WIKA ELS-A, ELS-B, ELS-S Operating Instructions Manual

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Operating instructions Betriebsanleitung
Float switch with external chamber Model ELS
Float switch with external chamber (aluminium), model ELS-A
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Operating instructions oat switch, model ELS
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Operating instructions model ELS Page 3 - 18
Betriebsanleitung Typ ELS Seite 19 - 34
© 12/2016 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA® and KSR® are registered trademarks in various countries. WIKA® und KSR® sind geschützte Marken in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
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Operating instructions oat switch, model ELS
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Contents
Contents
Declarations of conformity can be found online at www.wika.com.
1. General information 4
2. Design and function 5
3. Safety 6
4. Transport, packaging and storage 11
5. Commissioning, operation 11
6. Faults 15
7. Maintenance and cleaning 16
8. Dismounting, return and disposal 17
9. Specications 18
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Operating instructions oat switch, model ELS
1. General information
The oat switch with external chamber described in the operating
instructions have been designed and manufactured using state-of­the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems
are certied to ISO 9001.
These operating instructions contain important information on handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and general safety regulations for the instrument’s range of use.
The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time. Pass the operating instructions on to the next operator or owner of the instrument.
Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.
The general terms and conditions contained in the sales documentation shall apply.
Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: LM 30.03
1. General information
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Operating instructions oat switch, model ELS
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2. Design and function
2.1 Functional description
Float switches with external chamber work on the oat principle with
magnetic transmission. A reed contact integrated in the guide tube
is actuated through the magnetic eld of a permanent magnet, when a
preset switch point is reached. The permanent magnet is located within a oat , which changes its height with the level of the medium it is monitoring. The switching status of the reed contact can be evaluated and processed by a connected control device.
2.2 Scope of delivery
Cross-check scope of delivery with delivery note.
Connection housing
Cable gland
External chamber
Process connections
Guide tube
Float
Float limit
Drain plug
2. Design and function
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Operating instructions oat switch, model ELS
3. Safety
3.1 Explanation of symbols
DANGER!
... indicates a directly dangerous situation resulting in serious injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to property or the environment, if not avoided.
Information
... points out useful tips, recommendations and information
for ecient and trouble-free operation.
3.2 Intended use
Float switches with external chamber are used exclusively for monitoring the levels of liquid media. The scope of application is defined by the technical performance limits and materials.
The liquids must not have any large contamination or coarse particulates and must not have a tendency to crystallise. Ensure that
the wetted materials of the oat switch are suciently resistant to
the medium being monitored. Not suitable for dispersions, abrasive liquids, highly viscous media and colours.
This instrument is not permitted to be used in hazardous areas! For
these areas, oat switches with approval (e.g. in accordance with
ATEX) are required.
3. Safety
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The operating conditions specied in the operating instructions must
be observed.
Do not operate the instrument in the direct vicinity of ferromagnetic
environments (min. distance 50 mm).
Do not operate the instrument in the immediate vicinity of strong
electromagnetic elds or in the immediate vicinity of equipment that can be aected by magnetic elds (min. clearance 1 m).
The oat switches must not be exposed to heavy mechanical strain (impact, bending, vibration).
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised WIKA service engineer.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
DANGER!
Work on vessels involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by taking suitable personal protective measures (e.g. respiratory protection apparatus, protective outt etc.).
3. Safety
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Operating instructions oat switch, model ELS
3.3 Improper use
Improper use is defined as any application that exceeds the technical performance limits or is not compatible with the materials.
WARNING! Injuries through improper use
Improper use of the instrument can lead to hazardous situations and injuries.
Refrain from unauthorised modifications to the instrument.
Do not use the instrument within hazardous areas.
Any use beyond or different to the intended use is considered as improper use.
Do not use this instrument in safety or emergency stop devices.
3.4 Responsibility of the operator
The instrument is used in the industrial sector. The operator is therefore responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well as the safety, accident prevention and environmental protection regulations for the application area must be maintained.
To ensure safe working on the instrument, the operating company must ensure
that suitable first-aid equipment is available and aid is provided whenever required.
that the operating personnel are regularly instructed in all topics regarding work safety, first aid and environmental protection and know the operating instructions and in particular, the safety instructions contained therein.
that the instrument is suitable for the particular application in accordance with its intended use.
that personal protective equipment is available.
3. Safety
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3.5 Personnelqualication
WARNING!
Riskofinjuryshouldqualicationbeinsucient
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled personnel who have the qualifications described below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specific regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
3.6 Personal protective equipment
The personal protective equipment is designed to protect the skilled personnel from hazards that could impair their safety or health during work. When carrying out the various tasks on and with the instrument, the skilled personnel must wear personal protective equipment.
Follow the instructions displayed in the work area regarding personal protective equipment!
The requisite personal protective equipment must be provided by the operating company.
3. Safety
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Operating instructions oat switch, model ELS
3.7 Labelling, safety marks
Product label
 
 
Magnetic float switch with external chamber Model ELS
Niveau-Messtechnik AG Heinrich-Kuebler-Platz 1 69439 Zwingenberg
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Model, designation
Instrument code
Article number
Measuring point number
Material of external chamber
PT: Test pressure
Ingress protection per IEC/EN 60529
Voltage supply
Permissible medium temperature range
PS: Design pressure Serial number
Before mounting and commissioning the instrument, ensure you read the operating instructions!
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3. Safety
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4. Transport, packaging and storage
4.1 Transport
Check the float switch with external chamber for any damage that may have been caused by transport. Obvious damage must be reported immediately.
CAUTION!
With improper transport, a high level of damage to property can occur.
Observe the symbols on the packaging.
Handle packed goods with care.
4.2 Packaging and storage
Do not remove packaging until just before commissioning. Keep the packaging as it will provide optimum protection during
transport (e.g. change in installation site, sending for repair).
5. Commissioning, operation
Observe all instructions given on the shipment packaging for removing the transportation safety devices.
Remove the oat switch carefully from the packaging!
When unpacking, check all components for any external damage.
5.1 Mounting preparation
Functional check
Before mounting, the oat switch with external chamber can
be connected as described in chapter 5.3 and the switch points can be operated manually. For manual operation of the switch points, the external chamber must be carefully removed. After the functional check, remount the external chamber and return it to its 'as delivered' condition.
4. Transport ... / 5. Commissioning, operation
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