WIKA UT-11 User Manual

UT-10 / UT-11
Operating instructions Betriebsanleitung Mode d’emploi
Universal Transmitter for various applications
Transmetteur unviersel pour utilisations multiples
GB
GB
GBF
DUniversaltransmitter für vielfältige Einsatzgebiete
WIKA Alexander Wiegand GmbH & Co. KG
Alexander-Wiegand-Straße 30 63911 Klingenberg/ Germany Tel. (+49) 93 72/132-295 Fax (+49) 93 72/132-706 E-Mail support-tronic@wika.de www.wika.de
UT-10
UT-11
Universal-Drucktransmitter Universal Pressure Transmitter Transmetteur de Pression Universel
UniTrans
®
Betriebsanleitung / Manual / Manuel
S-Nr. 2184125.04 Ausgabedatum 16.02.04
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Universal Pressure Transmitter UniTrans
Contents
Contents
1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.1.1 Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.1.2 Processin
2.1.3 Displa
2.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.2.1 Functions of Transmitters without Displa
2.2.2 Functions of Transmitters with Displa
2.3 Installation Example s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.1 Input-values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2 Output-values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.4 Auxilliar
3.5 Ambient Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.6 Process Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.7 Identification Plates
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.1 Pressure Transmitter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.2 Displa
4.3 Housin
4.4 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5 Pressure Compensation when usin
Unit Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Reconfiguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
a Relative Pressure Sensor. . . . . . . . . . . . 57
5 Operation of Transmitters without Display. . . . . . . . . . . . . . . . . . . . 58
5.1 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.2 Ke
5.3 Calibration with Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.1 Zero Point Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.2 Span Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.4 Calibration without Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4.1 Zero Point Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4.2 Span Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4.3 Mountin
5.5 Inte
5.6 Reset to Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Functions (only available for transmitters without display) . . . . . . . . . . . . . . 58
correction of the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ration Time (Damping) Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6 Operation of Transmitters with Display. . . . . . . . . . . . . . . . . . . . . . . 63
6.1 The Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.2 Ke
6.3 The Pro
42
Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ramming Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie
and GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
Published 16.2.04
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6.4 Default Data (factory settings). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.5 Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.5.1 Main Menu: Displa
6.5.2 Main Menu: Calibration of zero and span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.3 Main Menu: Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5.4 Main Menu: Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.5.5 Main Menu: Lan
6.5.6 Main Menu: Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Universal Pressure Transmitter UniTrans
Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7 Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.1 Dimension Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.2 Model Ke
9.3 Warrant
9.4 Glossar
9.5 Units of Pressure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
1 General Safety Instructions
All pressure connections may only be opened after the system is without pressure!
Warnin
Observe the national regulations about safety and accident prevention , as well as the safety instructions in this operating manual when operating the
Warnin
Warnin
Attention
Warnin
Warnin
Warnin
pressure transmitter. Any operation not described in the following instructions must not be car-
ried out.
If a failure cannot be repaired, the transmitter must be switched off. The operator must then make sure that it is only switched on again after the failure has been repaired.
Prior to installing, starting and operating a pressure measuring instrument, the user must ensure that the appropriate instrument has been selected with regard to scale range and performance and that the wetted parts material is suitable for the specific measuring conditions of the respective application.
Serious injuries and/or damage can occur should the relevant regulations not be observed.
Dangerous pressure media such as oxygen, acetylene, flammable gases or liquids and toxic gases or liquids as well as instruments for refrigeration plants or compressors etc. require attention above the standard regula­tions. Here the specific safety codes or regulations must be considered.
Contents
Ramaining pressure medium contained in the pressure element may be hazardous or toxic. This should be considered when handling and storing
Warnin
the removed pressure measuring instrument.
Repairs should only be carried out by the manufacturer. All other repairs or modifications of the transmitter are unauthorized.
Attention
Other important safety guidelines can be found in the different sections of this instruction manual.
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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Published 16.2.04
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Direct Mounted
Processing Unit Housing
2 Product Description
Universal Pressure Transmitter UniTrans
Product Description
The UniTrans pressure transmitter can be used in level control applications as well as for pressure measurement applications in process industr nections, measurement ran for a wide ran
2.1 Construction
The UniTrans consists of a pressure sensor, a control interface unit and a housin cover with optional displa can be mounted (see Model Ke
2.1.1 Pressure Transducer
The pressure transducer has a piezo-resistive or thinfilm measurement cell depend-
on the pressure range. The sensors are temperature compensated, and have a
in hermeticall ducers do not have internal sealin
Pressure transducers further distin pressure ran connections can be selected to serve a wide ran
e of applications.
welded membrane which is "helium" leak-tested. The pressure trans-
es and the different materials of wetted parts. Different process
es, main boards and display options result in a product
. Due to this modular design, different transmitter versions
on page 79).
elements.
uish themselves from one another based on their
e of applications.
. A variety of process con-
Never exceed the overpressure limit of the respective pressure transducer.
Attention
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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2.1.2 Processing Unit
The processin ment and the ke activated (unlocked) before use. Durin tect data and functions previousl
is hit for 10 minutes. The processing unit converts the digitalized signal from
no ke the measurin
Processing Unit
2.1.3 Display Unit
unit, which is integrated in the housing contains the terminal compart-
pad used for programming the transmitter. The four keys must be
unit into a standard 4...20 mA current signal.
