Wilden PX1500 Engineering, Operation & Maintenance

Page 1
EOM
Engineering
Operation &
Maintenance
PX1500
Advanced™ Series Metal Pump
Where Innovation Flows
www.wildenpump.com
WI L- 112 30 - E -11
Replaces WIL-11230-E-10
Page 2
TABLE OF CONTENTS
SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . . 3
SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SECTION 5 PERFORMANCE
PX1500 Performance
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
How to Use this EMS Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PX1500 Aluminum Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PX1500 Stainless Steel Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PX1500 Stainless Steel Drop-In Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Suction Lift Curves
PX1500 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PX1500 Stainless Steel & Alloy C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PX1500 Stainless Steel Drop-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING . . . . . . .30
SECTION 7 ASSEMBLY / DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
SECTION 8 EXPLODED VIEW & PARTS LISTING
PX1500 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PX1500 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
PX1500 Stainless Steel Drop-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
SECTION 9 ELASTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Page 3
Section 1

CAUTIONS—READ FIRST!

CAUTION: Do not apply compressed air to the
exhaust port — pump will not function.
CAUTION: Do not over-lubricate air supply —
excess lubrication will reduce pump performance. Pump is pre-lubed.
TEMPERATURE LIMITS:
Neoprene –17.7°C to 93.3°C 0°F to 200°F Buna-N –12.2°C to 82.2°C 10°F to 180°F EPDM –51.1°C to 137.8°C –60°F to 280°F Viton Wil-Flex™ –40°C to 107.2°C –40°F to 225°F Sanifl ex™ –28.9°C to 104.4°C –20°F to 220°F Polyurethane –12.2°C to 65.6°C 10°F to 150°F
Tetra-Flex™ PTFE w/Neoprene Backed
4.4°C to 107.2°C 40°F to 225°F
Tetra-Flex™ PTFE w/EPDM Backed
-10°C to 137°C 14°F to 280°F
PTFE 4.4°C to 104.4°C 40°F to 220°F
®
–40°C to 176.7°C –40°F to 350°F
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted components. Example: Viton® has a maximum limit of 176.7°C (350°F) but polypropylene has a maximum limit of only 79°C (175°F).
CAUTION: Pumps should be thoroughly fl ushed
before installing into process lines. FDA and USDA approved pumps should be cleaned and/ or sanitized before being used.
CAUTION: Always wear safety glasses when
operating pump. If diaphragm rupture occurs, material being pumped may be forced out air exhaust.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipeline debris is clear. Use an in-line air fi lter. A 5µ (micron) air fi lter is recommended.
NOTE: When installing PTFE diaphragms, it is
important to tighten outer pistons simultaneously (t urning in opp osite direc tions) to en sure tight fi t. (See torque specifi cations in Section 7.)
CAUTION: Maximum temperature limits are
based upon mechanical stress only. Certain chemicals will signifi cantly reduce maximum safe operating temperatures. Consult Chemical Resistance Guide (E4) for chemical compatibility and temperature limits.
WARNING: Prevention of static sparking — If
static sparking occurs, fi re or explosion could result. Pump, valves, and containers must be grounded to a proper grounding point when handling fl ammable fl uids and whenever discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air
supply pressure.
CAUTION: The process fl uid and cleaning fl uids
must be chemically compatible with all wetted pump components (see E4).
CAUTION: Do not exceed 82°C (180°F) air inlet
temperature for Pro-Flo X™ models.
NOTE: Cast Iron PTFE-fi tted pumps come
standard from the factory with expanded PTFE gaskets installed in the diaphragm bead of the liquid chamber. PTFE gaskets cannot be re-used. Consult PS-TG for installation instructions during reassembly.
NOTE: Before starting disassembly, mark a line
from each liquid chamber to its corresponding air chamber. This line will assist in proper alignment during reassembly.
CAUTION: Pro-Flo® pumps cannot be used in
submersible applications. Pro-Flo X™ is available in both submersible and non-submersible options. Do not use non-submersible Pro-Flo X™ models in submersible applications. Turbo-Flo® pumps can be used in submersible applications.
CAUTION: Tighten all hardware prior to installation.
WI L-11230-E-11 1 WILDEN PUMP & ENGINEERING, LLC
Page 4
Section 2

WILDEN PUMP DESIGNATION SYSTEM

PX1500 METAL
76 mm (3") Pump Maximum Flow Rate: 1030 lpm (272 gpm)
LEGEND
PX1500/XXXXX/XXX/XX/XXX/ XXXX
MODEL
AIR CHAMBERS
WETTED PAR TS & OUTER PISTON
MATERIAL CODES
MODEL
PX1500 = 76 mm (3") XPX150 0 = 76 mm (3 " ) ATEX
WETTED PARTS/OUTER PISTON
AA = ALUMINUM / ALUMINUM HH = ALL OY C / ALL OY C SS = STAINLESS STEEL / STAINLESS STEEL
AIR CHAMBERS
A = ALUMINUM S = STAINLESS STEEL C = PFA COATED
CENTER BLOCK
A = ALUMINUM S = STAINLESS STEEL P = POLYPROPYLENE
AIR VALVE
A = ALUMINUM S = STAINLESS STEEL P = POLYPROPYLENE
NOTE:
1
Reduced stroke PTFE-fitted pumps require stainless outer pistons.
Full Stroke PTFE-fitted pumps can have either stainless or aluminum outer pistons.
2
Meets the requirements of ATEX.
DIAPHRAGMS
BNS = BUNA-N (Red Dot) XBS = CONDUCTIVE BUNA-N (Two Red Dots)
1
EPS = EPDM (Blue Dot) PUS = POLYURETHANE (Clear) NES = NEOPRENE (Green Dot) TEU = PTFE w/EPDM BACK-UP (White) TNU = PTFE w/NEOPRENE BACK-UP (White) FSS = SANIFLEX™ [Hytrel® (Cream)] FWS = SANITARY WIL-FLEXTM VTS = VITON® (White Dot) WFS = WIL-FLEX™ [Santoprene (Orange Dot)] TSU = PTFE W/SANIFLEX™ BACK-UP (White) BNU = BUNA-N, ULTRA-FLEX™ EPU = EPDM, ULTRA-FLEX™ NEU = NEOPRENE,ULTRA-FLEX™ VTU = VITON®, ULTRA-FLEX™ TSS = FULL STROKE PTFE W/SANIFLEX™ BACK-UP TWS = FULL STROKE PTFE W/WIL-FLEX™ BACK-UP
DIAPHRAGMS
AIR VALVE
CENTER BLOCK
2
2
2
2
O-RINGS
VALVE SEAT
VALVE BALL S
BALL VALVES
BN = BUNA-N (Red Dot) FS = SANIFLEX™ [Hytrel® (Cream)] EP = EPDM (Blue Dot) NE = NEOPRENE (Green Dot) PU = POLYURETHANE (Brown) TF = PTFE (White) VT = VITON® (Silver or White Dot) WF = WIL-FLEX™ [Santoprene (Orange Dot)]
VALVE SEAT
BN = BUNA-N (Red Dot) EP = EPDM (Blue Dot)
®
FS = SANIFLEX™ [Hytrel® (Cream)] NE = NEOPRENE (Green Dot) PU = POLYURETHANE (Brown) VT = VITON® (Silver or White Dot) WF = WIL-FLEX™ [Santoprene® (Orange Dot)] M = MILD STEEL S = STAINLESS STEEL H = ALLOY C
VALVE SEAT O-RING
TF = PTFE (White)
SPECIALTY CODE
(if applicable)
2
2
®
2
2
SPECIALTY CODES
Drop-In:
0044 Stallion balls & seats ONLY 0100 Wil-Gard II™ 110V 0102 Wil-Gard II™ sensor wires ONLY 0103 Wil-Gard II™ 220V 0320 Submersible center block 0323 Submersible center block, DIN flange 0540 ANSI flange 0544 DIN flange
NOTE: MOST EL AS TOMERIC MATERIALS USE COLORED DO TS FOR IDENT IFICATION.
NOTE: Not all models are available with all material options.
®
Viton
is a registered trademark of DuPont Dow Elastomers.
WILDEN PUMP & ENGINEERING, LLC 2 WI L-11230-E-11
0677 Center Ported, NPT Inlet & Discharge 0678 Center Ported, BSPT Inlet & Discharge 0685 Center Ported, NPT Inlet & Discharge, PCM Sensor & Wires 0687 Center Ported, NPT Inlet & Discharge, Single-point Exhaust 0688 Center Ported, BSPT Inlet and Discharge manifolds, Single-point Exhaust 0689 Center Ported, NPT inlet and discharge with external SS fasteners 0693 Center Ported, NPT, PFA Coated
Page 5
Section 3
HOW IT WORKS—PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow pattern through the pump upon its initial stroke. It is assumed the pump has no fl uid in it prior to its initial stroke.
#,/3%$
/54,%4
/0%.
"!
).,%4
FIGURE 1 The air valve dir ects pre ssurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing mechanical stress from the diaphragm. The compressed air moves the diaphragm away from the center of the pump. The opposite diaphragm is pulled in by the shaft connected to the pressurized diaphragm. Diaphragm B is on its suction stroke; air behind the diaphragm has been forced out to atmosphere through the exhaust port of the pump. The movement of diaphragm B toward the center of the pump creates a vacuum within chamber B. Atmospheric pressure forces fl uid into the inlet manifold forcing the inlet valve ball off its seat. Liquid is free to move past the inlet valve ball and fi ll the liquid chamber (see shaded area).
#,/3%$/0%.
#,/3%$ /0%.
FIGURE 2 phragm of its discharge stroke, the air valve redirects pressurized air to the back side of diaphragm B. The pressurized air forces diaphragm B away from the center while pulling diaphragm A to the center. Diaphragm B is now on its discharge stroke. Diaphragm B forces the inlet valve ball onto its seat due to the hydraulic forces developed in the liquid chamber and manifold of the pump. These same hydraulic forces lift the discharge valve ball off its seat, while the opposite discharge valve ball is forced onto its seat, forcing fl uid to fl ow through the pump discharge. The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A. Atmos­pheric pressure forces fl uid into the inlet manifold of the pump. The inlet valve ball is forced off its seat allowing the fl uid being pumped to fi ll the liquid chamber.
/0%.
/54,%4
#,/3%$
"!
).,%4
When the pressurized dia-
, diaphragm A, reaches the limit
#,/3%$ /0%.
"!
/0%.
FIGURE 3 At completion of the stroke, the air valve again redirects air to the back side of diaphragm A, which starts diaphragm B on its exhaust stroke. As the pump reaches its original starting point, each diaphragm has gone through one exhaust and one discharge stroke. This constitutes one complete pumping cycle. The pump may take several cycles to completely prime depending on the conditions of the application.
/54,%4
).,%4
#,/3%$
HOW IT WORKS—AIR DISTRIBUTION SYSTEM
-5&&,%2#%.4%23%#4)/.
!)2).,%4 !)26!,6%
!)26!,6%30//,
-5&&,%20,!4%
-!).3(!&4
WI L-11230-E-11 3 WILDEN PUMP & ENGINEERING, LLC
0),/430//,
%.$#!0
The Pro -Flo moving parts: the air valve spool and the pilot spool. The heart of the system is the air valve spool and air valve. This valve design incorporates an unbalanced spool. The smaller end of the spool is pressurized continuously, while the large end is alternately pressurized then exhausted to move the spool. The spool directs pressurized air to one air chamber while exhausting the other. The air causes the main shaft /diaphragm assembly to shift to one side — discharging liquid on that side and pulling liquid in on the other side. When the shaft reaches the end of its stroke, the inner piston actuates the pilot spool, which pressurizes and exhausts the large end of the air valve spool. The repositioning of the air valve spool routes the air to the other air chamber.
®
patented air distribution system incorporates two
Page 6
Section 4

