This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting t he instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
4Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
2 For your safety
2 For your safety
2.1 Authorised personnel
Mount and set up the pressure transmitter only if you know the
applicable national regulations and have the appropriate qualification.
You must be aquainted with the regulations and instructions for
hazardous areas, measurement and control technology as well as
electrical circuits because the pressure transmitter is "electrical
equipment" according to EN 50178. Depending on the application
conditions, it is necessary that you have appropriate knowledge, e.g.
concerning corrosive products or high pressure.
2.2 Appropriate use
DPT10 is a differential pressure transmitter for measurement of flow,
level, differential pressure, density and interface.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
The safety approval markings and safety tips on the device must be
observed.
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, we provide confirmation of
successful testing.
2.7 Fulfillment of NAMUR recommendations
The device fulfills the requirements of the applicable NAMUR
recommendations.
2.8 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9 Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions in
chapters "Storage and transport", "Mounting" as well as "Technicaldata" under "Process conditions"must be noted. Furthermore the valid
national regulations, implementation instructions and memorandums
of the BG (professional assoc.) must be noted.
6Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
3 Product description
+ –
1
2
3
3.1 Configuration
3 Product description
Scope of delivery
Constituents
The scope of delivery encompasses:
l DPT10 differential pressure transmitter
l Depending on the version ventilation valves and/or closing screws
l Optional accessory
l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Operating instructions manual "Indicating and adjustment
The type label contains the most important data for identification and
use of the instrument:
l Instrument type
l Article number instrument
l Ex approval
l Technical data: Measuring range, process pressure, process
temperature, signal output, voltage supply, protection, protection
class
l Order number, serial number instrument
QQ
p
1
p
1
p
2
p
2
Q ~
∆p
Q ~
∆p
++
––
12
3 Product description
l Hardware and software version
l Article numbers, documentation
3.2 Principle of operation
Application area
DPT10 is a differential pressure transmitter for measurement of flow,
level, differential pressure, density and interface. Measured products
are gases, vapours and liquids.
Flow measurement
Fig. 2: Flow measurement with DPT10 and effective pressure transmitter, Q =
flow, Δp = differential pressure, Δp = p
1Orifice
2Dynamic pressure probe
- p
1
2
8Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
1
2
3
h =
∆p
ρ g
+
+
–
–
h
+ –
+
2
1
3 Product description
Level measurement
Fig. 3: Level measurement with DPT10. Δp = differential pressure, ρ = density of
the medium, g = acceleration of gravity
1Basic version with effective pressure lines
2Version with flange isolating diaphragm
3Version with capillaries and cell isolating diaphragms
Differential pressure measurement
Fig. 4: Differential pressure measurement with DPT10
Fig. 5: Density measurement with DPT10, h = defined mounting distance, Δp =
differential pressure, ρ = density of the medium, g = acceleration of gravity
1DPT10
Interface measurement
Fig. 6: Interface measurement with DPT10
1DPT10
2Liquid with highest density
3Liquid with lowest density
Functional principle
A metallic measuring cell is used as sensor element. The process
pressures are transmitted via separating diaphragms and filling oils to
the resistance measuring bridge (semi-conductor technology). The
differential-pressure dependent change of the bridge voltage is
measured, further processed and converted into a corresponding
output signal.
10Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
1
2
3
4
5
1
p
2
p
1
p
2
p
1
2
3
4
3 Product description
The configuration of the measuring cells differs depending on the
1Measuring element
2Overload diaphragm/Middle diaphragm
3Filling oil
4Separating diaphragm
Power supply and bus
communication
Power supply via the Profibus DP/PA segment coupler. A two-wire
cable according to Profibus specification serves as carrier of both
power and digital data transmission for multiple sensors. The
instrument profile of DPT10 corresponds to profile specification
version 3.0.
The GSD (instrument master files) and bitmap files necessary for
planning your Profibus DP (PA) communication network are available
from the download section on the WIKA homepage
under "Service". There you can also find the appropriate certificates. In
www.wika.com
3 Product description
a PDM environment, an EDD (Electronic Device Description) is also
required to enable the full range of sensor functions (also available as
a download). A CD with the appropriate files can be ordered via e-mail
or by phone from one of the WIKA agencies.
The backlight of the indicating and adjustment module is powered by
the sensor. Prerequisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
3.3 Operation
DPT10 can be adjusted with different adjustment media:
l with indicating and adjustment module
l the Simatic adjustment program PDM
The entered parameters are generally saved in DPT10, optionally also
in the indicating/adjustment module.
3.4 Packaging, transport and storage
Packaging
Transport
Transport inspection
Storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE foil
is also us ed. Dispose of the packaging material via specialised
recycling companies.
Caution:
Instruments for oxygen applications are sealed in PE foil and provided
with a label "Oxygen! Use no Oil". Remove this foil just before
mounting the instrument! See instruction under "Mounting".
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
37245-EN-100120
12Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
Storage and transport
temperature
3 Product description
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Make sure that all parts of the instrument exposed to the process, in
particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" or on the
type label.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your DPT10 additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
The ventilation for the electronics housing is realised via a filter
element in the vicinity of the cable glands.
Fig. 9: Position of the filter element with single and double chamber housing
1Filter element for ventilation of the electronics housing
2Blind stopper
Information:
Make sure that the filter element is always free of buildup during
operation. A high-pressure cleaner must not be used for cleaning.
14Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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4 Mounting
Effective pressure lines
Vibrations
Temperature limits
Oxygen applications
You find general recommendations for wiring of effective pressure
lines in DIN 19210 "Effective pressure lines for flow systems" or the
corresponding national or international standards. When wiring
effective pressure lines outdoors, keep in mind to use a suitable
antifreeze, e.g. by using tube heat tracing. Wire effective pressure
lines with a monotonic decrease of at least 10 %.
In case of strong vibrations at the application position, the instrument
version with external electronics should be used.
Higher process temperatures often mean also higher ambient
temperatures for electronics and connection cable. Make sure that the
upper temperature limits stated in chapter "Technical data" for the
environment of the electronics housing and connection cable are not
exceeded.
4.2 Special application conditions
Oxygen and other gases can be explosive with oils, grease and
plastics so that the following provisions must also be taken:
l All components of the plant, such as e.g. measuring instruments
must be cleaning according to the requirements of BAM
(DIN 19247)
l Depending on the materials used, a certain max. temperature and
pressure must not be exceeded in oxygen applications
Danger:
Instruments for oxygen applications must be unpacked just before
mounting. After removing the protective cover of the pr ocess fitting, the
label "O₂" will be visible on the process fitting. Penetration of oil,
grease and dirt should be avoided. Danger of explosion!
Pure gas applications
We also offer oil and grease free instruments for special applications
such as e.g. ultra-pure gas. There are no special restrictions with
respect to the process conditions.
corresponds to density 1.2, measured Δp = 23.5 mbar corresponds to density
0.8
1
+
–
0,3 m
0,8
1,0
4 Mounting
Interface measurement
à Mount DPT10 below the lower isolating diaphragm
à The ambient temperature should be the same for both capillaries
Information:
An interface measurement is only possible if the densities of the two
media remain the same and the interface is between the two
measurement points. The total level must be above the upper
measurement point.
Fig. 21: Measurement setup with interface measurement. Min. adjustment with
filling complete with density 0.8 (Δp = 23.5 mbar), max. adjustment with filling
complete with density 1.0 (Δp = 29.4 mbar)
24Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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+
1
2
3
4
3
4 Mounting
4.6 Measurement setup differential pressure
In gases and vapours
In liquids
à Mount DPT10 above the measurement loop so that condensate
can drain off in the process cable.
Fig. 22: Measurement setup, differential pressure measurement in gases and
vapours
Check the following after mounting the instrument:
l Did you tighten all screws?
l Closing screws and ventilation valves closed
4.9 Mounting control
5 Connecting to power supply
5 Connecting to power supply
5.1 Preparing the connection
Note safety instructions
Take note of
safety instructions for Ex applications
Select power supply
Selecting connection
cable
Cable screening and
grounding
Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters should
be installed according to Profibus specifications
In hazardous areas you should take note of the appropriate
regulations, conformity and type approval certificates of the sensors
and power supply units.
Power is supplied via a Profibus DP/PA segment coupler. The power
supply range can differ depending on the instrument version. The
exact range is stated in the "Technical data".
DPT10 is connected with screened cable according to the Profibus
specification. Power supply and digital bus signal are carried over the
same two-wire connection cable.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.
Please make sure that your installation is carried out according to the
Profibus specification. In particular, make sure that the termination of
the bus is done with appropriate terminating resistors.
In systems with potential equalisation, connect the cable screen
directly to ground potential at the power supply unit, in the connection
box and at the sensor. The screen in the sensor must be connected
directly to the internal ground terminal. The ground terminal outside on
the housing must be connected to the potential equalisation (low
impedance).
In systems without potential equalisation, connect the cable screen
directly to ground potential at the power supply unit and at the sensor.
In the connection box or T-distributor, the screen of the short stub to
the sensor must not be connected to ground potential or to another
cable screen. The cable screens to the power supply unit and to the
next distributor must be connected to each other and also connected
to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The low
frequency potential equalisation currents are thus suppressed, but the
protective effect against high frequency interference signals remains.
The total capacitance of the cable and of all capacitors must not exceed
10 nF in Ex applications.
37245-EN-100120
30Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
5 Connecting to power supply
Select connection cable for Ex
applications
Single/Double chamber
housing
Take note of the corresponding installation regulations for Ex
applications. In particular, make sure that no potential equalisation
currents flow over the cable screen. In case of grounding on both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.
5.2 Connection procedure
Proceed as follows:
1 Unscrew the housing cover
2 If an indicating and adjustment module is installed, remove it by
turning it slightly to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cm
insulation from the individual wires
5 Insert the cable through the cable gland into the sensor
6 Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7 Insert the wire ends into the open terminals according to the wiring
plan
8 Press down the opening levers of the terminals, you will hear the
terminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling on
them
10 Connect the screen to the internal ground terminal, connect the
outer ground terminal with potential equalisation
11 Tighten t he compression nut of the cable entry. The seal ring must
1 Loosen the four screws on the housing base with an Allen key size
4
32Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
3
2
1
5 Connecting to power supply
2 Remove the housing socket from the mounting plate
Fig. 29: Components of the external housing
1Screw
2Wall mounting plate
3Cable gland
3 Loop the connection cable through the cable entry on the housing
base
1)
Information:
The cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4 Connect the wire ends as described under "Single/Double
chamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equalisation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing is
hence ready.
1)
The connection cable is already preconfectioned. If necessary, shorten it to
the requested length, cut the breather capillaries clean. Remove approx.
5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the
individual wires. After shortening the cable, fasten the type plate with support back onto the cable.