Universal Pressure Transmitter UniTrans
Product Description
normal operation the keypad is locked to pro-
entered. The keypad is automatically locked when
CALIBRATION RANGE
The indicator has four di ment displa of measure can be selected b rectl bar). Additional information is displa operator can enter commands in the pro of menu
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
46
) is used to display error codes and the signals unit of measure. The unit
displayed. Please note this when choosing the unit (e.g. 9999 Pascal = 0,09999
uided, clear-text prompts.
its (7-segment display) + symbols. Below it, line 1 (16-seg-
the operator. Measurements over 9999 can not be cor-
ed in lines 2 and 3 (16-segment display). The
ramming mode on the display unit by means
Published 16.2.04
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Universal Pressure Transmitter UniTrans
Product Description
Transmitters with displays offer a larger number of programming and processing op­tions. These options include alarm status, dampin tion and dia
nostic messages.
, signal inversion, tank lineariza-
Display units can be easily upgraded (see chapter 4.2).
2.2 Function
The mode of operation for si The pressure transducer converts the existin croelectronics further process the input si standard si
The displa tended functions such as inversion, dampin
2.2.1 Functions of Transmitters without Displays
Calibration of zero and span under pressure (see 5.3)
Calibration of zero and span without pressure (dr
Settin
Reset to manufacturers default values (see 5.6)
Mountin
(see section 5.4.3)
2.2.2 Functions of Transmitters with Displays
Settable units of measurement (mbar, bar, psi, mA, %, m, mm WS) (see 6.5.1)
Temperature and Min/Max values shown in displa
Nominal pressure ran
Zero and span calibration (with/without pressure) (see 6.5.2)
Settin
Inversion of the output current si
Settin
Settin
Offset of the output si
Mountin
Measurin
Reset functions (see 6.5.4)
Password activation (see 6.5.4)
Selectin
Enterin
Enterin
nal.
-version allows programming (parameterization) and the display of ex-
the dampening / integrating the output signal 0-40 s (see 5.5)
correction of the sensor (beginning with software version 1.05)
of damping / integration of output signal 0-40 s (see 6.5.3)
the output current value in case of alarm (3.6 mA or 21 mA) (see 6.5.3) the limits of the output signal (see 6.5.3)
correction of the sensor
circuit test function (see 6.5.4)
the language of the display (see 6.5.5) of a table function for the linearization of the output signal (see 6.5.6) the medium density (see 6.5.6)
nal conversion works in the same way for all versions.
pressure into an electrical signal. Mi-
nal and produce a proportional 4-20 mA
, alarm status and linearization.
adjustment) (see 5.4)
(see 6.5.1)
e of the sensor shown in display (see 6.5.1)
nal (see 6.5.3)
nal (see 6.5.3)
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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2.3 Installation Examples
The UniTrans is primaril and tanks. Dependin bar can be measured. The pressure is measured usin or relative (a sensor selected.
The UniTrans is also used for h pipes and containers.
Process Pressure Measurement: Process Pressure Measurement: Used to measure pressure of liquids Used to measure container pressure. or gases in pipelines.
ainst external or air pressure) measurement depending on the type of
Universal Pressure Transmitter UniTrans
Product Description
used to monitor the pressure in pipes, technical equipment
on the pressure range pressures between 20 mbar up to 1000
absolute (against a vacuum)
drostatic pressure measurement within liquid filled
Process Pressure Measurement: Process Pressure Measurement: Installed behind feed pumps for Installed in front of and behind the filter. process control or monitoring of pump Uses the pressure differential for moni­functions. toring the function or accumulation of dirt
in the filter. Both output signals are pro­cessed by a PLC or signal converter.
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
48
Published 16.2.04
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Level Control: Level Control: Externally mounted Combined pressure and head pressure (with front flat diaphragm) are measured by two externally mounted
Universal Pressure Transmitter UniTrans
Product Description
pressure transducers. The two signals are analyzed and the differential is cal­culated by a PLC or suitable signal con­verter.
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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3 Technical Data
3.1 Input-values
Universal Pressure Transmitter UniTrans
Technical Data
Pressure R anges (Absolute pressure upon request)
3.2 Output-values
Output signal 4 ... 20 mA Accurac
(linearit
[% of span]
, hysteresis, repeatability)
/ overpressure limit / burst pressure
0 ... 0.4 bar 2 2.4 0 ... 1,6 bar 10 12 0 ... 6 bar 35 42 0 ... 16 bar 80 96 0 ... 40 bar 80 400 0 ... 100 bar 200 800 0 ... 250 bar 500 1200 0 ... 600 bar 1200 2400
1)
0 ... 1.000 bar 1500 3000 0 ... 1,600 bar 2000 4000 0 ... 2,500 bar 3000 5000 0 ... 4,000 bar 4400 7000
-1 ... +0 bar* 2 2.4
-1 ... +0,6 bar* 10 12
-1 ... +3 bar* 35 42
-1 ... +5 bar* 35 42
-1 ... +15 bar* 80 96 relative pressure
*onl Do not exceed the nominal pressure!
1)For flush diaphragm version: The value specified in the table
applies only when sealing is realised with the sealing ring under­neath the hex. Otherwise max. 1500 bar applies.
