Wildeck WG-EFR Installation Instructions Manual

EdgeGard™ Dock Gate, Folding-Rail
Installation Instructions
WG-EFR
Table of Contents
General Specifications ………………………………………………………………… 1
Thank you
We know that in today’s competitive marketplace, customers have many choices when purchasing safety products. We appreciate your choosing Wildeck’s high quality EdgeGard™ dock gate and know you have made a wise decision.
Our continued reputation as one of the top manufacturers of industrial products rests with the satisfaction of each and every customer. Wildeck products are Crafted with Confidence by employee owners in Waukesha, Wisconsin, USA. Should you have any questions or require installation assistance, please do not hesitate to contact your local Wildeck representative or Wildeck’s customer service department at 1-800-325-6939.
Thank you for allowing Wildeck to serve your needs.
General Specifications
Features and Benefits:
EdgeGard™ Gate top rails are 42” high (above floor Level) when
closed.
Requires minimal floor space and is easily assembled and installed.
Strong balanced construction withstands 200 lbs. top rail pressure.
Meets OSHA 1910.23 load force protection requirement.
Counterbalanced gas cylinder(s) allow easy lifting and safe gate
operation.
Black safety stripe on bright yellow paint finish ensures high visibility.
Quality Wildeck® gates are manufactured in the USA and provide a
lone service life.
Specifications:
Weight: Straight-Rail Gate 71 lbs (8 ft.) 77 lbs (10 ft.)
Folding-Rail Gate 110 lbs (10 ft.) 116 lbs (12 ft.)
Installation Footprint: (overall width and height clearance when raised) Straight-Rail Gate 110”W x 143”H (8 ft.) 134”W x 167”H (10 ft.)
Folding-Rail Gate 141”W x 104”H (10 ft.) 165”W x 116”H (12 ft.)
NOTE: The gate sizes listed above are Wildeck’s standard product, other gate sizes available on request.
1
Product Description
The Folding-Rail EdgeGard™ Dock Gate is a personnel barrier, protecting the open edge of a dock door, truck loading pit, or other hazardous area. The gate can be installed so that the gate slides open from right-to-left or from left-to-right. Below depicts the gate opening from left-to-right.
Slide gate open or closed using handle on top rail
Gate Closed
Gate Open
Lift up on handle grip when opening gate
2
Installation Procedure
It is recommended to start installation of gate from the pivot post and work towards the receiver post. The gas springs to be the last items assembled onto the gate.
1. Position pivot post in desired location. Before anchoring to floor, place gate stop on top of base plate aligned with holes along inside edge of base plate, as shown. Utilize anchors to secure gate stop in place.
Pivot Post (SP0110)
NOTES:
Dimension A to match on page 7. Refer to the assembly drawing # SP0103
at the end of these instructions to aid in assembly of the gate.
Anchors not provided by Wildeck, use Ø3/8" anchors
Gate Stop (SP0127)
s
ee
p
a
ge
7
3
Installation Procedure
2. Slide top and bottom rails into pivot post and secure with clevis pins. Plastic washers are used between the rails and the post (both sides of tubes).
NOTES:
The bottom rail with spring attachment bracket must be oriented as shown below.
Make sure that the top rail closest to the pivot post does not handle is assembled to the rolling pivot post at the opposite end of gate, see following steps.
have a handle. The top rail with
Cotter Pin (HWM1130)
Plastic Washers (HWM1480)
Top Rail (SP0126)
Bottom Rail (SP0125)
Clevis Pin (HWM1100)
Cotter Pin (HWM1130)
Plastic Washers (HWM1480)
Clevis Pin (HWM1100)
4
Installation Procedure
3. Install tube insert into bottom of center tube and then thread on rubber bumper. Cap other end of tube with plastic plug. Note orientation of the holes in the center tube.
