Wilden A100 Advanced Engineering, Operation & Maintenance

A100

Advanced™ Series PLASTIC Pumps

Advance your process

EOM

Engineering
Operation &
Maintenance

WIL-11040-E-03

REPLACES WIL-11040-E-01

TABLE OF CONTENTS

SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION 3 DIMENSIONAL DRAWINGS

A100 Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A100B Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SECTION 4 PERFORMANCE

A100 Plastic Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

A100 Plastic PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SECTION 5 EXPLODED VIEW & PARTS LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

SECTION 6 ELASTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 1

CAUTION–READ FIRST!

TEMPERATURE LIMITS:

Wetted Path

Polypropylene 0°C to 79.4°C 32°F to 175°F
PVDF –12.2°C to 107.2°C 10°F to 225°F

Elastomers

Buna-N –12.2°C to 82.2°C 10°F to 180°F
Viton
Wil-Flex™ –40°C to 107.2°C –40°F to 225°F
Polyurethane 12.2°C to 65.6°C 10°F to 150°F
PTFE 4.4°C to 104.4°C 40° F to 220°F
Saniflex™ –28.9°C to 104.4°C –20°F to 220°F

®

–40°C to 176.7°C –40°F to 350°F

CAUTION: When choosing pump materials, be sure
to check the temperature limits for all wetted compo­nents. Example: Viton
(350°F) but polypropylene has a maximum limit of only
79°C (175°F).

CAUTION: Maximum temperature limits are based
upon mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating tempera­tures. Consult engineering guide for chemical compat­ibility and temperature limits.

CAUTION: Always wear safety glasses when operat­ing pump. If diaphragm rupture occurs, material being
pumped may be forced out air exhaust.

WARNING: Prevention of static sparking — If static
sparking occurs, fire or explosion could result. Proper
grounding of pump, valves, and containers is criti­cal when handling flammable fluids and whenever
discharge of static electricity is a hazard.

CAUTION: Do not exceed 8.6 bar (125 psig) air supply
pressure.

CAUTION: Advanced™ series plastic pumps are made
with plastic that is not UV stabilized. Direct sunlight for
prolonged periods can cause deterioration of plastics.

®

has a maximum limit of 176.7°C

CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from pump. Disconnect all intake, discharge and air
lines. Drain the pump by turning it upside down and
allowing any fluid to flow into a suitable container.

CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipe line
debris is clear. Use an in-line air filter. A 5μ (micron) air
filter is recommended.

NOTE: Tighten all bolts prior to installation. Fasteners
may loosen during transportation.

NOTE: When installing PTFE diaphragms, it is impor­tant to tighten outer pistons simultaneously (turning in
opposite directions) to ensure tight fit.

CAUTION: Verify the chemical compatibility of the
process and cleaning fluid to the pumpʼs component
materials in the Chemical Resistance Guide (see E4).

CAUTION: When removing the end cap using
compressed air, the air valve end cap may come out
with considerable force. Hand protection such as a
padded glove or rag should be used to capture the
end cap.

CAUTION: Do not over-tighten the air inlet reducer
bushing. Additionally, too much torque on the muffler
may damage the air valve muffler plate.

CAUTION: The A100 Advanced™ pump is not
submersible.

CAUTION: Only explosion proof (NEMA 7) solenoid
valve should be used in areas where explosion proof
equipment is required.

1

WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03

Section 2

WILDEN PUMP DESIGNATION SYSYTEM

A100 ADVANCED™
PLASTIC

13 mm (½") Pump
Maximum Flow Rate:

42.4 LPM (11.2 GPM)

MATERIAL CODES

AIR SYSTEM BASE TYPE

P = PRO-FLO
B = ADAPTER BLOCK

WETTED PARTS & OUTER
PISTON

KK = PVDF / PVDF
PP = POLYPROPYLENE /

POLYPROPYLENE

CENTER SECTION

PP = POLYPROPYLENE

AIR VALVE

P = POLYPROPYLENE

®

LEGEND

DIAPHRAGMS

A100P/ XXXXX / XXX /XX / XXX / XXXX

MODEL

CENTER SECTION

WETTED PARTS & OUTER PISTON

BNS = BUNA-N (Red Dot)
FSS = SANIFLEX™

[Hytrel

®

(Cream)]
PUS = POLYURETHANE (Clear)
THU = PTFE W/HIGH-TEMP BUNA-N

BACK-UP (White)