<
0.10 at ranges < 1000 bar
0.30 at ranges > 1000 bar
<
Turn down behavior: (1/k) up to 1 : 5 1 : 5 to 1 : 20
no changes of deviation the accurac
must be multiplied by the factor (turn down / 5) example for TD = 1:15, (k = 15)
= 0.10 * (15/5) = 0.3
0.15 % (limit point calibration)
Overall deviation (at +10 °C ... +40 °C)
accurac <
< 0.6 % for pressure ran bar
Load RA < (UB–12 V)/0.023 A
in Ohm and UB in Volt
with R
A
nal 3.6 mA or 21 m A, programmable
Fault si
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
50
es of > 1000
Published 16.2.04
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Integration time 0s, 1s, 5s, 20s, 40s, programmable Adjustment of the span Up to Turn down 1 : 20 Integrated lightning protection optional Zero point adjustment 2.5 ... 99 %
3.3 Construction
Universal Pressure Transmitter UniTrans
Technical Data
Process connections Model UT-10
Model UT-11
Model UT-11 EHEDG version
Materials Housin
Wetted parts (UT-10) (UT-11)
Internal transmission fluid
G 1/2 B per DIN 16288 (1/2 NPT) M 16 x 1,5 with sealin
3/8-24 UNF LH male
1/4"-28 UNF LH M 250-C
G 1B flush diaphra
G 1/2 B flush diaphra
G 1 1/2 flush diaphra
G 1 flush diaphra
G 1 flush diaphra
hi plastic (PBT); optionall CrNi-steel 1.4571 and 2.4711 CrNi-steel 1.4571, o-rin or EPDM}; {Hastello Standard {Halocarbon oil for ox applications}; {FDA-approved}
1600 bar
>
>
1600 bar
1600 bar
>
(Ran 0 ... 0.4 up to 0 ... 1.6 bar)
(Ran 0 ... 6 bis 0 ... 600 bar)
(Ran 0 ... 0.4 bis 0 ... 16 bar)
(Ran
0...0.4 bis 0...16 bar)
and coolin
es:0...0.4 bis 0...16 bar)
resistive, fiberglass-enforced
cone
m with o-ring
es:
m with o-ring
es:
m with o-ring
es:
m with o-ring
es:
m with o-ring
element (Ran-
aluminium
: NBR {FPM/FKM
C4}
en-
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Technical Data
Electrical connection per EN 60 529/ IEC529
Electric protection Reverse polarit
3.4 Auxilliary Power
Power suppl
3.5 Ambient Conditions
Ambient temperature – 40 °C ... + 85 °C
Stora
e temperature – 40 °C ... + 85 °C
Climate class D per DIN IEC 654-1 In
ress protection per EN 60 529 IP 65 with plastic case
-conformit
a
M 20 x 1.5 cable gland with internal ter­minal block (see 4.4) M12x1 plu [3/4" NPT female conduit (onl minium case)]
cuit protection
12 ... 36 V DC
(– 20 °C ... 70 °C with displa
(– 35 °C ... 80 °C with displa
IP 67 with aluminum case Interference emission and immunity
see EN 61326 (also fulfills NAMUR NE 21) 97/23 EG Pressure Equipment Direc­tive (Module H)
, 4-pin (pin allocation: 1+ 3-)
with alu-
, overload and short cir-
°F = (°C * 1.8) + 32
)
)
3.6 Process Conditions
Medium temperature G 1 1/2
G 1 EHEDG with coolin
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
52
°F = (°C * 1.8) + 32
30 °C ... + 105 °C
(up to 30 min. 140 °C at an ambient temperature of < 50 °C
element
-30 °C ... + 150 °C
Published 16.2.04
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3.7 Identification Plates (example)
Universal Pressure Transmitter UniTrans
Technical Data
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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4 Installation
Universal Pressure Transmitter UniTrans
Installation
The device should be installed/operated in accordance with the regulations of ElexV, the Device Safet tr
standards.
4.1 Pressure Transmitter Installation
Regulation, this operating manual and generally recognized indus-
The pressure transmitters diaphram should not come into contact with hard or sharp objects.
Attention
Installation Using a Weld-on Adapter:
Insert a filler piece (a pressure transmitter dumm
Weld the adapter into the container/pipe wall (section-weld process).
Remove the filler piece.
Install the pressure transmitter in the weld-on adapter.
4.2 Display Unit Upgrades
The displa
Remove the housin
Attach the displa
Plu
The displa
Fasten the displa
unit can be easily upgraded at any time.
cover and the supporting string.
units supporting string to the same place.
the display units connector into the appropriate jack.
unit can be mounted at 90° angles.
unit with screws.
) into the weld-on adapter.
When installing the display unit, make sure that the connection cable and the supporting string are not kinked or pinched.
Attention
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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Connection Cable
Supporting String
Universal Pressure Transmitter UniTrans
Installation
All functions are pro with a displa moved.
The displa conditions. The housin all four side positions.
4.3 Housing Reconfiguration
Rotate the housin above when the pressure transmitter is installed in an upri
Loosen the 4 internal hexa
Li
Carefull
Re-ti
unit can be rotated in 300°, so that it can be read under various installation
htly lift off the housing with the display unit.
turn the housing by 180°.
hten the screws.
When tightening the 4
rammable once the pressure transmitter has been upgraded
unit. The adjusted parameters are stored after the display unit is re-
cover with built-in display can be fastened to the housing at
of the display unit in order to be able to read the display from
onal screws.
hollow screws,
make sure that they are ade-
ht position.
quately and securely seated in order to ensure that the transmitter is
Attention
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
properly sealed.
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Universal Pressure Transmitter UniTrans
Installation
4.4 Electrical Connection
Please observe local installation regulations (Germany: VDE-Standard). The terminal voltage should not exceed 36 V.
Attention
The suppl nal are transmitted via a two-wire cable (max. 12 mm outer diameter, max. 14 AWG) and connected in accordance with the pin confi
Suppl means of a PLC connection.
It is su a
e due to voltage peaks.
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
56
voltage is between 12 and 36 V DC. The power supply and the output sig-
voltage can be supplied by a power unit, a transmitter power supply or by
ested to use a model with integrated lightning protection for preventing dam-
uration.