4. Attach center plates to center tube. Secure the top of the plates to the tube with 1/2" bolt, washers & nut and secure the bottom of the plates with bolt, washers and handle grip. Steel washers are used between the center tube and the center plates (both sides of tube).
Bottom Rail (SP0125)
Handle
Note orientation of the center plates, the holes at the top should be at the corners.
5. Attach top and bottom rails to the center plate assembly secured with clevis pins. Plastic washers are used between the rails and the center plates (both sides of tubes).
NOTE: The orientation of the spring attachment brackets on the bottom rails are mirror images of each other.
The top rail with handle must be oriented as shown below.
Top Rail w/Handle (SP0124)
Plastic Plug (HWF0630)
1/2" Nylock Nut (HWN12L)
Plastic Washers (HWM1480)
Steel Washers (HWW12ST)
1/2" x 2-3/4" bolt
(HWB12X275GR5)
Center Plate (SP0123)
Handle Grip (SP0128)
Tube Insert (HWF0710)
Clevis Pins (HWM1100) (4 places)
Top Rail (SP0126)
1/2" x 2-3/4" bolt (HWB12X275GR5)
Center Plate (SP0123)
Bottom Rail (SP0125)
Pivot post (SP0110) located this end
Center Tube (SP0122)
Rubber Bumper (HWM1310)
5
Installation Procedure
6. Assemble wheel onto rolling end post with 3/8" bolt, washers and nut.
NOTE: It may be advantageous to have a second person help with the following.
7. Slide top and bottom rails into post and secure with clevis pins. Plastic washers are used between the rails and the post (both sides of tubes).
Plastic Washers (HWM1480)
Clevis Pin
(HWM1100)
NOTE: The bottom rail with spring attachment bracket must be oriented as shown below. It should be a mirror image of the bottom rail at the other end.
Cotter Pin (HWM1130)
Top Rail w/Handle (SP0124)
Clevis Pin
(HWM1100)
3/8" x 2-3/4" bolt
(HWB38X275GR5)
Washers
(HWW38FL)
Cotter Pin (HWM1130)
Plastic Washers (HWM1480)
Bottom Rail (SP0125)
3/8" Nylock Nut (HWN38L)
Wheel (HWM1320)
6
Installation Procedure
8. Place gate into its fully closed position.
9. Position receiver post next to rolling end post and anchor to floor.
NOTE: Before anchoring receiver post, double check that the base plate is aligned with the pivot post base plate, Dimension A.
Plastic Plug (HWF0640)
10. Cap receiver post with plastic plug.
Receiver Post (SP0121)
Anchors not provided by Wildeck, use Ø3/8" anchors
3
e
g
a
p
e
e
s
7
Installation Procedure
NOTE: It may be advantageous to have a
second person help with the following steps.
11. Attach ball studs to spring attachment brackets on both the bottom rails and the pivot posts (4 places). Secure the studs with jam nuts.
NOTE: orientation of ball studs as shown in Assembled View.
12. Thread ball sockets onto gas springs.
13. Remove clips from the ball sockets.
14. Slide the gate open until it's approx. 6" from fully open to allow room to install springs.
Jam Nut (HWN51618J)
15. Attach gas springs to ball stu d s wi th the rod pointing down as shown.
16. Secure ball sockets onto studs with the retaining clips.
17. After the springs are attached, double check that the springs are aligned with the centerline of the post, adjust accordingly.
18. Close and open gate to make sure nothing binds, fix accordingly.
19. Apply striped tape to rails as desired. NOTE: below diagrams show attaching
gas springs to rolling pivot post; same arrangement applies to stationary pivot post.
Ball Stud
(HWM1050)
Ball Stud
(HWM1050)
Jam Nut
(HWN51618J)
Ball Socket (HWM1040)
Ball Socket
(HWM1040)
Retaining Ring
Spring must be aligned with centerline of post and rails, as shown.