Fig. 40: Connection of the sensor in the housing socket
1Brown
2Blue
3Yellow
4White
5Shielding
Wiring plan external
electronics
Fig. 41: Wiring plan external electronics
Switch on phase
1Voltage supply
5.8 Switch on phase
After DPT10 is connected to voltage supply or after voltage
recurrence, the instrument carries out a self-check for approx. 30
seconds. The following steps are carried out:
40Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
5 Connecting to power supply
l Internal check of the electronics
l Indication of the instrument type, the firmware as well as the
sensor TAG s (sensor designation)
l Status byte goes briefly to fault value
Then the current measured value will be displayed and the corresponding digital output signal will be outputted to the cable.
2)
2)
The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting.
6 Adjustment with the indicating and adjustment module
6 Adjustment with the indicating and
adjustment module
6.1 Short description
Function/Configuration
Mount/Dismount indicat-
ing and adjustment
module
The indicating and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following
housing versions and instruments:
l All sensors of the IPT-1* instrument family, in the single as well as
double chamber housing (optionally in the electronics or connection compartment)
l External indicating and adjustment unit
Note:
You can find detailed information on adjustment in the operating
instructions manual "Indicating and adjustment module".
6.2 Insert indicating and adjustment module
The indicating and adjustment module can be inserted and removed at
any time. It is not necessary to interrupt the voltage supply.
For installation, proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired position
on the electronics (you can choose any one of four different
positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronics
and turn it to the right until it snaps in.
4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.
The indicating and adjustment module is powered by the sensor, an
additional connection is not necessary.
42Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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6 Adjustment with the indicating and adjustment module
Fig. 42: Insert indicating and adjustment module
Note:
If you intend to retrofit the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.
6 Adjustment with the indicating and adjustment module
6.3 Adjustment system
Fig. 43: Indicating and adjustment elements
1LC display
2Indication of the menu item number
3Adjustment keys
Key functions
l [OK] key:
- Move to the menu overview
- Confirm selected menu
- Edit parameter
- Save value
l [->] key to select:
- menu change
- list entry
- Select editing position
l [+] key:
- Change value of the parameter
l [ESC] key:
- interrupt input
- jump to the next higher menu
Adjustment system
The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not confirmed with [OK] will not be saved.
44Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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6 Adjustment with the indicating and adjustment module
6.4 Parameter description
Introduction
Application
DPT10 has general adjustment parameters which are also used for
other measuring principles as well as instrument-specific adjustment
parameters. The general adjustment parameters are described in the
operating instructions manual "Indicating and adjustment module".
The instrument-specific adjustment parameters are described in this
chapter.
Information:
If the adjustment limits of the adjustment parameters are exceeded,
the message "Outside parameter limits" appears. The editing
procedure can be aborted with [ESC] or the displayed limit value can
be accepted with [OK].
DPT10 can be used for differential pressure, level as well as flow
measurement. The delivery status is level measurement. The selection
is made in the menu item "Application". Depending on the selected
application, the adjustment is carried out as zero/span or min./max.
adjustment.
Proceed as follows to switch over to the application differential
pressure or flow measurement:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
▶
Basic adjustment
Display
Diagnostics
Service
Info
2 Confirm the menu "Basic adjustment" with [OK].
Application
Level
▼
3 Confirm the menu item "Application" with [OK].
Warning:
Note the warning: "Output can change".
4 Select with [->] "OK" and confirm with [OK].
5 Select the requested application in the selection list, for example
6 Adjustment with the indicating and adjustment module
Unit of measurement
In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the d isplay.
To select the adjustment unit (in the example switching over from mbar
to bar), proceed as follows:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
▶
Basic adjustment
Display
Diagnostics
Service
Info
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
▼
mbar
Temperature unit
▼
°C
3 Activate the selection with [OK] and select "Units of measure-
ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example bar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from mbar to bar.
Information:
When switching over to adjustment in a height unit (for example for
level measurement), the density also has to be entered.
Proceed as follows to enter the density:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
3 Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
4 Confirm with [OK], the submenu "Density unit" appears.
Unit of measurement
Density unit
▶
kg/dm³
pcf
5 Select the requested unit, e.g. kg/dm³ with [->] and confirm with
[OK], the submenu "Density" appears.
46Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
DP
DP
6 Adjustment with the indicating and adjustment module
Unit of measurement
Density
0001000
kg/dm³
6 Enter the requested density value with [->] and [+], confirm with
[OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to m.
Proceed as follows to select the temperature unit:
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.
Position correction
The position correction compensates the influence of the installation
position of the instrument on the measured value. In this menu item,
the offset value as well as the current measured value are displayed.
Proceed as follows:
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
=
0.0000 bar
0.0035 bar
2 Select with [->], e.g. to accept the actual measured value
0.0035 bar.
Position correction
Accept current measured
value?
▶
Accept
Edit
3 Confirm with [OK].
Position correction
Offset
=
-0.0035 bar
0.0000 bar
4 Move to min. (zero) adjustment with [->].
The current measured value was corrected to 0, the corrective value is
available in the display as offset value with sign reversal.
6 Adjustment with the indicating and adjustment module
If a known value should be taken over as position correction which is
not the current value, then you have to select the function "Edit" and
enter the requested value.
Zero adjustment with
differential pressure
Span adjustment with
differential pressure
In this menu item, the min. differential pressure is entered.
Proceed as follows:
1 Edit the bar value in the menu item "zero" with [OK].
Zero adjustment
0.00 %
=
0.0000 bar
0.0000 bar
2 Set the requested value with [+] and [->].
3 Confirm with [OK] and move to span adjustment with [->].
For an adjustment with pressure, simply enter t he actual measured
value indicated at the bottom of the display.