DIMENSIONAL DRAWINGS

PX1500 Aluminum
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 615 24.2 B 127 5.0 C 533 21.0 D 934 36.8 E 1031 40.6 F 165 6.5 G 536 21.1 H 48 1.9 J 211 8.3 K 422 16.6
L 597 23.5 M 363 14.3 N 307 12.1
P 259 10.2
R 282 11.1
S 18 0.7
DIN (mm) ANSI (inch)
T 200 DIA. 7.5 DIA.
U 160 DIA. 6.0 DIA.
V 18 DIA. 0.8 DIA.
PX1500 Aluminum Drop-In Type
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 635 25.0
B 61 2.4
C 414 16.3
D 760 29.9
E 818 32.2
F 84 3.3
G 417 16.4
H 48 1.9
J 211 8.3
K 178 7.0
L 597 23.5 M 358 14.1 N 307 12.1
P 257 10.1
R 282 11.1
S 15 0.6
WILDEN PUMP & ENGINEERING, LLC 4 WI L-11230-E-11
Page 7
DIMENSIONAL DRAWINGS
PX1500 Stainless Steel/Alloy C
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 541 21.3 B 107 4.2 C 434 17.1 D 798 31.4 E 894 35.2
F 89 3.5 G 91 3.6 H 437 17.2 J 48 1.9 K 211 8.3
L 178 7.0
M 597 23.5 N 356 14.0
P 305 12.0 R 257 10.1 S 279 11.0 T 15 0.6
DIN (mm) ANSI (inch)
U 200 DIA. 7.5 DIA. V 160 DIA. 6.0 DIA.
W 18 DIA. 0.8 DIA.
PX1500 Stainless Steel Drop-In Type
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 650 25.6 B 71 2.8 C 432 17 D 765 30.1 E 815 32.1
F 71 2.8 G 434 17.1 H 48 1.9 J 211 8.3 K 422 16.6
L 589 23.2
M 356 14 N 305 12
P 257 10.1 R 279 11 S 15 0.6
REV A
WI L-11230-E-11 5 WILDEN PUMP & ENGINEERING, LLC
Page 8
DIMENSIONAL DRAWINGS
PX1500 Stainless Steel Drop-In Flanged
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 659 26.0 B 105 4.1 C 465 18.3 D 796 31.3 E 896 35.3 F 890 35.1 G 88 3.5 H 90 3.6 J 467 18.4 K 49 1.9
L 211 8.3 M 422 16.6 N 591 23.3
P 356 14.0
R 305 12.0
S 256 10.1
T 279 11.0
U14 .6
DIN (mm) ANSI (inch)
V 200 DIA. 7.5 DIA. W 160 DIA. 6.0 DIA.
X 18 DIA. 0.8 DIA.
REV A
WILDEN PUMP & ENGINEERING, LLC 6 WI L-11230-E-11
Page 9
PX1500
M E T A L

PX1500 PERFORMANCE

Page 10
Section 5
Pro-Flo X
The Pro-Flo X™ air distribution system with the
revolutionary Effi ciency Management System (EMS)
offers fl exibility never before seen in the world of
AODD pumps. The
patent-pending EMS
is simple and easy
to use. With the
turn of an integrated
TM
Operating Principle
control dial, the operator can select the optimal
balance of fl ow and effi ciency that best meets the
application needs. Pro-Flo X™ provides higher
performance, lower
operational costs
and fl exibility that
exceeds previous
industry standards.
AIR CONSUMPTION
$
$
$
Turning the dial changes the relationship between air inlet and exhaust porting.
WILDEN PUMP & ENGINEERING, LLC 8 PX1500 Performance
Each dial setting represents an entirely different fl ow curve
Pro-Flo X™ pumps are shipped from the factory on setting 4, which is the highest fl ow rate setting possible
Moving the dial from setting 4 causes a decrease in fl ow and an even greater decrease in air consumption.
When the air consumption decreases more than the fl ow rate, effi ciency is improved and operating costs are reduced.
Page 11
Example 1