TNU = PTFE W/NEOPRENE

BACK-UP (White)

TNL = PTFE W/NEOPRENE

BACK-UP O-RING, IPD (White)

®

VTS = VITON
WFS = WIL-FLEX™ [Santoprene

(White Dot)

®

(Orange Dot)]

O-RINGS

VALVE SEAT

DIAPHRAGMS

AIR VALVE

VALVE BALL

VALVE BALLS

BN = BUNA-N (Red Dot)
FS = SANIFLEX™

[Hytrel

®

(Cream)]
PU = POLYURETHANE (Brown)
TF = PTFE (White)
VT = VITON

®

(White Dot)

WF = WIL-FLEX™ [Santoprene

(Orange Dot)]

VALVE SEAT

K = PVDF
P = POLYPROPYLENE

VALVE SEAT O-RING

BN = BUNA-N
FS = SANIFLEX™

[Hytrel

®

(Cream)]
PU = POLYURETHANE (Brown)
TV = PTFE ENCAP. VITON
WF = WIL-FLEX™ (Santoprene®)

SPECIALTY
CODE

(if applicable)

®

®

SPECIALTY CODES

0150 Accu-Flo™, 24V DC coil
0151 Accu-Flo™, 24V AC / 12V DC coil
0155 Accu-Flo™, 110V AC coil
0160 Accu-Flo™, 24V DC coil, BSPT
0512 Adapter block, no muffler, Pro-Flo®, center section
0682 P100 with OEM manifold, Accu-Flo™ 24V DC Coil

NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

Viton is a registered trademark of DuPont Dow Elastomers.

WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03

2

Section 3

DIMENSIONAL DRAWINGS

A100 ADVANCEDTM PLASTIC

DIMENSIONS

ITEM METRIC (mm) STANDARD (inch)

A 234 9.2
B 51 2.0
C 135 5.3
D 254 10.0
E 279 11.0

F 51 2.0
G 102 4.0
H 79 3.1
J 142 5.6
K 226 8.9

L 137 5.4

M 224 8.8
N 277 10.9

P 145 5.7
R 114 4.5
S 91 3.6
T 102 4.0
U 8 0.3
V 188 7.4

W 155 6.1

X 140 5.5
Y 130 5.1

A100B ADVANCED

TM

PLASTIC

DIMENSIONS

ITEM METRIC (mm) STANDARD (inch)

A 234 9.2
B 51 2.0
C 157 6.2
D 180 7.1
E 254 10.0

F 279 11.0
G 25 1.0
H 66 2.6
J 168 6.6
K 145 5.7

L 114 4.5

M 91 3.6
N 102 4.0

P 8 0.3
R 188 7.4
S 155 6.1
T 140 5.5
U 130 5.1

3

WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03

Section 4

PERFORMANCE

A100 PLASTIC

RUBBER-FITTED

Height ..................................277 mm (10.9")

Width .....................................234 mm (9.2")

Depth .................................... 226 mm (8.9")

Est. Ship Weight ........

Air Inlet ......................................6 mm (1/4")

Inlet .........................................13 mm (1/2")

Outlet ......................................13 mm (1/2")

Suction Lift ........................ Dry 6.6 m (21.5')

Displacement / Stroke ....... 0.11 l (0.03 gal)

Max. Flow Rate ............... 42.4 lpm (11.2 gal)

Max. Size Solids ...................1.6 mm (1/16")

Displacement per stroke was calculated at 4.8 bar
(70 psig) air inlet pressure against a 2.0 bar (30
psig) head pressure.

Example: To pump 17.4 lpm (4.6 gpm)
against a discharge head pressure of 1.4
bar (20 psig) requires 2.8 bar (40 psig) and

3

13.6 Nm
dot on chart.)

Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.