The zero adjustment is finished.
Information:
The zero adjustment shifts the value of the span adjustment. The span,
i.e. the difference between these values, however, remains unchanged.
In this menu item, the max. differential press ure is entered.
Proceed as follows:
1 Edit the bar value in the menu item "span" with [OK].
Span adjustment
100.00 %
=
0.5000 bar
0.0000 bar
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2 Set the requested value with [+] and [->].
3 Confirm with [OK] and move to the menu overview with [ESC].
For an adjustment with pressure, simply enter t he actual measured
value indicated at the bottom of the display.
The span adjustment is finished.
48Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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DP
- +
6 Adjustment with the indicating and adjustment module
Min. adjustment with
level
Max. adjustment with
level
Proceed as follows:
1 Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
0.00 %
=
0.0000 bar
0.0000 bar
2 Set the requested value with [+] and [->].
3 Confirm with [OK] and edit the requested bar value.
4 Set the requested bar value with [+] and [->].
5 Confirm with [OK] and move to max. adjustment with [->].
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
The min. adjustment is finished.
Proceed as follows:
1 Edit the % value in the menu item "Max. adjustment" with [OK].
100.00 %
=
0.5000 bar
0.0000 bar
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2 Set the requested value with [->] and [OK].
3 Edit the requested mbar value with [OK].
4 Set the requested value with [+] and [->].
5 Confirm with [OK] and move to the menu overview with [ESC].
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
The max. adjustment is finished.
Min. adjustment with
flow
Proceed as follows:
1 Edit the bar value in the menu item "Min. adjustment" with [OK].
6 Adjustment with the indicating and adjustment module
2 Set the requested bar value with [+] and [->].
3 Confirm with [+] and move to max. adjustment with [->].
For an adjustment with flow, simply enter the actual measured value
indicated at the bottom of the display.
Information:
The DPT10 is also suitable for bidirectional flow measurement (flow in
both directions). The selection is carried out in the menu item
"Linearization curve". With the bidirectional flow measurement, the
min. adjustment value must be equal to the negative max. adjustment
value.
Example: Max. adjustment value +100 mbar, as min. adjustment
value, -100 mbar must hence be entered.
The min. adjustment is finished.
Max. adjustment with
flow
Linearization curve with
level
Proceed as follows:
1 Edit the bar value in the menu item "Max. adjustment" with [OK].
Max. adjustment
100.00 %
=
0.5000 bar
0.0000 bar
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2 Set the requested mbar value with [->] and [OK].
3 Confirm with [OK] and move to the menu overview with [ESC].
For an adjustment with flow, simply enter the actual measured value
indicated at the bottom of the display.
The max. adjustment is finished.
For level measurement, a linearization is necessary for all vessels in
which the vessel volume does not increase linearly with the level - e.g.
in a cylindrical or spherical tank - and the indication or output of the
volume is requested.
Respective linearisation curves are stored for these vessels. They
indicate the relation between the percentage level and the vessel
volume. By activating the suitable curve, the percentage vessel
volume is displayed correctly.
37245-EN-100120
50Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
6 Adjustment with the indicating and adjustment module
Linearisation curve
linear
Enter the requested parameter via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.
Leak flow volume suppression with flow
Total amounts counter
and subtotalizer with
flow
In some application, small flow quantities should not be detected. With
the creeping quantity suppression, the flow value can be suppressed
up to a certain % value. The default value is 5 % of the max. flow value,
corresponding to 0.25 % of the max. differential pressure value. The
limit value is 50 %. This function depends on the selected linearization
function and is only available with root extracted characteristics.
The square root/bidirectional square root characteristics is very steep
at the zero point. This means that small changes in the measured
differential pressure cause big changes in the output signal. The leak
volume suppression stabilises the signal output.
The DPT10 has two internal totalizers. For both you can adjust volume
or mass as count function as well as separately the unit.
Proceed as follows:
1 Select, for exa mple, menu item "Part sum counter".
Part sum counter
00
0.0000 10
gal
Modify settings?
2 Activate the function "Modify settings?" with [OK].
Part sum counter
▶
Effective pressure transmitter
Unit
3 Confirm with [OK] "Effective pressure transmitter".
Part sum counter
▶
Mass flow
▶
Volume flow
Without unit
4 Select the requested variable with [->] and confirm with [OK].
5 Select calibration unit of the effective pressure transmitter with [-
6 Adjustment with the indicating and adjustment module
Part sum counter
0 % = +0000
3
m
/s=
100 % = +0000
3
m
/s=
6 Edit with [OK] and set the requested values with [+] and [->].
7 Confirm with [OK] and jump back to the indication of the part sum
counter.
8 Select with [->] the unit of the sum counter, adjust the requested
unit with [->], for example m
The setting of the part sum counter is hence terminated, the counting
function is activated.
The procedure of the total sum counter is the same.
3
/s and confirm with [OK].
Copy sensor data
Reset
This function enables reading out parameter adjustment data as well
as writing parameter adjustment data into the sensor via the indicating
and adjustment module. A description of the function is available in the
operating instructions manual "Indicating and adjustment module".
The following data are read out or written with this function:
l Measured value presentation
l Application
l Adjustment
l Damping
l Linearisation curve
l Leak volume suppression
l Sensor-TAG
l Displayed value
l Scaling unit (Out-Scale unit)
l Positions after the decimal point (scaled)
l Scaling PA/Out-Scale 4 values
l Unit of measurement
l Language
The following safety-relevant data are not read out or written:
l Sensor address
l PIN
Copy sensor data
Copy sensor data?