HOW TO USE THIS EMS CURVE

SETTING 4 PERFORMANCE CURVE
Figure 1 Figure 2
Example data point = Example data point =
This is an example showing how to determine fl ow rate and air consumption for your Pro-Flo X™ pump using the Effi cien­cy Management System (EMS) curve and the performance curve. For this example we will be using 4.1 bar (60 psig) inlet air pressure and 2.8 bar (40 psig) discharge pressure and EMS setting 2.
Step 1:
Identifying performance at setting 4. Locate
the curve that represents the fl ow rate of the pump with 4.1 bar (60 psig) air inlet pressure. Mark the point where this curve crosses the horizontal line representing 2.8 bar (40 psig) discharge pressure. (Figure 1). After locating your performance point on the fl ow curve, draw a vertical line downward until reaching the bottom scale on the chart. Identify the fl ow rate (in this case, 8.2 gpm). Observe location of performance point relative to air consump­tion curves and approximate air consumption value (in this case, 9.8 scfm).
8.2
GPM
curve, draw vertical lines downward until reaching the bottom scale on the chart. This identifi es the fl ow X Factor (in this case, 0.58) and air X Factor (in this case, 0.48).
Step 3:
Calculating performance for specific EMS
setting. Multiply the fl ow rate (8.2 gpm)
obtained in Step 1 by the fl ow X Factor multi­plier (0.58) in Step 2 to determine the fl ow rate at EMS setting 2. Multiply the air consump­tion (9.8 scfm) obtained in Step 1 by the air X Factor multiplier (0.48) in Step 2 to deter­mine the air consumption at EMS setting 2 (Figure 3).
8.2
gpm
.58
4.8
gpm
0.58
0.48
(fl ow rate for Setting 4)
(Flow X Factor setting 2)
(Flow rate for setting 2)
EMS CURVE
fl ow multiplier
air multiplier
Step 2:
Determining flow and air X Factors. Locate your discharge pressure (40 psig) on the verti­cal axis of the EMS curve (Figure 2). Follow along the 2.8 bar (40 psig) horizontal line until intersecting both fl ow and air curves for your desired EMS setting (in this case, setting 2). Mark the points where the EMS curves inter­sect the horizontal discharge pressure line. After locating your EMS points on the EMS
PX1500 Performance 9 WILDEN PUMP & ENGINEERING, LLC
9.8
scfm
(air consumption for setting 4)
.48
4.7
Figure 3
The fl ow rate and air consumption at Setting 2 are found to be 18.2 lpm (4.8 gpm) and 7.9 Nm3/h (4.7 scfm) respectively.
(Air X Factor setting 2)
scfm
(air consumption for setting 2)
Page 12
HOW TO USE THIS EMS CURVE
Example 2.1
SETTING 4 PERFORMANCE CURVE
Figure 4
Example data point =
This is an example showing how to determine the inlet air pressure and the EMS setting for your Pro-Flo X™ pump to optimize the pump for a specifi c application. For this exam­ple we will be using an application requirement of 18.9 lpm (5 gpm) fl ow rate against 2.8 bar (40 psig) discharge pressure. This example will illustrate how to calculate the air consump­tion that could be expected at this operational point.
10.2
gpm
DETERMINE EMS SETTING
Step 1
: Establish inlet air pressure. Higher air pres-
sures will typically allow the pump to run more effi ciently, however, available plant air pressure can vary greatly. If an operating pressure of 6.9 bar (100 psig) is chosen when
EMS Flow
Settings 1 & 2
0.49
In our example it is 38.6 lpm (10.2 gpm). This
is the setting 4 fl ow rate. Observe the loca­tion of the performance point relative to air consumption curves and approximate air consumption value. In our example setting 4 air consumption is 24 Nm3/h (14 scfm). See fi gure 4.
Step 3
: Determine flow X Factor. Divide the required
fl ow rate 18.9 lpm (5 gpm) by the setting 4 fl ow rate 38.6 lpm (10.2 gpm) to determine the fl ow X Factor for the application.
5
gpm / 10.2 gpm = 0.49 (flow X Factor)
EMS CURVE
Figure 5
fl ow multiplier
plant air frequently dips to 6.2 bar (90 psig)
Step 4
pump performance will vary. Choose an oper­ating pressure that is within your compressed air system's capabilities. For this example we will choose 4.1 bar (60 psig).
: Determine EMS setting from the flow
X Factor. Plot the point representing the fl ow
X Factor (0.49) and the application discharge pressure 2.8 bar (40 psig) on the EMS curve. This is done by following the horizontal 2.8
Step 2
: Determine performance point at setting 4. For
this example an inlet air pressure of 4.1 bar (60 psig) inlet air pressure has been chosen. Locate the curve that represents the perfor­mance of the pump with 4.1 bar (60 psig) inlet air pressure. Mark the point where this curve crosses the horizontal line representing 2.8 bar (40 psig) discharge pressure. After locat­ing this point on the fl ow curve, draw a verti­cal line downward until reaching the bottom scale on the chart and identify the fl ow rate.
bar (40 psig) psig discharge pressure line until it crosses the vertical 0.49 X Factor line. Typi­cally, this point lies between two fl ow EMS setting curves (in this case, the point lies be­tween the fl ow curves for EMS setting 1 and
2). Observe the location of the point relative to the two curves it lies between and approxi­mate the EMS setting (fi gure 5). For more pre­cise results you can mathematically interpo­late between the two curves to determine the optimal EMS setting.
For this example the EMS setting is 1.8.
WILDEN PUMP & ENGINEERING, LLC 10 PX1500 Performance
Page 13
HOW TO USE THIS EMS CURVE
Example 2.2
SETTING 4 PERFORMANCE CURVE
Figure 6
Example data point =
10.2
gpm
Determine air consumption at a specific EMS setting.
Step 1
: Determine air X Factor. In order to determine
the air X Factor, identify the two air EMS set­ting curves closest to the EMS setting estab­lished in example 2.1 (in this case, the point lies between the air curves for EMS setting 1 and
2). The point representing your EMS setting (1.8) must be approximated and plotted on the EMS curve along the horizontal line represent­ing your discharge pressure (in this case, 40 psig). This air point is different than the fl ow point plotted in example 2.1. After estimating (or interpolating) this point on the curve, draw a vertical line downward until reaching the bottom scale on the chart and identify the air X Factor (fi gure 7).
EMS CURVE
EMS Air
Settings 1 & 2
Figure 7
Example data point =
Step 2
: Determine air consumption. Multiply your
setting 4 air consumption (14 scfm) value by the air X Factor obtained above (0.40) to deter­mine your actual air consumption.
1
4 scfm x 0.40 = 5.6 SCFM
In summary, for an application requiring 18.9 lpm (5 gpm) against 2.8 bar (40 psig) discharge pressure, the pump inlet air pressure should be set to 4.1 bar (60 psig) and the EMS dial should be set to 1.8. The pump would then consume 9.5 Nm3/h (5.6 scfm) of compressed air.
0.40
air multiplier
For this example the air X Factor is 0.40
PX1500 Performance 11 WILDEN PUMP & ENGINEERING, LLC
Page 14
EMS CURVE
PERFORMANCE
/h (113 scfm)
3
EXAMPLE
A PX1500 aluminum, Rubber-fi tted pump operating at EMS setting 4,
achieved a fl ow rate of 640 lpm (169 gpm) using 192 Nm
of air when run at 5.5 bar (80 psig) air inlet pressure and 2.1 bar
(30 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 2
would meet his needs. At 2.1 bar (30 psig) discharge pressure and
EMS setting 2, the fl ow “X factor” is 0.67 and the air “X factor” is
0.52 (see dots on EMS curve).
/h (59 scfm). The fl ow rate was reduced by 33% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 429 lpm (113 gpm) and an air consumption
of 100 Nm
the air consumption was reduced by 48%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . .1031 mm (40.6”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .615 mm (24.2”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . Aluminum 83 kg (182 lbs.)
Aluminum Drop-In 70 kg (152 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.1 m Dry (19.9’)
8.8 m Wet (28.9’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 5.22 l (1.38 gal.)
Max. Flow Rate . . . . . . . . . . . . . .1021 lpm (270 gpm)
PX1500 ALUMINUM RUBBER-FITTED
WILDEN PUMP & ENGINEERING, LLC 12 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 15
EMS CURVE
PERFORMANCE
/h (72 scfm)
3
of air when run at 4.1 bar (60 psig) air inlet pressure and 2.8 bar (40
psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 2
would meet his needs. At 2.8 bar (40 psig) discharge pressure and
EMS setting 2, the fl ow “X factor” is 0.65 and the air “X factor” is
EXAMPLE
A PX1500 aluminum, TPE-fi tted pump operating at EMS setting 4,
achieved a fl ow rate of 394 lpm (104 gpm) using 122 Nm
0.53 (see dots on EMS curve).
/h (38 scfm). The fl ow rate was reduced by 35% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 256 lpm (68 gpm) and an air consumption
of 65 Nm
the air consumption was reduced by 47%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . .1031 mm (40.6”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .615 mm (24.2”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . Aluminum 83 kg (182 lbs.)
Aluminum Drop-In 70 kg (152 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.6 m Dry (21.7’)
8.8 m Wet (28.9’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.47 l (1.18 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .984 lpm (260 gpm)
PX1500 ALUMINUM TPE-FITTED
PX1500 Performance 13 WILDEN PUMP & ENGINEERING, LLC
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 16
EMS CURVE
PERFORMANCE
/h (94 scfm)
3
of air when run at 4.1 bar (60 psig) air inlet pressure and 0.7 bar (10
psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 1
would meet his needs. At 0.7 bar (10 psig) discharge pressure and
EMS setting 1, the fl ow “X factor” is 0.43 and the air “X factor” is
EXAMPLE
A PX1500 aluminum, PTFE-fi tted pump operating at EMS setting 4,
achieved a fl ow rate of 538 lpm (142 gpm) using 160 Nm
0.22 (see dots on EMS curve).
/h (21 scfm). The fl ow rate was reduced by 57% while the
3
air consumption was reduced by 78%, thus providing increased ef-
fi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 1 fl ow rate of 231 lpm (61 gpm) and an air consumption
of 35 Nm
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . .1031 mm (40.6”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .615 mm (24.2”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . Aluminum 83 kg (182 lbs.)
Aluminum Drop-In 70 kg (152 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .4.4 m Dry (14.4’)
7.8 m Wet (25.6’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 3.48 l (0.92 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .765 lpm (202 gpm)
PX1500 ALUMINUM PTFE-FITTED
WILDEN PUMP & ENGINEERING, LLC 14 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 17
EMS CURVE
PERFORMANCE
/h
3
EXAMPLE
A PX1500 aluminum, Full Flow PTFE fi tted pump operating at EMS
setting 4, achieved a fl ow rate of 606 lpm (160 gpm) using 153 Nm
(90 scfm) of air when run at 4.0 bar (58 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 1
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 1, the fl ow “X factor” is 0.39 and the air “X factor” is
0.25 (see dots on EMS curve).
/h (23 scfm). The fl ow rate was reduced by 61% while
3
the air consumption was reduced by 75%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 1 fl ow rate of 236 lpm (62 gpm) and an air consumption
of 38 Nm
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . .1031 mm (40.6”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .615 mm (24.2”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . Aluminum 83 kg (182 lbs.)
Aluminum Drop-in 70 kg (152 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.4 m Dry (21.0’)
9.0 m Wet (29.5’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.3 l (1.39 gal.)
Max. Flow Rate . . . . . . . . . . . . . 974 lpm (257.3 gpm)
PX1500 ALUMINUM FULL STROKE PTFE-FITTED
PX1500 Performance 15 WILDEN PUMP & ENGINEERING, LLC
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 18
EMS CURVE
PERFORMANCE
/h (122
3
EXAMPLE
A PX1500 aluminum, Ultra-Flex-fi tted pump operating at EMS setting
4, achieved a fl ow rate of 681 lpm (180 gpm) using 207 Nm
scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 1
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 1, the fl ow “X factor” is 0.37 and the air “X factor” is
0.22 (see dots on EMS curve).
/h (27 scfm). The fl ow rate was reduced by 63% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 1 fl ow rate of 252 lpm (67 gpm) and an air consumption
of 46 Nm
the air consumption was reduced by 78%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
FITTED
TM
SETTING 4 PERFORMANCE CURVE
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
1
intermediate EMS settings.
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . .1031 mm (40.6”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .615 mm (24.2”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . Aluminum 83 kg (182 lbs.)
Aluminum Drop-In 70 kg (152 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.9 m Dry (22.7’)
8.8 m Wet (28.9’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.35 l (1.15 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .950 lpm (251 gpm)
PX1500 ALUMINUM ULTRA-FLEX
WILDEN PUMP & ENGINEERING, LLC 16 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 19
EMS CURVE
PERFORMANCE
/h
3
EXAMPLE
A PX1500 stainless steel, rubber-fi tted pump operating at EMS
setting 4, achieved a fl ow rate of 591 lpm (156 gpm) using 153 Nm
(90 scfm) of air when run at 4.1 bar (60 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 2
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 2, the fl ow “X factor” is 0.72 and the air “X factor” is
0.47 (see dots on EMS curve).
/h (42 scfm). The fl ow rate was reduced by 28% while
3
the air consumption was reduced by 53%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 425 lpm (112 gpm) and an air consumption
of 72 Nm
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to de-
termine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .894 mm (35.2”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .541 mm (21.3”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .419 mm (16.5”)
Ship Weight . . . 316 Stainless Steel 125 kg (275 lbs)
Alloy C 130 kg (287 lbs)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.7 m Dry (22.1’)