Published 16.2.04
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Terminal Configuration
Ground L- suppl L+ suppl I Test circuit; connect the ampere meter between terminals L+ and I The unit must be properl
4.5 Pressure Compensation when using a Relative Pressure Sensor
A Goretex diaphram is used to compensate for the atmospheric pressure under the IP 65 Protection Method. A special cable with capillaries for relative pressurization is used for In
tion IP 67.
minus (to connect the negative signal line) plus (to connect the positive signal line)
Universal Pressure Transmitter UniTrans
rounded in order to guarantee EMC resistance.
Installation
ress Protec-
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Operation of Transmitters without Display
5 Operation of Transmitters without Display
5.1 Preparation
This unit can be pro
Connect an ampere meter to the devices output (between terminals I and L+).
Note that after each action, a brief oscillation/deflection of 20 mA occurs (verifica-
tion of a successful action).
The followin
Zero point adjustment with a full or empt
Span adjustment with a full or empt
ration time
Inte
Reset to manufacturers defaults
An error signal is caused by a current surge (21 mA or 3.6 mA; 5 sec) when the zero point or span setting fall outside of the sensors nominal pressure range during adjustments with existing pressure. No values are stored. The keypad becomes inactive after 10 min. of disuse. All settings will de­fault to previously stored values. Only settings that have been confirmed with the "OK" function are stored.
5.2 Key Functions (only available for transmitters without display)
rammed before or after installation.
functions can be programmed without a display unit:
container (with/without pressure)
container (with/without pressure)
Function 1 Function 2
Basic settin store span (2 s)
,
Action: upward, increase value
Basic settin store zero point (2 s) Exit ke
ramming mode
(2 s)
Verification (store) (2 s)
Basic settin Inte dampin simultaneousl 2 sec.)
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
58
,
or pro-
ration time /
(push
for
Action: downward, decrease value
Activate ke (push simulta­neousl
Mountin tion of the sensor (push simul­tanousl Reset to default (push simulta­neousl
s
for 2 sec.)
correc-
for 2 sec.)
for 2 sec.)
Published 16.2.04
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meas
Zero point calibration
Calibration Value
Confirm
Function
(2 sec.)
(2 sec.)
(2 sec.)
024-DS-GB
meas
Calibration of span
Calibration Value
Confirm
Function
(2 sec.)
(2 sec.)(2 sec.)
025-DS-GB
g
5.3 Calibration with Pressure
5.3.1 Zero Point Calibration
Make sure that the pressure to be used as the zero point (P 0 %), is present at the transmitterer diaphragm before calibration.
5.3.2 Span Calibration
Calibration of the measurement ran
Make sure that the pressure to be used as the span end-point (P 100 %) is present at the transmitter diaphragm. The measuring range between zero and end value of span is saved as span.
Universal Pressure Transmitter UniTrans
Operation of Transmitters without Display
e (span).
A change in the zero point has no effect on the calibrated span. However, if the span end-point is higher than the peak value of the sen­sors nominal pressure range, then span end-point is fixed at this peak val­ue and the span is reduced accordingly. A change in the span setting has no effect on the zero point. The zero point and span end-point must fall within the sensors nominal pressure range. A mounting correction must not be carried out when making an adjustment with pressure (wet adjustment). Otherwise, the mounting correction must be carried out before saving the zero point and the end value of span.
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Operation of Transmitters without Display
5.4 Calibration without Pressure
Determine the current reference values for the zero point and the span to be entered in the transmitter before calibration. This is done as follows:
5.4.1 Zero Point Calibration
Determine the h
drostatic pressure of the liquids surface that meets the zero point.
Adjust this pressure in proportion to the sensors nominal pressure ran
Multipl
This produces the calculated current (value I and used to pro
this proportion by 16 mA and add 4 mA to the result.
), which is entered in the transmitter
calc
ramm the zero point (0%).
Example:
A pressure transducer with 0 ... 400 mbar (nominal pressure) needs to be pro-
rammed.The liquids surface (with a density of 1) is 1 m above the diaphragm at the
zero point producin
I
calc
a pressure of 100 mbar.
Zero point pressure (0%) 100 mbar
---------------------------------------------------------- --------------------------------------
==
Sensors nominal pressure 400 mbar
8 mA
16 mA 4 mA
+
This means that the devices current value must be set to 8 mA when performin
) calibration.
(empt
e.
a dry
Calibration Value
calc
Calibration of zero point, without display, without pressure
(2 sec.)
(2 sec.)
... to I
... to I
Calibration Value
meas=Icalc
meas=Icalc
5.4.2 Span Calibration
Determine the h
drostatic pressure of the liquids surface, which corresponds to the
span end-point.
Calculate the difference of the pressure value between span end-point and zero point and divide this difference b
Multipl
this proportion by 16 mA and add 4 mA to the result.
This produces the calculated current (value I and used to pro The measurement ran
ram the span end-point (100%).
e between zero point and span end-point will be stored as
the nominal pressure range of the sensor.
), which is entered in the transmitter
calc
span.
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
60
(2 sec.)
026-DS-GB
Published 16.2.04
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calc
pressure difference (span) (300 mbar -100 mbar)
Sensors nominal pressure 400 mbar
--------------------------------------------------------------------------------------------------------------------------------
--
16 mA 4 mA
+
12 mA
==
Enter Value
Access
Function
... to I
meas=Icalc
Activate
Keypad (2 sec.)