/hr (8 scfm) air consumption. (See

Polypropylene 4 kg (8 lbs)

PVDF 5 kg (10 lbs)

Wet 9.0 m (29.5')

;.MH=

 

 

;,0-=

Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily operation parameters

will fall in the center of the pump performance curve.



A100 PLASTIC

PTFE-FITTED

Height ..................................277 mm (10.9")

Width .....................................234 mm (9.2")

Depth .................................... 226 mm (8.9")

Est. Ship Weight ........

Air Inlet ......................................6 mm (1/4")

Inlet .........................................13 mm (1/2")

Outlet ......................................13 mm (1/2")

Suction Lift ........................ Dry 5.7 m (18.7')

Displacement / Stroke ....... 0.11 l (0.03 gal)

Max. Flow Rate ............... 38.2 lpm (10.1 gal)

Max. Size Solids ...................1.6 mm (1/16")

Displacement per stroke was calculated at 4.8 bar
(70 psig) air inlet pressure against a 2.0 bar (30
psig) head pressure.

Example: To pump 11.4 lpm (3.0 gpm)
against a discharge head pressure of 2.1 bar
(30 psig) requires 2.8 bar (40 psig) and 6.8

3

Nm

/hr (4 scfm) air consumption. (See dot

on chart.)

Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.

Polypropylene 4 kg (8 lbs)

PVDF 5 kg (10 lbs)

Wet 9.3 m (30.6')

;.MH=

 

 

;,0-=

Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily operation parameters

will fall in the center of the pump performance curve.



WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03

4

SUCTION LIFT CURVE

These curves demonstrate the flow created when the stroke rate is modified under static air and fluid pressure condition. This
curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate.

A100 PLASTIC

;,0-=

;,0-=

7ATER$ISCHARGE&LOW2ATE

7ATER$ISCHARGE&LOW2ATE

5

WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03

Section 5

EXPLODED VIEW & PARTS LISTING

A100 ADVANCED PLASTIC

10

11

2

3

9

5

6

7

12

8

4

25

13

31

32

33

26

29

30

15

14

16

18

19

17

20

23

EXPLODED VIEW

22

21

24

27

28

1

27

34

35

36

ADAPTER BLOCK VERSION

WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03

6

28

EXPLODED VIEW & PARTS LISTING

A100P & A100B ADVANCED PLASTIC

A100P/PKPPP/0151

Item Description Qty.

1 Air Valve Assembly
2 End Cap 1 01-2332-20 01-2332-20
3 O-ring, (.103 x 1.362) 1 01-2395-52 01-2395-52
4 Gasket, Air Valve 2 01-2615-52 01-2615-52
5 Gasket, Muffler Plate 1 01-3505-52 01-3505-52
6 Muffler Plate 1 01-3181-20 01-3181-20
7 Air Valve Screws, SHC, 1/4-20 x 4.5 4 01-6000-03 01-6000-03
8 Solenoid Spacer Plate 1 01-2160-20 01-2160-20

9 Operator, Solenoid, Nema 4 1 00-2120-99 00-2120-99
10 Coil 1 00-2110-99-151 00-2110-99-151
11 Terminal Connector 1 00-2130-99 00-2130-99
12 Muffler, 1/2” 1 02-3510-99 02-3510-99
13 Center Section 1 01-3141-20 01-3141-20

14 Glyd-Ring II, (.618 x .136) 2 01-3220-55 01-3220-55

15 Reducer Bushing 1 01-6950-20 01-6950-20
16 Pilot Plug Assy 1 01-2285-99 01-2285-99
17 Retaining Ring 2 00-2650-03 00-2650-03
18 Shaft 1 01-3810-03 01-3810-03
19 Disc Spring (.331 x .512) 2 01-6802-08 01-6802-08
20 Piston, Inner, (Combo) 2 01-3711-08 01-3711-08
21 Piston, Outer, (Combo) 2 01-4570-21-500 01-4570-21-500