37245-EN-100120
Basic adjustment
The reset "Basic adjustment" resets the following menu items to the
reset values (see chart):
52Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
6 Adjustment with the indicating and adjustment module
Menu itemReset value
Basic settingsUnit of measurementbar
Temperature unit°C
Zero/Min. adjustmentMeasuring range begin
Span/Max. adjustmentMeasuring range end
Density1 kg/l
Density unitkg/l
Damping1 s
Linearisationlinear
Sensor-TAGSensor
DisplayDisplayed valuePA-Out
DiagnosticsTotal sum counter0.0000 10
Part sum counter0.0000 10
ServiceAdditional PA valueSecondary Value 1
Out-Scale-UnitVolume/l
Scaling0.00 to 100.0
Decimal point indication8888.8
00
gal
00
gal
The values of the following menu items are not reset with "Reset:
Menu sectionMenu itemReset value
Basic settingsApplicationno reset
Position correctionno reset
DisplayLightingno reset
ServiceLanguageno reset
Pointer
The min. and max. temperature or pressure values are each reset to
the actual value.
Totalizer
The total and part sum counter are reset to zero.
Optional settings
Additional adjustment and diagnosis options such as e.g. scaling,
simulation or trend curve presentation are shown in the following menu
schematic. You will find a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".
6 Adjustment with the indicating and adjustment module
6.7 Saving the parameter adjustment data
It is recommended noting the adjusted data, e.g. in this operating
instructions manual and archive them afterwards. They are hence
available for multiple use or service purposes.
If DPT10 is equipped with an indicating and adjustment module, the
most important data can be read out of the sensor into indicating and
adjustment module. The procedure is described in the operating
instructions manual "Indicating and adjustment module" in the menu
item "Copy sensor data". The data remain there permanently even if
the sensor power supply fails.
If it is necessary to exchange the sensor, the indicating and adjustment
module is inserted into the replacement instrument and the data are
written into the sensor under the menu item "Copy sensor data".
58Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
7 Setup with PDM
7 Setup with PDM
7.1 Parameter adjustment with PDM
For WIKA sensors, instrument descriptions are also available as EDD s
for the adjustment program PDM. The instrument descriptions are
already implemented in the current version of PDM. For older versions
of PDM, a free-of-charge download is available via Internet.
Close valve 4: Minus side will be closed
Open valve 3: Equalisation plus and minus side
Briefly open valve 6 and 7, then close again: Fill the measuring
instrument completely with the medium and remove air
3)
Arrangement with 5 valves.
3)
8 Set up
4 Carry out a position correction if the following conditions apply. If
the conditions are not fulfilled, then carry out the position
correction after step 6.
Conditions:
The process cannot be sealed off.
The pressure extraction points (A and B) are at the same geodesic
height.
5 Put measurement loop into operation:
Close valve 3: Separate plus and minus side
Open valve 4: Connect minus side
Now:
Valves 1, 3, 5, 6 and 7 are closed
4)
Valves 2 and 4 open
Valves A and B open (if available)
6 Carry out position correction, if flow can be blocked. In this case,
step 5 is deleted.
Then carry out adjustment, see chapter "Set parameters".
8.3 Level measurement
Instructions
For level measurements, the DPT10 in all versions is used.
DPT10 with bilateral isolating diaphragm CSB is immediately ready for
operation.
The DPT 10 without isolating diaphragm or with unilaterial isolating
diaphragm CSS is ready for operation after opening a possibly
available block valve.
Before you adjust DPT10 without isolating diaphragm or with unilateral
isolating diaphragm, the effective pressure lines must be cleaned and
the instrument filled with the medium.
4)
Valves 1, 3, 5: Configuration with 5 valves.
62Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
Installation for open
vessels
8 Set up
Fig. 46: Preferred installation for open vessels
IDPT10
IIPrecipitator
1Drain valve
6.7 Vent valves on DPT10
A Blocking valve
Prepare the adjustment
Proceed as follows:
1 Fill the vessel to just over the lower tap.
2 Fill measuring system with medium.
Open valve A: Medium flows in.
3 Vent instrument
Briefly open valve 6, then close it: Fill the measuring instrument
Open valve 3: Equalisation plus and minus side
Briefly open valve 6 and 7, then close again: Fill the measuring
instrument completely with the medium and remove air
4 Put measurement loop into operation:
Close valve 3: Separate plus and minus side
5)
Arrangement with 5 valves.
5)
8 Set up
Open valve 4: Connect minus side
Now:
Valves 1, 3, 5, 6 and 7 are closed
6)
Valves 2 and 4 open
Valves A and B open (if available)
Then carry out adjustment, see chapter "Set parameters".
6)
Valves 1, 3, 5: Configuration with 5 valves.
68Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
9 Maintenance and fault rectification
9 Maintenance and fault rectification
9.1 Maintain
Maintenance
Reaction when malfunc-
tions occur
Causes of malfunction
Fault rectification
Checking Profibus PA
When the instrument is used properly, no special maintenance is
required in normal operation.
In some applications, product buildup on the separating diaphragms
can influence the measuring result. Depending on the sensor and
application, take precautions to ensure that heavy buildup, and
especially a hardening thereof, is avoided.
9.2 Rectify malfunctions
The operator of the system is responsible for taking suitable measures
to rectify malfunctions.
DPT10 offers maximum reliability. Nevertheless, faults can occur
during operation. These may be caused by the following, e.g.:
l Sensor
l Process
l Voltage supply
l Signal processing
The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
this way and faults rectified.