9.5 m Wet (31.2’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 5.03 l (1.33 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .918 lpm (243 gpm)
PX1500 STAINLESS STEEL RUBBER-FITTED
PX1500 Performance 17 WILDEN PUMP & ENGINEERING, LLC
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 20
EMS CURVE
PERFORMANCE
/h (103
3
EXAMPLE
A PX1500 stainless steel, TPE-fi tted pump operating at EMS setting
4, achieved a fl ow rate of 503 lpm (133 gpm) using 175 Nm
scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 2.8
bar (40 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 2
would meet his needs. At 2.8 bar (40 psig) discharge pressure and
EMS setting 2, the fl ow “X factor” is 0.67 and the air “X factor” is
0.54 (see dots on EMS curve).
/h (56 scfm). The fl ow rate was reduced by 33% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 337 lpm (89 gpm) and an air consumption
of 94 Nm
the air consumption was reduced by 46%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
FITTED
-
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .894 mm (35.2”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .541 mm (21.3”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .419 mm (16.5”)
Ship Weight . . . 316 Stainless Steel 125 kg (275 lbs)
Alloy C 130 kg (287 lbs)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’)
9.3 m Wet (30.6’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.47 l (1.18 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .913 lpm (241 gpm)
PX1500 STAINLESS STEEL TPE
WILDEN PUMP & ENGINEERING, LLC 18 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 21
EMS CURVE
PERFORMANCE
/h (149
3
EXAMPLE
A PX1500 stainless steel, PTFE-fi tted pump operating at EMS setting
4, achieved a fl ow rate of 545 lpm (144 gpm) using 253 Nm
scfm) of air when run at 6.9 bar (100 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 3
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 3, the fl ow “X factor” is 0.89 and the air “X factor” is
0.81 (see dots on EMS curve).
/h (121 scfm). The fl ow rate was reduced by 11% while
3
the air consumption was reduced by 19%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 3 fl ow rate of 485 lpm (128 gpm) and an air consumption
of 205 Nm
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .894 mm (35.2”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .541 mm (21.3”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .419 mm (16.5”)
Ship Weight . . . 316 Stainless Steel 125 kg (275 lbs)
Alloy C 130 kg (287 lbs)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .4.8 m Dry (15.9’)
9.5 m Wet (31.2’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 3.14 l (0.83 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .727 lpm (192 gpm)
PX1500 STAINLESS STEEL PTFE-FITTED
PX1500 Performance 19 WILDEN PUMP & ENGINEERING, LLC
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 22
EMS CURVE
PERFORMANCE
/h (105
3
EXAMPLE
A PX1500 stainless, Full Flow PTFE fi tted pump operating at EMS set-
ting 4, achieved a fl ow rate of 492 lpm (130 gpm) using 178 Nm
scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 2.8 bar
(40 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce air
consumption at his facility. He determined that EMS setting 3 would
meet his needs. At 2.8 bar (40 psig) discharge pressure and EMS
setting 3, the fl ow “X factor” is 0. 95 and the air “X factor” is 0.88 (see
dots on EMS curve).
/h (92 scfm). The fl ow rate was reduced by 5% while the
3
air consumption was reduced by 12%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 3 fl ow rate of 467 lpm (124 gpm) and an air consumption
of 157 Nm
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .894 mm (35.2”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .541 mm (21.3”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .419 mm (16.5”)
Ship Weight . . . . . . Stainless Steel 125 kg (275 lbs.)
Alloy C 130 kg (287 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.3m Dry (20.7’)
8.6 m Wet (28.4’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.0 l (1.31 gal.)
Max. Flow Rate . . . . . . . . . . . . . 893 lpm (236.0 gpm)
PX1500 STAINLESS STEEL FULL STROKE PTFE-FITTED
WILDEN PUMP & ENGINEERING, LLC 20 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”)
air inlet pressure against a 2.1 bar (30 psig) head pressure.
1
Page 23
EMS CURVE
PERFORMANCE
.
/h (150
3
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 1
would meet his needs. At 0.7 bar (10 psig) discharge pressure and
EMS setting 1, the fl ow “X factor” is 0.48 and the air “X factor” is
EXAMPLE
A PX1500 stainless steel, Ultra-Flex-fi tted pump operating at EMS set-
ting 4, achieved a fl ow rate of 719 lpm (190 gpm) using 255 Nm
scfm) of air when run at 6.9 bar (100 psig) air inlet pressure and 0.7
bar (10 psig) discharge pressure (See dot on performance curve)
0.22 (see dots on EMS curve).
/h (33 scfm). The fl ow rate was reduced by 52% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 1 fl ow rate of 345 lpm (91 gpm) and an air consumption
of 56 Nm
the air consumption was reduced by 78%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
FITTED
TM
SETTING 4 PERFORMANCE CURVE
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
1
intermediate EMS settings.
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .894 mm (35.2”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .541 mm (21.3”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .419 mm (16.5”)
Ship Weight . . . 316 Stainless Steel 125 kg (275 lbs)
Alloy C 130 kg (287 lbs)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’)
9.5 m Wet (31.2’)
Disp. Per Stroke. . . . . . . . . . . . . . . . 4.43 l (1.17 gal.)
Max. Flow Rate . . . . . . . . . . . . . . 8.40 lpm (222 gpm)
PX1500 STAINLESS STEEL ULTRA-FLEX
PX1500 Performance 21 WILDEN PUMP & ENGINEERING, LLC
Max. Size Solids . . . . . . . . . . . . . . . . . . 9.5 mm (3/8”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 24
EMS CURVE
PERFORMANCE
/h (121
3
scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 1
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 1, the fl ow “X factor” is 0.42 and the air “X factor” is
EXAMPLE
A PX1500 stainless steel, Rubber-fi tted pump operating at EMS set-
ting 4, achieved a fl ow rate of 727 lpm (192 gpm) using 206 Nm
0.22 (see dots on EMS curve).
/h (27 scfm). The fl ow rate was reduced by 58% while the
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 1 fl ow rate of 305 lpm (81 gpm) and an air consumption
of 45 Nm
air consumption was reduced by 78%, thus providing increased ef-
fi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .815 mm (32.1”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .650 mm (25.6”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . . . . . . . . . .126 kg (278 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’)
8.6 m Wet (28.4’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.1 l (1.36 gal.)
Max. Flow Rate . . . . . . . . . . . . . .1030 lpm (272 gpm)
PX1500 DROP-IN STAINLESS STEEL RUBBER-FITTED
WILDEN PUMP & ENGINEERING, LLC 22 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 25
EMS CURVE
PERFORMANCE
/h (100
3
EXAMPLE
A PX1500 stainless steel, TPE-fi tted pump operating at EMS setting
4, achieved a fl ow rate of 681 lpm (180 gpm) using 170 Nm
scfm) of air when run at 4.1 bar (60 psig) air inlet pressure and 1.4
bar (20 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce
air consumption at his facility. He determined that EMS setting 2
would meet his needs. At 1.4 bar (20 psig) discharge pressure and
EMS setting 2, the fl ow “X factor” is 0.84 and the air “X factor” is
0.64 (see dots on EMS curve).
/h (64 scfm). The fl ow rate was reduced by 36% while
3
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 572 lpm (151 gpm) and an air consumption
of 109 Nm
the air consumption was reduced by 16%, thus providing increased
effi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .815 mm (32.1”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .650 mm (25.6”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . . . . . . . . . .126 kg (278 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .6.2 m Dry (20.4’)
9.2 m Wet (30.1’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.8 l (1.52 gal.)
PX1500 DROP-IN STAINLESS STEEL TPE-FITTED
PX1500 Performance 23 WILDEN PUMP & ENGINEERING, LLC
Max. Flow Rate . . . . . . . . . . . . . .1018 lpm (269 gpm)
air inlet pressure against a 2 bar (30 psig) head pressure.
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
1
Page 26
EMS CURVE
PERFORMANCE
/h (143
3
scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 0.7 bar
(10 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce air
consumption at his facility. He determined that EMS setting 2 would
meet his needs. At 0.7 bar (10 psig) discharge pressure and EMS
setting 2, the fl ow “X factor” is 0.84 and the air “X factor” is 0.62 (see
EXAMPLE
A PX1500 stainless steel, PTFE-fi tted pump operating at EMS setting
4, achieved a fl ow rate of 640 lpm (169 gpm) using 243 Nm
dots on EMS curve).
/h (89 scfm). The fl ow rate was reduced by 16% while
3
the air consumption was reduced by 38%, thus providing increased
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 537 lpm (142 gpm) and an air consumption
effi ciency.
of 151 Nm
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .815 mm (32.1”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .650 mm (25.6”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . . . . . . . . . .126 kg (278 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .4.5 m Dry (14.8’)
9.0 m Wet (29.5’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 3.5 l (0.92 gal.)
PX1500 DROP-IN STAINLESS STEEL PTFE-FITTED
WILDEN PUMP & ENGINEERING, LLC 24 PX1500 Performance
Max. Flow Rate . . . . . . . . . . . . . . .784 lpm (207 gpm)
air inlet pressure against a 2 bar (30 psig) head pressure.
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
1
Page 27
EMS CURVE
PERFORMANCE
/h
3
EXAMPLE
A PX1500 stainless steel, Full Flow PTFE fi tted pump operating at EMS
setting 4, achieved a fl ow rate of 454 lpm (120 gpm) using 155 Nm
(91 scfm) of air when run at 4.7 bar (68 psig) air inlet pressure and 2.8
bar (40 psig) discharge pressure (See dot on performance curve).The
end user did not require that much fl ow and wanted to reduce air
consumption at his facility. He determined that EMS setting 2 would
meet his needs. At 2.8 bar (40 psig) discharge pressure and EMS
setting 2, the fl ow “X factor” is 0.75 and the air “X factor” is 0.66 (see
dots on EMS curve).
/h (60 scfm). The fl ow rate was reduced by 25% while
3
For a detailed example for how to set your EMS, see beginning of
performance curve section.
Multiplying the original setting 4 values by the “X factors” provides
the setting 2 fl ow rate of 341 lpm (90 gpm) and an air consumption
of 102 Nm
the air consumption was reduced by 34%, thus providing increased
effi ciency.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
1
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .815 mm (32.1”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .650 mm (25.6”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . . . . . . . . . .126 kg (278 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.1m Dry (19.9’)
9.3 m Wet (30.6’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 5.2 l (1.38 gal.)
PX1500 DROP-IN STAINLESS STEEL FULL STROKE PTFE-FITTED
PX1500 Performance 25 WILDEN PUMP & ENGINEERING, LLC
Max. Flow Rate . . . . . . . . . . . . . 985 lpm (260.1 gpm)
air inlet pressure against a 2.1 bar (30 psig) head pressure.
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
1
Page 28
EMS CURVE
PERFORMANCE
/h
3
FITTED
TM
EXAMPLE
A PX1500 stainless steel, Ultra-Flex-fi tted pump operating at EMS
setting 4, achieved a fl ow rate of 666 lpm (176 gpm) using 170 Nm
(100 scfm) of air when run at 4.1 bar (60 psig) air inlet pressure and 0.7
bar (10 psig) discharge pressure (See dot on performance curve).
The end user did not require that much fl ow and wanted to reduce air
consumption at his facility. He determined that EMS setting 2 would
meet his needs. At 0.7 bar (10 psig) discharge pressure and EMS set-
ting 2, the fl ow “X factor” is 0.78 and the air “X factor” is 0.58 (see
dots on EMS curve).
Multiplying the original setting 4 values by the “X factors” provides
The Effi ciency Management System (EMS)
can be used to optimize the performance of
your Wilden pump for specifi c applications.
The pump is delivered with the EMS adjusted
to setting 4, which allows maximum fl ow.
The EMS curve allows the pump user to deter-
mine fl ow and air consumption at each EMS
setting. For any EMS setting and discharge
pressure, the “X factor” is used as a multi-
plier with the original values from the setting
4 performance curve to calculate the actual
fl ow and air consumption values for that spe-
1
/h (58 scfm). The fl ow rate was reduced by 22% while the
3
air consumption was reduced by 42%, thus providing increased ef-
fi ciency.
For a detailed example for how to set your EMS, see beginning of
performance curve section.
the setting 2 fl ow rate of 520 lpm (137 gpm) and an air consumption
of 99 Nm
cifi c EMS setting. Note: you can interpolate
between the setting curves for operation at
intermediate EMS settings.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
SETTING 4 PERFORMANCE CURVE
Displacement per stroke was calculated at 4.8 bar (70 psig)
TECHNICAL DATA
Height . . . . . . . . . . . . . . . . . . . . . . . . . .815 mm (32.1”)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .650 mm (25.6”)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .422 mm (16.6”)
Ship Weight . . . . . . . . . . . . . . . . . . . .126 kg (278 lbs.)
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”)
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Suction Lift . . . . . . . . . . . . . . . . . . . . .5.9 m Dry (19.3’)
8.6 m Wet (28.4’)
Disp. Per Stroke. . . . . . . . . . . . . . . . . 4.3 l (1.13 gal.)
Max. Flow Rate . . . . . . . . . . . . . . .954 lpm (252 gpm)
PX1500 DROP-IN STAINLESS STEEL ULTRA-FLEX
WILDEN PUMP & ENGINEERING, LLC 26 PX1500 Performance
Max. Size Solids . . . . . . . . . . . . . . . . . 12.7 mm (1/2”)
air inlet pressure against a 2 bar (30 psig) head pressure.
1
Page 29