Calculate
Calibration Value
Calibration of span, without display, without pressure
027-DS-GB
current value decreases
Confirm
Calibration Value
... to I
meas=Icalc
current value increases
I
calc
=
(2 sec.)
(2 sec.)
Mounting correction of the sensor
049-DS-GB
Calibration Value
Function
(2 sec.)
(2 sec.)
(2 sec.)
Universal Pressure Transmitter UniTrans
Operation of Transmitters without Display
Example:
A pressure transmitter with 0 ... 400 mbar (nominal pressure) is to be programmed. The liquids surface (with a densit The maximum (span end-point) should be 3 m. The measurin
of 1) is 1 m above the diaphragm at the zero point.
range (span) is 200
mbar.
I
This means that the output must be set to 12 mA durin
A change in the zero point has no effect on the adjusted span. However, if the span end-point is higher than the peak value of the transmitters nominal pressure range, then the span end-point is fixed at this peak value and the span is reduced accordingly. A change in the span setting has no effect on the zero point. The zero point and span end-point must fall within the transmitters nominal pressure range.
A test / correction of the zero point is suggested after adjusting the span in order to maintain optimum accuracy.
Important
A mounting correction should be carried out before or after making an adjustment without pressure (dry adjustment) (see 5.4.3). The trans­mitter must therefore be placed in the reference position for the mea­surement (installation site) without pressure on the diaphragm.
5.4.3 Mounting correction of the sensor
The position of the measurin
cell ist adjusted by simultaneously pressing (2 sec.) the
"zero" and "esc" buttons.
programming.
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Operation of Transmitters without Display
5.5 Integration Time (Damping) Adjustment
The followin
integration tim e se ttings can be used: 0, 1, 5, 20 and 40 s.
The sensors measured values can then be avera time.
ed using the adjusted integration
Calibration Value
Calibration of the integration time
5.6 Reset to Default
All default data settin
s are restored by simultaneously pressing the "zero", "esc" and
the "ok" buttons for 2 seconds (see chapter 6.4).
Calibration Value
Reset to default
(2 sec.)
Calibration Value
(2 sec.)(2 sec.)
4 times
(2 sec.)
(2 sec.)
Function
(2 sec.)
028-DS-GB
050-DS-GB
Calibrated special measurement ranges i. e. 4 bar on a 6 bar transmit­ter can be adjusted by factory pre-setting. A reset to default will reset
Important
the sensor back to its nominal range (i. e. 6 bar). The factory pre-setting gets lost.
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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Published 16.2.04
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Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
6 Operation of Transmitters with Display
6.1 The Display
In order to pro to the housin
ram the device, remove the display with a screwdriver and re-attach it
as shown in the diagram below.
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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6.2 Key Functions
Button Functions
Main Menu Sub-menu Edit Functions
back to the previous menu option
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
back to the previous menu option
increase value
forward to next menu option
back to value displa without savin
to the sub-menu to the edit functions save value
activate ke
6.3 The Programming Mode
The transmitter can be pro
pad is activated and the device can be programmed by simultaneously press-
The ke in
the "esc" and "ok" keys (for 2 sec.). This method is used to access the main menus. Each main menu has one or more sub-menus and each sub-menu, ma its own sub-menus.
pad (push simultaneously; 2 s)
rammed before or after installation.
forward to next menu option
back to main menu without savin
The keypad becomes inactive after 10 min. of disuse. All settings will de­fault to previously stored values. Only settings that have been confirmed with the "OK" function are stored. A change in the starting measurement (zero point) has no effect on the measurement span. Likewise, a change in the span has no effect on the starting measurement. An error signal occurs when the zero point or span settings fall outside of the sensors nominal pressure range during calibration with pressure. Nothing is saved.
decrease value
back without savin
have
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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6.4 Default Data (factory settings)
Function Defaults
Displa
Calibration zero 4 mA
Output Dampin
Service password no active password Service mountin Lan Evaluation linear
Unit of measurement (Line 1) Line 2 Line 3
span 20 mA
Inversion Fault Limits I-offset
correction not activated
eEn
densit
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
Pressure display (in bar)
Temperature displa Sensors nominal pressure ran
nom. pressure ran nom. pressure ran
0 s no 21 mA (upscale)
3.8 ... 20.5 mA 0 mA
1
Calibrated special measurement ranges i. e. 4 bar on a 6 bar transmit­ter can be adjusted by factory pre-setting. A reset to default will reset
Important
the sensor back to its nominal range (i. e. 6 bar). The factory pre-setting gets lost.
es
lish
/cm
(in °C)
e (in bar)
e start e end
3
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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6.5 Main Menu
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
DISPLAY OPTIONS
CALIBRATION RANGE
OUTPUT DEFINITION
EVALUATION FUNCTION
LANGUAGE OPTIONS
SERVICE FUNCTIONS
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
66
Published 16.2.04
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DISPLAY OPTIONS
UNIT DISPLAYED
DISPLAY ROW 2
ROW 2 MEASURE
ROW 2 BLANK
ROW 2 MIN VALUE
ROW 2 MEASUREMENT
ROW 2 TEMPERATUR
TEMPERATURE
TEMPERATU
ROW 2 MAX VALUE
ROW 2 MEASUREMENT
ROW 2 TEMPERATUR
TEMPERATU
TEMPERATURE
ROW 2 TEMPERATURE
ROW 2 CURRENT in mA
TEMPERATURE in C
o
TEMPERATURE in F
o
ROW 2 P-RANGE
Second line shows measured value in %
Second line remains empty
Second line shows minimum values
Second line shows minimum Temp. in C
o
Second line shows minimum Temp. in F
o
Second line shows maximum values
Second line shows maximum Temp. in C
o
Second line shows maximum Temp. in F
o
Second line shows current Temp. in C
o
Second line shows current Temp. in F
o
Second line shows present current values
Merger of the sensor's nominal pressure range
Units are set for the measured value.