Gas Spring (HWM1150)
Ball Socket (HWM1040)
Ball Socket (HWM1040)
Retaining Ring
Assembled
View
8
PART #
DESCRIPTIONQTY
BILL OF MATERIALS
JOB #:
SP0110
SP0120
SP0121
SP0122Center Post14SP0123Center Connection Plate
SP0124Top Rail w/ Handle16SP0125Bottom Rail27SP0126
SP0127Gate Stop19
SP0128Handle with Grip
HWM1150
HWM1040
HWM1050
HWN51618JJam Nut, 5/16-18 UNC414
HWN12L
HWM1100
HWM1480
HWM1130
HWW12STWasher, 1/2"
HWM1320
HWB12X275GR5Bolt, 1/2-13 x 2 3/4"
HWB38X275GR5Bolt, 3/8-16 x 2 3/4"
HWW38FL
HWN38L
HWF0710Tube Insert125
HWF0630
HWF0640Plastic Cap for 2" Square Tube128
HWM1310Vibration Mount w/ Stud126
HWM1410
QTY:
SP0103
TM
ITEM
Rubber Wheel, 4" Dia.
121
122
Washer, 3/8"
223
Lock Nut, 3/8-16 UNC
124
Plastic Cap for 1-1/2" Square Tube
127
Striped Tape, YELLOW/BLACK
129
215
4
16
Lock Nut, 1/2-13 UNC
117
Clevis Pin, 1/2" DIA. x 2 1/4" Long
Plastic Washer, 1/2" ID x 1 1/4" OD
818
1619
Cotter Pin, 1/8 x 3/4"
820
Gas Spring w/M8 Threaded Ends
Ball Socket
211
412
Ball Stud
413
Pivot Post11
End Post, Rolling
Receiver Post13
12
2
Rail Tube18
110
5
1
8 29
9
11121314
15 16 17
5
729
Bill of Material
18 19 20 5
Folding EdgeGard Gate (WG-EFR)
3 28
6 29
11
7
2
12
29
13
21
14
22
23
101516
24
4 252627
3/27/2009
REV
DATE:
BRT
DRN BY: DATE:
REV:
w
EdgeGard™ Dock Gates
WARRANTY
Wildeck EdgeGard™ Dock Gates are warranted to be free of material defects and workmanship for a period of one (1) year. When properly anchored,
EdgeGard™ Dock Gates are also warranted to meet the 200 lb. OSHA 1910.23 load force protection requirement.
The warranty begins at time of shipment from Wildeck’s factory. Labor to install, adjust, maintain or replace the warranted gate, or any component part, is not included.
This warranty is valid only if the Wildeck EdgeGard™ Dock Gate has been installed in complete accordance with Wildeck’s Installation Instructions. Improprieties including but not limited to abuse, negligence, or failure to install, maintain or adjust the equipment properly, will void the warranty.
The warranty is also voided if unauthorized parts, hardware or equipment are installed, or modifications are made to the Wildeck EdgeGard™ Dock Gate without prior written authorization. Wildeck reserves the right to change, at any time, the material, design or specifications of its products without obligation to subsequent purchases, or add improvements without making corresponding changes to products previously manufactured.
WILDECK SHALL NOT IN ANY EVENT BE LIABLE FOR ANY DAMAGES, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE, INCLUDING WITHOUT LIMITATION ANY CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES, ARISING WITH RESPECT TO THE EQUIPMENT OR ITS FAILURE TO OPERATE, EVEN IF WILDECK HAS BEEN ADVISED OF THE POSSIBILITY THEREOF.
WILDECK MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND, EXCEPT THAT OF TITLE, AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY DISCLAIMED.
Order No._______________________________
P.O. Box 89 • 405 Commerce Street Waukesha, WI USA 53186 262-549-4000 • 800-325-6939 FAX 262-549-3466 • info@wildeck.com
© Wildeck, Inc. 2011 Printed in USA • WG-EFR-IN 1109
ww.wildeck.com
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