? When an additional instrument is connected, the segment fails.
l Max. supply current of the segment coupler exceeded
à Measure the current consumption, reduce size of segment
? Wrong presentation of the measured value in Simatic S5
l Simatic S5 cannot interpret the number format IEEE of the
measured value
à Insert converting component from Siemens
? In Simatic S7 the measured value is always presented as 0
l Only four bytes are consistently loaded in the PLC
à Use function component SFC 14 to load 5 bytes consistently
? Measured value on the indicating and adjustment module does not
correspond to the value in the PLC
l The menu item "Display - Display value" is not set to "PA-Out"
à Check values and correct, if necessary
? No connection between PLC and PA network
l Incorrect adjustment of the bus parameter and the segment
à Check data and correct, if necessary
? Instrument does not appear during connection setup
l Profibus DP cable pole-reversed
à Check cable and correct, if necessary
l Incorrect termination
à Check termination at the beginning and end points of the bus
l Instrument not connected to the segment, double assignment
à Check and correct, if necessary
In Ex applications, the regulations for the wiring of intrinsically safe
circuits must be observed.
coupler-dependent baud rate
and terminate, if necessary, according to the specification
of an address
Fault messages via the
indicating/adjustment
module
? E013
l no measured value available
à Exchange the instrument or send it for repair
7)
? E017
l Adjustment span too small
à repeat with modified values
? E036
l no operable sensor software
à Carry out a software update or send instrument for repair
? E041
l Hardware error
à Exchange the instrument or send it for repair
Reaction after fault rectification
70Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
Depending on the failure reason and measures taken, the steps
described in chapter "Set up" must be carried out again, if necessary.
7)
Fault message can also appear if the pressure is higher than the nominal
range.
37245-EN-100120
9 Maintenance and fault rectification
9.3 Instrument repair
You can download a return form (24 KB) in the Internet from our
homepage
If a repair is necessary, please proceed as follows:
l Print and fill out one form per instrument
l If necessary, state a contamination
l Clean the instrument and pack it damage-proof
l Attach the completed form and probably a safety data sheet to the
l Please contact the agency serving you for the address of the
By doing this you help us carry out the repair quickly and without
having to call back for needed information.
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
10.2 Dispose
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects to persons and environment
and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no possibility to dispose of the old instrument
professionally, please contact us concerning return and disposal.
72Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
11 Supplement
11 Supplement
11.1 Technical data
General data
Pressure typeDifferential pressure
Measuring principlePiezoresistive
Communication interfaceI²C bus
Materials and weights
Material 316L corresponds to stainless steel 1.4404 or 1.4435
Materials, wetted parts
- Process fitting with lateral flangesC22.8, 316L, Alloy C276
A position-dependent zero-point shift can be corrected (see also chapter "General installation
instructions" and "Installation instructions, isolating diaphragm systems").
Deviation determined according to the limit point method according to IEC 60770
11)
Applies to digital interfaces (HART, Profibus PA, Foundation Fieldbus) as well as to analogue
current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Reference accuracy - all versions
The following applies to square root extracted characteristics: The accuracy data of DPT10 are
entered with factor 0.5 in the accuracy calculation of the flow.
Reference accuracy - Basic version
10 mbar, 30 mbar measuring cell
- Turn down 1 : 1±0.15 % of the set span
- Turn down > 1 : 1±0.15 % of the set span x TD
100 mbar measuring cell
- Turn down 1 : 1 up to 4 : 1±0.075 % (±0.05 %) of the set span
- Turn down > 4 : 1±(0,012 % x TD + 0.027) of the set span
Measuring cells ≥ 500 mbar
- Turn down 1 : 1 up to 15 : 1±0.075 % (±0.05 %) of the set span
- Turn down > 15 : 1±(0.0015 % x TD + 0.053) of the set span
Reference accuracy - Isolating diaphragm versions
100 mbar measuring cell
- Turn down 1 : 1 up to 4 : 1±0.075 % (±0.05 %) of the set span + influence of
the isolating diaphragm
- Turn down > 4 : 1±(0.012 % x TD + 0.027) of the set span + influence
of isolating diaphragm
Measuring cells ≥ 500 mbar
- Turn down 1 : 1 up to 15 : 1±0.075 % (±0.05 %) of the set span + influence of
the isolating diaphragm
- Turn down > 15 : 1±(0.0015 % x TD + 0.053) of the set span +
influence of the isolating diaphragm
Influence of the product or ambient temperature
Applies to instruments in basic version with digital signal output (HART, Profibus PA, Foundation
Fieldbus) as well as to instruments with analogue current output 4 … 20 mA. Specifications referto the set span. Turn down (TD) = nominal measuring range/set span.
9)
Instrument is rotated vertically to the diaphragm axis.
10)
For instruments with inert oil, the value doubles.
11)
Incl. non-linearity, hysteresis and non-repeatability.
76Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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11 Supplement
Measuring rangeThermal changes of the zero
-10 … +60 °C (+14 … +140 °F)10 mbar, 30 mbar±(0.31 x TD + 0.06) %
-40 … +10 °C (-40 … +50 °F)
+60 … +85 °C (+140 … +185 °F)
signal and the output span relating to the adjusted span
100 mbar±(0.18 x TD + 0.02) %
500 mbar, 3 bar±(0.08 x TD + 0.05) %
16 bar±(0.1 x TD + 0.1) %
16 bar±(0.08 x TD + 0.05) %
10 mbar, 30 mbar±(0.45 x TD + 0.1) %
100 mbar±(0.3 x TD + 0.15) %
500 mbar, 3 bar±(0.12 x TD + 0.1) %
16 bar±(0.15 x TD + 0.2) %
40 bar±(0.37 x TD + 0.1) %
Applies also to instruments with analogue 4 … 20 mA current output and refers to the set span.