SUCTION LIFT CURVES

PX1500 ALUMINUM SUCTION LIFT CAPABILITY
PX1500 STAINLESS STEEL & ALLOY C SUCTION LIFT CAPABILITY
Full Stroke PTFE Diaphragms
UltraFlex Diaphragms
Traditional PTFE Diaphragms
Traditional Rubber Diaphragms
TPE Diaphragms
PX1500 Performance 27 WILDEN PUMP & ENGINEERING, LLC
Page 30
SUCTION LIFT CURVES
PX1500 STAINLESS STEEL DROP-IN SUCTION LIFT CAPABILITY
WILDEN PUMP & ENGINEERING, LLC 28 PX1500 Performance
Page 31
NOTES
Page 32
Section 6
SUGGESTED INSTALLATION
Wilden pumps are designed to meet the performance requirements of even the most demanding pumping applications. They have been designed and manufactured to the highest standards and are available in a variety of liquid path materials to meet your chemical resistance needs. Refer to the performance section of this manual for an in-depth analysis of the performance characteristics of your pump. Wilden offers the widest variety of elastomer options in the industry to satisfy temperature, chemical compatibility, abrasion resistance and fl ex concerns.
The suction pipe size should be at least the equivalent or larger than the diameter size of the suction inlet on your Wilden pump. The suction hose must be non-collapsible, reinforced type as these pumps are capable of pulling a high vacuum. Discharge piping should also be the equivalent or larger than the diameter of the pump discharge which will help reduce friction losses. It is critical that all fi ttings and connections are airtight or a reduction or loss of pump suction capability will result.
INSTALLATION: Months of careful planning, study, and selection efforts can result in unsatisfactory pump performance if installation details are left to chance.
Premature failure and long term dissatisfaction can be avoided if reasonable care is exercised throughout the installation process.
LOCATION: Noise, safety, and other logistical factors usually dictate where equipment will be situated on the production fl oor. Multiple installations with confl icting requirements can result in congestion of utility areas, leaving few choices for additional pumps.
Within the framework of these and other existing conditions, every pump should be located in such a way that six key factors are balanced against each other to maximum advantage.
ACCESS: First of all, the location should be accessible. If it’s easy to reach the pump, maintenance personnel will have an easier time carrying out routine inspections and adjustments. Should major repairs become necessary, ease of access can play a key role in speeding the repair process and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line large enough to supply the volume of air necessary to achieve the desired pumping rate. Use air pressure up to a maximum of 8.6 bar (125 psig) depending on pumping requirements.
For best results, the pumps should use a 5µ (micron) air fi lter, needle valve and regulator. The use of an air fi lter before the pump will ensure that the majority of any pipeline contaminants will be eliminated.
SOLENOID OPERATION: When operation is controlled by a solenoid valve in the air line, three-way valves should be used. This valve allows trapped air between the valve and the pump to bleed off which improves pump performance. Pumping volume can be estimated by counting the number of strokes per minute and then multiplying the fi gure by the displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA
specifi cations using the standard Wilden muffl er. Other muffl ers can be used to further reduce sound levels, but they usually reduce pump performance.
ELEVATION: Selecting a site that is well within the pump’s dynamic lift capability will assure that loss-of-prime issues will be eliminated. In addition, pump effi ciency can be adversely affected if proper attention is not given to site location.
PIPING: Final determination of the pump site should not be made until the piping challenges of each possible location have been evaluated. The impact of current and future installations should be considered ahead of time to make sure that inadvertent restrictions are not created for any remaining sites.
The best choice possible will be a site involving the shortest and straightest hook-up of suction and discharge piping. Unnecessary elbows, bends, and fi ttings should be avoided. Pipe sizes should be selected to keep friction losses within practical limits. All piping should be supported independently of the pump. In addition, the piping should be aligned to avoid placing stress on the pump fi ttings.
Flexible hose can be installed to aid in absorbing the forces created by the natural reciprocating action of the pump. If the pump is to be bolted down to a solid location, a mounting pad placed between the pump and the foundation will assist in minimizing pump vibration. Flexible connections between the pump and rigid piping will also assist in minimizing pump vibration. If quick-closing valves are installed at any point in the discharge system, or if pulsation within a system becomes a problem, a surge suppressor (SD Equalizer should be installed to protect the pump, piping and gauges from surges and water hammer.
If the pump is to be used in a self-priming application, make sure that all connections are airtight and that the suction lift is within the model’s ability. Note: Materials of construction and elastomer material have an effect on suction lift parameters. Please refer to the performance section for specifi cs.
When pumps are installed in applications involving fl ooded suction or suction head pressures, a gate valve should be installed in the suction line to permit closing of the line for pump service.
Pumps in service with a positive suction head are most effi cient when inlet pressure is limited to 0.5–0.7 bar (7–10 psig). Premature diaphragm failure may occur if positive suction is 0.7 bar (10 psig) and higher.
SUBMERSIBLE APPLICATIONS: Pro-Flo X™ pumps can be used for submersible applications, when using the Pro-Flo X™ submersible option. Turbo-Flo™ pumps can also be used for submersible applications.
NOTE: Pro-Flo
ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS. A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO ENSURE THAT THE PUMP'S RATED SOLIDS CAPACITY IS NOT EXCEEDED.
CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR SUPPLY PRESSURE.
®
and Accu-Flo™ pumps are not submersible.
®
)
WILDEN PUMP & ENGINEERING, LLC 30 WI L-11230-E-11
Page 33
SUGGESTED INSTALLATION
This illustration is a generic representation of an air-operated double-diaphragm pump.
MUFFLER
FLEXIBLE
CONNECTION
SUCTION
EQUALIZER
SURGE DAMPENER
(OPTIONAL)
FLEXIBLE CONNECTION
NEEDLE VALVE
COMBINATION
FILTER & REGULATOR
AIR SHUT OFF VALVE
GAUGE (OPTIONAL)
SHUT OFF VALVE
DISCHARGE
NOTE: In the event of a power failure, the shut off valve should be closed, if the restarting of the pump is not desirable once power is regained.
AIR OPERATED PUMPS: To stop the pump from operating in an emergency situation, simply close the
FOOTPAD
shut off valve (user supplied) installed in the air supply line. A properly functioning valve will stop the air supply to the pump, therefore stopping output. This shut off valve should be located far enough away from the pumping equipment such that it can be reached safely in an emergency situation.
WI L-11230-E-11 31 WILDEN PUMP & ENGINEERING, LLC
Page 34
SUGGESTED OPERATION & MAINTENANCE
OPERATION: The PX1500 is pre-lubricated, and does not require in-line lubrication. Additional lubrication will not damage the pump, however if the pump is heavily lubricated by an external source, the pump’s internal lubrication may be washed away. If the pump is then moved to a non-lubricated location, it may need to be disassembled and re-lubricated as described in the ASSEMBLY/DISASSEMBLY INSTRUCTIONS.
Pump discharge rate can be controlled by limiting the volume and/or pressure of the air supply to the pump. An air regulat or is used to regulate air pr essure. A nee dle valve is used to regulate volume. Pump discharge rate ca n a ls o b e co nt ro ll ed by th ro ttl in g t he pu mp di sc har ge by partially closing a valve in the discharge line of the pump. This action increases friction loss which reduces fl ow rate. (See Section 5.) This is useful when the need exists to control the pump from a remote location. When the pump discharge pressure equals or exceeds the air supply pressure, the pump will stop; no bypass or pressure relief valve is needed, and pump damage will not occur. The pump has reached a “deadhead” situation and can be restarted by reducing the fl uid
TROUBLESHOOTING
discharge pressure or increasing the air inlet pressure. The Wilden PX1500 pump runs solely on compressed air and does not generate heat, therefore your process fl uid temperature will not be affected.
MAINTENANCE AND INSPECTIONS: Since each application is unique, maintenance schedules may be different for every pump. Frequency of use, line pressure, viscosity and abrasiveness of process fl uid all affect the parts life of a Wilden pump. Periodic inspections have been found to offer the best means for preventing unscheduled pump downtime. Personnel familiar with the pump’s construction and service should be informed of any abnormalities that are detected during operation.
RECORDS: When service is required, a record should be made of all necessary repairs and replacements. Over a period of time, such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime. In addition, accurate records make it possible to identify pumps that are poorly suited to their applications.
Pump will not run or runs slowly.
1. Ensure that the air inlet pressure is at least 0.4 bar (5 psig) above startup pressure and that the differential pressure (the difference between air inlet and liquid discharge pressures) is not less than 0.7 bar (10 psig).
2. Check air inlet fi lter for debris (see recommended installation).
3. Check for extreme air leakage (blow by) which would indicate worn seals/bores in the air valve, pilot spool, main shaft.
4. Disassemble pump and check for obstructions in the air passageways or objects which would obstruct the movement of internal parts.
5. Check for sticking ball check valves. If material being pumped is not compatible with pump elastomers, swelling may occur. Replace ball check valves and seals with proper elastomers. Also, as the check valve balls wear out, they become smaller and can become stuck in the seats. In this case, replace balls and seats.
6. Check for broken inner piston which will cause the air valve spool to be unable to shift.
7. Remove plug from pilot spool exhaust.
Pump runs but little or no product fl ows.
1. Check for pump cavitation; slow pump speed down to allow thick material to fl ow into liquid chambers.
2. Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped (cavitation).
3. Check for sticking ball check valves. If material being pumped is not compatible with pump elastomers, swelling may occur. Replace ball check valves and seats with proper elastomers. Also, as the check valve balls wear out, they become smaller and can become stuck in the seats. In this case, replace balls and seats.
Pump air valve freezes.
1. Check for excessive moisture in compressed air. Either install a dryer or hot air generator for compressed air. Alternatively, a coalescing fi lter may be used to remove the water from the compressed air in some applications.
Air bubbles in pump discharge.
1. Check for ruptured diaphragm.
2. Check tightness of outer pistons (refer to Section 7.)
3. Check tightness of fasteners and integrity of o-rings and seals, especially at intake manifold.
4. Ensure pipe connections are airtight.
Product comes out air exhaust.
1. Check for diaphragm rupture.
2. Check tightness of outer pistons to shaft.
WILDEN PUMP & ENGINEERING, LLC 32 WI L-11230-E-11
Page 35
Section 7
PUMP DISASSEMBLY
Tools Required :
• 15/16" Wrench
• Adjustable Wrench
• Vise equipped w/ soft jaws (such as plywood, plastic or other suitable material)
CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container. Be aware of any hazardous effects of contact with your process fl uid.
NOTE: The model photographed for these instructions incorporates rubber diaphragms, balls, and seats. Models with PTFE diaphragms, balls and seats are the same except where noted.
Step 1
Please note alignment marks on liquid chamber. Use to properly align center section to liquid chamber.
WI L-11230-E-11 33 WILDEN PUMP & ENGINEERING, LLC
Step 2
Using a 15/16" wrench, loosen the discharge manifold from the liquid chambers.
Step 3
Remove the discharge manifold to expose the valve balls and valve seats. Inspect ball cage area of manifold for excessive wear or damage.
Page 36
PUMP DISASSEMBLY
Step 4
After removing discharge valve balls and valve seats, from the discharge manifold and liquid chamber, inspect for nicks, gouges, chemical attack or abrasive wear. Note: Replace worn parts with genuine Wilden parts for reliable performance.
Step 5
Using a 15/16" wrench, loosen the inlet manifold from the liquid chambers.
Step 6
Remove the inlet valve balls and valve seats from the inlet manifold and inspect for nicks, gouges, chemical attack or abrasive wear.
Step 7
Using a 15/16" wrench, loosen the liquid chamber from the center section.
WILDEN PUMP & ENGINEERING, LLC 34 WI L-11230-E-11
Step 8
The liquid chamber should be removed to expose the diaphragm and outer piston.
Step 9
Using one adjustable wrench, loosen the diaphragm assembly from the center section assembly.
Page 37
PUMP DISASSEMBLY
Step 10A
Note: Due to varying torque values, one of the following two situations will occur. 1) The outer piston, diaphragm and inner piston remain attached to the shaft and the entire assembly can be removed from the center section.
Finding
Spares
A
Nightmare
?
PRODUCTS: AODDP
(Air Operated Double Diaphragm Pumps)
• Warren-Rupp
• ARO
• Other
®
®
Step 10B
2) The outer piston, diaphragm and inner piston separate from the shaft which remains connected to the opposite side liquid chamber. Inspect diaphragm assembly and shaft for signs of wear or chemical attack. Replace all worn parts with genuine Wilden parts for reliable performance.
Sleep easier with
Spectrom is not your typical after market part supplier. We do not simply sell pump parts; we provide value added procurement solutions.
Our unique network enables us to purchase effectively, resulting in low cost solu­tions. We also know that low purchase price is not enough - quality, integrity and inventory are also important. Spectrom is structured to provide Pre and Post sales support, giving our customers value added application and pump knowledge.
PUMP PARTS
(Low Cost)
• Diaphragms
• Valve balls
• Valve seats
KNOWLEDGE & SERVICE
• Competitive pricing
• Delivery
• Service
• Inventory
WI L-11230-E-11 35 WILDEN PUMP & ENGINEERING, LLC
Contact us to have a procurement solution developed for you. We don’t just fit you into a generic system, we develop specific solutions that achieve results.
Spectrom will ship your order from our facility within 3 working days!
WARNING: These parts may exhibit better life than OEM parts.
1-909-512-1261 www.spectromparts.com
Page 38
AIR VALVE / CENTER SECTION DISASSEMBLY
Tools Required :
• 3 /16" Hex Head Wrench
• 1/4" Hex Head Wrench
• Snap Ring Pliers
• O-Ring Pick
CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container. Be aware of hazardous effects of contact with your process fl uid.
®
The Wilden PX1500 metal pumps utilize a revolutionary Pro-Flo
air distribution system. Proprietary composite seals reduce the co effi cient of friction and allow the PX1500 to run lube-free. Constructed of polypropylene or aluminum, the Pro-Flo air distribution system is designed to perform in on/off, non-freezing, non-stalling, tough duty applications.
®
Step 1
Using a 3/16" Hex head wrench, loosen air valve bolts.
Step 2
Remove muffl er plate and air valve bolts from air valve assembly exposing muffl er gasket for
Step 3
Lift away air valve assembly and remove air valve gasket for inspection. Replace if necessary.
inspection. Replace if necessary.
WILDEN PUMP & ENGINEERING, LLC 36 WI L-11230-E-11
Page 39
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 4
Remove air valve end cap to expose air valve spool by simply lifting up on end cap once air valve bolts are removed. Note: Pro-Flo X™ air valve incorporates an end cap at both ends of the air valve.
Step 5
Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body. Inspect seals for signs of wear and replace entire assembly if necessary. Use caution when handling air valve spool to prevent damaging seals. Note: Seals should not be removed from assembly. Seals are not sold separately.
Step 6
Remove pilot sleeve retaining snap ring on both sides of center section with snap ring pliers.
NOTCHED END
Step 7
Remove pilot spool sleeve from center section.
Step 8
Using an o-ring pick, gently remove the o-ring from the opposite side of the “notched end“ on one side of the pilot spool. Gently remove the pilot spool from pilot spool sleeve and inspect for nick, gouges and wear. Replace pilot sleeve or outer sleeve o-rings if necessary. During re-assembly, never insert the pilot spool into the sleeve with the “notched end“ fi rst, this end incorporates the urethane o-ring and will be damaged as it slides over the ports cut in the sleeve. Note: Seals should not be removed from pilot spool. Seals are not sold separately.
WI L-11230-E-11 37 WILDEN PUMP & ENGINEERING, LLC
Page 40
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 9
Check center section shaft seals for signs of wear. If necessary, remove the shaft seals with o-ring pick and replace.
SUBMERSIBLE PRO-FLO X™
Non-Submersible Submersible
Step 1
Install a 6 mm (1/4”) NPT pipe plug (00-7010-08) into the pilot spool bleed port located at the front of the center block.
Step 2
Next, install an optional submersible air valve gasket (04-2621-52). The submersible air valve gasket can be purchased as a spare part or included with the purchase of a new Pro-Flo X™ pump.
WILDEN PUMP & ENGINEERING, LLC 38 WI L-11230-E-11
Page 41
REASSEMBLY HINTS & TIPS
ASSEMBLY:
Upon performing applicable maintenance to the air distrib ution system, the p ump can now be reass embled. Please refer to the disassembly instructions for photos and parts placement. To reassemble the pump, follow the disassembly instructions in reverse order. The air distribution system needs to be assembled fi rst, then the diaphragms and fi nally the wetted path. Please fi nd the applicable torque specifi cations on this page. The following tips will assist in the assembly process.
• Lubricate air valve bore, center section shaf t and pilot spool bore with NLGI grade 2 white EP bearing grease or equivalent.
• Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals.
• A small amount of NLGI grade 2 white EP bearing grease can be applied to the muffl er and air valve gaskets to locate gaskets during assembly.
• Make sure that the exhaust port on the muffl er plate is centered between the two exhaust ports on the center section.
• Stainless bolts should be lubed to reduce the possibility of seizing during tightening.
Pro-Flo X™ MAXIMUM TORQUE SPECIFICATIONS
Description of Par t Torque
Air Valve 13.6 N•m (120 in-lbs)
Air Chamber/Center Block 27.1 N•m (20 ft-lbs)
I
nner Piston Ring 19.0 N•m (14 ft-lbs)
Outer Pistons, Rubber & PT FE
Outer Pistons, Ult ra-Flex
TM
Figure A
135.6 N•m (100 ft-lbs)
135.6 N•m (100 ft-lbs)
SHAFT SEAL
SHAFT SEAL INSTALLATION:
PRE-INSTALLATION
• Once all of the old seals have been removed, the inside of the bushing should be cleaned to ensure no debris is left that may cause premature damage to the new seals.
INSTALLATION
The following tools can be used to aid in the installation of the new seals:
Needle Nose Pliers Phillips Screwdriver Electrical Tape
• Wrap electrical tape around each leg of the needle nose pliers (heat shrink tubing may also be used). This is done to prevent damaging the inside surface of the new seal.
• With a new seal in hand, place the two legs of the needle nose pliers inside the seal ring. (See Figure A.)
• Open the pliers as wide as the seal diameter will allow, then with two fi ngers pull down on the top portion of the seal to form kidney bean shape. (See Figure B.)
• Lightly clamp the pliers together to hold the seal into the kidney shape. Be sure to pull the seal into as tight of a kidney shape as possible, this will allow the seal to travel down the bushing bore with greater ease.
• With the seal clamped in the pliers, insert the seal into the bushing bore and position the bottom of the seal into the correct groove. Once the bottom of the seal is seated in the groove, release the clamp pressure on the pliers. This will allow the seal to partially snap back to its original shape.
• After the pliers are removed, you will notice a slight bump in the seal shape. Before the seal can be properly resized, the bump in the seal should be removed as much as possible. This can be done with either the Phillips screwdriver or your fi nger. With either the side of the screwdriver or your fi nger, apply light pressure to the peak of the bump. This pressure will cause the bump to be almost completely eliminated.
• Lubricate the edge of the shaft with NLGI grade 2 white EP bearing
• Slowly insert the center shaft with a rotating motion. This will complete the resizing of the seal.
• Perform these steps for the remaining seal.
Figure B
grease.
NEEDLE NOSE
PLIERS
TAPE
WI L-11230-E-11 39 WILDEN PUMP & ENGINEERING, LLC
SHAFT SEAL
TAPE
Page 42
Section 8