UNIT
UNIT mmHG
see *)
Units are set for the volume-related value.
UNIT
UNIT lb
see **)
l
VOL_REF 100% = 0.0
OK
VOL_REF 100% = 0.0
OK
Units are set for the measured value.
Units are set for the volume-related value.
031a1-DS-GB
6.5.1 Main Menu: Display
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
*) The density of a medium must be entered to calculate the correct fill-level when displaying or adju­sting the level in height units (e.g. mm, m, feet, inch) (see 6.5.6). For ranges which require over 4 digits see 2.1.3
**) For volume-based units it is necessary to enter the reference value (100% = 0.0, value range 0 ... 3000).
*) mbar bar PSI at kg/cm² mA % mm m starting with soft­inch ware version 1.05 feet Pa
hPa kPa MPa mmWS
mWS mmHG
**) l kg t starting with soft­m³ ware version 1.05 gal lb
see chapter 2.1.3
Published 16.2.04
display unit
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
DISPLAY ROW 3
ROW 3 MEASURE %
ROW 3 BLANK
ROW 3 MIN VALUE
ROW 3 MAX VALUE
ROW 3 TEMPERATURE
ROW 3 CURRENT in mA
Third line shows measured value in %
Third line remains empty
ROW 3 MEASUREMENT
ROW 3 TEMPERATURE
ROW 3 MEASUREMENT
ROW 3 TEMPERATURE
TEMPERATURE
o
in C
TEMPERATURE
o
in F
Third line shows present current value
Third line shows minimum values
TEMPERATURE in C
o
TEMPERATURE
o
in F
Third line shows maximum values
TEMPERATURE in C
o
TEMPERATURE
o
in F
Third line shows current
o
Temp. in C
Third line shows current
o
Temp. in F
Third line shows minimum Temp.
o
in C
Third line shows minimum Temp.
o
in F
Third line shows maximum Temp.
o
in C
Third line shows maximum Temp.
o
in F
ROW 3 P-RANGE
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
68
Merger of the sensors's nominal pressure range
Published 16.2.04
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MAIN MENU
CALIBRATION
CALIBRATE WITH PRESSURE
CALIBRATE RANGE
CALIBRATE SET ZERO
CALIBRATE SET SPAN
CALIBRATE WITHOUT PRESSURE
CALIBRATE DEFINE ZERO
CALIBRATE DEFINE SPAN
DEFINE ZERO
DEFINE SPAN
Adjustment Zero Point
Adjustment Span
Adjustment zero point via entry of a pressure value within the nominal pressure range
Adjustment span via entry of a pressure value within the nominal pressure range
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
6.5.2 Main Menu: Calibration of zero and span
A single pressure value is set for the zero point or the span end-point within the sensors nominal pressure range, and assigned to the associ­ated output current signal when making adjustments with existing pres­sure. An error signal occurs when the existing pressure lies outside of the sensors nominal pressure range. The value is not saved in this case.
A mounting correction should be performed before or after making an adjustment without pressure (dry adjustment) (see 6.5.6). The sensor
Important
must therefore be placed in the reference position for the measurement (installation site) without pressure on the diaphragm.
A mounting correction is unnecessary when making an adjustment with pressure (wet adjustment). Otherwise, the mounting correction must be performed before saving the zero point and span end- point.
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
Important
A test / correction of the zero point is suggested after adjusting the span in order to maintain optimum accuracy.
69
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6.5.3 Main Menu: Output
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
MAIN MENU
OUTPUT
OUTPUT DEFINITION
OUTPUT DAMPING
OUTPUT INVERSION
OUTPUT ALARM/ERROR
OUTPUT LIMITS
DAMPING
DAMPING
DAMPING
DAMPING
DAMPING
OUTPUT INVERT: OFF
OUTPUT INVERT: ON
LIMITS
Damping 40 s active
Damping 20 s active
Damping 5 s active
Damping 1 s active
Damping 0 s active
Output is not inverted (4 mA ... 20 mA)
Output is inverted (20 mA ... 4 mA)
Alarm at 3.6 mA (downscale)
Alarm at 21 mA (upscale)
Measured value runs between 3.8 mA and 20.5 mA. The current holds at the limit when the sensing range is exceeded.
LIMITS
OUTPUT CURRENT OFFSET
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
70
The current runs between 4 and 20 mA Alarm condition when limits are reached;
It is necessary to restart device by using reset or by shutting down power
(see 8.5.6).
The output current is combined with an assigned offset, which can have a maximum of 0.4 mA.
Query routine for additional safety.
033-DS-GB
Published 16.2.04
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MAIN MENU
EVALUATION
EVALUATION FUCTIONS
EVALUATION REF. TABLE
REF. POINT INSERT
REF. POINT DELETE
INSERT
INSERT
DELETE
DELETE
DELETE
The level value and volume value always be adjusted or verified in order to store a value pair.
TABLE EDIT
TABLE ACTIVATE ?
EVALUATION LINEAR
LINEAR ACTIVATE ?