Thermal change, current output< 0.15 % at -40 … +80 °C (-40 … +176 °F)
Influence of the system pressure on the zero point and span
±0.14 % of URL/7 bar±0.14 % of URL/70 bar±0.14 % of URL/70 bar
pressure to the zero point
Influence of the system
±0.14 % of URL/7 bar±0.14 % of URL/70 bar±0.14 % of URL/70 bar
pressure to the span
Total accuracy
Total Performance - Basic version
The speci fication "Total Performance" comprises non-linearity incl. hysteresis and nonrepeatability, thermal change of the zero point and static pressure influence (p
= 70 bar).
st
Total Performance
- 316L, Alloy, gold-rhodium diaphragm±0.15 % of the set span
- Tantalum diaphragm±0.30 % of the set span
12)13)
14)15)
Total Error - basic version
The speci fication "Total Error" comprises the longterm stability and the total performance.
Diaphragm materialMeasuring rangeTotal Error
316L-, Alloy-, Gold-Rhodium< 500 mbar0.33 % of the measuring range end
value/year
from 500 mbar0,20 % of the measuring range final
value
Tantalum< 500 mbar0.48 % of the measuring range end
value/year
from 500 mbar0.35 % of the measuring range end
value/year
12)
For measuring ranges ≥ 500 mbar up to TD 2 : 1
13)
All specifications apply to the temperature range +10 … +60 °C
(+50 … +140 °F).
14)
For measuring ranges ≥ 500 mbar up to TD 2 : 1
15)
All specifications apply to the temperature range +10 … +60 °C
(+50 … +140 °F).
78Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
11 Supplement
Heating time - all versions
Warm-up time≤ 10 s
Long-term stability (similar to DIN 16086, DINV 19259-1 and IEC 60770-1)
Applies to digital interfaces (HART, Profibus PA, Foundation Fieldbus) as well as to analogue
current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) = nominal
measuring range/set span.
Measuring cells ≥ 500 mbar±0.05 % of the nominal measuring range/year,
±0.125 % of the nominal measuring range/5 yearsMeasuring cells ≤ 500 mbar±0.18 % of the nominal measuring range/year
Ambient conditions
Ambient, storage and transport temperature
- Standard version-40 … +80 °C (-40 … +176 °F)
- Version for oxygen applications
- Versions IP 66/IP 68 (1 bar) connection
16)
-40 … +60 °C (-40 … +140 °F)
-20 … +60 °C (-4 … +140 °F)
cable PE
- Versions IP 66/IP 68 (1 bar) and IP 68,
-20 … +80 °C (-4 … +176 °F)
connection cable PUR
Process conditions
The pressure and temperature specifications are used as overview. In general, the max. pressure
for the pressure transmitter depends on the weakest (with regard to pressure) link. In detail, the
respective specifications of the type label apply.
Process temperature limits, basic version as well as minus side with version with
unilateral isolating diaphragm
With effective pressure lines longer than
17)18)
-40 … +120 °C (-40 … +248 °F)
100 mm
With effective pressure lines longer than
-10 … +120 °C (+14 … +248 °F)
100 mm, process fitting steel C22.8
Seal materialTemperature limits
FKM-20 … +85 °C (-4 … +185 °F)
PTFE-40 … +85 °C (-40 … +185 °F)
NBR-20 … +85 °C (-4 … +185 °F)
Copper-40 … +85 °C (-40 … +185 °F)
Copper, cleaned for oxygen application-20 … +60 °C (-4 … +140 °F)
FKM, oil and grease-free-10 … +85 °C (+14 … +185 °F)
16)
Up to 60 °C (140 °F).
17)
For measuring cells with PN 420 a lower temperature application limit of
-10 °C (+14 °F) applies.
18)
For the version for oxygen application, note chapter "Oxygen applications".
- Min. bending radius at 25 °C/77 °F25 mm (0.985 in)
- Diameter approx.8 mm (0.315 in)
- ColourBlue
Cable entry/plug
22)
- External housingl 2 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x cable gland M20 x 1.5, 1 x plug (depending
on version), 1 x blind stopper M20 x 1.5
Spring-loaded terminals for wire cross-sec-
2.5 mm² (AWG 14)
tion up to
Indicating and adjustment module
Voltage supply and data transmissionthrough the sensor
IndicationLC display in dot matrix
Adjustment elements4 keys
Protection rating
- unassembledIP 20
- mounted into the sensor without coverIP 40
Materials
- HousingABS
- Inspection windowPolyester foil
Voltage supply
Operating voltage
- Non-Ex instrument9 … 32 V DC
- EEx-ia instrument9 … 24 V DC
- EEx-id instrument9 … 32 V DC
Operating voltage with lighted indicating and adjustment module
- Non-Ex instrument12 … 36 V DC
- EEx-ia instrument12 … 30 V DC
- EEx-id instrument12 … 32 V DC
Power supply byDP/PA segment coupler
max. number of sensors32 (10 with Ex)
22)
Depending on the version M12 x 1, according to DIN 43650, Harting, 7/
8" FF.
82Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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11 Supplement
Electrical protective measures
Protection rating
- Housing, standardIP 66/IP 67
- Aluminium and stainless housing (optio-
IP 68 (1 bar)
23)
24)
nally available)
- Process component in IP 68 versionIP 68
- External housingIP 65
Overvoltage categoryIII
Protection classII
Approvals
Depending on the version, instruments with approvals can have different technical data. For these
instruments, please note the corresponding approval documents. They are included in the scope
of delivery.
23)
Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g. in water. This can lead to falsification
of the measured value.
24)
Only with instruments with absolute pressure ranges.
The instrument master file (GSD) contains the characteristic data of the Profibus PA instrument.
These data are, e.g. the permissible transmission rates as well as information on diagnostics valuesand the format of the measured value outputted by the PA instrument.
A bitmap file is also provided for the Profibus network planning tool. This file is installed automatically
when the GSD file is integrated. The bitmap file is used for symbolic indication of the PA instrument in
the configuration tool.
Ident number
Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user
organisation (PNO). This ID number is also included in the name of the GSD file. For DPT10 the ID
number is 0 x 0BFB(hex) and the GSD file DF650BFB.GSD. Optionally to this manufacturer-specific
GSD file, PNO provides also a general so-called profile-specific GSD file. For DPT10 you have to use
the general GSD file PA139701.GSD. If the general GSD file is used, the sensor must be set to the
profile-specific ident number via the DTM software. By default, the sensor operates with the
manufacturer-specific ID number.
When using the profile-specific GSD file, the PA-OUT value as well as the temperature value are
transmitted to the PLC (see block diagram "Cyclical data traffic").
Cyclical data traffic
The master class 1 (e.g. PLC) cyclically reads out measured values from the sensor during operation.
The below block diagram below shows which data can be accessed by the PLC.
Fig. 52: DPT10: Block diagram with AI (PA-OUT) value and Additional Cyclic Value
84Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
PROFIBUS PA-output
Target
Mode
Failure
mode
AlarmsScaling
Source for
scaling
t
i
Damping
Sensor
characteristics
PA-Out
°C
TB
FB 2
11 Supplement
Fig. 53: DPT10: Block diagram with temperature value
Module of the PA sensors
For the cyclic data traffic, DPT10 provides the following modules:
l AI (PA-OUT)
- PA-OUT value of the FB1 after scaling
l Temperature
- PA-OUT value of the FB2 after scaling
l Additional Cyclic Value
- Additional cyclical value (depending on the source)
l Free Place
- This module must be used if a value should not be used in the data telegram of the cyclical data
traffic (e.g. replacement of the temperature and Additional Cyclic Value)
Max. three modules can be active. By means of the configuration software of the Profibus master,
you can determine the configuration of the cyclical data telegram with these modules. The procedure
depends on the respective configuration software.
The modules are available in two versions:
l Short for Profibus master supporting only one "Identifier Format" byte, e.g. Allen Bradley
l Long for Profibus master only supporting the "Identifier Format" byte, e.g. Siemens S7-300/400
Examples of telegram configuration
In the following you will see how the modules can be combined and how the appendant data telegram
is structured.
Example 1 (standard setting) with pressure value, temperature value and additional cyclical value:
Example 2 with pressure value and temperature value without additional cyclical value:
l AI (PA-OUT)
l Temperature
l Free Place
Fig. 55: Telegram configuration example 2
Example 3 with pressure value and additional cyclical value without temperature value:
l AI (PA-OUT)
l Free Place
l Additional Cyclic Value
Fig. 56: Telegram configuration example 3
Data format of the output signal
Fig. 57: Data format of the output signal
86Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
Byte n
Byte n+1
Bit
7
VZ
Exponent
Bit
6
2
Bit
5
2
Bit
4
2
Bit
3
2
Bit
2
2
Bit
1
2
Bit
0
2
Bit
7
2
Bit
6
2
Bit
5
2
Bit
4
2
Bit
3
2
Bit
2
2
Bit
1
2
Bit
0
2
Sign
Bit
Significant
7
6 543
2 1
0-1-2-3-4-5-6 -7
Byte n+2
Byte n+3
Bit
7
2
Significant
Bit
6
2
Bit
5
2
Bit
4
2
Bit
3
2
Bit
2
2
Bit
1
2
Bit
0
2
Bit
7
2
Bit
6
2
Bit
5
2
Bit
4
2
Bit
3
2
Bit
2
2
Bit
1
2
Bit
0
2
Significant
-9
-10 -11
-12
-13
-14 -15
-16
-17
-18
-19
-20
-21
-22
-23
-8
Value = (-1)
VZ
2
(Exponent - 127)
(1 + Significant)
37245-EN-100120
11 Supplement
The status byte corresponds to profile 3.0 "Profibus PA Profile for Process Control Devices" coded.
The status "Measured value OK" is coded as 80 (hex) (Bit7 = 1, Bit6 … 0 = 0).
The measured value is transferred as a 32 bit floating point number in the IEEE-754 format.
Fig. 58: Data format of the measured value
Coding of the status byte associated with the PA output value
Status
code
0x00bad - non-specificFlash-Update active
0x04bad - configuration errorl Adjustment error
0x0Cbad - sensor failurel Hardware error
0x10bad - sensor failurel Measured value generation error
0 x 1fbad - out of service constant"Out of Service" mode switched on
0 x 44uncertain - last unstable valueFailsafe replacement value (Failsafe-Mode = "Last value" and
0 x 48uncertain substitute setl Switch on simulation
0 x 4cuncertain - initial valueFailsafe replacement value (Failsafe-Mode = "Last valid value" and