EXPLODED VIEW & PARTS LISTING

PX1500 ALUMINUM

EXPLODED VIEW
WILDEN PUMP & ENGINEERING, LLC 40 W IL-11230 -E -11
Page 43
EXPLODED VIEW & PARTS LISTING
PX1500 ALUMINUM
ITEM
DESCRIPTION QTY.
PX1500/AAAAA
P/N
PX1500/AAAPP
P/N
PARTS LISTING
PX1500/ASAAA
P/N
PX1500/ASAPP
P/N
AIR DISTRIBUTION COMPONENTS
1 Pro-Flo V™ Assembly, Air Valve
2 O-Ring (-225), End Cap (Ø1.859" x Ø.139") 2 04-2390-52-700 04-2390-52-700 04-2390-52-700 04-2390-52-700 3 End Cap 2 04-2340-01 04-2330-20-700 04-2340-01 04-2330-20-700 4 Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 4 01-6000-03 N/A 01-6000-03 N/A
Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 6 N/A 01-6000-03 N/A 01-6000-03
5 Muffl er Plate, Pro-Flo V™ 1 04-3185-01 08-3185-20 04-3185-01 08-3185-20
6 Gasket, Muffl er Plate, Pro-Flo V™ 1 04-3502-52 08-3502-52 04-3502-52 08-3502-52 7 Gasket, Air Valve, Pro-Flo V™ 1 04-2620-52 08-2620-52 04-2620-52 08-2620-52
8 Center Block Assembly, Pro-Flo X™ 9 Nut, Square 1/4"-20 6 N/A 00-6505-03 N/A 00-6505-03
10 Sleeve, Threaded, C-Blk, Pro-Flo 4 N/A 04-7710-08 N/A 04-7710-08
11 Pilot Sleeve Assembly 1 15-3884-99 15-3884-99 15-3884-99 15-3884-99 12 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700 13 Shaft Seal 2 15-3210-55-225 15-3210-55-225 15-3210-55-225 15-3210-55-225 14 Gasket, Center Block Pro-Flo V™ 2 04-3529-52 04-3529-52 04-3529-52 04-3529-52 15 O-Ring (-210), Adjuster (Ø.734" x Ø.139") 1 02-3200-52 02-3200-52 02-3200-52 02-3200-52 16 Bushing, Shaft 2 15-3306-13 15-3306-13 15-3306-13 15-3306-13
17 Air Chamber, Pro-Flo V™ 2 15-3691-01 15-3691-01 15-3691-01 15-3691-01 18 Screw, HHC (3/8"-16 x 1-1/8") 8 15-6130-08 15-6130-08 15-6130-08 15-6130-08 19 Washer, Flat (Ø.406" x Ø.812" x .065") 8 15-6740-08-50 15-6740-08-50 15-6740-08-50 15-6740-08-50 20 Retaining Ring 2 04-3890-03 04-3890-03 04-3890-03 04-3890-03 21 Grounding Screw, 10-32 x .50" Self Tapping 1 04-6345-08 N/A 04-6345-08 N/A 22 Muffl er 1 15-3510-99R 15-3510-99R 15-3510-99R 15-3510-99R
1
2
1 04-2030-01 08-2030-20 04-2030-01 08-2030-20
1 15-3126-01 15-3126-20 15-3126-01 15-3126-20
WETTED PATH COMPONENTS
23 Liquid Chamber, Bolted 2 15-4980-01 15-4980-01 15-4980-01 15-4980-01 24 Discharge Elbow, Bolted 2 15-5250-01 15-5250-01 15-5250-01 15-5250-01 25 Inlet Elbow, Bolted 2 15-5210-01 15-5210-01 15-5210-01 15-5210-01 26 T-Section, Bolted (ANSI) 2 15-5180-01 15-5180-01 15-5180-01 15-5180-01
T-Section, Bolted (DIN) 2 15-5185-01 15-5185-01 15-5185-01 15-5185-01 27 Screw, HHC (5/8"-11 x 2") 56 15-6180-08 15-6180-08 15-6180-08 15-6180-08 28 Washer, Flat (Ø.656" x Ø1.312" x .095") 56 15-6732-08 15-6732-08 15-6732-08 15-6732-08
GASKETS/VALVE BALLS/VALVE SEATS/VALVE ORINGS
29 T-Section Gasket 4 * * * * 30
Gasket, Manifold, Full/Reduced-Stroke PTFE Fitted 31 Ball, Valve 4 * * * * 32 Seat, Valve 4 * * * *
Valve Seat O-Ring, Full/Reduced-Stroke PTFE Fitted (Not shown)
33
(Not shown)
4 15-1405-55 15-1405-55 15-1405-55 15-1405-55
4 15-1205-55 15-1205-55 15-1205-55 15-1205-55
FULL STROKE RUBBER/TPE/PTFE COMPONENTS
34 Shaft 1 15-3805-09 15-3805-09 N/A N/A 35 Piston, Inner, Full Stroke Rubber/TPE/PTFE Fitted 2 15-3700-01 15-3700-01 N/A N/A 36 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 N/A N/A 37
Inner Piston Screw (3/8" - 16 x 1-1/8"), 38
Inner Piston Washer (Ø.406" x Ø.812" x .065"),
39 Diaphragm, Primary 2 * * N/A N/A
Diaphragm, Primary, Full Stroke PTFE Fitted 2 15-1040-55-42 15-1040-55-42 15-1040-55-42 N/A 40 Diaphragm, Full Stroke Back-Up 2 15-1065-57 15-1065-57 15-1065-57 N/A
41 Piston, Outer, Full Stroke Rubber/TPE/PTFE Fitted 2 15-4550-01 15-4550-01 15-4550-03 N/A
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
Full Stroke Rubber/TPE/PTFE Fitted 12 15-6130-08 15-6130-08 N/A N/A
Rubber/TPE/PTFE Fitted 12 15-6740-08-50 15-6740-08-50 N/A N/A
WI L-11230-E-11 41 WILDEN PUMP & ENGINEERING, LLC
Page 44
EXPLODED VIEW & PARTS LISTING, CONT.
PX1500 ALUMINUM
ITEM
DESCRIPTION QTY.
PX1500/AAAAA
P/N
PX1500/AAAPP
P/N
PARTS LISTING
PX1500/ASAAA
P/N
PX1500/ASAPP
P/N
REDUCED STROKE ULTRAFLEX™ COMPONENTS
34 Shaft 1 15-3805-09 15-3805-09 N/A N/A 35 Piston Inner, Reduced Stroke Ultra-Flex™ Fitted 2 15-3760-08 15-3760-08 N/A N/A 36 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 N/A N/A
39 Diaphragm, Primary, Ultra-Flex™ 2 * * N/A N/A
41 Piston Outer, Reduced Stroke Ultra-Flex™ Fitted 2 15-4560-01 15-4560-01 N/A N/A
REDUCED STROKE PTFE COMPONENTS
34 Shaft 1 N/A N/A 15-3805-09 15-3805-09 35 Piston, Inner, Reduced Stroke PTFE Fitted 2 N/A N/A 15-3750-01 15-3750-01
39 Diaphragm, Primary, Reduced Stroke PTFE Fitted 2 N/A N/A 15-1010-55-42 15-1010-55-42 40 Diaphragm, Back-Up, Reduced Stroke 2 N/A N/A * *
41 Piston, Outer, Reduced Stroke PTFE Fitted 2 N/A N/A 15-4600-03 15-4600-03
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
WILDEN PUMP & ENGINEERING, LLC 42 W IL-112 30 -E-11
Page 45
NOTES
Page 46
EXPLODED VIEW & PARTS LISTING