EVALUATION DENSITY
Entry of a new value pair for the table used in tank linearization Entry of the level as a % Entry of the associated volume as a % It is possible to enter up to 30 value pairs The value pair for 0% (P0) and 100% (P31) are fixed
The selected tag (value pair) is deleted
The upper limit can only be veri­fied, not altered
The lower limit can only be veri­fied, not altered
Selected tag (value pair: level/volume) is altered
The preset linearization table is activated
The linear correlation between input and output is set
The density of the medium is set
l
d=
C
6.5.4 Main Menu: Evaluation
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
Enter hei linearization. The linearization and the assi areconverted into tank volumes usin
ht values, which are each assigned a volumetric value of measure for tank
When the evaluations function is activated the Turn down becomes inactiv e
nment of the 4 ... 20 mA output signal
this value pair.
71
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Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
Please check the following if "Wrong Entry" appears in the Evaluation menu:
whether or not more than 32 value pairs are entered in the table for tank linearization (please note: P 0 and P 31 are fixed at 0% and 100% re­spectively)
whether or not an existing height value was tried to be stored again Please enter correct values.
Example:
Level 100 %: 4000 mm Densit
:1
Density correction: 0.9 g/cm Span end point:
3
/cm
3
0.9
/cm
3
4000 mm 1 g/cm
--------------------------------------------------
3
4444 mm
=
The span (end-point) must be re-calibrated (with or without pressure) to 4000 mm in order to prevent a 4000 mm level tank from bein
overfilled.
A change or correction in the density causes a change in the span end­points unit of measure (mm, m, inch, feet). The span end-point must be
Important
re-calibrated when changing the medium to be measured (due to a change in density).
6.5.5 Main Menu: Language
MAIN MENU LANGUAGE
LANGUAGE OPTIONS
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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LANGUAGE GERMAN
LANGUAGE ENGLISH
LANGUE FRANCAIS
IDIOMA ESPANOL
LINGUA ITALIANO
All displays will be in German
All displays will be in English
All displays will be in French
All displays will be in Spanish
All displays will be in Italian
Published 16.2.04
MAIN MENU
SERVICE
MOUNTING CORRECTION
Mounting correction is performed; sensor must be correctly positioned / mounted and without pressure.
SERVICE FUNCTIONS
SERVICE LOOPTEST
SERVICE DEVICE DATA
SERVICE TIMER
RESET TIMER
RESET MIN/MAX VALUES
All values are reset to the factory setting (see 6.4)
SERVICE PASSWORD
PASSWORD (DE)ACTIVE
ENTRY
CIRCUIT TEST
Hrs.-TOTAL
Hrs.-CALIBRATE
Hrs.-RESET
Hrs.-SENSOR
RESET ALL
RESET ALARM
The set current value is used as the test signal until the "esc" button is pressed
Total number of operating hours.
Number of hours since the last calibration.
Number of hours since the last system Reset.
Number of hours since the last Reset to zero.
Number of hours that sensor was in operation.
Min/Max values are reset.
Reset the alarm after exceeding the 4/20 mA limit, necessary when setting fixed limits 4/20 mA FIX (see 6.5.3)
A digital value between 0000 and 9999 is set as the password.
SERVICE RESET
RESET ALL ???
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6.5.6 Main Menu: Service
Universal Pressure Transmitter UniTrans
Operation of Transmitters with Display
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Diagnostics and Service
7 Diagnostics and Service
If a failure cannot be repaired, the transmitter must be switched off.The op­erator then must make sure, that it is only switched on again after the
Attention
The following error messages can appear on devices with displays (see chapter 2.1.3):
Error Code Error Error Correction Measures
E00 ROM-error Return device to manufacturer E01 Power suppl E03
E04 Sensors temperature range was
E06 Sensor reco
E07 General communications error
E08
failure has been repaired. Repairs should only be carried out by the manufacturer. All other repairs or modifications are unauthorized.
error Check power suppl
2
E
PROM communications error
exceeded
nition Disconnect and reconnect power
between the sensor and the con­trol interface unit
2
PROM
Error E
Disconnect and reconnect power suppl
Return sensors temperature to specified limits
suppl Check the connection between
the sensor and the control inter­face unit
send in transmitter for service
8 Disposal
Please observe local guidlines and regulations when disposing of trans-
Important
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
74
mitters that are no longer serviceable. Please turn any recycleable components in to the appropriate local orga­nizations.
Published 16.2.04
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9Appendix
9.1 Dimension Diagrams
Universal Pressure Transmitter UniTrans
Appendix
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
75
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Universal Pressure Transmitter UniTrans
Appendix
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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Published 16.2.04
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Universal Pressure Transmitter UniTrans
Appendix
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
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Universal Pressure Transmitter UniTrans
Appendix
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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Published 16.2.04
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Universal Pressure Transmitter UniTrans
Appendix
9.2 Model Key
Unit
B
1S
2BK
3CS
4O
5A
6M
7A
8?
