to the hexa­gon nut shown at right. BE SURE THAT THE LOCK IS SECURED AGAINST THE HEX NUT BE­FORE RELEASING THE TENSION ON THE LIFT MECHANISM.
Helpful hint: As you start to draw the tension arm down with one hand, use the other hand to position the arm lock on top of the hex nut. Now as the ten­sion arm continues to be pulled down with both hands, the arm lock will naturally drop into place around the hex nut as illustrated.
PVC tubing
PVC tubing
Tension Arm
Arm Lock
Hexagon Nut
IMPORTANT!
the notch at the end of the Tension Arm See illustration below.
Step 27:
on its Lower Rail. Now with you and your assistant on either side of the Bed unit lift until the # 3 bolt on the Bed face unit is a few inches above the slotted end of the Tension Arm on both sides. Gently lower the Bed face unit between the Tension Arms and seat the # 3 bolt into the slot at the end of the Tension Arms. Now start pulling the bed face unit down and away from the Bed Cabinet the Allen Key bolt head will seat into the notch at the lower end of the Tension Arms. Lower the bed unit down and pull the Legs down so that they are on the floor. Someone will need to hold the bed unit down as it will want to rise.
Stand the Bed face unit up
As instructed in step 23, Bolt #3 should be loose enough to slip into
#3 Bolt head
Tension Arm
Bed Front
Allen Key bolt head
Lower Rail
Page 14
Page 19
Hardware needed for next step from hardware bag #7
5/16” Nylock Nut
Step 28: Insert a 5/16” X 3/4” Hex
bolt through hole #2 and tighten a 5/16” Nylock nut onto the bolt. Now tighten the nut and bolt in hole #3.
Repeat step 28 on the other side of the bed unit.
WARNING!
the bolts in step 28 could result
and tighten
severe personal injury
in damage to the lift mechanism. Lift mechanism damage caused by missing or loose hardware is not covered by warranty.
all
Failure to insert
or
X 2
5/16” x 3/4”
X 2
Hole #2
Hole #3
Hardware needed for next step from hardware bag #7
Step 29:
over the Mechanism so that the tabs on the cover fit into the notches provided. Line up the holes with the threaded supports and insert two 4mm Flathead screws.
Repeat step 29 on the other Mechanism.
Slip the Mechanism Cover
x 4
4mm x 1/4” Flathead Slot Machine screw
Black Plastic Mechanism cover
Head Board
Threaded Mechanism Cover Supports
Page 15
Page 20
Step 30: When the bed is closed check to
see if the gap on either side is the same. If it looks right skip this step. If the gap is not right, meaning that the Bed Box is too close to the side board or even touching it at the top on one side it will need to be adjusted. The procedure will require the bottom of the bed to be moved slightly to the left or right depending on which top corner is too close. If the bed is too close on the top right side for instance, the right side (bot­tom) will need to be slid to the left slightly. Have one person push the bed at the bottom with his feet while the second person pulls
at the opposite bottom side.
Gap
Gap
Push bed over at the bottom to align
Step 31
Handles provided using the pre drilled holes in the two center panels
: Attach the Bed
Page 16
Loading...