PX1500 STAINLESS STEEL

EXPLODED VIEW
WILDEN PUMP & ENGINEERING, LLC 44 WI L-1123 0- E-11
Page 47
EXPLODED VIEW & PARTS LISTING
PX1500 STAINLESS STEEL
ITEM
DESCRIPTION QTY.
PX1500/SSAAA
P/N
PX1500/HHAAA
P/N
PARTS LISTING
PX1500/SSSSS
P/N
PX1500/SSAPP
P/N
AIR DISTRIBUTION COMPONENTS
1 Pro-Flo V™ Assembly, Air Valve
2 O-Ring (-225), End Cap (Ø1.859" x Ø.139") 2 04-2390-52-700 04-2390-52-700 04-2390-52-700 04-2390-52-700 3 End Cap 2 04-2340-01 04-2340-01 04-2340-03 04-2330-20-700 4 Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 4 01-6000-03 01-6000-03 01-6000-03 N/A
Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 6 N/A N/A N/A 01-6000-03
5 Muffl er Plate, Pro-Flo V™ 1 04-3185-01 04-3185-01 04-3185-03 08-3185-20
6 Gasket, Muffl er Plate, Pro-Flo V™ 1 04-3502-52 04-3502-52 04-3502-52 08-3502-52 7 Gasket, Air Valve, Pro-Flo V™ 1 04-2620-52 04-2620-52 04-2620-52 08-2620-52
8 Center Block Assembly, Pro-Flo X™ 9 Nut, Square, 1/4"-20 6 N/A N/A N/A 00-6505-03
10 Sleeve, Threaded, C-Blk, Pro-Flo 4 N/A N/A N/A 04-7710-08
11 Pilot Sleeve Assembly 1 15-3884-99 15-3884-99 15-3884-99 15-3884-99 12 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700 13 Shaft Seal 2 15-3210-55-225 15-3210-55-225 15-3210-55-225 15-3210-55-225 14 Gasket, Center Block Pro-Flo V™ 2 04-3529-52 04-3529-52 04-3529-52 04-3529-52 15 O-Ring (-210), Adjuster (Ø.734" x Ø.139") 1 02-3200-52 02-3200-52 02-3200-52 02-3200-52 16 Bushing, Shaft 2 15-3306-13 15-3306-13 15-3306-13 15-3306-13
17 Air Chamber, Pro-Flo V™ 2 15-3691-01 15-3691-01 15-3690-03 15-3690-03 18 Screw, HHC (3/8"-16 x 1-1/8") 8 15-6130-08 15-6130-08 N/A N/A
Screw, HHC (3/8"-16 x 1") 8 N/A N/A 08-6130-03 08-6130-03 19 Washer, Flat (Ø.406" x Ø.812" x .065") 8 15-6740-08-50 15-6740-08-50 04-6740-03 04-6740-03 20 Retaining Ring 2 04-3890-03 04-3890-03 04-3890-03 04-3890-03 21 Grounding Screw, 10-32 x .50" Self Tapping 1 04-6345-08 04-6345-08 04-6345-08 N/A 22 Muffl er 1 15-3510-99R 15-3510-99R 15-3513-99 15-3510-99R
1
2
1 04-2030-01 04-2030-01 04-2030-03 08-2030-20
1 15-3126-01 15-3126-01 15-3126-03 15-3126-20
WETTED PATH COMPONENTS
23 Liquid Chamber, Bolted 2 15-5005-03 15-5005-04 15-5005-03 15-5005-03 24 Manifold, Discharge (ANSI) 1 15-5030-03 15-5030-04 15-5030-03 15-5030-03
Manifold, Discharge (DIN) 1 15-5031-03 15-5031-04 15-5031-03 15-5031-03 25 Manifold, Inlet (ANSI) 1 15-5090-03 15-5090-04 15-5090-03 15-5090-03
Manifold, Inlet (DIN) 1 15-5091-03 15-5091-04 15-5091-03 15-5091-03 26 Screw, HHC (5/8"-11 x 2") 16 15-6180-03 15-6180-03 15-6180-03 15-6180-03 27 Washer,, Flat (Ø.656" x Ø1.312" x .095") 16 15-6732-03 15-6732-03 15-6732-03 15-6732-03 28 Screw, HHC (1/2"-13 x 1-3/4") 16 15-6182-03 15-6182-03 15-6182-03 15-6182-03 29 Washer, Flat (Ø.516" x Ø.875" x .063") 32 08-6840-03-60 08-6840-03-60 08-6840-03-60 08-6840-03-60 30 Hex Nut (1/2"-13) 16 15-6420-03 15-6420-03 15-6420-03 15-6420-03
GASKETS/VALVE BALLS/VALVE SEATS/VALVE ORINGS
31 Ball, Valve 4 * * * * 32
Seat, Valve 33
Valve Seat O-Ring, Full/Reduced-Fitted PTFE Fitted (Not Shown)
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
4* * * * 4 15-1200-55 15-1200-55 15-1200-55 15-1200-55
WI L-11230-E-11 45 WILDEN PUMP & ENGINEERING, LLC
Page 48
EXPLODED VIEW & PARTS LISTING, CONT.
PX1500 STAINLESS STEEL
ITEM
DESCRIPTION QTY.
PX1500/SSAAA
P/N
PX1500/HHAAA
P/N
PARTS LISTING
PX1500/SSSSS
P/N
PX1500/SSAPP
P/N
FULL STROKE RUBBER/TPE/PTFE COMPONENTS
34 Shaft 1 15-3805-09 15-3805-09 15-3805-09 15-3805-09 35 Piston, Inner, Full Stroke Rubber/TPE/PTFE Fitted 2 15-3700-01 15-3700-01 15-3700-03 15-3700-01 36 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 15-6850-08 15-6850-08 37 Inner Piston Screw (3/8" - 16 x 1-1/8"") 12 15-6130-08 15-6130-08 N/A N/A
Inner Piston Screw (3/8" - 16 x 1"") 12 N/A N/A 08-6130-03
38 Inner Piston Washer (Ø.406" x Ø.812" x .065") 12 15-6740-08-50 15-6740-08-50 04-6740-03 15-6740-08-50
39 Diaphragm, Primary 2 * * * *
Diaphragm, Primary, Full Stroke PTFE Fitted 2 15-1040-55-42 15-1040-55-42 15-1040-55-42 15-1040-55-42
40 Diaphragm, Back-Up, Full Stroke 2 15-1065-57 15-1065-57 15-1065-57 15-1065-57
41 Piston, Outer, Full Stroke Rubber/TPE/PTFE Fitted 2 15-4550-03 15-4550-04 15-4550-03 15-4550-03
REDUCED STROKE ULTRAFLEX™ COMPONENTS
34 Shaft 1 15-3805-09 15-3805-09 15-3805-09 15-3805-09 35 Piston Inner, Reduced Stroke Ultra-Flex™ Fitted 2 15-3760-08 15-3760-08 15-3760-08 15-3760-08 36 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 15-6850-08 15-6850-08
39 Diaphragm, Primary, Ultra-Flex™ 2 * * * *
41 Piston Outer, Reduced Stroke Ultra-Flex™ Fitted 2 15-4560-03 15-4560-04 15-4560-03 15-4560-03
REDUCED STROKE PTFE COMPONENTS
34 Shaft 1 15-3805-09 15-3805-09 15-3805-09 15-3805-09 35 Piston Inner, Reduced Stroke PTFE Fitted 2 15-3750-01 15-3752-03 15-3752-03 15-3750-01
39 Diaphragm, Primary, Reduced Stroke PTFE Fitted 2 15-1010-55-42 15-1010-55-42 15-1010-55-42 15-1010-55-42 40 Diaphragm, Back-Up, Reduced Stroke PTFE Fitted 2 * * * *
41 Piston Outer, Reduce Stroke PTFE Fitted 2 15-4600-03 15-4600-04 15-4600-03 15-4600-03
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
WILDEN PUMP & ENGINEERING, LLC 46 WI L-11230-E-11
Page 49
NOTES
Page 50
EXPLODED VIEW & PARTS LISTING
PX1500 STAINLESS STEEL DROP-IN CONFIGURATION (0677/0678)
EXPLODED VIEW
WILDEN PUMP & ENGINEERING, LLC 48 WI L-1123 0- E-11
Page 51
EXPLODED VIEW & PARTS LISTING
PX1500 STAINLESS STEEL DROP-IN CONFIGURATION (0677/0678)
ITEM DESCRIPTION QTY.
AIR DISTRIBUTION COMPONENTS
1 Pro-Flo V™ Assembly, Air Valve
2 O-Ring (-225), End Cap (Ø1.859" x Ø.139") 2 04-2390-52-700 04-2390-52-700 04-2390-52-700 3 End Cap 2 04-2340-01 04-2340-03 04-2330-20-700 4 Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 4 01-6000-03 01-6000-03 N/A
Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 6 N/A N/A 01-6000-03
5 Muffl er Plate, Pro-Flo V™ 1 04-3185-01 04-3185-03 08-3185-20
6 Gasket, Muffl er Plate, Pro-Flo V™ 1 04-3502-52 04-3502-52 08-3502-52 7 Gasket, Air Valve, Pro-Flo V™ 1 04-2620-52 04-2620-52 08-2620-52
8 Center Block Assembly, Pro-Flo X™ 9 Nut, Square, 1/4"-20 6 N/A N/A 00-6505-03
10 Sleeve, Threaded, C-Blk, Pro-Flo 4 N/A N/A 04-7710-08
11 Pilot Sleeve Assembly 1 15-3884-99 15-3884-99 15-3884-99 12 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700 04-2650-49-700 13 Shaft Seal 2 15-3210-55-225 15-3210-55-225 15-3210-55-225 14 Gasket, Center Block Pro-Flo V™ 2 04-3529-52 04-3529-52 04-3529-52 15 O-Ring (-210), Adjuster (Ø.734" x Ø.139") 1 02-3200-52 02-3200-52 02-3200-52 16 Bushing, Shaft 2 15-3306-13 15-3306-13 15-3306-13
17 Air Chamber, Pro-Flo V 2 15-3691-01 15-3690-03 15-3690-03 18 Screw, HHC (3/8"-16 x 1-1/8") 8 15-6130-08 N/A N/A
Screw, HHC (3/8"-16 x 1") 8 N/A 08-6130-03 08-6130-03 19 Washer, Flat (Ø.406" x Ø.812" x .065") 8 15-6740-08-50 04-6740-03 04-6740-03 20 Retaining Ring 2 04-3890-03 04-3890-03 04-3890-03 21 Grounding Screw, 10-32 x .50" Self Tapping 1 04-6345-08 04-6345-08 N/A 22 Muffl er 1 15-3510-99R 15-3513-99 15-3510-99R
1
2
PX1500/SSAAA
P/N
1 04-2030-01 04-2030-03 08-2030-20
1 15-3126-01 15-3126-03 15-3126-20
PX1500/SSSSS
P/N
PARTS LISTING
PX1500/SSSPP
P/N
WETTED PATH COMPONENTS
23 Liquid Chamber, Bolted 2 15-5006-03 15-5006-03 15-5006-03 24 Manifold, Discharge (NPT) 1 15-5035-03 15-5035-03 15-5035-03
Manifold, Discharge (BSPT) 1 15-5036-03 15-5036-03 15-5036-03
Manifold, Discharge (ANSI) 1 15-5045-03 15-5045-03 15-5045-03
Manifold, Discharge (DIN) 1 15-5046-03 15-5046-03 15-5046-03 25 Manifold, Inlet (NPT) 1 15-5095-03 15-5095-03 15-5095-03
Manifold, Inlet (BSPT) 1 15-5096-03 15-5096-03 15-5096-03
Manifold, Inlet (ANSI) 1 15-5125-03 15-5125-03 15-5125-03
Manifold, Inlet (DIN) 1 15-5126-03 15-5126-03 15-5126-03 26 Screw, HHC (5/8"-11 x 2") 16 15-6180-03 15-6180-03 15-6180-03 27 Washer, Flat (Ø.656" x Ø1.312" x .095") 16 15-6732-03 15-6732-03 15-6732-03 28 Screw, HHC (1/2"-13 x 1-1/2") 16 04-6180-03 04-6180-03 04-6180-03 29 Washer, Flat (Ø.516" x Ø.875" x .063") 16 08-6840-03-60 08-6840-03-60 08-6840-03-60
GASKETS/VALVE BALLS/VALVE SEATS/VALVE ORINGS
30 Ball, Valve 4 * * *
Ball, Valve, Full/Reduced-Stroke PTFE Fitted 4 15-1085-55 15-1085-55 15-1085-55 31 Seat, Valve 4 * * *
Seat, Valve, Full/Reduced-Stroke PTFE Fitted 4 15-1129-03 15-1129-03 15-1129-03 32 Valve Seat O-Ring, Full/Reduced-Stroke PTFE Fitted 4 15-1209-55 15-1209-55 15-1209-55
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
WI L-11230-E-11 49 WILDEN PUMP & ENGINEERING, LLC
Page 52
EXPLODED VIEW & PARTS LISTING, CONT.
PX1500 STAINLESS STEEL DROP-IN CONFIGURATION (0677/0678)
ITEM DESCRIPTION QTY.
PX1500/SSAAA
P/N
FULL STROKE RUBBER/TPE/PTFE COMPONENTS
33 Shaft 1 15-3805-09 15-3805-09 15-3805-09 34 Piston, Inner 2 15-3700-01 15-3700-03 15-3700-01 35 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 15-6850-08 36 Screw, HHC (3/8"-16 x 1-1/8") 12 15-6130-08 N/A 15-6130-08
Screw, HHC (3/8"-16 x 1") 12 N/A 08-6130-03 N/A
37 Washer (Ø.406" x Ø.812" x .065") 12 15-6740-08-50 04-6740-03 15-6740-08-50
38 Diaphragm, Primary 2 * * *
Diaphragm, Primary, Full Stroke PTFE Fitted 2 15-1040-55-42 15-1040-55-42 15-1040-55-42
39 Diaphragm, Back-Up, Full Stroke 2 15-1065-57 15-1065-57 15-1065-57
40 Piston, Outer 2 15-4550-03 15-4550-03 15-4550-03
REDUCED STROKE ULTRAFLEX™ COMPONENTS
33 Shaft 1 15-3805-09 15-3805-09 15-3805-09 34 Piston, Inner, Ultra-Flex™ 2 15-3760-08 15-3760-08 15-3760-08 35 Washer, Inner Piston Back-Up 2 15-6850-08 15-6850-08 15-6850-08
38 Diaphragm, Primary, Ultra-Flex™ 2 * * *
40 Piston, Outer, Ultra-Flex™ 2 15-4560-03 15-4560-03 15-4560-03
REDUCED STROKE PTFE COMPONENTS
33 Shaft 1 15-3805-09 15-3805-09 15-3805-09 34 Piston, Inner, PTFE 2 15-3750-01 15-3752-03 15-3750-01
38 Diaphragm, Primary, Reduced Stroke PTFE Fitted 2 15-1010-55-42 15-1010-55-42 15-1010-55-42 39 Diaphragm, Back-Up, Reduced Stroke 2 * * *
40 Piston, Outer, PTFE 2 15-4600-03 15-4600-03 15-4600-03
PX1500/SSSSS
P/N
PX1500/SSSPP
P/N
PARTS LISTING
*See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Metal Center Block Assembly includes item 13, 15 and 16. Plastic Center Block Assembly includes item 9, 10, 13, 15 and 16.
All boldface items are primary wear parts.
WILDEN PUMP & ENGINEERING, LLC 50 W IL-112 30 -E-11
Page 53
Section 9
PX1500 Aluminum