91Z
10 T Z
bar bar absolut
Pressure range
CA
-1 bar ... 0 bar
CD
-1 bar ... 0,6 bar
CH
-1 bar ... 3 bar
CK
-1 bar ... 5 bar
CP
-1 bar ... 15 bar
BB
0 bar ... 0,4 bar / bar absolut
BE
0 bar ... 1,6 bar / bar absolut
BH
0 bar ... 6 bar / bar absolut 0 bar ... 16 bar / bar absolut
Process connection
GD
G ½ B
ND
½ NPT
ML
M16 x 1,5 female, with sealing cone
VS
3/8-24 UNF LH male chemical seal
Special design features
Z
without
E
oil and grease free
A
oxygen, oil and grease free
G
suitable for food overvoltage protection according to IEC 801-5
Case material
M
highly resistive, fiberglass-enforced plastic (PBT) Aluminium
Electrical connection
A
cable gland M20x1.5 with internal terminal block 4 pin locking plug M12x1
Digital display
Z
without with integrated 4-digit LCD-display
Approvals
Z
without others
Additional order info
YES NO
quality certificates additional text
bis 16 bar abs
BM
0 bar ... 40 bar
BO
0 bar ... 100 bar
BQ
0 bar ... 250 bar
BT
0 bar ... 600 bar
BU
0 bar ... 1000 bar
BV
0 bar ... 1600 bar
BX
0 bar ... 2500 bar
BZ
0 bar ... 4000 bar
2)
prices and designs according to chemical seals product range
up to 1600 bar abs, max. medium temperature 60°C
1)
only with aluminum case
1)
only with aluminum case
1)
only with aluminum case
> 1600 bar > 1600 bar
Ingress protection IP 65 Ingress protection IP 67
standard
1) with accuracy 0.5 % only; max. Turn down 2:1
2) please make sure to consider the max. pressure admissible for your respective high pressure tube (see manufacturers specification for the high pressure tube)
Order code:
UT-10 - A - - - S -
Published 16.2.04
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
12 3 45 678 910
79
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Unit
B
1S
2BE
384
4S
5O
6A
7M
8A
9?
10 1 Z 11 T Z
1) not with ’’Special design features’’ Code A
bar bar absolut
Pressure range
CA
-1 bar ... 0 bar
CD
-1 bar ... 0,6 bar
CH
-1 bar ... 3 bar
CK
-1 bar ... 5 bar
CP
-1 bar ... 15 bar
BB
0 bar ... 0,4 bar / bar absolute 0 bar ... 1,6 bar / bar absolute
Process connection
G 1 B, flush diaphragm with O-ring
85
86
G ½ B flush diaphragm with O-Ring
G6
G 1 ½ B flush diaphragm
83
G 1 flush diaphragm according to EHEDG G 1 flush diaphragm up to +150 °C according to EHEDG
Material of wetted parts
1
stainless steel and O-ring from NBR
L
stainless steel and O-ring from FPM/FKM
B
stainless steel and O-ring from EPDM Hastelloy C4
Special design features
Z
without
E
oil and grease free
A
oxygen, oil and grease free
G
suitable for food overvoltage protection according to IEC 801-5
Case material
M
highly resistive, fiberglass-enforced plastic (PBT) Aluminium
Electrical connection
A
cable gland M20x1.5 with internal terminal block 4 pin locking plug M12x1
Digital display
Z
without with integrated 4-digit LCD-display
Approvals
Z
without other
Additional order info
YES NO
quality certificates additional text
Universal Pressure Transmitter UniTrans
Order code:
BH
0 bar ... 6 bar / bar absolut
BK
0 bar ... 16 bar / bar absolut
BM
0 bar ... 40 bar
BO
0 bar ... 100 bar
BQ
0 bar ... 250 bar
BT
0 bar ... 600 bar
1)
1)
up to 100 bar, max. medium temperature 60°C
Appendix
bis 16 bar abs
up to 1.6 bar
> 1.6 bar
up to 16 bar up to 16 bar
up to 16 bar
G 1 1/2 without O-ring
Ingress protection IP 65 Ingress protection IP 67
standard
UT-11 - A - - - S -
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexander Wiegand GmbH & Co. KG · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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1 2 3 456 789 1011
Published 16.2.04
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9.3 Warranty Conditions
The pressure transmitter has a 24 month warrant General Terms of Deliver
.
in accordance with the WIKA
Repairs may only be carried out by the manufacturer. All other repairs and device modifications are unauthorized and will void the warranty.
Attention
9.4 Glossary
Adjustment Allocation of the si
pressure measurement ran
ration Also damping: timely communication of the measurement sig-
Inte
nal; rise time of the current output si Inversion Conversion of the output si Nom. pressure ran
eThe operating pressure range for which the sensor was de-
ned
si Zero point Start of the pressure measurement ran Parameterization Also confi
and the pressure measurement ran
nal output range (4 ... 20 mA) to the desired
e or level measurement range.
nal after a signal surge
nal from 4 ... 20 mA to 20 ... 4 mA
e
uration: programming of the relevant parameters
e specific to the application
and measurement location. Span The pro Span end point The hi
rammed pressure measurement range
hest pressure value of the programmed measurement
span (end-point of the span) Tank linearization Determination of approximate volume/pressure ratio values
with non-linear correlations based on var
For example, a non-linear correlation exists between the fill lev-
el and the volume in spherical containers. Durin
the non-linear volume is assi
from a table of values (proximit
ned the 4 ... 20 mA output signal
process by means of up to 32
support points). Defaults The sensor parameters are pre-pro
rammed by the manufac-
turer
Appendix
container designs
linearization,
9.5 Units of Pressure Measurement
1 atm (atmospheres) = 760 mm H
= 1.033 kp/cm
= 760 Torr
2
= 0.1013 MPa 1 Torr = 133.3 Pa 1 kp/mm
2
= 9.81 N/mm2 = 9.81 MPa 1 bar = 0.1 MPa 1 mbar = 1 hPa (Hektopascal)
3
1 psi (pound per square inch) = 6.895 · 10
Pa
1 bar = 33.5 feet of water
-5
1 PA = 1.0 x 10
Published 16.2.04
1 mmHG = 1.333 mbar
Subject to change due to technical modifications. © Copyright WIKA Alexander Wiegand GmbH & Co. KG / BRD WIKA Alexande r Wie ga nd GmbH & Co. K G · Alexander-Wiegand-Str. · 63911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-t roni c@ wika . de · www.wika.de
bar
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