This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting t he instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
4Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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2 For your safety
2 For your safety
2.1 Authorised personnel
Mount and set up the pressure transmitter only if you know the
applicable national regulations and have the appropriate qualification.
You must be aquainted with the regulations and instructions for
hazardous areas, measurement and control technology as well as
electrical circuits because the pressure transmitter is "electrical
equipment" according to EN 50178. Depending on the application
conditions, it is necessary that you have appropriate knowledge, e.g.
concerning corrosive products or high pressure.
2.2 Appropriate use
DPT10 is a differential pressure transmitter for measurement of flow,
level, differential pressure, density and interface.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
The safety approval markings and safety tips on the device must be
observed.
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, we provide confirmation of
successful testing.
2.7 Fulfillment of NAMUR recommendations
The device fulfills the requirements of the applicable NAMUR
recommendations.
2.8 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9 Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions in
chapters "Storage and transport", "Mounting" as well as "Technicaldata" under "Process conditions"must be noted. Furthermore the valid
national regulations, implementation instructions and memorandums
of the BG (professional assoc.) must be noted.
6Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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3 Product description
+ –
1
2
3
3.1 Configuration
3 Product description
Scope of delivery
Constituents
The scope of delivery encompasses:
l DPT10 differential pressure transmitter
l Depending on the version ventilation valves and/or closing screws
l Optional accessory
l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Operating instructions manual "Indicating and adjustment
The type label contains the most important data for identification and
use of the instrument:
l Instrument type
l Article number instrument
l Ex approval
l Technical data: Measuring range, process pressure, process
temperature, signal output, voltage supply, protection, protection
class
l Order number, serial number instrument
QQ
p
1
p
1
p
2
p
2
Q ~
∆p
Q ~
∆p
++
––
12
3 Product description
l Hardware and software version
l Article numbers, documentation
3.2 Principle of operation
Application area
DPT10 is a differential pressure transmitter for measurement of flow,
level, differential pressure, density and interface. Measured products
are gases, vapours and liquids.
Flow measurement
Fig. 2: Flow measurement with DPT10 and effective pressure transmitter, Q =
flow, Δp = differential pressure, Δp = p
1Orifice
2Dynamic pressure probe
- p
1
2
8Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
37245-EN-100120
1
2
3
h =
∆p
ρ g
+
+
–
–
h
+ –
+
2
1
3 Product description
Level measurement
Fig. 3: Level measurement with DPT10. Δp = differential pressure, ρ = density of
the medium, g = acceleration of gravity
1Basic version with effective pressure lines
2Version with flange isolating diaphragm
3Version with capillaries and cell isolating diaphragms
Differential pressure measurement
Fig. 4: Differential pressure measurement with DPT10
Fig. 5: Density measurement with DPT10, h = defined mounting distance, Δp =
differential pressure, ρ = density of the medium, g = acceleration of gravity
1DPT10
Interface measurement
Fig. 6: Interface measurement with DPT10
1DPT10
2Liquid with highest density
3Liquid with lowest density
Functional principle
A metallic measuring cell is used as sensor element. The process
pressures are transmitted via separating diaphragms and filling oils to
the resistance measuring bridge (semi-conductor technology). The
differential-pressure dependent change of the bridge voltage is
measured, further processed and converted into a corresponding
output signal.
10Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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1
2
3
4
5
1
p
2
p
1
p
2
p
1
2
3
4
3 Product description
The configuration of the measuring cells differs depending on the
1Measuring element
2Overload diaphragm/Middle diaphragm
3Filling oil
4Separating diaphragm
Power supply and bus
communication
Power supply via the Profibus DP/PA segment coupler. A two-wire
cable according to Profibus specification serves as carrier of both
power and digital data transmission for multiple sensors. The
instrument profile of DPT10 corresponds to profile specification
version 3.0.