ELASTOMER OPTIONS

MATERIAL
Polyurethane Neoprene Buna-N EPDM
®
Viton Sanifl ex™ Conductive Buna-N PTFE Full Stroke PTFE Wil-Flex™ Aluminum Stainless Steel
BACK-UP
DIAPHRAGMS
DIAPHRAGMS
(2)
REDUCED STROKE
(2)
15-1010-50 N/A N/A N/A 15-1080-50 15-1126-50 N/A N/A 15-1010 -51 15-1060-51 N/A 15-1020 -51 15-1080-51 15-1126-51 N/A 15-1325-51 15-1010 -5 2 N/ A N /A 15-1020-52 15-108 0-52 15-1126-52 N/A 15-1325-52 15-1010 -5 4 15-1060-5 4 N /A 15-1020-54 15-108 0- 54 15-1126-54 N/A 15-1325-54 15-1010 -5 3 N /A N/A 15-1020-5 3 15-10 80-53 N/A N/A N/A 15-1010 -5 6 15-1060-56 15-1065 -5 6 N/A 15-1080-56 15-1126-56 N/A N/A
15-1010-86 15-1060-86 N/A N/A N/A N/A N/A N/A 15-1010-55-42 N/A N/A N/A 15-1080-55 N/A 15-1205-55115-1325-55 15-1040-55-42 N/A N/A N/A 15-1080-55 N/A 15-1209-55
15-1010-58 N/A 15-1065-57 N/A 15-1080-58 15-1126-58 N/A 15-1325-58
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 15-1125-03 N/A N/A
BACK-UP
DIAPHRAGMS
FULL STROKE
(2)
ULTRA-FLEX
DIAPHRAGMS
(2)
VALVE BALLS
(4)
VALVE
SEATS
(4)
VALVE SEAT
O-RING
(4)
T-SECTION
GASKET
1
Alloy C N/A N/A N/A N/A N/A N/A N/A N/A
1
Used in conjunction with metalic valve seat.
PX1500 Stainless Steel
BACK-UP
DIAPHRAGMS
MATERIAL
DIAPHRAGMS
(2)
REDUCED STROKE
(2)
Polyurethane 15-1010-50 N/A N/A N/A 15-1080-50 15-1120-50 N/A Neoprene 15-1010-51 15-1060-51 N/A 15-1020-51 15-1080-51 15-1120-51 N/A Buna-N 15-1010-52 N/A N/A 15-1020-52 15-1080-52 15-1120-52 N/A EPDM 15-1010-54 15-1060-54 N/A 15-1020-54 15-1080-54 15-1120-54 N/A
®
Viton
15-1010-53 N/A N/A 15-1020-53 15-1080-53 15-1120-53 N/A Sanifl ex™ 15-1010-56 15-1060-56 15-1065-56 N/A 15-1080-56 15-1120-56 N/A Conductive Buna-N
15-1010-86 15-1060-86 N/A N/A N/A N/A N/A PTFE 15-1010-55-42 N/A N/A N/A 15-1080-55 N/A 15-1200-55 Full Stroke PTFE 15-1040-55-42 N/A N/A N/A 15-1080-55 N/A 15-1209-55 Wil-Flex™ 15-1010-58 N/A 15-1065-57 N/A 15-1080-58 15-1120-58 N/A Aluminum N/A N/A N/A N/A N/A N/A N/A Stainless Steel N/A N/A N/A N/A N/A 15-1121-03 N/A Alloy C N/A N/A N/A N/A N/A 15-1121-04 N/A
1
Used in conjunction with metalic valve seat.
BACK-UP
DIAPHRAGMS
FULL STROKE
(2)
ULTRA-FLEX
DIAPHRAGMS
(2)
VALVE BALLS
(4)
VALVE SEATS
(4)
VALVE SEAT
O-RING
(4)
1
1
(4)
N/A
WI L-11230-E-11 51 WILDEN PUMP & ENGINEERING, LLC
Page 54
ELASTOMER OPTIONS
PX1500 Stainless Steel Drop-In Confi guration
MATERIAL
DIAPHRAGMS
(2)
BACK-UP
DIAPHRAGMS
REDUCED STROKES
(2)
BACK-UP DIAPHRAGMS FULL STROKES
(2)
(0677/0678/0540/0544)
ULTRA-FLEX™
DIAPHRAGM
(2)
VALVE BALLS
(4)
VALVE SEATS
(4)
VALVE SEAT
O-RING
(4)
Neoprene 15-1010-51 15-1060-51 N/A 15-1020-51 15-1085-51 15-1128-51 N/A Buna-N 15-1010-52 N/A N/A 15-1020-52 15-1085-52 15-1128-52 N/A EPDM 15-1010-54 15-1060-54 N/A 15-1020-54 15-1085-54 15-1128-54 N/A
®
Viton
15-1010-53 N/A N/A 15-1020-53 15-1085-53 15-1128-53 N/A Sanifl ex™ 15-1010-56 15-1060-56 15-1065-56 N/A 15-1085-56 15-1128-56 N/A Conductive Buna-N 15-1010-86 15-1060-86 N/A N/A N/A N/A N/A PTFE 15-1010-55-42 N/A N/A N/A 15-1085-55 N/A 15-1209-55 Full Stroke PTFE 15-1040-55-42 N/A N/A N/A 15-1085-55 N/A 15-1209-55 Wil-Flex™ 15-1010-58 N/A N/A N/A 15-1085-58 15-1128-58 N/A FDA Wil-Flex™ N/A N/A 15-1065-57 N/A N/A N/A N/A Stainless Steel N/A N/A N/A N/A N/A 15-1129-03 N/A
1
Used in conjunction with metalic valve seat.
Elastomer Kits Option
®
DESCRIPTION
Pro-Flo X™ Advanced™ Aluminum -
1,2
PX1500
Pro-Flo X™ Advanced™ Aluminum ­PX1500 (Ultra-Flex™)
1
76 mm (3") Advanced™ aluminum pumps require special PTFE diaphragms (P/N 15-1010-55-42).
2
76 mm (3") Advanced™ aluminum pumps use unique ball, seats and gaskets not found on Advanced™ stanless steel and alloy C pumps.
2
NEOPRENE Buna-N VITON
15-9583-51 15-9583-52 15-9583-53 15-9583-54 15-9583-55 15-9583-58 15-9583-56 15-9583-57
15-9587-51 15-9587-52 15-9587-53 15-9587-54 N/A N/A N/A N/A
EPDM PTFE WIL-FLEX™ SANIFLEX™ POLYURETHANE
1
1
WILDEN PUMP & ENGINEERING, LLC 52 W IL-1123 0- E-11
Page 55
WARRANTY
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application. Responsibility is limited solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral) including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly provided herein.
PLEASE PRINT OR TYPE AND FAX TO WILDEN
PUMP INFORMATION
Item # Serial #
Company Wher e Purchased
YOUR INFORMATION
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Addre ss
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply): Diaphragm
Media being pumped?
Other
Centrifugal
Gear
Submersible
Lobe
How did you hear of Wilden Pump?
Other
NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN
Trade Journal
Trade Show
ONCE COMPLETE, FAX TO (909) 783-3440
WILDEN PUMP & ENGINEERING, LLC
Internet/E-mail
Distributor
Page 56
ABAQUE
PERISTALTIC PUMPS
mouvex.com
ALMATEC®
AIROPERATED
DIAPHRAGM PUMPS
almatec.de
BLACKMER®
VANE PUMPS & COMPRESSORS
blackmer.com
ENVIROGEAR®
INTERNAL GEAR PUMPS
envirogearpump.com
FLUID DYNAMICS™
POLYMER BLENDING SYSTEMS
neptune1.com
GRISWOLD™
CENTRIFUGAL PUMPS
griswoldpump.com
MAAG® GROUP
GEAR PUMPS, PELLETIZING,
& FILTRATION SYSTEMS
maag.com
MOUVEX®
ECCENTRIC DISC PUMPS, VANE PUMPS & COMPRESSORS
mouvex.com
NEPTUNE™
DIAPHRAGM METERING PUMPS, POLYMER SYSTEMS & MIXERS
neptune1.com
QUATTROFLOW™
PISTON / SYSTEM DIAPHRAGMS
quattrofl ow.com
REDSCREW™
SCREW PUMPS
redscrewpump.com
SYSTEM ONE®
CENTRIFUGAL PUMPS
blackmer.com
WILDEN®
AIROPERATED DIAPHRAGM PUMPS
wildenpump.com
22069 Van Buren Street,
Grand Terrace, CA 92313-5607
Telephone: (909) 422-1730
Fax: (909) 783-3440
www.wildenpump.com
PSG reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 06-2012
Authorized Representative:
Copyright 2012, Pump So lutions Group (PSG®), A Dover Company
Loading...