22 Diaphragm, Primary, PTFE 2 01-1010-55 01-1010-55
23 Diaphragm, Back-Up, Neoprene 2 01-1060-51 01-1060-51

24 Liquid Chamber 2 01-5005-20 01-5005-21
25 Inlet Manifold 1 01-5095-20 01-5095-21
26 Discharge Manifold 1 01-5035-20 01-5035-21
27 Washer (.343 x .750 x .05) 24 01-6732-03 01-6732-03
28 Screw, HHC, 5/16-18 x 1.13 24 01-6191-03 01-6191-03
29 Ball Cage 4 01-5355-20 01-5355-21

30 Valve Ball 4 01-1080-55 01-1080-55
31 Valve Seat 4 01-1125-20 01-1125-21
32 Valve Seat O-ring (.924 x .103) 4 01-1205-60 01-1205-60
33 Manifold O-ring (1.484 x .139) 4 05-1370-60 05-1370-60

34 Adapter Block 1 01-2155-20 01-2155-20
35 Adapter Block Air Fittings 2 00-2170-20 00-2170-20
36 Air Valve Screws, SHC, 1/4-20 x 2 4 04-6000-03 04-6000-03

Alternate OEM Manifold (not shown) 1 01-5097-20 01-5097-21
Drum Pump Manifold (not shown) 1 01-5094-20 01-5094-21
Pipe Plug (not shown) 1 01-7101-20 01-7101-21

v

Air Valve Assembly includes items 2 & 3

All Boldface items are primary wear parts

1

1 01-2010-20 01-2010-20

P/N

PTFE-FITTED PARTS LISTING

A100P/KKPPP/0151

P/N

7

WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03

Section 6

ELASTOMER OPTIONS

A100P & A100B ADVANCED PLASTIC PUMPS

VALVE SEAT O-

MATERIAL Diaphragm P/N VALVE BALL P/N VALVE SEAT P/N

Polyurethane 01-1010-50 01-1080-50 N/A 01-1200-50 02-1230-50
Buna-N 01-1010-52 01-1080-52 N/A 00-1260-52 02-1230-52
Viton 01-1010-53 01-1080-53 N/A N/A N/A
Wil-Flex™ 01-1010-58 01-1080-58 N/A 00-1260-58 01-1370-58
Sanifl ex™ 01-1010-56 01-1080-56 N/A 01-1200-56 01-1370-56
PTFE 01-1010-55 01-1080-55 N/A N/A N/A
PTFE with Integral Piston 01-1030-55 N/A N/A N/A N/A
Encapsulated/Viton N/A N/A N/A 01-1205-60 05-1370-60
PVDF N/A N/A 01-1125-21 N/A N/A
Polypropylene N/A N/A 01-1125-20 N/A N/A

RING P/N

COIL OPTIONS

Specialty Code Part Number Description

150 01-2110-99-150 24V DC

154 01-2110-99-154 24V DC, NEMA 7

157 01-2110-99-157 24V DC, International

151 01-2110-99-151 24V AC/12V DC

153 01-2110-99-153 24V AC/12V DC, NEMA 7

155 01-2110-99-155 110V AC

156 01-2110-99-156 110V AC, NEMA 7

MANIFOLD O-RING

P/N

ADAPTER BLOCK OPTIONS

Part Number Description

01-2155-13 Acetal

01-2155-20 Polypropylene

OPERATOR OPTIONS

Part Number Description

00-2120-99 Nema 4

00-2121-99 Nema 7

WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03

8

WARRANTY

Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.

Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.

Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.

All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.

Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.

The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.

PLEASE PRINT OR TYPE AND FAX TO WILDEN

PUMP INFORMATION

Item # Serial #

Company Where Purchased

YOUR INFORMATION

Company Name

Industry

Name Title

Street Address

City State Postal Code Country

Telephone Fax E-mail Web Address

Number of pumps in facilit y? Number of Wilden pumps?

Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe

Other

Media being pumped?

How did you hear of Wilden Pump? Trade Journal Trade Show Internet/ E-mail Distributor

Other

ONCE COMPLETE, FAX TO [phone]

NOTE: WARRANTY VOID IF PAGE IS NOT FA XED TO WILDEN

WILDEN PUMP & ENGINEERING, LLC