The GSD (instrument master files) and bitmap files necessary for
planning your Profibus DP (PA) communication network are available
from the download section on the WIKA homepage
under "Service". There you can also find the appropriate certificates. In
www.wika.com
3 Product description
a PDM environment, an EDD (Electronic Device Description) is also
required to enable the full range of sensor functions (also available as
a download). A CD with the appropriate files can be ordered via e-mail
or by phone from one of the WIKA agencies.
The backlight of the indicating and adjustment module is powered by
the sensor. Prerequisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
3.3 Operation
DPT10 can be adjusted with different adjustment media:
l with indicating and adjustment module
l the Simatic adjustment program PDM
The entered parameters are generally saved in DPT10, optionally also
in the indicating/adjustment module.
3.4 Packaging, transport and storage
Packaging
Transport
Transport inspection
Storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE foil
is also us ed. Dispose of the packaging material via specialised
recycling companies.
Caution:
Instruments for oxygen applications are sealed in PE foil and provided
with a label "Oxygen! Use no Oil". Remove this foil just before
mounting the instrument! See instruction under "Mounting".
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
37245-EN-100120
12Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
Storage and transport
temperature
3 Product description
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Make sure that all parts of the instrument exposed to the process, in
particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" or on the
type label.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your DPT10 additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
The ventilation for the electronics housing is realised via a filter
element in the vicinity of the cable glands.
Fig. 9: Position of the filter element with single and double chamber housing
1Filter element for ventilation of the electronics housing
2Blind stopper
Information:
Make sure that the filter element is always free of buildup during
operation. A high-pressure cleaner must not be used for cleaning.
14Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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4 Mounting
Effective pressure lines
Vibrations
Temperature limits
Oxygen applications
You find general recommendations for wiring of effective pressure
lines in DIN 19210 "Effective pressure lines for flow systems" or the
corresponding national or international standards. When wiring
effective pressure lines outdoors, keep in mind to use a suitable
antifreeze, e.g. by using tube heat tracing. Wire effective pressure
lines with a monotonic decrease of at least 10 %.
In case of strong vibrations at the application position, the instrument
version with external electronics should be used.
Higher process temperatures often mean also higher ambient
temperatures for electronics and connection cable. Make sure that the
upper temperature limits stated in chapter "Technical data" for the
environment of the electronics housing and connection cable are not
exceeded.
4.2 Special application conditions
Oxygen and other gases can be explosive with oils, grease and
plastics so that the following provisions must also be taken:
l All components of the plant, such as e.g. measuring instruments
must be cleaning according to the requirements of BAM
(DIN 19247)
l Depending on the materials used, a certain max. temperature and
pressure must not be exceeded in oxygen applications
Danger:
Instruments for oxygen applications must be unpacked just before
mounting. After removing the protective cover of the pr ocess fitting, the
label "O₂" will be visible on the process fitting. Penetration of oil,
grease and dirt should be avoided. Danger of explosion!
Pure gas applications
We also offer oil and grease free instruments for special applications
such as e.g. ultra-pure gas. There are no special restrictions with
respect to the process conditions.
corresponds to density 1.2, measured Δp = 23.5 mbar corresponds to density
0.8
1
+
–
0,3 m
0,8
1,0
4 Mounting
Interface measurement
à Mount DPT10 below the lower isolating diaphragm
à The ambient temperature should be the same for both capillaries
Information:
An interface measurement is only possible if the densities of the two
media remain the same and the interface is between the two
measurement points. The total level must be above the upper
measurement point.
Fig. 21: Measurement setup with interface measurement. Min. adjustment with
filling complete with density 0.8 (Δp = 23.5 mbar), max. adjustment with filling
complete with density 1.0 (Δp = 29.4 mbar)
24Differential pressure transmitter DPT10 - metal measuring diaphragm • Profibus PA
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+
1
2
3
4
3
4 Mounting
4.6 Measurement setup differential pressure
In gases and vapours
In liquids
à Mount DPT10 above the measurement loop so that condensate
can drain off in the process cable.
Fig. 22: Measurement setup, differential pressure measurement in gases and
vapours